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DEX Course Content
siemens.co.in/DEX
ASO - Advanced Servo Optimization
CourseName : SINUMERIK Advanced Servo Optimization
Course ID : ASO
Duration : 2 Days
Timings : 09.30 to17.30
Requirements : Min 2 years working experience on CNC commissioning/retrofitting.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• Fundamentals&PrerequisitesofAutomaticServoTuning
• OptimizationthroughdifferentStrategies&methods
• Measurement&optimizationofspeedplantinAST
• FrequencyresponsestudythroughBodeplots
• AmplitudeandphaseresponsesinBodeplots
• PoleandZeroidentificationinBodeplots
• Standardandextendedcurrentsetpointfilters
• Amplitudemarginandphasemarginstudy
• PracticalExercises
Day 2:
• Overview/Summaryofthepreviousday
• MeasurementofPositioncontrollerloop
• Optimizationtechniquesofpositioncontroller
• FollowingerrorandFeedforwardcontrol
• SpindleOptimization
• Interpolationpathoptimization
• Circularitytest
• PracticalExercises
C828 - Commissioning Maintenance
Course Name :C828-SINUMERIK828DCommissioning&Maintenance
Course ID : C828
Duration : 5 Days
Timings : 09.30 to 17.30
Requirements : Min 2-3 years working experience on CNC electrical - commissioning/servicing.
Target group : CNC commissioning and maintenance engineers.
Day 1:
• SystemOverview
• Line&MotorModules(Combi&S120)
• PPUConnections&Diagnostics
• ToolBoxInstallation
• Time&DateSettings
• MachineControlPanel
Day 2:
• Remotediagnosis(AMM)
• License&OptionCommissioning
• MachineandSettingData
• MCP&PPModulePNConfiguration
• Commissioningsequence
Day 3:
• 828DPlcInstructions
• PLCInterface
• CreatingPLCProgram
• PLCAlarm&Messagestructure
• UserAlarms&Helpfiles
Day 4:
• Axis&Drivediagnostics
• ReferencingofEncoders
• MaintenancePlanner
• EasyExtend
• ServoOptimization(AST)
Day 5:
• ElectronicLogbook
• ElectricalCabinetDesign
• SystemRestore
• DataManagement(NC,PLC,DRIVE,HMI,SystemSoftwarebackups)
• DataAdmin
2
C840D - Commissioning Maintenance
Course Name :C840-SINUMERIK840DSLCommissioning&Maintenance
Course ID : C840
Duration : 5 Days
Timings : 09.30 to 17.30
Requirements : Min 2-3 years working experience on CNC electrical - commissioning/servicing.
Target group : CNC commissioning and maintenance engineers.
Day 1:
• SystemOverview
• Service&CommissioningTools
• MenuStructure
• License&OptionManagement
• PCU,TCUandOPDiagnosticsandInterfaces
Day 2:
• MachineandsettingData
• NCUDiagnosticsDisplaysandSwitches
• NCUDigitalInputs&Outputs
• CreatingaPLCProgram
• BasicPLCFunction
• MachineControlPanelandIOModuleConfiguration
Day 3:
• CommissioningSequence.
• EncoderAdjustment&Referencing.
• AlarmStructure
• PLCAlarms&Messages-Basic
• PLCUserAlarms&Helpfiles
Day 4:
• Axis&DriveDiagnostics
• ServoOptimization(AST)
• NXModuleConfiguration
• Adding/RemovingModule
Day 5:
• DataManagement(NC,PLC,DRIVE,HMI,SystemSoftwarebackups)
• GhostBackuponPCU50.x
• Faultfindingexercises
• Opensession
CMH - CreateMyHmi_ 828D
Course Name :CreateMyHMI-828D
Course ID :CMH
Duration : 2 Days
Timings : 09.30 to 17.30
Requirements : Min 2 years working experience on CNC electrical maintenance/servicing.
Day 1:
• IntroductiontoSINUMERIKsystems
• Menustructureof828D
• FundamentalsofRunMyScreens
• Basicconfigurationinformation
• Structureandelementsofadialog
• Definingsoftkeymenus&keys
• RunMyScreenUserfiles
• Exampleexercises
Day 2:
• Overview/Summaryofthepreviousday
• ParametersandVariablesdescriptions
• Read/WriteNC/PLC/USERvariablesthoughcustomscreens.
• Customcyclecreation
• Imagedisplayatcustomcycles/screens.
• Progressbardisplayatcustomcycles/screens.
• Customoperatingareaconfiguration&usage.
• Exampleexercises
3
KC2A - Kinematic chain and Collision Avoidance
Application and Commissioning engineers
Course Name :KinematicchainandCollisionavoidanceon–SINUMERIK840Dsl
Course ID : KC2A
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :
Target group : Application and Commissioning engineers
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefonlatestcontrols.
• Fundamentalsofkinematicchain
• Introductiontokinematicchains
– TType
– PType
– MType
• Requirementsforkinematicchainandcollisionavoidance.
– Licensedetails
– MachinedatasettingforECOcollisionavoidance.
• IntroductiontoelementsofKinematicchain.
• IntroductiontoROOTstructure.
• Geometriccorrectionofthekinematicchain.
• CreatingchainwiththeHMI
• Kinematicchainfor3-axismachinewithmountableAaxis.
– Identifyingthekinematicofthemachine.
– Creatingroot,linearaxisandrotaryaxiselements.
– Testingthechain.
• CreatingCollisionavoidancewiththeHMIfor3&3+1axes.
– Protectionareas
– Protectionareaelements.
– Collisionpairs.
• Activationanddeactivationofcollisionavoidance.
• Kinematicchainfor5-axistablekinematics.
– Identifyingthekinematicofthemachine.
– Creatingroot,linearaxisandrotaryaxiselements.
– Testingthechain.
• Swivelconfiguration.
• IntroductiontoTransformationswithkinematicchains.
• Practicaltrainingonsinutrainsoftwareandmachine.
• Opensession&Feedbackfollowedbycertificatedistribution.
KRT - Basic Robotics training
Course Name :BasicRoboticstrainng
Course ID :KRT
Duration : 2 Days
Timings : 09.30 to 17.30
Requirements :BasicknowledgeofRobotics.
Target group :Trainingco-ordinates.
Day 1:
• Introductiontorobotics
• Introductiontopartsofrobots
• Introductiontoteachpendent
• Axisandtheirmovements
• Robothandlinginmanualandautomodes
• Coordinatesystemsinconjunctionwithrobots
• Alarmsandmessages
• Masteringprinciple
• PracticaltrainingonKUKArobot
Day 2:
• Overview/summaryofthepreviousday
• Introductiontoroboticprograms
• Creatingandmodifyingprogrammedmotions
• PracticaltrainingonKUKArobot
• Demo-robotapplicationwithSINUMERIKCNC
• Opensessionandfeedback.
4
Course Name :BasicMilling–SINUMERIK828D/840DSLoperate.
Course ID : M100
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofmillingprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCmillingmachines&Detailsaboutmachineparts.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• IntroductiontotoolmanagementfeaturewithnewSINUMERIK operate.
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Conceptoffederates–Fmm/min,Fmm/rev.(G94G95).
• Introductionofpartprograms&programstructureinProgram guide G code.
• ISOdialectmodewithSINUMERIK
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Overview/Summaryofthepreviousday.
• Toolmovementandnoseradiuscompensation–G40,G41&G42
• Introductiontostandardmillingcycles.
– Facemill
– Standardpocket&spigotmilling
– Slotmill
– Threadmill
– Engrave
• Introductionofstandarddrillingcycleswithpositionpatterns.
– Centering
– Drilling
– Deepholedrilling
– Tapping
– Reaming
– Boring
– Positionspatterns–Rows&columns,PCD&Random
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicalpartcuttingonmachine.
Day 3:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming.
• IntroductionofAdvancedtechnologymillingcycles
– Pathmill
– Profilemillpocket
– Residualmetalremoval
• Introductiontosub-routinemethodofprogramming.
• UseofHighspeedsettingcycle832forCAMprogramming.
• ProgramexecutionfromUSB and Local drive
• Mould make view&PointdistributioninSINUMERIK.
• Tapretractionwhilepowerfailure
• ConversiondrawingtoNCoutput–DXF Reader
• Unconditionalconditionalstatements.
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftwareandmachine.
• Opensession&Feedbackfollowedbycertificatedistribution.
M100 - Basic milling SINUMERIK 828D
5
M102 - Measuring with SINUMERIK
Course Name :MeasuringwithSINUMERIK
Course ID : M102
Duration : 2 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofmillingprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• Introductiontoonlineprobing.
– NeedforProbing,probeCalibrationanditpurpose.
– CaretobetakenduringcalibrationandMeasurement.
– DifferenttypeofProbingSystemsavailablelike,Optical,Radio,Hardwiredetc.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Briefsessionontoolmanagement
– Differenttypesoftools
– NewToolcreation
– Newtooledgecreation.
– Loadandunloadingtoolstomagazine.
• ManualmeasurementinJogmode–tool&workpiece
– Toollengthoffset
– Workpiecemeasurement.> Set edge> Align edge> Spacing two edges> Rectangular corner> Rectangular pocket / spigot> CircularPocket/SpigotPracticaldemoonmachine.
• Practicaldemoonmachine.
• QuestionandAnswer
Day 2:
• Overview/Summaryofthepreviousday.
• Measurementofworkpieceaftermachining
– SinglePoint
– TwoPointcorner
– ThreePointcorner
– CentreofBore
– CentreofShaft
– CentreofBlock
– CentreofSlot
• Practicaldemoonmachine.
• Opensession&Feedbackfollowedbycertificatedistribution.
M103 - Mould & Die with SINUMERIK
Course Name : Mold and Die SINUMERIK 828D/840Dsl
Course ID : M103
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofdesign&manufacturing
Target group :Applicationandmanufacturingengineers
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• Introductionbasicmodeling.
– Sketching(line,circle,fillet,chamfer,offsetcurve,patterncurveandmirrorcurve.)
– Modeling(extrude,Revolve,Unite,Subtract,filletandchamfer)
• Practicaltrainingonsoftware.
Day 2:
• Overview/Summaryofthepreviousday.
• Introductionbasicmanufacturing.
– Analyzingmodel
– Workpiecesetting(MCS,Blankandpartdefining)
– 2.5AxisMilling-PrismaticShapes,Flatfacemilling,Drilling,HoleMilling,ThreadMilling
– 3AxisMilling-MillContour;Roughing,RestMilling,Z-Level,RoughingStrategies
– 3AxisAdvanced-Streamline,AreaMilling,3DEngraving,FinishingStrategies
– PointdistributioninCAMsoftware.
– Toolpathverificationandsimulation
– Practicaltrainingonsoftware.
Day 3:
• Overview/Summaryofthepreviousday.
• LatestfeaturesofSINUMERIKV4.7forDiemouldapplication
• TechnologypackageforHighspeedmilling–Mdynamics+Topsurface
• Controlfeatures
– Highspeedsetting(cycle832)
– Moldmakeview&PointdistributioninSINUMERIK.
– DetailssessionextendedBlocksearch,Basicblock,overstore&Programcontrolfeatures.
– Tapretractionwhilepowerfail.
– Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D Simulation.
– ProgramexecutionfromUSB and Local drive
– Mould make view&PointdistributioninSINUMERIK.
– Tapretractionwhilepowerfailure
– ConversionofdrawingtoNCoutput–DXF Reader
• Unconditionalandconditionalstatements.
• MoldmanufacturingusingCAMsoftwareandSINUMERIKcontroller
• Practicalcuttingonmachine.
• Opensession&Feedback
6
M104 - High level program milling828D_840Dsl - 3D
Course Name :Highlevelmillingprogram828D/840DSL.
Course ID : M104
Duration : 03 Days
Timings : 09.30 to 17.30
Requirements : Min 2-3 years working experience on cncmillingmachineortrainedonM100inSiemensTAC.
Target group :Applicationengineers,CNCprogrammersandfaculties.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• BenefitsofAdvanceprogrammingovernormalNCprogramming.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• BasicoverviewonGcodesandMcodes.
• UnconditionalstatementswithBlocknumber&labels.
• Logiccomparatorsforconditionalstatements
• AdvanceprogrammingconceptwithR_variables.
• MoreexerciseonR_variables
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Overview/Summaryofthepreviousday.
• HighlevelprogrammingconceptswithLocaluserdatainNEW SINUMERIK operate.
• ProgrammingusingPolar coordinate system.
• Usageof$ commandsintooldatamanagement–Read/writingthetool&workoffsets.
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 3:
• Overview/Summaryofthepreviousday.
• DetailssessiononFrame concepts.
• Mould viewsinNEWSINUMERIKoperate.
• UseofHighspeedsettingcycle832forCAMprogramming.
• Tapretractionwhilepowerfailure
• Finding NC interruption block in CAM programmingwhenpowerfailures.
• Convertingdrawingtoprogram-DXF reader
• ExternalexecutionofCAMprogram–EXTCALL
• Opensession&Feedbackfollowedbycertificatedistribution.
M105 - Postprocessor developemnt withSINUMERIK
Course Name :PostprocessorDevelopmentwithSINUMERIK
Course ID : M105
Duration : 2 Days
Timings : 09.00 to 17.00
Target group :Applicationengineersandpostbuildengineers
Day 1:
• TACAgendaandorientationofTAC
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• InstallationandsetupofSinutraininLaptops
• Automationlicensemanager-usage
• Controllermainmenu–Screenarea,machine,program,program manager
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate
– Setupoperatingarea
– Diagnostic
– Toollistmanagement
• ZeropointorSettableworkoffsets–Readandwritingmethodology
• Blankinformationordefiningtherawmaterialstockinprogram
• BriefsessiononBuild-groupfunction-toReducetheprogramblocks
• TestingofSINUMERIKfunctioninparticipantspostdeveloping tools.
• PracticaltrainingonSINUTRAINsoftware.
Day 2:
• Overview/Summaryofthepreviousday.
• Easy-start–Install,usageandbenefits
• HighlevelprogrammingconceptsusingRvariables,LUDandGUD
• Swivel cycle - CYCLE800FortransformationofCoordinatesystem in 5 axes positioning milling
• High speed setting - CYCLE832forMould&DieprogrammingtoachievebestsurfacefinishwithSINUMERIK.
• Transformationfor5axessimultaneousmachiningwith-TRAORI
• TestingofSINUMERIKfunctioninparticipantspostdeveloping tools.
• Practicaltrainingonsinutrainsoftware.
• Opensession-Q&A
• Feedback
7
Course Name :MillingWithRotaryaxis3+1–SINUMERIK828D/840DSLoperate
Course ID :M106
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofmillingprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G94,G95,G75andG500.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolManagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• Introductionofpartprograms&programstructureinProgramguide G code.
• BasicprogrammingconceptswithTRACYL.
• Introductiontostandard milling cycles.
– Standardpocket
– Slotmill
– Engrave
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D Simulation
• Practicaltrainingonsinutrainsoftware&machine.
Day 2:
• Overview/Summaryofthepreviousday.
• Introductionofstandarddrilling cycleswithpositionpatterns.
– Centering
– Deepholedrilling
– Tapping
– Reaming
– Positionspatterns–Rows&columns,PCD&Random
• Introduction4throtaryaxiswithperfectCAMpostprocessor.
– Slotmillingwithrotaryaxes
– PCDdrillingonOD
– KeywaymillingonOD
• Tangentialfeed-rateusingFGROUP,FL,FGREF
• IntroductiontoHigh speed setting – cycle 832
• Introductiontosub-routine methodofprogramming.
• ProgramexecutionfromUSB and Local drive
• Mould make view &PointdistributioninSINUMERIK.
• Tapretractionwhilepowerfailure
• ConversionofdrawingtoNCoutput–DXF Reader
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftware&machine.
• Opensession&Feedbackfollowedbycertificatedistribution
M106 - Milling 3+1 Rotary axis - SINUMERIK 828D
8
STM - 828 SINUMERIK 828D Tool Management
CourseName :SINUMERIK828DToolManagement
Course ID :STM-828
Duration : 2 Days
Timings : 09.30 to17.30
Requirements : Min 2 years working experience on CNC commissioning/retrofitting.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• ToolManagementFundamentals
• BasicMagazineconfiguration
• UserInterfaces
• TransferTables
• Acknowledgementtables
• Load/Unloadsequence
• PracticalExercises.
Day 2:
• Relocatetool/PositionMagazinesequence
• MachinedatarelatedtoToolManagement
• ToolPreparation
• Toolchangesequencefor1:1tool
• Toolchangesequencefornon1:1tool
• Toolrecoveryfunctions
• ToolChangewithturret
• PracticalExercises.
• QuestionandAnswers.
STM - 840-SINUMERIK 840Dsl Tool Management
CourseName :SINUMERIK840DslToolManagement
Course ID :STM-840
Duration : 2 Days
Timings : 09.30 to17.30
Requirements : Min 2 years working experience on CNC commissioning/retrofitting.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• ToolManagementFundamentals
• UserInterfacesPLC-NCK
• ToolmanagementInterfacedatablocks
• MachinedataforToolManagement
• BasicMagazineconfiguration
• ToolLoadandUnloadsequence
• ToolRelocateandPositionMagazinesequence
• PracticalExercises
Day 2:
• Overview/Summaryofthepreviousday
• ToolChangepreparation
• ToolChangeExecution
• Handtoolsequence
• Toolchangeinterruption
• ToolRecoveryfunctions
• Turrettoolchange
• PracticalExercises
9
Course Name :Basicturning–SINUMERIK828D/840DSLoperate.
Course ID :T100
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofturningprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• Specialfunctionsinjogmode
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Introductionofpartprograms&programstructureinProgram guide G code.
• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Overview/Summaryofthepreviousday.
• Toolmovementandnoseradiuscompensation–G40,G41&G42
• IntroductiontostandardTURNINGcycles.
– Simpleturningcycle951
– Groovingcycle930
– Threadingcycle99
– Undercutcycle94
• IntroductionofstandardDRILLINGcycles.
– Centeringcycle81
– Drillingcycle82
– Deepholedrillingcycle83
– Tappingcycle84
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicalpartcuttingonmachine.
Day 3:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming.
• IntroductionofAdvancedtechnologycycles
• Profileturningcycle952
• Residualmetalremoval
• Plungeturning
• Introductiontosub-routinemethodofprogramming
• Unconditionalconditionalstatements.
• Tapretractionwhilepowerfailure
• ConversionofdrawingtoNCoutput–DXF Reader
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftwareandmachine.
• Opensession&Feedbackfollowedbycertificatedistribution
T100 - Basic turning SINUMERIK 828D
10
Course Name :Basicturning–SINUMERIK828D/840DSLoperate.
Course ID :T101
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofturningprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.
• Keyboardlayout andScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• TooloffsetmethodsforGangtypelathes
• Specialfunctionsinjogmode
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Introductionofpartprograms&programstructureinProgram guide G code.
• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Overview/Summaryofthepreviousday.
• Toolmovementandnoseradiuscompensation–G40,G41&G42
• IntroductiontostandardTURNINGcycles.
– Simpleturningcycle951
– Groovingcycle930
– Threadingcycle99
– Undercutcycle94
• IntroductionofstandardDRILLINGcycles.
– Centeringcycle81
– Drillingcycle82
– Deepholedrillingcycle83
– Tappingcycle84
• ProgrammingconceptsforGangtypetoolsapplication(Xisnegativedirection)
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicalpartcuttingonmachine.
Day 3:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming.
• IntroductionofAdvancedtechnologycycles
• Profileturningcycle952
• Residualmetalremoval
• Plungeturning
• Introductiontosub-routinemethodofprogramming
• Unconditionalconditionalstatements.
• Tapretractionwhilepowerfailure
• ConversionofdrawingtoNCoutput–DXF Reader
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftwareandmachine.
• Opensession&Feedbackfollowedbycertificatedistribution
T101 - Basic turning SINUMERIK 828D - Gany type
11
Course Name :Turn-millwithY–SINUMERIK828D/840DSLoperate.
Course ID :T103
Duration : 2 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofturningprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G94,G95,G75andG500.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolManagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• Introductionofpartprograms&programstructureinProgram guide G code.
• Introductiontoco-ordinatesysteminturn-millapplication,differentplanes,FaceTransformation(TRANSMIT)andCylindertransformation(TRACYL).
• BasicprogrammingconceptswithTRANSMIT&TRACYL.
• IntroductiontostandardMILLING cycles.
– Rectangular&Circularpocket
– Rectangular&Circularspigot
– Long&circumferentialslot
– Acrossflatmilling
• Practicaltrainingonsinutrainsoftware&machine.
Day 2:
• Overview/Summaryofthepreviousday.
• IntroductionofstandardDRILLING cycles
– Centeringcycle81
– Drillingcycle82
– Deepholedrillingcycle83
– Tappingcycle84
• Introductiontofree contour programming.
• IntroductiontoBasicprogrammingconceptswithYaxis.
– KeywaymillingonODandFace
– RectangularandcircularpocketmillingonODandface
– PCDdrillingonODandface
– Acrossflatmilling
• IntroductiontoAdvance milling cycles
– Profilemillpocket&spigot.
– Residualmetalremoval
• Introductionto sub-routine methodofprogramming.
• Componentcuttingonthemachine
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Opensession&Feedbackfollowedbycertificatedistribution
T103 - Turn-mill with Y - SINUMERIK 828D_840Dsl operate
12
T105 - Basic Turning PPU161
Day 2:
• Overview/Summaryofthepreviousday.
• Introductiontobasicprogrammingconcepts.
• Simpleexampleswritingmanualprogram.
• Introductiontostandardturningcycles:
– stockremoval
– Grooving
– Threading
– Undercut
– Cutoff.
• DetailssessiononBlocksearch,interruptpointandProgramcontrolfeatures.
• Real-timeandofflinewith2Dsimulation.
• Practicalwithcomponentcuttingonthemachine
Day 3:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming(attachcontourmethod)
• Introductiontostandarddrillingcycles:
– Centering
– Drilling
– Deepholedrilling
– Tapping
• Introductiontosub-routinemethodofprogramming.
• Practicaltrainingonsinutrainsoftwareandmachine.
• BriefsessiononMM+programming.
• Opensession&Feedbackfollowedbycertificatedistribution.
Course Name :Basicturningon–SINUMERIKPPU161/808Dadvance.
Course ID :T105
Duration : 3 Days
Timings : 09.30 to 17.30
Requirements :Basicknowledgeofturningprogramming
Target group :Machineoperators,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCTurningmachines&Detailsaboutmachineparts.
• BasicGcodes–G0,G1,G2,G3,G04,G18,G90,G91,G95,G96,G33,andG75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Introductionofpartprograms&programstructureinProgramguideGcode.
• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.
• IntroductiontothekeyboardlayoutandScreenlayoutinNEWSINUMERIKoperate.
• Mainmenu–machine,program,programmanager,diagnosis,tooloffsetparameter.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithSINUMERIK.
• PracticaltrainingonmachineandSinutrain.
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Course Name :TrainthetrainermillingSINUMERIK828D/840Dsl Operate
Course ID : TTM
Duration : 5 Days
Requirements :Min2-3yearsworkingexperienceasfacultyorTrainedonM100inSiemensTAC.
Target group :Trainingfaculties,CNCprogrammersandapplication engineers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCmillingmachines&Detailsaboutmachineparts.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• IntroductiontotoolmanagementfeaturewithnewSINUMERIK operate.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Overview/Summaryofthepreviousday.
• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G331,G332,G75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Conceptoffederates–Fmm/min,Fmm/rev.(G94G95).
• Introductionofpartprograms&programstructureinProgram guide G code.
• Toolmovementandnoseradiuscompensation–G40,G41&G42
• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 3:
• Overview/Summaryofthepreviousday.
• Introductiontostandardmillingcycles.
– Facemill
– Standardpocket&spigotmilling
– Slotmill
– Threadmill
– Engrave
• Introductionofstandarddrillingcycleswithpositionpatterns.
– Centering
– Drilling
– Deepholedrilling
– Tapping
– Reaming
– Boring
– Positionspatterns–Rows&columns,PCD&Random
• Introductiontosub-routinemethodofprogramming.
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 4:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming.
• IntroductionofAdvancedtechnologymillingcycles
– Pathmill
– Profilemillpocket&Spigot
– Residualmetalremoval
• MouldviewwithNew HMI SINUMERIK operate.
• Highspeedsettingcycle 832
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 5:
• Overview/Summaryofthepreviousday.
• Unconditionalconditionalstatements.
• BasicconcepttohighlevellanguagewithR-variable(Macro).
• ExplanationofFRAMEcommands.
• Mould viewsinnewSINUMERIKoperate.
• Tapretractionwhilepowerfailure
• Finding NC interruption block in CAM programmingwhenpowerfailures.
• Convertingdrawingtoprogram–DXF reader
• ExternalexecutionofCAMprogram–EXTCALL
• IntroductiontoSystemsvariables($Variables).
• Opensession&feedbackfollowedbycertificatedistribution.
TTM - Train the trainer Milling
14
Course Name :TrainthetrainerTurning–SINUMERIK828D/840DSLoperate.
Course ID :TTT
Duration : 5 Days
Requirements :Min2-3yearsworkingexperienceasfacultyorTrainedonM100inSiemensTAC.
Target group :Traininginstitutefaculties,Applicationengineers and trainers.
Day 1:
• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.
• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.
• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.
• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.
• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto
• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.
• Specialfunctionsinjogmode.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 2:
• Basictoolingconcepts.(Differenttypeoftoolsforvariousprofiles).
• Conceptoffederates–Fmm/min,Fmm/rev.(G94 G95G96 G97).
• BasicGcodes–G0,G1,G2,G3,G90,G91,G95,G33,G04,G75.
• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.
• Introductionofpartprograms&programstructureinProgram guide G code.
• Toolmovementandnoseradiuscompensation–G40,G41&G42
• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.
• Practicaltrainingonsinutrainsoftwareandmachine..
Day 3:
• Overview/Summaryofthepreviousday.
• IntroductiontostandardTURNINGcycles.
– Simpleturningcycle951
– Groovingcycle930
– Threadingcycle99
– Undercutcycle94
• IntroductionofstandardDRILLINGcycles.
– Centeringcycle81
– Drillingcycle82
– Deepholedrillingcycle83
– Tappingcycle84
• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.
• Practicaltrainingonsinutrainsoftwareandmachine.
Day 4:
• Overview/Summaryofthepreviousday.
• Introductiontofreecontourprogramming.
• IntroductionofAdvancedtechnologycycles
– Profileturningcycle952
– Residualmetalremoval
– ProfilePlungeturning
– ProfileGrooveturning
• Complexmachiningconceptwithabovecycles.
• Introductiontosub-routinemethodofprogramming.
• Practicalpartcuttingonmachine.
Day 5:
• Overview/Summaryofthepreviousday.
• Unconditionalconditionalstatement&Logiccomparators.
• HighlevellanguagewithR-variable(Rparameter).
• IntroductiontoSystemsvariables($Variables).
• ExplanationofFRAMEcommands.
• Tapretractionwhilepowerfailure
• ConversionofdrawingtoNCoutput–DXF Reader
• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.
• Practicaltrainingonsinutrainsoftwareandmachine.
• Opensession&Feedbackfollowedbycertificatedistribution.
TTT - Train the trainer turning SINUMERIK 828D
15
SiemensLtd.DigitalExperience&ApplicationCenterShedNo.1&2,SYNo.26&27PlotNo.1A,SystemsCampusPeenyaIndustrialArea,Phase2ChokkasandaraVillage,YeshwantpurHobliBengaluru-560058Karnataka,IndiaTel.:080-40975628E-mail:[email protected]
For online registrations visit www.siemens.co.in/DEX
www.siemens.co.in/DEX
Formoreinformationcalluson18002091800
ForLifeCycleSupportofProducts,SystemsandSolutions call us on 1800 209 0987
Productupgradationisacontinuousprocess.Hence,datainthisbrochureissubjecttochangewithoutpriornotice.Forthelatestinformation,pleasegetintouchwithourSalesOffices.