38
REEL TRANSPORT R RT Flatbed REEL TRANSPORT © 2011 Part No. 200283 Operation and Service Manual

DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

DewEze

REEL TRANSPORTOperation & Service Manual

RT Flatbed

Part No. 200283© 2006 Harper Industries, Inc.

R

RT Flatbed

REEL TRANSPORT

© 2011 Part No. 200283

Operation and Service Manual

Page 2: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Page 3: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Thank you for purchasing a DewEze Flatbed.

TO THE OWNER OR SERVICE TECHNICIAN:

As with all DewEze products, the 400 and 500 Series Flatbeds have been thoroughly testedand strongly built to provide a product that can be relied on. The Flatbed is equipped withlive hydraulics which allows it to be used for a wide range of lifting and hauling tasks. Thismanual is written as an aid to operating and maintaining the DewEze Flatbed.

A Flatbed can present hazards to an operator who follows unsafe procedures in either theoperation or maintenance of the unit. Therefore, SAFETY WARNINGS are present atcertain locations in the text. Harper Industries is not responsible for accidents or injuriesthat result from the misuse or lack of maintenance of the Flatbed.

SYMBOL: SAFETY WARNING!

MEANING: The SAFETY WARNING symbol found throughout this manual is usedto call attention to instructions involving personal safety and the safety of others.Failure to understand and obey these warnings can result in serious injury or death.

Harper Industries, Inc. is continually striving to improve the design and performance of itsproducts. We reserve the right to make changes in specifications and design withoutthereby incurring any obligation relative to previously manufactured products.

For any questions please contact your local dealer or the DewEze factory directly.

151 E. HWY. 160Harper, KS 67058

(620) 896-7381 • FAX (620) 896-7129 TOLL FREE 800-835-1042EMAIL [email protected] www.deweze.com

© 2011 Harper Industries, Inc.The Harper and DewEze names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trade-

marks or registered trademarks of their respective companies.

R

R

1

Page 4: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

STATEMENT OF WARRANTYHarper Industries warrants to each purchaser of a new DewEze Flatbed from an autho-rized dealer or representative, that such equipment will be free of manufacturer’s defects which appear while in normal service for a period of TWO YEARS commencing with deliv-ery to the original user. The Flatbed hydraulic system is warranted for a period of one year.

The obligation of DewEze under this warranty is expressly limited, at our option, to re-placement or repair at a service facility designated by DewEze or at the manufacturing plant in Harper, Kansas. Parts will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (including failure to provide reasonable and necessary maintenance) while in the pos-session of the consumer.

DewEze shall not be liable for consequential damages of any kind, including but not lim-ited to consequential labor costs or transportation charges in connection with replacement or repair or defective parts.

DewEze makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.

ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. DewEze makes no other express warranty, nor is anyone authorized to make any of behalf of DewEze.

For further information please contact your nearest DewEze dealer.

RECORDSDate of Purchase ______ / ______ / ______

Dealer’s Name _________________________________ Dealer’s Phone _________________________________ Serial Number Machine __________________________ Serial Number Engine ___________________________

2

Page 5: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Table of ContentsOPERATOR SECTIONTo the Owner or Operator...............................................Warranty Statement........................................................Table of Contents............................................................Specifications..................................................................Feature Identification Dummy Arms.................................................... Hugger Arms..................................................... Headache Rack................................................ Goosenesck Hitch............................................ Hitch Plate........................................................ Optional Toolbox & Fender Skirt....................... Remote Hand Control.......................................Safety Guidelines Equipment Safety............................................. General Flatbed Safety..................................... Hydraulic Safety................................................Operating Instructions Beginning Operation......................................... Loading............................................................. Unloading......................................................... Unrolling........................................................... Storing the Arms............................................... Turn System Off................................................Maintenance Check Daily or Before Use............................... Grease.............................................................. Hydraulic Pressure........................................... Hydraulic Oil..................................................... Other Maintenance Notes.................................Troubleshooting..............................................................

PARTS SECTIONFlatbed/RT Transport Flatbed Standard Parts.................................... Reel Transport Assy..........................................Hydraulic Hydraulic Assy.................................................. Hydraulic Assy Gen 2 Valve & Filter................. Gen 2 Valve - Service Parts............................. Hydraulic Assy Reservoir.................................. Hose Chart....................................................... Lift & Squeeze..................................................Lights, Decals, and Accessories 400/500 Series Lights....................................... Decals............................................................... Flatbed Accessories Toolbox 30”...................... Cargo Lights & A-T-B Toolbox........................... Switch, Clutch Control Assy.............................. RF Control & Manual Switches......................... Version II RF Receiver...................................... 2 Bank Wiring................................................... 3rd Bank Wiring................................................

1234

5555555

666

777777

888889

1.11.2

2.12.22.32.42.52.6

3.13.23.33.43.53.63.73.83.9

3

Page 6: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Specifications

MODELWIDTH

LENGTHWEIGHT

4707’7’

1830

470W7’ 8”

7’1860

4757’

8’ 6”1880

4777’

9’ 4”2000

4787’ 8”8’ 6”1960

4807’ 8”9’ 2”2020

4827’ 8”9’ 4”2040

4857’ 8”

10’ 6”2220

4877’ 8”11’ 6”2260

5788’

8’ 6”2060

5828’

9’ 4”2180

5878’

11’ 6”2400

MODEL IDENTIFICATION

FLATBED SPECIFICATIONS

BOLT TORQUE SPECIFICATIONS(UNLESS SPECIFIED ELSEWHERE)

* Add 100 lbs. for extendible arm option.

* Cylinders used for extendible arm are optional.

HYDRAULIC SYSTEM Powered by engine driven pump or self-contained battery-powered electric/hydraulic unitSYSTEM PRESSURE 2450 psiOIL RESERVOIR CAPACITY 10 gallonsOIL FILTER DewEze 720043, WIX 51551 (10 micron)CYLINDER, LIFT 4.50” x 16.64”CYLINDER, SQUEEZE 2.00” x 34.00” (400 Series) 2.00” x 39.25” (500 Series & all XRM)CYLINDER, EXTENDIBLE* 2.00” x 20.0” (left side)CYLINDER EXTENDIBLE* 2.50” x 20.0” (right side)

BOLT DIAMETER

5/16”3/8”5/8”1”

BOLT TORQUE (ft-lb)

1933

160630

Note:Specifications are for No. 5 bolts with no lubricant.

4

Page 7: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Feature Identification

Dummy Arms – serve as side rails, alongwith the hugger arms, for the flatbed.

Hugger Arms – squeeze together to gripthe bale and lift it onto the flatbed. Whenthe arms are stored they serve as siderails for the flatbed.

Headache Rack – protects the rearpickup window. The hydraulic fluid tankand the valve are also located in thebottom, left side of the headache rack.

Gooseneck Hitch – is located under adoor in the middle of the bed.

Hitch Plate – has three holes for towing.

SAFETY WARNING!Do not exceed chassis manufacturer’srecommended towing capacity.

Optional Toolbox & Fender Skirt –mount under the bed on both sides. TheElectric / Hydraulic power unit mountsinside of the toolbox on the left side.

Remote Hand Control – operates thefunctions of the flatbed. Uses two AAAbatteries.

5

Page 8: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Safety GuidelinesEquipment Safety

Safety of the operator is one of the mainconcerns in designing and developing anew piece of equipment. Designers andmanufacturers build in as many safetyfeatures as possible. However, every yearmany accidents occur which could havebeen avoided by a few seconds of thoughtand a more careful approach to handlingequipment. Many accidents can beavoided by observing the precautions inthis section. To avoid personal injury,study the precautions listed in this manualand follow them.

• Do not attempt to operate this equipment under the influence of drugs or alcohol.

• Review the safety instructions with all users annually.

• This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operation.

• Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.

If you have any questions not answered inthis manual or require additional copies,please contact your dealer or DewEzeManufacturing.

General Flatbed Safety

SAFETY WARNING!Do not stand under the hugger armswhen operating the bale pickup unit,even when arms are empty.

• Replace any CAUTION, WARNING, DANGER or instructional decal that is not readable or is missing.

• Make sure all safety pins are in place and flatbed mounting bolts are secure to the truck frame.

• Make sure hinges, joints, and sliding parts are well greased, especially during off season to prevent rusting and binding.

• Check with truck dealer for any load limits, additional suspension or tire requirements. The flatbed’s carrying capability may exceed the truck’s GVRW, especially on a ¾ ton truck.

Hydraulic Safety

SAFETY WARNING!Hydraulic system operates under highpressure and escaping fluid canpenetrate the skin.

• Do not operate hydraulic system with hood open.

• Do not activate electric clutch unless truck engine is at idle. Switching the clutch on at road speeds can seriously damage your hydraulic system.

Safety Guidelines

6

Page 9: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Beginning Operation

• Place 6” or 12” cradles on hugger arms where desired and secure with 4” pins.

• Slide shaft into reel and secure with one of the L-shaped pins.

• Turn pump switch on the dash to the “ON” position. (Red light will indicate the pump is on).

IMPORTANT: In cold weather, allow theengine to idle for 5-10 minutes with thepump on before operating the arms.This will allow the oil to warm up andflow more freely. Neglecting to do thismay cause hydraulic pump failure.

Loading

• Back the truck towards the reel with the arms spread apart.

• Position the cradles over the shaft and lower until they are fully seated.

• Secure the shaft in the cradles with the L-shaped pins.

• Lift the reel onto the truck.

SAFETY WARNING!When hauling a reel, make sure it isresting on the flatbed and is tightlysecured. Carrying a reel behind thebed, places excessive stress on the liftcylinder, linkage, pins and shaft.Dislocation of a reel could result inserious injury or death to passengersof vehicles following behind.

Unloading

• To unload, do the reverse of the loading operation.

Unrolling

• Position the truck on as level terrain as possible and parallel to the direction the cable will be pulled, then set the parking brake.

• Pick the reel up a few inches off the flatbed so it will turn freely.

• The pump may be turned off during the unrolling operation.

• Take precautions necessary to ensure that the reel unrolls smoothly.

• Begin unrolling.

Storing the Arms

• Close the arms partially and lay them on the flatbed.

• Open arms until they are flush with the side of the bed. They now function with the dummy arms as the bed’s side rails.

Turn System Off

• Turn the pump off when it is not in use.

CAUTION: Operating the truck at roadspeeds, or above 2,000 RPM, with thepump engaged, may cause hydraulicpump failure.

Operating Instructions

7

Page 10: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Safety GuidelinesMaintenanceCheck Daily or Before Use

• Check hydraulic oil level. Keep level between “add” and “full” on dipstick.

• Check belt tension and idler pulleys on engine clutch pump system.

• Examine hydraulic hoses for cracks or leaks.

SAFETY WARNING!Do not check for hydraulic leaks withyour hands while the system isoperating. Use a piece of wood orcardboard. Hydraulic fluid escapingunder pressure can penetrate the skinand may cause death if not treatedimmediately.

Grease

• Grease the locations indicated in the illustration below once per week.

Hydraulic Pressure

• Hydraulic system pressure should be 2450 psi.

• To check pressure, hook a test gauge to the quick-couplers.

Hydraulic Oil

• Change hydraulic oil when it is milky in appearance, or annually.

• Change hydraulic oil filter after the first 40 hours of use and then every 250 hours, or annually thereafter. In Cold Weather (below 10° F)

• Fill with hydraulic oil specifically rated for cold weather.

• Do not attach other hydraulic equipment to the bed. The oil will intermix and the cold weather viscosity will be lost.

Other Maintenance Notes

• If the quick-couplers leak, the o-rings inside may need to be replaced.

• High heat, 190° or greater, can be damaging to the hydraulic system. Feel various parts of the system to make sure there are no “hot spots” which may indicate a problem.

• For easy hookup of the couplers, shut switch “off” and activate control valve switches with the ignition “on”. This will release the pressure in the lines.

• In the off season, run the bed at least twice a month to prevent valve condensation.

8

Page 11: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

TroubleshootingProblem Symptom Possible SolutionsHydraulic No Oil • CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check forPump Flow leaks in system. • CHECK BELT TENSION. Tighten if needed. Replace belt if necessary. • CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key. • CLUTCH NOT FUNCTIONING. See clutch section. • INTERNAL PUMP DAMAGE. Have pump repaired or replaced. • CHECK PRESSURE LINE AT PUMP TO SEE IF OIL IS MOVING. • CHECK TO SEE IF SUCTION HOSE COLLAPSES IN SUCTIONHydraulic No Oil • VALVE NOT FUNCTIONING. Check for disconnected wires atPump Pressure solenoid. • CHECK FOR POSSIBLE LEAKS IN SYSTEM. Repair blown hoses. • CHECK FOR MALFUNCTIONING SWITCH. Replace broken switches. • PRESSURE RELIEF IS BROKEN ALLOWING OIL TO BYPASS SYSTEM. Replace pressure relief. • PRESSURE SEAL ON PUMP IS BROKEN OR WORN. Replace. • BELTS OR CLUTCH MAY BE SLIPPING. Tighten belts. • PRESSURE RELIEF MAY BE SET TOO LOW. CAUTION: PRESSURE EXCEEDING 2,600 PSI CAN DAMAGE THE PUMP.Clutch Does Not • CHECK FOR BLOWN FUSE. Replace. Engage CAUTION: FUSE SHOULD NOT EXCEED 30 AMPS • CHECK WIRE TO CLUTCH. Insure there are no breaks or shorts. • CHECK FOR BAD SWITCHES IN SYSTEM. Replace. • CHECK FOR BAD MAGNETIC COIL. Use jumper from positive battery terminal to check coil. Replace coil if necessary.Belt(s) Jumps Off • BELTS TOO LOOSE. Tighten belts. Pulley • CHECK FOR EXCESSIVE BELT WEAR. Replace worn belts. • CHECK FOR LOOSE PUMP BRACKET. Tighten loose bolts. Replace broken bolts. • CHECK ALIGNMENT OF CLUTCH AND CRANKSHAFT PULLEYS. Re-align pulleys. • CHECK CRANKSHAFT PULLEY FOR LOOSE OR BROKEN BOLTS. Tighten loose bolts. Replace broken bolts. • CHECK ALIGNMENT OF IDLER PULLEY AND THE CONDITION OF IDLER PULLEY BEARINGS. Re-align idler pulley. Replace worn or broken bearings. • MAKE SURE THAT BELTS ARE NOT CRACKED OR WORN.

9

Page 12: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Page 13: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

400 & 500Series Flatbed

PartsSection

Page 14: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Page 15: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Table of ContentsPARTS SECTIONFlatbed/RT Transport Flatbed Standard Parts.................................... Reel Transport Assy..........................................Hydraulic Hydraulic Assy.................................................. Hydraulic Assy Gen 2 Valve & Filter................. Gen 2 Valve - Service Parts............................. Hydraulic Assy Reservoir.................................. Hose Chart....................................................... Lift & Squeeze..................................................Lights, Decals, and Accessories 400/500 Series Lights....................................... Decals............................................................... Flatbed Accessories Toolbox 30”...................... Cargo Lights & A-T-B Toolbox........................... Switch, Clutch Control Assy.............................. RF Control & Manual Switches......................... Version II RF Receiver...................................... 2 Bank Wiring................................................... 3rd Bank Wiring................................................

1.11.2

2.12.22.32.42.52.6

3.13.23.33.43.53.63.73.83.9

Page 16: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

2114

36

2114

35C

RO

SS

TUB

E

FLA

TBED

WE

LDM

EN

T

DU

MM

YA

RM

,RIG

HT

DU

MM

Y A

RM

, LE

FT

***

2001

9121

0459

2101

74--

MU

DFL

AP

,WID

E21

0178

--M

UD

FLA

P,N

AR

RO

W

1400

1521

1282

2112

98

5101

74

5101

7411

0336

3103

2521

0755

5101

7431

0325

2107

57

1103

3621

0935

2107

53

2107

5731

0325

5101

7431

0325

1106

7371

0586

1106

76

1104

40

1106

4511

0645

1104

37

2114

81 2112

02

FLA

TBE

DS

TAN

DA

RD

PA

RTS 2/

24/2

009

1103

65

1106

50

RT

- RE

EL

TRA

NS

PO

RT

OP

TIO

N

1.1

Page 17: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

FLA

TBED

WEL

DMEN

TC

ROSS

TUBE

LEFT

RIG

HT47

021

1230

2113

1121

1209

21

1207

470W

2114

7021

1310

2112

09

2112

0747

521

1232

2113

1121

0663

21

0661

478

2112

3321

1310

2106

67

2106

6547

721

1231

2113

1121

1001

21

0999

480

2112

3421

1310

2114

47

2114

4648

221

1235

2113

1021

1264

21

1266

485

2112

3621

1310

2114

51

2114

5048

721

1237

2113

1021

1453

21

1452

578

2150

1321

5026

2150

59

2150

5858

221

5014

2150

2621

5055

21

5056

587

2150

1621

5026

2150

61

2150

60

DUM

MY

ARM

STA

NDA

RD

Par

ts L

ist

DE

SC

RIP

TIO

NQ

UA

NTI

TYP

ART

#W

AS

HER

, 1-1

/4 F

LAT

MA

CH

INE

10G

A2

1103

36B

OLT

, 5/8

-18

X 1

.5 G

R 5

211

0365

BOLT

, 3/8

-16

X 0

.75,

WIZ

FLA

NG

E2

1104

37B

OLT

, 3/8

-16

X 1

, WIZ

FLA

NG

E2

1104

40N

UT,

3/8

-16

WIZ

FLA

NG

E2

1106

45W

AS

HE

R, 5

/8" F

LAT

STA

ND

AR

D2

1106

50W

AS

HE

R, 1

/4" F

LAT

STA

ND

AR

D10

1106

73W

AS

HE

R, 3

/8" F

LAT

STA

ND

AR

D2

1106

76B

US

HIN

G, .

5 X

.375

X .5

00 W

/FLN

G2

2001

91H

ITC

H B

ALL

AN

D N

UT

121

0459

PIN

AS

SY

, LIF

T C

YLI

ND

ER

RO

D E

ND

121

0753

PIN

AS

SY

, ID

LER

AR

M1

2107

55P

IN A

SS

Y, C

RO

SS

AR

M P

IVO

T2

2107

57ID

LER

AR

M, M

AC

HIN

E D

WG

.1

2109

35V

ALV

E C

OV

ER

121

1202

SH

IELD

, CR

OS

STU

BE

221

1292

PU

SH

AR

M K

IT--

-21

1297

PU

SH

AR

M W

ELD

ME

NT

121

1298

SN

AP

RIN

G1

1400

15P

US

H A

RM

121

1282

ED

GE

TR

IM1

2114

81C

OTT

ER

PIN

, 1/4

X 2

431

0325

GR

EA

SE

ZE

RK

, 1/4

-28

ST

451

0174

SC

RE

W, 1

/4 X

1 T

EK

SE

LF-T

AP

1071

0586

FLA

TBE

D S

TAN

DA

RD

PA

RTS

***

400

SE

RIE

S

2e

a 11

0533

-- B

OLT

, 3/8

-16

X 5

.0

500

SE

RIE

S

2e

a 11

0542

-- B

OLT

, 3/8

-16

X 5

.5

2/24

/200

9

RT

- RE

EL

TRA

NS

PO

RT

OP

TIO

N

1.1

Page 18: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

REEL

TRA

NSP

OR

T A

SSEM

BLY

6” -

12”

PAR

T N

O. 2

1502

1

1.2

Page 19: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

10

/1/0

3

SE

E V

AL

VE

& F

ILT

ER

SE

E L

IFT

& S

QU

EE

ZE

SE

E R

ES

ER

VO

IR

HY

DR

AU

LIC

AS

SE

MB

LY

RE

SE

RV

OIR

RE

TU

RN

HO

SE

AS

SY

, L

IFT

BA

SE

HO

SE

AS

SY

, L

IFT

RO

D

HO

SE

AS

SY

, S

QU

EE

ZE

SE

E H

OS

E C

HA

RT

2.1

Page 20: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

10

/1/0

3

11

05

38

2B

OL

T,

5/1

6-1

8 X

3.0

11

06

08

2N

UT

, 5

/16

-18

11

06

74

2W

AS

HE

R,

5/1

6"

LO

CK

12

01

52

1A

DA

PT

ER

, 1

2M

P-8

FP

X9

0

12

02

00

1A

DA

PT

ER

, 8

MP

-8F

PX

90

12

02

40

2A

DA

PT

ER

, 6

MJ-

8M

B9

0

12

02

77

1A

DA

PT

ER

, 8

MJ-

8M

B

12

02

88

2A

DA

PT

ER

, 8

MJ-

8M

B9

0

22

30

16

1V

AL

VE

, F

LA

TB

ED

MO

NO

BL

OC

K

72

00

41

1F

ILT

ER

HE

AD

72

00

43

1F

ILT

ER

, 1

0 M

ICR

ON

Pa

rts

Lis

t

PA

RT

#Q

UA

NT

ITY

DE

SC

RIP

TIO

N

****

5

, 7

& 9

GA

LL

ON

SY

ST

EM

1

20

27

7

--

AD

AP

TE

R 8

MJ-

8M

B

12

& 1

7 G

AL

LO

N S

YS

TE

M

1

20

17

4

--

AD

AP

TE

R,

8M

B-1

2F

PX

SQ

UE

EZ

EC

YL

IND

ER

- B

ASE

-

SQ

UE

EZ

EC

YL

IND

ER

- RO

D-

LIF

T

CY

LIN

DE

R B

AS

E

LIF

T C

YL

IND

ER

- R

OD

-HY

DR

AU

LIC

AS

SE

MB

LY

GEN

2 V

AL

VE

& F

ILT

ER

12

02

40

12

02

88

11

06

08

11

06

74

12

02

77

72

00

43

12

02

00

12

01

52

72

00

41

22

30

16

****

FR

OM

PU

MP

RE

SE

RV

OIR

RE

TU

RN

11

05

38

--

2.2

Page 21: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

VALV

E, P

RESS

URE

REL

IEF

2220

04

CA

RTR

IDG

E, #

8 VA

LVE,

W/O

CO

IL

720

015

CO

IL, #

8 VA

LVE,

12

VO

LT

8201

43

SPO

OL,

#10

VA

LVE

8202

32

VALV

E, D

IREC

TIO

NA

L, 4

-WAY

2220

02

CO

IL, #

10 V

ALV

E, 1

2 V

OLT

8202

29

O-R

ING

, AD

APT

ER #

4 7/

16-2

0

1

2006

2

O-R

ING

, AD

APT

ER #

8 3/

4-16

7201

64

PAR

T N

O.

VA

LVE,

MO

NO

BLO

CK

, CO

MP

LETE

2

23

01

6

GEN

2 V

ALV

E - S

ERV

ICE

PAR

TS

910

9

VALV

E, P

OPP

ET F

OR

2230

17

222

003

2

10

CO

IL, #

10 V

ALV

E, 1

2 V

OLT

8

2022

9

2

11

O-R

ING

, -21

9, 9

0 D

UR

O

1

2037

6

2

PAR

T N

O.

12

BO

LT, 5

/16-

18 X

2 S

HC

S

110

168

4

VA

LVE

FOR

AD

DIT

ION

AL

THIR

D B

AN

K

VA

LVE,

3R

D B

AN

K A

DD

ON

(22

30

16

)

22

30

17

1

12

2.3

Page 22: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

20

008

31

FIT

TIN

G,

NIP

PL

E,

1-1

/4 X

6

22

01

07

1F

ITT

ING

, R

ED

UC

ER

, 1

-1/4

- 1

.0 E

LL

72

00

75

1H

OS

E B

AR

B,

1

72

01

07

1H

OS

E C

LA

MP

, #

20

5,

7 &

9 G

AL

LO

N S

YS

TE

M

PA

RT

#Q

TY

DE

SC

RIP

TIO

N

20

008

31

FIT

TIN

G,

NIP

PL

E,

1-1

/4 X

6

72

01

58

1F

ITT

ING

, E

LL

1-1

/4

22

02

17

1H

OS

E B

AR

B,

1-1

/4

51

10

02

1H

OS

E C

LA

MP

, #

24

12

& 1

7 G

AL

LO

N S

YS

TE

M

PA

RT

#Q

TY

DE

SC

RIP

TIO

N

72

00

70

1F

ITT

ING

, R

ED

UC

ER

, 1

-1/4

- 1

.0

72

00

75

1H

OS

E B

AR

B,

1

72

01

07

1H

OS

E C

LA

MP

, #

20

20

03

DO

DG

E D

UA

LL

Y,

5,

7 &

9

PA

RT

#Q

TY

DE

SC

RIP

TIO

N

22

02

17

1H

OS

E B

AR

B,

1-1

/4

51

10

02

1H

OS

E C

LA

MP

, #

24

20

03

DO

DG

E D

UA

LL

Y,

12

& 1

7

PA

RT

#Q

TY

DE

SC

RIP

TIO

N

10

/1/0

3

11

04

44

4B

OL

T,

5/1

6-1

8 X

0.7

5,

WIZ

FL

AN

GE

11

06

16

4N

UT

, 5

/16

", J

-TY

PE

, C

AG

E,

.5C

12

02

37

1A

DA

PT

ER

, 4

BH

-4M

P

22

05

66

1D

IP S

TIC

K

22

05

70

1R

ES

ER

VO

IR W

EL

DM

EN

T

22

05

87

1V

EN

T H

OS

E

50

01

75

1F

ITT

ING

, P

LU

G 1

/2"

PIP

E

54

00

31

1F

UE

L F

ILT

ER

Pa

rts

Lis

t

PA

RT

#Q

UA

NT

ITY

DE

SC

RIP

TIO

N

HY

DR

AU

LIC

AS

SE

MB

LY

RE

SE

RV

OIR

11

04

44

11

06

16

22

05

66

54

00

31

22

05

87

12

02

37

50

01

75

22

05

70

1200

151

AD

APT

ER, 2

0MB

-20F

P

1200

151

AD

APT

ER, 2

0MB

-20F

P

1200

151

AD

APT

ER, 2

0MB

-20F

P

1200

151

AD

APT

ER, 2

0MB

-20F

P

IMP

OR

TAN

T:Th

e h

ydra

ulic

rese

rvo

ir h

as a

n O

-rin

g fi

ttin

g in

th

e b

ott

om

wh

ere

the

suct

ion

lin

e is

co

nn

ecte

d.

Be

sure

to

use

th

e co

rrec

t ad

apte

r (12

0015

) bef

ore

att

ach

ing

th

e 6"

nip

ple

.

2.4

Page 23: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

2.5

Page 24: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

40

0 S

ER

IES

22

00

02

SQ

UE

EZ

EC

YL

IND

ER

22

00

56

(req

.2)

LIF

T C

YL

IND

ER

22

04

64

50

0 S

ER

IES

&

AL

L X

RM

SQ

UE

EZ

E C

YL

IND

ER

22

30

01

SE

AL

KIT

S

10/1

/03

1103

521

BO

LT, 1

-8 X

10,

GR

8

1106

021

NU

T, 1

-8 L

OC

K N

YLO

N IN

SE

RT

1201

451

AD

AP

TER

, 6M

B-6

MP

(3/8

X 4

)

1201

461

AD

AP

TER

, 8M

P-6

FP90

1201

471

AD

AP

TER

, 6M

B-8

MP

90

2001

291

BU

SH

ING

, 1.5

X 1

.25

X 1

.0 S

PLI

T S

TEE

L

2200

842

CO

UP

LER

, PIO

NE

ER

FE

MA

LE

2204

521

LIFT

CY

LIN

DE

R

2220

011

VA

LVE

, CH

EC

K W

/ .06

3 O

RIF

ICE

4200

052

CO

UP

LER

, PIO

NE

ER

MA

LE

5101

741

GR

EA

SE

ZE

RK

, 1/4

-28

ST

Par

ts L

ist

PA

RT

#Q

UA

NTI

TYD

ES

CR

IPTI

ON

HY

DR

AU

LIC

AS

SE

MB

LYLI

FT &

SQ

UE

EZE

1103

52

1106

02

2220

01

2001

29

5101

74

1201

47

1201

4642

000522

0084

1201

45S

QU

EE

ZE C

YLI

ND

ER

2204

52

W/ G

EN

ER

ATI

ON

2 V

ALV

E

2.6

Page 25: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

23

20

46

HA

RN

ES

S, T

AIL

LIG

HT

S,

FO

RD

BO

X-D

EL

ET

E,

19

99

+2

32

04

7H

AR

NE

SS

,

23

20

49

HA

RN

ES

S, T

AIL

LIG

HT

S,

DO

DG

E B

OX

-DE

LE

TE

, 2

00

3+

23

20

50

HA

RN

ES

S,

TA

ILL

IGH

GMW

IRIN

G H

AR

NE

SS

AS

SE

MB

LIE

S

AL

L O

TH

ER

TR

UC

KS

FO

RD

DO

DG

E

9/2

3/0

3

23

00

11

2L

IGH

T,

LIC

EN

SE

PL

AT

E

23

01

31

2L

IGH

T,

BA

CK

-UP

23

01

32

2L

IGH

T,

SIG

NA

L-T

UR

N-T

AIL

23

01

33

4L

IGH

T,

CL

EA

RA

NC

E (

AM

BE

R)

23

01

34

5L

IGH

T,

CL

EA

RA

NC

E (

RE

D)

23

01

35

9G

RO

MM

ET

, 2

"

23

01

36

6G

RO

MM

ET

, 3

X 5

Pa

rts

Lis

t

PA

RT

#Q

UA

NT

ITY

DE

SC

RIP

TIO

N4

00

/ 5

00

SE

RIE

S L

IGH

TS

23

01

35

23

01

33

23

01

33

23

01

35

23

01

35

23

01

34

23

01

36

23

01

32

23

01

312

30

01

1

23

01

35

23

01

34

AL

L F

LA

TB

ED

S2

32

04

4�

HA

RN

ES

S,

RE

AR

ID

LIG

HT

S2

32

04

5

H

AR

NE

SS

, S

IDE

& F

RO

NT

ID

LIG

HT

S2

32

04

8

H

AR

NE

SS

, R

EA

R T

AIL

BO

AR

D

MO

DE

L S

PE

CIF

IC:

TA

ILL

IGH

TS

, F

OR

D C

HA

SS

IS-C

AB

, 1

99

9+

TS

, GM

BO

X-D

EL

ET

E,

20

02

+T

S, G

M C

HA

SS

IS-C

AB

, 2

00

2+

23

20

50

HA

RN

ES

S,

TA

ILL

IGH

23

20

49

HA

RN

ES

S, T

AIL

LIG

HT

S

23

01

32

3.1

Page 26: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

3.2

Page 27: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

LE

FT

RIG

HT

SH

OR

T2

11

11

62

11

11

5L

ON

G2

11

29

32

11

29

4

SH

OR

T2

11

56

92

11

56

8L

ON

G2

11

58

72

11

58

8

FE

ND

ER

SK

IRT

40

0 S

ER

IES

50

0 S

ER

IES

PA

RT

#Q

UA

NT

ITY

20

20

01

12

11

10

91

21

16

84

12

15

07

41

20

50

12

11

10

25

81

2N

UT

, 5

/16

-18

, C

AG

E T

INN

ER

MA

N1

10

43

74

BO

LT

, 3

/8-1

6 X

0.7

5,

WIZ

FL

AN

GE

11

04

44

14

BO

LT

, 5

/16

-18

X 0

.75

, W

IZ F

LA

NG

E1

10

60

62

NU

T,

5/1

6-1

8 W

IZ F

LA

NG

E1

10

66

51

2W

AS

HE

R,

5/1

6"

FL

AT

ST

AN

DA

RD

11

06

76

4W

AS

HE

R,

3/8

" F

LA

T S

TA

ND

AR

D

TO

OL

BO

X A

SS

EM

BL

Y,

FL

AT

BE

DB

OL

T P

AC

KA

GE

TO

OL

BO

X C

OM

PL

ET

E W

/ST

EP

, P

AR

T#

20

50

11

DE

SC

RIP

TIO

ND

EC

AL

, C

HIP

GU

AR

DS

TE

P,

TO

OL

BO

XS

HIE

LD

, T

OP

& S

IDE

PA

RT

#Q

TY

DE

SC

RIP

TIO

N1

10

17

44

NU

T, 1

/4-2

0 L

OC

K 2

-WA

Y1

10

30

03

CO

TT

ER

PIN

, 3/3

2 X

0.7

51

12

01

13

PU

SH

NU

T, W

AS

HE

R C

AP

ST

YL

E2

00

18

41

SE

AL

, LA

TC

H2

02

01

01

SE

AL

, TO

OL

BO

X L

ID (

TR

IM-L

OK

X-2

89

7)

21

11

19

1T

OO

L B

OX

MA

T2

12

00

32

GA

SK

ET

, TO

OL

BO

X M

OU

NT

21

20

07

1L

AT

CH

W/S

TU

DS

21

50

72

1T

OO

L B

OX

DO

OR

AN

D H

ING

E W

LD

MT

21

50

73

1T

OO

L B

OX

AN

D H

ING

E W

LD

MT

TO

OL

BO

X C

OM

LE

TE

, PA

RT

# 2

15

07

4

3/2

1/2

00

6

FL

AT

BE

D A

CC

ES

SO

RIE

ST

OO

LB

OX

30

"

FE

ND

ER

SK

IRT

21

11

09

11

04

37

11

06

76

11

06

06

11

06

65

11

04

44

20

20

01

11

02

58

21

16

84 11

04

44

11

02

58

11

04

44

11

02

58

11

06

65

11

04

44

11

06

65

11

04

44

21

50

74

TO

IMP

RO

VE

TO

OLB

OX

P

ER

FOR

MA

NC

E:

USE

SI

LIC

ON

C

AU

LK

TO

SEA

L A

LL

BO

LTS

AN

D H

OLE

S O

N T

OP

AN

D S

IDES

OF

TOO

LBO

X

LEA

VE

HO

LES

IN

BO

TTO

M

UN

SEA

LED

A

ND

PLA

CE

MA

T W

ITH

RID

GES

DO

WN

TO

ALL

OW

MO

ISTU

RE

FRO

M C

ON

DEN

SATI

ON

TO

ESC

AP

EA

SS

EM

BL

Y

3.3

Page 28: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

2113

891

LIG

HT

BR

AC

KE

T, R

IGH

T

2113

901

LIG

HT

BR

AC

KE

T, L

EFT

2301

461

GR

OM

ME

T, 3

/16

ID X

9/1

6 O

D

7105

874

SC

RE

W, 3

/16

X .7

5 TE

K S

ELF

-TA

P83

0031

1LI

GH

T, R

IGH

T

8300

351

LIG

HT,

LE

FT

CA

RG

O L

IGH

T A

SS

Y, P

AR

T#21

1391

PA

RT

#Q

UA

NTI

TY

DE

SC

RIP

TIO

N

9/16

/03

FLA

TBE

D A

CC

ES

SO

RIE

SC

AR

GO

LIG

HTS

&A

CR

OS

S T

HE

BE

D T

OO

LBO

X

8300

352113

902301

46

7105

87

2113

8983

0031

2109

15 --

AC

RO

SS

-TH

E-B

ED

TO

OLB

OX

3.4

Page 29: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

3.5

Page 30: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

11/0

4

11

05

15

1B

OL

T,

1/4

-20

X .

50

11

06

09

1N

UT

, 1

/4-2

0

11

06

73

1W

AS

HE

R,

1/4

" F

LA

T S

TA

ND

AR

D

1102

902

NU

T, 1

/4-2

0 W

IZ F

LAN

GE

1104

302

BO

LT, 1

/4-2

0 X

1.2

5

23

20

05

2T

OG

GL

E S

WIT

CH

- 3

PO

S M

OM

EN

TA

RY

23

20

36

1

23

20

37

1RE

CEI

VER

, RF,

VER

2, D

IGIT

EC

53

00

07

1T

OG

GL

E S

WIT

CH

- 2

PO

S M

AIN

TA

INE

D

53

00

19

3S

WIT

CH

BO

OT

2320

291

AN

TEN

NA

, 5",

JO

INTE

D

Pa

rts

Lis

t

PA

RT

#Q

UA

NT

ITY

DE

SC

RIP

TIO

N

RF

CO

NTR

OL

&M

AN

UA

L S

WIT

CH

ES

FO

R L

IGH

T R

EL

AY

23

20

05

53

00

07

11

06

73

11

06

091

10

51

5

53

00

19

1102

90

2320

29

23

20

36

DIP

SW

ITC

HE

S I

N R

EC

EIV

ER

A

ND

TR

AN

SM

ITT

ER

MU

ST

BE

SE

T T

HE

SA

ME

DIP

SW

ITC

HES

UN

DER

BA

CK

CO

VER

FCC FCC

2320

37

FCC Wireless RecieverFCC

23

20

37

1104

30

1107

5611

0755

1107

55

1106

33

1107

561

SCRE

W, 6

-32

X .5

PA

N H

EAD

PH

LP

1107

553

WA

SHER

, #6

SHO

ULD

ER, N

YLO

N

1106

331

NU

T, 6

-32

TRA

NSM

ITTE

R, R

F,V

ER 2

,DIG

ITEC

3.6

Page 31: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

GD

CA

An

t. L

t.H

EB

G n

d.

Pwr.

F

1. G

N/Y

LW�

Conn

ect t

o LT

GRE

EN/Y

ELLO

W W

IRE

from

LIG

HT

RELA

Y2.

GRA

Y��

Conn

ect t

o VA

LVE

H (3

rd b

ank

optio

n on

ly)

3. B

LUE�

�Co

nnec

t to

VALV

E E

4. P

URP

LE�

Hoo

k to

PU

RPLE

SW

ITC

H W

IRE

and

Conn

ect t

o VA

LVE

B5.

BLA

CK�

Conn

ect t

o G

ROU

ND

6. L

T. G

REEN

�Co

nnec

t to

AN

TEN

NA

**7.

RED

��

Conn

ect t

o PO

WER

8.

YEL

LOW

�Co

nnec

t to

VALV

E A

9. G

REEN

�Co

nnec

t to

VALV

E C

10. B

ROW

N�

Hoo

k to

BRO

WN

SW

ITC

H W

IRE

and

Conn

ect t

o VA

LVE

D11

. WH

ITE�

Conn

ect t

o VA

LVE

G (3

rd b

ank

optio

n on

ly)

12. O

RAN

GE�

Conn

ect t

o VA

LVE

F

��

(Rea

r Sid

e o

f Mal

e Pl

ug

- D

euts

ch C

on

nec

tor) 1�

2� 3�

4��5�

67� 8

9�

10�

11�

12

RF R

ecei

ver

An

ten

na

DIP

SW

ITC

HE

SU

ND

ER

BA

CK

CO

VE

R

FCC FCC

Dew

Eze

Man

ual

Swit

ches

Inst

alla

tio

n In

stru

ctio

ns:

1. B

olt

left

sid

e o

f RF

Rec

eive

r th

rou

gh

exi

stin

g h

ole

in h

ead

ach

e ra

ck .

Dri

ll h

ole

for r

igh

t si

de,

if n

eces

sary

, an

d a

ttac

h w

ith

bo

lt.

2. M

ou

nt

tria

ng

ula

r bra

cket

wit

h s

elf-

tap

pin

g s

crew

s (if

wel

ded

bra

cket

i

s n

ot

pre

sen

t).

Use

rub

ber

gro

mm

ets

and

1/2

" sc

rew

to a

ttac

h a

nte

nn

a.

3. R

un

lig

ht

gre

en w

ire

fro

m re

ceiv

er t

hro

ug

h h

ole

in h

ead

ach

e ra

ck

an

d a

ttac

h to

an

ten

na.

Dri

ll h

ole

, if n

eces

sary

.

NO

TE:

Met

al o

bje

cts

such

as

cake

feed

ers

or f

uel

tan

ks m

ay in

terf

ere

wit

h ra

dio

wav

es fr

om

tra

nsm

itte

r. T

he

ante

nn

a m

ay b

e m

oved

to t

he

top

of t

he

hea

dac

he

rack

, or a

sec

on

d a

nte

nn

a m

ay b

e in

stal

led

in a

d

iffer

ent

loca

tio

n to

incr

ease

rece

pti

on

.

VER

SIO

N II

RF

REC

EIV

ER

4. M

ou

nt

man

ual

sw

itch

es t

hro

ug

h

h

ole

s in

hea

dac

he

rack

. A

ttac

h d

ecal

.

Co

ver

all s

wit

ches

an

d r

elay

s w

ith

pla

stic

ized

un

der

coat

ing

.

5. S

et d

ip s

wit

ches

in t

ran

smit

ter t

o m

atch

dip

sw

itch

es in

rece

iver

.

Use

ser

ial n

o. s

tick

ers

to re

cord

ON

/OFF

po

siti

on

s an

d a

ttac

h to

bo

th re

ceiv

er a

nd

tra

nsm

itte

r fo

r fu

ture

refe

ren

ce.

6. I

f th

e D

euts

ch C

on

nec

tor n

eed

s to

be

asse

mb

led,

inse

rt c

olo

red

w

ires

into

th

e n

um

ber

ed p

osi

tio

ns

as d

escr

ibed

bel

ow

.

7. C

on

nec

t th

e co

lore

d w

ires

to t

he

valv

e as

ind

icat

ed b

elo

w.

S

ee t

he

follo

win

g w

irin

g d

iag

ram

s fo

r 2 a

nd

3 b

ank

wir

ing.

NO

TE: T

he

man

ual

sw

itch

esm

ust

be

pro

tect

ed w

ith

ru

bb

er b

oo

ts. T

he

bo

ots

m

ust

be

inst

alle

d w

ith

th

e co

rrec

t st

em le

ng

th o

n t

he

leve

r so

th

e th

ey a

re n

ot

stre

tch

ed w

hen

th

e sw

itch

is u

sed

. Th

is is

do

ne

by

adju

stin

g t

he

jam

nu

t o

n

the

leve

r ste

m.

ON

O

FF

3.7

Page 32: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

20 A

MP

FUS

E -

1320

23(lo

cate

nea

r bat

tery

)

Wireless Reciever D003-002-02 Tested to Comply With FCC Standards FCC

Wireless RecieverTested to ComplyWith FCC Standards FCC

Dip

sw

itche

s in

side

rece

iver

mus

t m

atch

dip

sw

itche

s in

tran

smitt

er.

TO A

NTE

NN

ALT GR

N

Dew

Eze

CO

VER

ALL

SW

ITC

H A

ND

REL

AY

CO

NN

ECTI

ON

S W

ITH

RU

BB

ERIZ

ED

UN

DER

CO

ATIN

G O

R D

IELE

CTR

IC G

REA

SE

NO

TE: I

f opt

iona

l thi

rd b

ank

is n

ot u

sed,

tie

off

gray

and

whi

te w

ires.

Vers

ion

II R

F C

ontr

ol

RF

Con

trol A

ssem

bly

with

Tra

nsm

itter

- 23

5009

RF

Con

trol A

ssem

bly

with

out T

rans

mitt

er -

2350

11R

ecei

ver -

232

037

Tran

smitt

er -

2320

362

Ban

k H

arne

ss -

2320

40

RE

LAY

(530

111)

(530

007)

(232

005)

(232

005)

NO

TE: T

he

SQU

EEZ

E sw

itch

(232

005)

may

be

rep

lace

d w

ith

th

e o

pti

on

al D

ETEN

T sw

itch

(232

056)

for u

se w

ith

rear

rem

ote

ou

tlet

s. N

OT

FOR

USE

WIT

H A

DD

-ON

VA

LVE

3.8

Page 33: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

ii 3.8

Wiri

ng fo

r Gen

II V

alve

1.

Inst

all g

roun

d w

ire 2

3203

9 as

show

n on

coi

ls (A

,B,C

,D,E

,F)

2.In

stal

l dio

de h

arne

ss 2

3203

8 (h

arne

ss h

as p

iggy

bac

k co

nnec

tors

) pe

r tab

le 1

.3.

Inst

all h

arne

ss 1

5000

6 fr

om c

ontr

ol h

andl

e in

to b

ack

of p

iggy

bac

k co

nnec

tors

pe

r tab

le 1

.4.

The

red

wire

from

har

ness

150

006

goes

the

supp

lied

fuse

. Th

e fu

se w

ire is

co

nnec

ted

to th

e +

term

inal

on

batt

ery.

5.Th

e bl

ack

wire

from

har

ness

150

006

is sp

liced

into

the

clut

ch w

ire.

Tabl

e 1

Conn

ectio

n23

2038

1500

06A

Gree

n/Bl

ueB

Ora

nge

Ora

nge

CGr

een/

Gree

nGr

een

DBr

own

Brow

nE

Blue

/Blu

eBl

ueF

Yello

wYe

llow

CLU

TCH

Blac

kBA

TTER

Y (+

)Re

d

2320

3923

2038

1500

06

1/25

/19

Page 34: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

iii 3.8

YEL

Clut

ch

Batt

ery

(+)

BLK

RED

ORG

Fuse

1/25

/19

Page 35: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Wireless eciever D003-002-02 Tested to Comply With FCC Standards FCC

Wireless ReceiverTested to ComplyWith FCC Standards FCC

WH

ITE

GRA

Y

Dew

Eze

COVE

R A

LL S

WIT

CH A

ND

REL

AY

CON

NEC

TIO

NS

WIT

H R

UBB

ERIZ

ED

UN

DER

COAT

ING

OR

DIE

LECT

RIC

GRE

ASE

GRA

Y

Vers

ion

II RF

Con

trol

Add

-on

Valv

e - 2

2301

7H

arne

ss -

2320

41

(Incl

uded

with

2

Ban

k W

iring

H

arne

ss)

SW

ITC

H (2

3200

5)

BRN

Not

e: T

he a

dd-o

n va

lve

(223

017)

use

d fo

r 3-b

ank,

New

Gen

erat

ion

(Gen

II)

hydr

aulic

sys

tem

s is

als

o re

quire

d fo

r 2-b

ank

syst

ems

with

17

gpm

pum

ps.

In th

e 2-

bank

, 17

gpm

sys

tem

, por

ts 3

and

4 a

re p

lugg

ed w

ith th

e ca

ps

rem

oved

from

223

017.

The

jum

per w

ire c

onne

cted

to s

olen

oid

E m

ust

be m

oved

to s

olen

oid

C.

3.9

Page 36: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

NOTES

Page 37: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R

Harper Industries, Inc.151 E. Highway 160Harper, KS 67058

Website: www.harperindustries.com

Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129

E-mail: [email protected]

Page 38: DewEze RT Flatbed...RT TRANSPORT R R Thank you for purchasing a DewEze Flatbed. TO THE OWNER OR SERVICE TECHNICIAN: As with all DewEze products, the 400 and 500 Series Flatbeds have

RT TRANSPORTR

R