Devi Polymers Pvt. Ltd., India

An Overview

DEVI POLYMERS PRIVATE LIMITED (Devi) under license from M/s. Fothergill & Harvey Ltd., U.K. / M/s. Freeman Chemicals, U.K. started manufacturing Polyester Moulding Compound (PMC) - Sheet Moulding Compound (SMC), Dough / Bulk Moulding Compound (DMC / BMC) and Kneaded Moulding Compound (KMC) in 1975.

Since then, Devi has grown on the technical base as the largest manufacturer of Polyester Moulding Compound and PMC Components in India.

Devi is the principal supplier of PMC insulation components to Electrical and Auto electrical Industries

About Devi Polymers

About Devi Polymers

Devi has been active in the field of export and has been exporting PMC components to:

?Europe

?Middle East

?Southeast Asian countries

Devi have been awarded the second largest Exporter in the GRP category for 1995 to 1999 by The Plastic Export Promotion Council, Government of India.

Devi has the most integrated SMC manufacturing facilities in India and is one of the very few concerns having such facilities under one roof, worldwide for:

?Compounding PMC to suit specific needs

?Hot Press Moulding

?Mould Manufacturing

?Wide range of GRP / SMC product manufacture, Panel Tanks, Enclosures

?OE supply of GRP / SMC components

?Product designing facilities

About Devi Polymers

About Devi Polymers

Devi has three manufacturing facilities in India and all are ISO 9001 certified.

ISO 9001 Quality System Certification

Facilities at Unit - A

Manufacturing facilities of Polyester Moulding Compounds (PMC)

?Sheet Mould Compounds (SMC)?Dough Moulding Compounds (DMC)?Kneaded Moulding Compounds (KMC)?PMC Moulding Components

SMC Compound Machine

•SMC Compound Machine - Capacity 1500 Kg/hr (900mm wide)

•KMC Compound machine (in-house) - Capacity 2500Kg/hr. (1000mm wide)

•DMC Compounding Z blade mixers - Capacity 50Kg, 100Kg and 300 Kg.

•Bulk filler handling - Capacity bulk storage & handling filler

with 2 silos of capacity 60 Mt each and

handling and drying capacity of 3 Mtr.

Moulding Shop

•250 Tons press – 1No.

•130 Tons press – 1 No.

Facilities at Unit - ADevi have extensive facilities to test as per relevant British (BS), American (ASTM), German (DIN) and Bureau of Indian (BIS) Standards.

Specimen preparation presses100 Tons Hydraulic Press – 1No.30 Tons Hydraulic Press – 1No.

Electrical Laboratory100KV Break down testerArc resistance (ASTM D495)Arc Index tester (IEC 112)Volume & Surface resistivity tester

Mechanical/Thermal Lab to test as per relevant standards.UTM 10 Ton capacityIzod impact testerAbrasion / wear resistance testerMartens heat stability testerGlow wire test apparatus for flammability test

Chemical LaboratoryFully equipped to test the specs of polyester resin, glass fibre, fillers and other raw materials used in manufacture of PMC/ Laboratory includes muffle furnace - 1000 ? C, Ovens, Oil/ water baths, 2Nos. BROOKFIELD Viscometer with Helipath stand, Penetro-meter etc., Spectrophotometer for colour test

Research & DevelopmentIndependent R & D team headed by a Doctorate in Chemical Engineering to develop and improve existing grades of PMC.

Facilities at Unit - A

R & D facilities at Unit ‘A’

Brook field viscometer

Marten’s HDT Tester

UL flammability Test

Facilities at Unit - B

CNC MILLING MACHINE

1.5m x 1m Side Panel Punch

(Weight 2000 Kgs.)

Facilities at Unit - B

Moulding Shop

150 Tons press – 4 Nos.

250 Tons press – 1 No.

400 Tons press – 1 No.

Tool Room

Milling machine – 2 Nos.

CNC Milling (Mikron) – 1 No.

Spark Erosion – 2 Nos.

Cylindrical grinding – 1 No.

Surface grinding – 1 No.

Center lathe – 1 No.

Radial drilling – 1 No.

CNC/Boring m/c CHEN-H0 TAIWAN (Travel X axis 2300mm Y axis 1000mm Z axis 900mm maximum work piece weight 4 Ton)

Design Facility

Full-fledged Computer Assisted Design available for designing of intricate moulding tools with CAD/CAM integration.

Quality Control

Department equipped with three co-ordinate measuring machine –POLI, Italian make

Facilities at Unit - C

Manufacturing facilities of Polyesters Moulding Components (Compression / Transfer / Injection)

?GRP (SMC) Sectional Water Tank Panels

?GRP (SMC) Enclosures

?CAD / CAM /CAE services

?Extensive Tool Room for manufacture of Hot Press / Injection moulding tools

?Product Development facilities

?OEM Products

?Special Purpose Machines

Facilities at Unit - C

Moulding Shop - Compression

150 Ton press – 3 Nos,

250 Ton Press – 1 No.

600 Ton press – 1 No.

750 Ton press – 1 No.

1000 Ton press – 1 No.

Polyester Injection moulding press

180 Ton press – 2 Nos. (Max. shot wt 800 gms.)

CNC Foam-In-Place Polyurethane Gasketing Machine of size (Indigenously make) x = 1500mm

y = 800mm

z = 400mm

Facilities at Unit - CTool RoomOur tool room is especially equipped for manufacture and maintenance of large tools such as water tank panels (1M x1M & 2M x1M) and has highly trained / skilled personnel. We equipped with the following Machines in our Tool Room:

?HAAS make high speed CNC milling machine VF-6/40 of table size

x = 1650

y = 800

z = 700

? Surface grinding machine

?Radial drilling machine

? Lathes

Design Facility

Solid modeling (SOLID WORKS) capability available for Product / Tool Design.

Finite Element Analysis for stress & displacement

GRP / SMC Modular Panel Type Water Tanks

6 Cavity - Hole Plug Fixed Half 6 Cavity - Hole Plug Moving Half

Injection Moulding Facility

Facilities at Unit - C

Cavity Core

600 gms. Shot wt. Component

Injection Moulded MCCB

Facilities at Unit - C

J 808 Cover Mould - Punch

Facilities at Unit - C

J 808 – Cover Assembly J 1212 Box - Sample

J 808 Cover Mould - Cavity

Special Purpose Machines Building Capability at Unit ‘C’

BMC Compound Machine (Indigenously Built Machine)

Design

Special Purpose Machines Building Capability at Unit ‘C’

Panel Gang Drilling Machine

Machine in Operation

Special Purpose Machines

CNC FIP Gasketing Machine of Size X = 1500 mm; Y = 800 mm; Z = 400 mm

Special Purpose Machines

Dust Collector (Pulse-Jet Type)

Design Assembled Unit

Water Tank Installations

Modular Cold Room Installations

Modular Transformer Housing Installations

Duro – Box Enclosures

Devi Polymers Private LimitedMarketing Division, Unit ‘C’

NP 23 & 24, Developed Plot, EkkattuthangalChennai – 600 097, INDIA

Tel: 0091 44 2225 0359 / 2225 1502Fax: 0091 44 2225 0349

E-Mail: devi@xlweb.comWeb: www.devipolymers.com