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DevelopmentandCharacterizationofaPolyester-BasedImplantforControlledDrugRelease
by
HilaryBoucher
AthesissubmittedinconformitywiththerequirementsforthedegreeofMasterofScience
GraduateDepartmentofPharmaceuticalSciencesUniversityofToronto
©CopyrightbyHilaryBoucher[2017]
ii
Abstract
DevelopmentandCharacterizationofaNovelPolyester-BasedImplantfor
ControlledDrugRelease
HilaryBoucher
MasterofScience
PharmaceuticalSciencesUniversityofToronto
2017
There is tremendous interest in developing IDDSs that improve the efficacy of
drugsatthetargetsitewhilesparingoff-targettissuesfromtoxicity.PVLisanattractive
yetunexploredpolyester forpreparing IDDSssincethevalerolactonemonomercanbe
alkylated (PAVL) ingoodyield toaffordapendantarmon thepolymerbackbone that
canbefunctionalizedtotailorthephysicochemicalpropertiestosuittheapplicationof
interest. This thesis describes the first preparation and characterization of polyester-
basedimplantsbasedonPVL-co-PAVLthatarecapableofsustainedreleaseofalibrary
ofdrugsofvaryingphysicochemicalproperties.Drugreleasewasfoundtobecontrolled
bydiffusionbut influencedbythepropertiesofmatrix,thestateofthedrug,anddrug
aqueoussolubility.Finally,thesystemprovedtobehighlybiocompatible,illustratingthe
potentialofPVL-co-PAVLasalong-termIDDS.
iii
ContributionsofAuthors
Thefollowingworkinthisthesisisacollaborativeeffortbetweentheauthorand
Dr.FrantzLeDévédec.InChapter2,Dr.LeDévédecsynthesizedthepoly(valerolactone)-
co-poly(allylvalerolactone)copolymersamplesandcharacterizedthembyDSC,GPC,and
1H NMR. DSC thermograms and XRD spectra of the cross-linked copolymer matrices
werecollectedbyDr.LeDévédec.SolubilityparametersvalueswerecalculatedbyDr.Le
Dévédec. A portion of the buffer penetration experiment was performed by Dr. Le
Dévédec, namely the diffusion of the probe through the hollow cylinder. The swelling
capacity of the cross-linked copolymermatriceswas evaluatedbyDr. LeDévédec and
ShawnWu,anundergraduatestudentworkingundersupervisionoftheauthor.Muchof
theinterpretationsoftheworkperformedbyDr.LeDévédecaretheauthor'sown.
iv
Acknowledgments
Iwouldfirstliketoconveymythankstomysupervisor,Dr.ChristineAllen.Sheis
anintuitivescientist,afiercelycommittedsupervisor,andastrongrolemodel.I'llalways
appreciatethetreatsandhumorshebroughttotheoffice,aswellasherencouragement
andsupportduringtheupsanddownsofgraduatelife.Ifeeltrulyfortunateforhaving
theopportunitytobeapartofherlab.
AnenormousthanksgoesouttoPendantBiosciencesfortheuniqueexperience
ofworking on an industrialMSc project. I'm grateful for the exposure to the start-up
biotechworldandfortheopportunitytomeaningfullycontributetothedevelopmentof
theirtechnology.ThanksaswelltoPendantBiosciencesandDr.Allenforobtainingthe
fundingthatsupportedthisresearch;itwasgenerouslyprovidedbyPendantBiosciences
andtheMitacsAccelerateProgram.
Thankyoutomyadvisorycommitteemembers,Dr.PingLeeandDr.DaveDubins,
for taking their time to offer constructive suggestions on my work, especially where
mathematical modeling was concerned. Dr. Dubins very swiftly wrote a user-friendly
programforfittingmyreleasedataandforthatIamgrateful.
I appreciate the training and technical assistance I received from a number of
people. Thanks to Dr. Frantz Le Dévédec for polymer synthesis and characterization
assistance, Dr. James Evans for cell culture training, Ilya Gourevich for technical
assistancewithESEM,andPeterBrodersenforhoursworthofcryomicrotoming.
I am more than grateful to acknowledge members of the Allen lab for their
support and friendship over the course of my graduate degree. Michael Dunne and
SohyoungHerdeservea truly special thanks for relentlesslymaintainingapositive lab
cultureforeveryone.Thankstothosemore-than-just-workfriendsthataccompaniedme
toRyu'sNoodleBar,Somethin'2TalkAbout,BicerinEspressoBar,TrinityBellwoods,Get
Well, karaoke, Jamie & Daniel's, etc. You all made this time more enjoyable than it
neededtobe.
v
Most importantly, thank you tomyparents,Michael andMichele Boucher, for
their unconditional love and support and for raisingme to be this person that I am. I
aspiretotheirworkethic,generosity,andsincerity.Iwouldalsoliketothanksignificant
membersofmyextendedfamily,namelymyunclesRick&John,foralwayslisteningto
and supportingmewith love. Thankyou to thegroup chat: Steacy, Sam,Chantal, and
Rebecca; the BPMT crew: Kyle, Chelsea, Hilary, and Moh; my life-long best friend
Philippa;Fiona&Brandon;andthatspecialperson,whomayormaynotbementioned
here,forendlesslyinspiringmeandforbeingapartofmylife.
vi
TableofContents
Abstract.......................................................................................................................ii
ContributionsofAuthors.............................................................................................iii
Acknowledgments.......................................................................................................iv
TableofContents.........................................................................................................vi
ListofTables..............................................................................................................viii
ListofFigures...............................................................................................................ix
ListofAbbreviations....................................................................................................xi
1GeneralIntroduction.................................................................................................1
Rationale,GoalandObjectives...............................................................................111.1 RelevantBackground...................................................................................................4
1.1.1 Whatiscontrolleddrugdelivery?...............................................................................41.1.2 Localvs.systemicaction.............................................................................................51.1.3 Historyofimplantabledrugdeliverysystems.............................................................71.1.4 Biodegradablematerialsusedtoprepareimplantabledrugdeliverysystems...........81.1.5 Preparationofpolyester-basedimplantabledrugdeliverysystems........................141.1.6 Degradationofpolyester-basedimplantabledrugdeliverysystems........................171.1.7 Drugreleasemechanismsofpolyester-basedimplantabledrugdeliverysystems..201.1.8 Factorsinvolvedindrugreleasefrompolyester-basedmatrices.............................231.1.9 Mathematicalmodelingofdrugrelease...................................................................241.1.10 Solubilityparameters..............................................................................................261.1.11 Functionalizationofpolyestersasameanstotailorphysicochemicalproperties27
2FactorsInvolvedinDrugReleasefromCross-LinkedPolyester-BasedMatrices........31
Introduction.........................................................................................................3122.1 ExperimentalSection.................................................................................................32
2.1.1 Materials...................................................................................................................322.1.2 SynthesisofPVL-co-PAVLcopolymers......................................................................322.1.3 Preparationofthecross-linkedpolyester-basedmatrices.......................................332.1.4 Characterizationofcopolymersandcross-linkedmatrices......................................332.1.5 Determinationofsolubilityparameters....................................................................342.1.6 Drugloading..............................................................................................................342.1.7 Determinationofdrugsolubility...............................................................................342.1.8 Drugreleaseassay....................................................................................................352.1.9 HPLCanalysisofdrugrelease....................................................................................352.1.10 Degradationofcross-linkedpolyester-basedmatrices..........................................362.1.11 Bufferpenetrationintocross-linkedpolyester-basedmatrices.............................362.1.12 Cellcultureexperiments.........................................................................................37
2.2 ResultsandDiscussion...............................................................................................392.2.1 Bulkcopolymersynthesisandcharacterization........................................................39
vii
2.2.2 IDDSpreparationandcharacterization.....................................................................412.2.3 StabilityandDegradation..........................................................................................462.2.4 BufferPenetration....................................................................................................482.2.5 DeterminationofSolubilityParametersandSwellingCapacity................................502.2.6 EvaluationofPhysicochemicalPropertiesofDrugs..................................................522.2.7 CharacterizationofDrug-LoadedIDDS.....................................................................542.2.8 MechanisticMathematicalTheory...........................................................................592.2.9 DrugRelease.............................................................................................................612.2.10 Biocompatibility......................................................................................................66
3Conclusion...............................................................................................................68
4FutureDirections.....................................................................................................70
5References..............................................................................................................72
Appendices................................................................................................................81
viii
ListofTables
Table1.1SummaryofadvantagesofIDDSsweighedagainsttheirdisadvantages.........................3Table2.1Molecularweightdistribution,thermalcharacteristics,andcrystallinityofthethree
bulkcopolymers(P39K,P15K,P7.5K)andthecross-linkedpolymers(CP7.5K,CP15K,CP39K)..........41Table2.2Partialandtotalsolubilityparameters((MPa)1/2)ofselectdrugloadingsolventsandthe
CPmatricescalculatedusingtheGCM..................................................................................51Table2.3Solubilityparameters,molarvolumes,andlogPvaluesofthedrugsloadedintotheCP
matrices.................................................................................................................................54Table2.4SummaryofdiffusioncoefficientsofdrugsthroughthethreeCPmatricesunder
differentexperimentalconditions(e.g.releasebuffer)........................................................61Table2.5SummaryofFDAapprovedpolyester-basedIDDSs........................................................81
ix
ListofFigures
Figure2.1Thermogramsofthethreebulkcopolymers(P39K,P15K,P7.5K)obtainedbyDSCat10°C/min(2ndcycle).................................................................................................................41
Figure2.2ESEMimagesof(a)cross-sectionand(b)surfacemorphologyoftheCPmatrices.Fromlefttoright,scalebarsrepresent50μm,1mm,and100μm...............................................43
Figure2.3DSCthermogramsofcross-linkedcopolymermatrices(CP39K,CP15K,CP7.5K)andcorrespondingphotographsoftheIDDSs(scalebarsrepresent5mm)................................45
Figure2.4XRDspectraofcross-linkedcopolymermatrices(CP39K,CP15K,CP7.5K)andcorrespondingphotographsoftheIDDSs(scalebarsrepresent5mm)........................................................46
Figure2.5(a)Weightloss(%)ofCP15Kafterincubationin0.1MPBS(pH=7.4)forthreemonths.(b)ChangeinpHofexternalmediaasaresultofCP15K.........................................................47
Figure2.6SurfacemorphologyofCP15Kafterincubationin0.1MPBS(pH=7.4)forthreemonths.Scalebarsrepresent(a)50µmand(b)300µm,respectively.Brightwhitelinesin(b)areKimWipefibres......................................................................................................................48
Figure2.7QualitativedepictionofSRB(0.1mg/mLin0.1MPBS)diffusionintoCP39Kmatricesasafunctionoftimespentunderincubationat37°C.Fluorescencewasmeasuredat540nmbyconfocalmicroscopy..............................................................................................................49
Figure2.8Semi-quantitativeevaluationofthediffusionofSRB(A540nm)acrosstheCP39Kmembraneofahollowcylinderfromtheinternaltoexternalmedia(0.1MPBSpH=7.4,SDS0.5%w/v)...............................................................................................................................50
Figure2.9(a)Plotofthecalculatedaverage[1/3(CP7.5K+CP15K+CP39K)](δCP−δsol)2values(MPa1/2)forthethreecross-linkedmatricesandsolventsconsideredfordrugloadingusingtheGCM.(b)Plotofswellingcapacity(%)asafunctionoftimeforCP39Kcylindersswollenintheindicatedsolvents.Scalebarsrepresent5mm...............................................................51
Figure2.10ChemicalstructuresandMWoffivedrugsselectedforloadingintotheCPmatrices................................................................................................................................................53
Figure2.11Aqueoussolubilityofthefourhydrophobicdrugsin0.1MPBS(pH=7.4)containing0.1%,0.5%,or1%(%w/v)Tween®80orSDS.......................................................................54
Figure2.12Drugloadingcontent(%w/w)oftheCP15Kmatrices..................................................55Figure2.13ESEMimagesofCP15Kmatricesloadedwith(a)TAHor(b)CCM.Scalebarsrepresent1
mm(top)and20µm(bottom)..............................................................................................56Figure2.14ComparisonofDSCthermogramsofCP15Kmatrix(bottom)loadedwitheachofthe
fivedrugs...............................................................................................................................57Figure2.15ComparisonoftheXRDspectraofcrystallineTAHandCCMtothatofthenon-loaded
CP39KmatrixandCP39KmatricesloadedwithTAHorCCM.....................................................58Figure2.16Cumulativedrugrelease(%)asafunctionoftimemeasuringtheimpactofthestate
ofthedrug-loadedmatrices(monolithicsolutionvs.dispersion)ontheresultingdiffusionofdrugfromtheCP15Kmatrices(0.5%SDSw/v).Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient.................................................................62
Figure2.17CumulativeCCMorPTXrelease(%)asafunctionoftimemeasuringtheimpactofdrugaqueoussolubilityontheresultingdiffusionofdrugfromtheCP15Kmatrices.Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient...Error!Bookmarknotdefined.
Figure2.18CumulativeTAArelease(%)asafunctionoftimemeasuringtheimpactofpolymerphysicochemicalpropertiesontheresultingdiffusionofdrugfromthethreeCPmatrices.Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient...................................................................................................Error!Bookmarknotdefined.
x
Figure2.19Invitrocytotoxicityoftheappliedextractdilutionofcylinders(green)orhighdensitypolyethylene(HDPE)(purple)toL929mousefibroblastcells.Cellsincubatedwithmediaalonewereemployedasacontrolandconsideredas100%cellviability.(***,**,and*)indicateslesserviabilityrelativetountreated(p<0.001,0.01,and0.05,respectively);(###,##,and#)indicateslesserviabilityrelativetotreatmentgroup(CP39K)ofsameextractdilutionconcentration(p<0.001,0.01,and0.05,respectively).............Error!Bookmarknotdefined.
Figure2.201HNMRspectrumofP39Kandgelpermeationchromatogramsforthethreeco-polymers................................................................................................................................84
Figure2.21Massofdrugreleasedasafunctionoftimeinvestigatingtheimpactofthestateofthedrug-loadedmatrices(top),aqueoussolubility(middle),andpolymerphysicochemicalproperties(bottom)ondrugrelease.....................................................................................85
xi
ListofAbbreviations
1,6-HDT 1,6-hexanedithiol
5-FU 5-fluorouracil
ACL allyl-ε-caprolactone
ACM acetaminophen
AVL allyl-δ-valerolactone
BCM blockcopolymermicelle
BCNU 1,3-bis(2-chloroethyl)-1-nitrosourea
CCM curcumin
CED cohesiveenergydensity
CLε-caprolactone
CPcross-linkedpolymer
DEX dexamethasone
DLC drugloadingcapacity
DMEM Dulbecco'smodifiedEagle'smedium
DMPA 2,2-dimethoxy-2-phenylacetophenone
DMSO dimethylsulfoxide
DSC differentialscanningcalorimetry
ESEM environmentalscanningelectronmicroscopy
FBS fetalbovineserum
FSH folliclestimulatinghormone
GBM glioblastomamultiforme
GCM groupcontributionmethod
GIT gastrointestinaltract
GnRH gonadotropinhormonereleasinghormone
GPC gelpermeationchromatography
Δ°Hm enthalpyofmelting
HDPE high-densitypolyethylene
HPLC high-pressureliquidchromatography
xii
IDDS implantabledrugdeliverysystem
IV intravenous
LGlactide:glycolide
LHluteinizinghormone
LNG levonorgestrel
logP octanol/waterpartitioncoefficient
MW molecularweight
NLM non-linearminimization
NMP N-methyl-2-pyrrolidone
o/w oil-in-water
PAG poly(allylglycolide)
PBS phosphatebufferedsaline
PCL poly(caprolactone)
PDI polydispersityindex
PDLA poly(D-lacticacid)
PGprogesterone
PGA poly(glycolicacid)
PLA poly(lacticacid)
PLGA poly(lactic-co-glycolicacid)
PLLA poly(L-lacticacid)
PTX paclitaxel
PUpolyurethane
PVA polyvinylalcohol
PVL poly(valerolactone)
ROP ringopeningpolymerization
SDS sodiumdodecylsulfate
SRB sulforhodamineB
TAA triamcinoloneacetonide
TAH triamcinolonehexacetonide
TBD 1,5,7-triazabicyclo[4.4.0]dec-5-ene
xiii
TC crystallizationtransitiontemperature
Tg glasstransitiontemperature
THF tetrahydrofuran
Tm meltingtemperature
UVultraviolet
VLδ-valerolactone
w/o/w water-in-oil-in-water
XRD x-raydiffraction
1
1 GeneralIntroduction
Rationale,GoalandObjectives1Sincetheeraofmoderndrugdiscoverybegan inthe late1800s,pharmacologic
therapyhasplayedacritical role inthetreatmentandmanagementofvariousdisease
states.1Treatmentefficacyisintricatelylinkedwithmanyfactors,includingtherouteof
administrationandthetherapeutic index, i.e. theratioof thedoseofdrugthatcauses
adverse effects at an unacceptable level to the dose that leads to the desired
pharmacologicaleffect.2Mostdrugstendtobeadministeredsystemicallyeitherbythe
oral or intravenous (IV) route. One of the main disadvantages of systemically
administereddrugsistheconstantcyclingbetweenhighandlowplasmaconcentrations
of drug that may cause toxicity or sub-therapeutic drug levels, respectively.1,3Plasma
concentrationshigher than therapeutic valuesmay result in toxicity,while lowplasma
drugconcentrationsmayresultinineffectivenessortheneedforrepeateddosing,which
reduces patient compliance. Also, drugs may suffer from low aqueous solubility, low
permeability, or susceptibility to enzymatic ormetabolic degradation leading to a low
dose fraction reaching the target site and subsequently disappointing in vivo
performance.4,5
Drugsthatareadministeredsystemicallymustalsoovercomeextensivebiological
barriers to reach their sites of action. These barriers include, but are not limited to,
plasma protein binding, transport across the gastrointestinal tract (GIT) membrane,
2
lymphaticsystemremoval,first-passhepaticmetabolism,blood-brainbarriertransport,
anddrugefflux throughmembrane transporters suchasP-glycoprotein.4,6Asaway to
limitadrug'scontactwiththeaforementionedbarriers,onestrategyinvolvesdelivering
thedrugdirectlytothesiteof intendedaction.Thishasbeenaccomplishedbyvarious
routes of administration and dosage forms such as transdermal (e.g. creams and
patches), transmucosal (e.g. suppositories and inhalation aerosols), ocular (e.g. eye
drops), and injection (e.g. solid implants, gels, and particles).6,7 These dosage forms
afford localizeddrugaction toovercomebiological barriersbut further limitations can
arise, such as adverse effects from high plasma drug concentration or the need for
reapplication and increased dosing frequency. These challenges have necessitated the
development of ways to improve the efficacy of the drug at the target site of action
whilesparingoff-targettissuesfromtoxicity.
Dispersingthedruginacarriermaterial,suchasanaturalorsyntheticpolymer,
to yield an implantable drug delivery system (IDDS) can overcome the undesirable
fluctuationsinplasmadrugconcentrationsandoff-targeteffectsbyprovidingtemporal
(e.g. sustained release) and/or spatial (e.g. target to site of action) control of drug
release.8Dependingonthepropertiesofthecarriermaterialandtheextentofpolymer-
drug interactions, drug release can be sustained for hours to several years.9 These
systemsexistinavarietyofformsincludingsolidimplants,gels,andparticlesthatcanbe
inserted into a specific point of interest to bypass the GIT, thereby preventing
degradationoflabiledrugs,improvingtheefficacyofdrugtherapyatthetargetsite,and
improving patient compliance through a reduced dosing frequency.1,10 Table 1.1
3
illustratestheadvantagesofIDDSweighedagainsttheirdisadvantagessincenomethod
ofdeliveringdrugswillbeaonesizefitsallsolution.Implantabledeliverysystemshave
been investigated for the delivery of a great variety of therapeutic agents and for a
number of applications and disease states. The most common areas of use include
cancer therapy11,12 and pain management,13 ophthalmic drug delivery,14 and vascular
applications.15
Table1.1SummaryofadvantagesofIDDSsweighedagainsttheirdisadvantages.
ListofadvantagesofIDDSs ListofdisadvantagesofIDDSs• Improvedpatientcompliance
throughreduceddosingfrequency• Eliminationofpeak-to-trough
plasmadrugconcentrationprofiles• Loweroveralldoserequiredby
deliverytothesiteofaction• Protectionoflabiledrugs(e.g.
thosesusceptibletoenzymatichydrolysisordegradation)
• Fewersystemicsideeffectsbydeliverytothesiteofaction
• Immediateremovalispossibleintheeventofdrugallergy
• Somerequiresurgicalimplant/explantprocedures,whichmayreducepatientacceptance
• Moretrainingrequiredfortheimplant/explantprocedure
• Notascost-effectiveastraditionaldosageforms
• Morecomplexthantraditionaldosageforms;theregulatorypathmaybemorecomplicated
• Potentialpainanddiscomfort,whichwouldlowerpatientacceptance
Given the tremendous versatility in terms of therapeutic applications and the
advantagesthatIDDSpossessovertraditionallyadministeredtherapies,thegoalofthis
thesisistodevelopandcharacterizeanovelIDDSthatiscapableofprovidingcontrolled
releaseofhydrophobicdrugsat therapeutically relevant levels. The specificobjectives
include:
1. Toidentifyarangeofdrugsthatvaryintermsofphysicochemicalpropertiessuch
as octanol/water partition coefficient (logP), molecular weight and aqueous
4
solubility,toincorporateintoacylindricalIDDS
2. ToprepareandcharacterizetheloadedandunloadedIDDS
3. ToevaluatetheinvitrodrugreleasefromthecylindricalIDDS
4. To elucidate the underlying mechanism(s) of drug release from the cylindrical
IDDS
The experiments performed to accomplish these objectives are outlined in
Chapter 2 of this thesis. Briefly, the synthesis of three distinct copolymers based on
poly(δ-valerolactone)-co-poly(allyl-δ-valerolactone) (PVL-co-PAVL) of varying molecular
weightandallylgroupcontentwasperformedbyDr.FrantzLeDévédec.TheIDDSswere
formedfromthesethreecopolymersbyasyringecastingmethod.Then,fivedrugswith
differentphysicochemicalpropertieswereloadedusingasolventswelling/equilibration
method.CharacterizationbySEM,DSC,andXRDwasperformedontheemptyanddrug-
loaded system, and in vitro biocompatibility was determined in the L929 mouse
fibroblastcellline.Finally,invitrodrugreleasewasmeasuredtoevaluatepotentialasa
long-termdrugdeliverydevice.
1.1 RelevantBackground
1.1.1 Whatiscontrolleddrugdelivery?Controlleddrugdeliveryisanymethodofdrugadministrationthatreliesonuse
of advanceddrugdelivery systems (i.e. polymers) tomaximize therapeutic effects and
minimize sideeffects.16Manyconventionaldelivery systemsprovide immediate rather
thancontrolledreleasebyusingslowlydissolvingcoatings(e.g.cellulose)ortheuseof
5
compressed drug tablets. With immediate release formulations, patient-to-patient
variability remains high since drug absorption is easily influenced by environmental
factors such as stomachpH. Furthermore, repeated administration and fluctuations in
plasmadrugconcentrationremainproblematic.17Inrecentyears,thefieldofcontrolled
drugdeliveryhas seen tremendousgrowth inorder toalleviate someof theproblems
associated with conventional dosage forms. There are several reasons for pursuing
controlled release dosage forms, including reduced side effects and toxicity,
administrationofalowerdrugdosebydeliverytothesiteofaction,improvedtreatment
efficacy, and improved patient compliance and convenience. For drugs with short
biological half-lives, slowing the rate at which the drug is released can increase the
apparenthalf-lifeby limitingmetabolism to the released fraction, therebymaintaining
therapeutic levels for a longer duration.16 Drug plasma concentration may fluctuate
aboveorbelowthetherapeuticwindowwhenadministeredasabolusinjectionororal
dosage form, yet controlled release dosage forms can be designed to maintain the
plasmadrugconcentration levelwithinthetherapeuticwindowforthemajorityofthe
releaseperiod.
1.1.2 Localvs.systemicactionInordertofurtherdiscussthefieldofcontrolledrelease,animportantdistinction
must first be made between local and systemic drug delivery. Controlled release
technologiesmayeitherbeadministeredlocally(e.g.certaindepotinjectionsandIDDSs)
withtheintentionofexertingtheireffectlocally,oradministeredlocallywiththeintent
6
ofexertingtheireffectelsewhere i.e. systemically.Thisdistinction iswell illustratedby
the clinical introduction of the first controlled release system for local delivery of the
anti-cancer agent, carmustine (Gliadel®), and a controlled release system for systemic
delivery of goserelin acetate (Zoladex®) for palliative cancer care. Gliadel® is a
biodegradable polyanhydride dime-sized wafer that is used to treat high-grade
malignant glioma or recurrent glioblastoma multiforme (GBM). It is inserted into the
surgicalcavityaftertumorresectionandreleasesthechemotherapeuticagent1,3-bis(2-
chloroethyl)-1-nitrosourea (BCNU, or carmustine) into the surrounding brain tissue to
targetremainingcancercellsoverfivedays.18Inalong-termfollow-upofamulticenter
controlled trial,malignant glioma patients had a 30% reduction in risk of deathwhen
treatedwithGliadel®ascomparedtoplacebo,andGBMpatientshada22%decreased
riskofdeath.19Theseresultsdemonstratethepotentialofa locallyacting IDDSforthe
treatmentofcancer.RanganathandWanghavesincereportedonthedesignandinvivo
evaluation of paclitaxel (PTX)-loaded biodegradable microfiber implants for the local
treatmentofGBM.20AftertreatmentwitheitherTaxol®orthePTX-loadedimplants,C6
glioma cells in the Taxol®-treated group began recovering after 3 days, which is
indicativeofthelimitationsofsystemicdrugadministrationduetoshort-termexposure.
Furthermore, tumor-bearing mice in the implant treatment groups demonstrated a
significantsurvivaladvantagerelativetoplaceboandTaxol®treatedcontrols,confirming
sustainedreleaseofPTX.
Zoladex® is an injectable formulation of goserelin acetate, a gonadotropin
releasing hormone (GnRH) agonist, dispersed in a poly(lactic-co-glycolic acid) (PLGA)
7
matrixusedtotreatadvancedprostatecarcinoma,hormonereceptorpositiveadvanced
breastcancer,andendometriosis.Itcomesintwodoses:a3.6mgimplantdesignedfor
subcutaneous administration by a syringe that releases the drug over a period of 28
days,anda10.8mgimplantdesignedfordeliveryover3months.21,22Itactssystemically
to stimulate the production of follicle-stimulating hormone (FSH) and luteinizing
hormone (LH), which results in GnRH receptor down-regulation and consequently a
reductioninestrogenandtestosterone.Themechanismofactioniseffectiveintreating
hormone-dependentcancersof thebreastandprostate.Arandom,open,multi-center
study was conducted in men with advanced stage D2 prostate cancer that received
eitherZoladex® (3.6mg implant)oranorchiectomy (surgical removalofboth testis).23
The trial confirmed that Zoladex® was equivalent to orchiectomy in terms of survival
advantage and limited adverse effects. The psychological advantage associated with
avoiding orchiectomy and an improved quality of life, asmeasured by the Functional
Living Index-Cancer and the Profile ofMood States instruments, in Zoladex® patients
further confirms the benefit of systemic GnRH therapy administered as a controlled
releasedosageform.Inanothermulticenter,randomizedopenstudy,itwasfoundthat
Zoladex® implants (3.6 mg) were well-tolerated and as effective as danazol, a widely
usedtherapeuticwithundesirableandrogenicandanabolicproperties,inthetreatment
of endometriosis.24 In addition, the dosing frequencywas reduced to a once-a-month
subcutaneousinjectioncomparedtoatwice-a-dayoraldose.
1.1.3 Historyofimplantabledrugdeliverysystems
8
In 1964, Folkman and Long pioneered the first IDDS based on silicone rubber
(Silastic®)capsulesasamethodforprolongedsystemicadministrationofdrugs.25Itwas
foundthatthecapsulescouldprovidesustainedreleaseofavarietyofdrugsandelicited
verylittleinflammatoryresponsewhenimplantedintothecardiacmuscleofdogs.Since
then, the interest indesigninganddeveloping IDDSs for abroad rangeof applications
hasgrownimmensely.Furthermore,anumberofIDDSshaveseenFDAapprovalstarting
with the Norplant® contraceptive implant in 1991, and followed by Implanon®,
Vitrasert®,andGliadel®,tonameafew.10TheNorplant®five-yearcontraceptivesystem
is a direct extension of Folkman and Long's initial work. This system consists of six
flexible, cylindrical Silastic® capsules (34 mm x 2.4 mm), each containing 36 mg
levonorgestrel(LNG),thatareinsertedsubcutaneouslyontheinsideofawoman'supper
arm.10,26-27Theimplantoffershighlyeffectiveprotectionagainstpregnancy(>99%),but
insertionandremovalprovedtobecumbersomeduetoproviderinexperience.28Thisled
to the removal of the Norplant® system from the U.S. market in 2002 in favor of
Implanon®, a single rod implant approved in 2006. A commonality of these two
implantablecontraceptivedevicesistheneedforminorsurgicalremovaloncethedrug
hasbeenreleased,whichmayresultinadecreaseinpatientacceptabilityofthedevice.
SuchSilastic®-based systems representa classofnon-degradable IDDSs,but there is a
keen interest in the substitution of non-degradable systems with those that degrade
uponcompletionofdrugreleasetoavoidtheneedforsurgicalremovaloftheimplant.
1.1.4 Biodegradablematerialsusedtoprepareimplantabledrugdeliverysystems
9
Biodegradablematerialsmaybenaturalorsyntheticinoriginandaredegradedin
vivotoproducebiocompatible,non-toxicby-productsthatcanbeeliminatedbynatural
metabolic pathways.29 Common natural polymers include complex sugars such as
hyaluronicacid, chitosan,andalginate, and inorganicminerals suchashydroxyapatite,
whilepolyestersandpolyanhydrides compose thecommonlyused syntheticpolymers.
PLGA and poly(caprolactone) (PCL) are commonly used polyesters to prepare IDDSs
giventheireaseofsynthesis,malleabilityintoawiderangeofdimensions,degradability,
lack of toxicity, and tailorable release rates.29-34Whenever a therapy is required for a
limited amount of time, the use of degradable materials is preferred over non-
degradablematerialsbecauseiteliminatestheneedforsurgicalremovaloftheimplant
and improves patient acceptability.10 A number of implantable or injectable products
based mainly on PLGA have been approved by the U.S. FDA and have been
commercializedforarangeoftherapeuticapplications(Table2.5).
1.1.4.1 Poly(glycolicacid)andpoly(D,L-lacticacid)Poly(α-esters), such as poly(glycolic acid) (PGA) and poly(D,L-lactic acid) (PLA),
were the first syntheticpolymermaterials tobe investigatedas suturesandnowhave
widespreadpharmaceuticaluse.35Thelactideandglycolidemonomersarecyclicdimers
ofnaturalmetabolitesofthebodyandarethereforehighlybiocompatible.Synthesisof
PGA and PLA can be achieved through polycondensation of the cyclic diesters with
antimonytrioxideyieldingpolymerproductswithlowmolecularweightandundesirable
physicochemical properties for medical applications.35 Therefore, to achieve higher
10
molecularweightpolymers, ring-openingpolymerization (ROP)usingmetal catalysts is
thepreferredmethodofsynthesis.PGAisasemicrystallinepolymer(45-55%,depending
on molecular weight) with good tensile strength (12.5 GPa), a glass transition
temperature (Tg) between 35-40 °C, and amelting temperature (Tm)greater than 220
°C.36 Favorable mechanical properties led to the development of PGA as the first
synthetic degradable suture, Dexon®, by American Cynamid Co. in 1967.35 PGA and
polyesters in general are susceptible to hydrolytic cleavage of their ester linkages
resultinginrapiddegradation,representingabarriertosuccessfuldevelopmentofPGA
homopolymer drug delivery systems. As a result, most efforts to utilize PGA have
focusedonshort-termboneortissueengineeringapplicationswherePGAisfabricated
into degradable scaffolds upon which cells can proliferate.36 The degradation of PGA
results in production of glycolic acid, which enters the tricarboxylic acid cycle and is
eliminated as carbondioxide andwater.However, groupshave shown that significant
production of glycolic acid can lead to an undesired local inflammatory response
followingimplantationofPGA-basedmaterials.37
PLA contains a chiral center and therefore consistsof twoenantiomeric forms:
poly(D-lactic acid) (PDLA) and poly(L-lactic acid) (PLLA). Enantiomerically pure PLA is
semicrystalline (37%), is less mechanically strong than PGA (4.8 GPa), and has a Tg
around55°CandaTmofabout180°C.38Asaresult,materialspreparedfromPLAare
glassyatphysiologicaltemperaturesandmechanicallybrittleinnature.Themethylside
groupinPLAmakeshighmolecularweightPLAhighlyhydrophobic,andthereforewater
diffusion and subsequent degradation by hydrolysis of the ester bonds is very slow in
11
vivo.CamandcolleagueshaveshownthathighmolecularweightPLLAfilmsarenotfully
degradedover200daysinstronglyalkalinemedium(0.01MNaOH),39andthisprocessis
even slower in vivo. Some strategies to reduce degradation time and improve
mechanicalpropertiesincludedecreasingthemolecularweightorcrystallinity.Evenso,
thelowdegradationrateandbrittlenessremainsignificantdrawbackstotheuseofpure
PLAasanIDDS,soblendingorcopolymerizingPLAwithotherpolyesters,suchasPGA,is
awaytoimprovethephysicochemicalpropertiesoftheresultingcopolymer.36,40Indeed,
Vicryl®isacommerciallyavailablesuturethatis10%PLAand90%PGA.
1.1.4.2 Poly(lactic-co-glycolicacid)PLGA, a blend of PLA and PGA at different compositions, is by far the most
extensively explored copolymer for use in drug delivery applications because of its
biodegradability,biocompatibility,andthefactthatPLGA-basedproductsareapproved
byregulatoryagenciesworldwide.41PLGAcombinesthestrengthsofPLAandPGAwhile
improvingontheirindividualweaknessesthroughcopolymerization.SincePLAandPGA
havedifferentphysicochemicalproperties,theabilitytomanipulatethelactide:glycolide
(LG) molar ratio of the resulting PLGA copolymer allows for optimization of
physicochemicalproperties,suchashydrophilicity,crystallinity,andmolecularweight,to
suit the intendeddrugdeliveryapplications.36Polymerhydrophilicitygreatly influences
thedegradationkineticssincePLGAdegradesbyhydrolysisofitsesterlinkagestoyield
lactide and glycolide oligomers and eventuallymonomers. Becauseof themethyl side
group in the lactidemonomer, PLGAwith higher lactide content ismore hydrophobic
12
and stable against hydrolysis than PLGA higher in glycolide, which is susceptible to
hydrolytic degradation. It has been shown that the degradation time of 50:50 PLGA,
75:25PLGA,and85:15PLGAis1-2months,4-5months,and5-6months,respectively,36
highlightingtheabilitytotunethedegradationkineticstosuittheapplicationofinterest.
PLGAcrystallinityisrelatedtotheL:Gmolarratioandthemolecularweightandhasan
impactonthedrugreleasekineticsandmechanicalpropertiesofthesystem.TheTgof
PLGAisbetween40-60°Cdependingonthecomposition,whichimpliesthatPLGA-based
deliverysystemswillbeglassyatphysiologicaltemperatures. Ithasbeenreportedthat
waterimbibitionhasaplasticizingeffectonthePLGAmatrix,decreasingtheTgofPLGA-
based microparticles below physiological temperature, thereby converting a glassy
systemintoarubberystate.42TheTgofPLGAincreaseswithincreasingmolecularweight
due to increased polymer chain interactions, chain entanglement, and dense packing.
Higher lactide content in the copolymer also increases the Tg as a result of the steric
hindrance imposed by the methyl side group and the subsequent reduction in chain
flexibility.43 The physicochemical properties of PLGA change during water penetration
and degradation. This must be taken into consideration when designing PLGA-based
systems.
1.1.4.3 Poly(ε-caprolactone)PCL is a biocompatible, hydrophobic, semi-crystalline homopolymer of ε-
caprolactonewithabroadrangeofapplicationsindrugdeliveryandtissueengineering
13
due to its desirable thermal andmechanical properties.44,45,46 Its compatibility with a
widerangeofdrugs,highpermeability,andgoodsolubilityinmanysolventsalsomakeit
an attractive polymer given its relative ease of use. Furthermore, its FDA approval
enablesfasterclinicaltranslation.47PCLhasaTgofaround-60°CandalowTmbetween
59-64 °C,making it rubbery and flexible at room and physiological temperatures. It is
easily molded into a wide range of dimensions from microparticles and cylinders to
complex, porous scaffolds for tissue engineering.48,49,34 Compared to PLGA, the
crystallinityofPCLismuchhigher,oftenbetween40-70%.Thecrystallinitydependson
the molecular weight, with lower molecular weight PCL displaying higher degrees of
crystallinity than high molecular weight PCL. It has been suggested that this
phenomenon is due to denser polymer chain packing with shorter chain length,50 or
interruption of the crystalline lamella, as longer chains may be able to loop into the
amorphous polymer region and disrupt chain crystallization.51 Unfortunately, drug
releasekineticsfrompurePCL-baseddevicesarenotastailorableasPLGAsincetheonly
variable available to manipulate is the molecular weight. As a result, PCL has been
blendedorco-polymerizedwithotherpolymers,suchaspolylactide,polyurethanes,and
poly(ethylene oxide), to tune the degradation and release kinetics and modify the
physicochemicalpropertiestotheapplicationofinterest.44
1.1.4.4 Poly(δ-valerolactone)
14
Poly(valerolactone) (PVL) is a semi-crystallinepolyester that is similar toPCL in
terms of physicochemical properties and structure,with the only structural difference
beingPCLhavinganadditionalcarbonatominitsbackbone.PVLhasaTgof-67°Canda
Tm between 52-59 °C, making it rubbery and flexible at room and physiological
temperatures, and it has a tendency to undergo crystallization.52 PVL is slightlymore
hydrophilicthanPCL,likelyduetotheincreasedfrequencyofpolarcarbonylbondsanda
shorteraliphaticchaininthebackbone.53Asaresultoftheincreasedhydrophilicity,the
degradation of PVL is slightly faster than PCL, and therefore represents a valuable
polyester intermediate between PLGA and PCL in terms of biodegradation. Given its
compatibility with a wide range of drugs, PVL has also been explored, though not as
extensivelyasPCL,asthehydrophobiccore-formingpolymerinblockcopolymermicelles
(BCMs) for targeted54 or non-targeted55 delivery of chemotherapeutics.56 Drug release
from BCMs is often on the timescale of hours to days, somore long-term PVL-based
deliverysystemshavebeendevelopedintheformofmicroparticlesorimplants.57,58
1.1.5 Preparationofpolyester-basedimplantabledrugdeliverysystemsIDDSs are generally defined as being in themicrometer or larger size range so
theycaneitherbeinjectedbyasyringeorimplantedwithinthebody.IDDSformulations
include microparticles, in situ forming implants, films, and cylinders. The general
preparationmethod involves dissolving the polymer and drug in a compatible solvent
thatisthenevaporatedtoentrapthedrugwithinthepolymermatrix.
Microparticles are most commonly prepared using an emulsion/solvent
15
evaporation technique. Polyesters are hydrophobic in nature, but can encapsulate
hydrophobicorhydrophilicdrugsdependingon themethodofpreparation.Theoil-in-
water (o/w) emulsion/solvent evaporation method is the method of choice for
encapsulatinghydrophobicdrugs.Preparationinvolvesdissolvingthepolymeranddrug
in an organic solvent, such as dichloromethane (the "oil phase"), and emulsifying this
solutioninanaqueousphasecontaininganappropriatestabilizer(e.g.polyvinylalcohol
(PVA)).59Thesolvent is thenevaporated,andtheresultingmicroparticlesarecollected
byfiltration.Theo/wmethodhasbeenusedtopreparePLGAmicroparticlesloadedwith
paclitaxel,60dexamethasone(DXM),61andmethotrexate62tobeusedforthetreatment
ofcancer,inflammatoryreactions,andrheumatoidarthritis,respectively.Forhydrophilic
drugsthatarenotsolubleinorganicsolvent,adoubleemulsionprocessisrequiredfor
encapsulation. The water-in-oil-in-water (w/o/w) emulsion/solvent evaporation
technique involves adding an aqueous solution of the drug to an organic phase
containing thepolymerundervigorousstirring,and thenadding thisprimaryemulsion
(w/o) intoanaqueousphasecontainingPVA.63Thesolvent isthenevaporatedandthe
microparticles are collected in the same fashion aswith the o/w emulsion technique.
The w/o/w method has been used to encapsulate octreotide acetate,64
chlorpheniraminemaleate,65andcalcitonin66inPLGAmicroparticlesforthetreatmentof
acromegaly, allergies, and high blood levels of calcium, respectively. While these
methods are commonly used and PLGA IDDSs prepared using thismethod have been
FDAapproved(Table2.5),drawbacks includethehealthrisksassociatedwithpotential
residual organic solvent, sometimes poor encapsulation efficiencies, and a high burst
16
release due to non-encapsulated drug that is adhered to the surface of the delivery
system.67,68
In situ forming implants are those that form a gel upon contact with the
physiologicalenvironmentafteradministrationbyasyringe.Themethodofpreparation
involvesheat-dissolvingPLGAinabiocompatible,water-misciblesolventanddispersing
thedrug in the cooledmixture, eitherbyhomogenizationor bydissolving thedrug in
another biocompatible, water-miscible solvent that is compatible with the polymer.63
This viscous solution is then injected intramuscularly or subcutaneously, whereby the
polymer precipitates upon contact with the aqueous environment, trapping the drug
withinthegelnetwork.69Theassociateddisadvantageswiththistypeofdeliverysystem
generally outweigh the advantage of convenience to the patient and physician.
Disadvantages include a high burst release due to a lag between injection and in situ
precipitation, the use of controversially biocompatible solvents such as dimethyl
sulfoxide (DMSO) or N-methyl-2-pyrrolidone (NMP), and variable and unpredictable
releaseratesduetotheuncontrolleddistributionofdrugswithinthematrix.70
Thepreparationofpolyester-based filmsandcylinders canbeachievedusinga
solventcasting/compressionmethodwherebythepolymeranddrugaredissolved ina
commonorganic solvent, castat60 °Cuntil solventevaporation,andcompressed ina
moldathighpressuretoformadensenetworkofthedesireddimensions.29Depending
onitssize,theimplantcanthenbeinjectedorimplantedinthedesiredlocation.Macro
scale implantshaveanumberofadvantagesoverdepot formulations.Firstly, theycan
beremovedintheeventofthepatientexperiencinganadversereactiontothedrugor
17
vehicle. Furthermore, the burst release sometimes observed with microparticles as a
result of free drug adhered to the surface can be avoided since the method of
preparationdoesnotrelyondrugpartitioningbetweenanorganicandaqueousphase.
Finally, for long-term drug delivery applications, PCL-based implants are particularly
preferredgiventheirslowinvivodegradationtimeanddiffusion-controlleddrugrelease.
1.1.6 Degradationofpolyester-basedimplantabledrugdeliverysystems
1.1.6.1 PLGA
PLGA-baseddelivery systemsdegradebyhydrolytic chain cleavage at the ester
linkagestoyieldlactideandglycolideoligomersandeventuallymonomers.Twodistinct
types of degradation/erosionoccur: surface erosion (heterogeneous) andbulk erosion
(homogeneous).Inthecaseofbulkerodingsystems,therateofwaterpenetrationinto
thesystemismorerapidthantherateofpolymerdegradation.Consequently,theentire
system is wetted, resulting in hydrolytic cleavage throughout the bulk. In contrast,
polymerchainsinsurfaceerodingsystemsarerapidlydegradedfromtheouterlayerin;
a heterogeneous process. In both instances, an increase in polymer backbone
hydrophilicity,carboxylicacidendgroupsthatarise fromthedegradationprocess,and
less crystallinity further increase the rate of water penetration into the system and
subsequently increase the rate of degradation.71 In contrast to PGA-based systems,
PLGA-based systems are typically regarded as bulk eroding dosage forms since the
lactideportion ismoreresistant tohydrolysisbecausedegradationoccursmoreslowly
than water penetration into the matrix. Fu et al. have shown an acidic microclimate
18
withinPLGAmicrospheresusingconfocalmicroscopy,illustratinghowtheproductionof
lactic and glycolic acids from polymer chain scission can significantly decrease the
environmental pH within the matrix.72 Since ester-bond hydrolysis is catalyzed by
protons, theacidicclimatewithin thesystemcan furtherenhance the rateofpolymer
chaincleavageandsubsequentdegradationofthedevice.42
1.1.6.2 PCL
PCL is known todegradevery slowlydue to itshydrophobicity,making itmore
resistanttowaterpenetrationthanPLGA.ForPCL,theslowdiffusionofwater intothe
matrixistherate-limitingstepfordegradation.PCLdegradesbyhydrolyticchainscission
(i.e. cleavage) of its ester bonds to yield oligomers and eventually monomers.
Autocatalysisofcarboxylicacidendgroupsgeneratedbychainscissionalsocontributes
todegradation.ThedegradationmechanismofPCLisbulkerosionsincetheslowrateof
degradation is independent of device surface area.73 With a total degradation time
between 2-4 years, PCL is suitable for long-term drug delivery applications such as
contraception,where drug release is on the order of years rather thanmonths.74 The
rateofdegradationdependsonthestartingmolecularweight(MW)oftheimplant,with
higher MW PCL having longer chains and more ester groups to cleave in order to
generatedegradationproducts,leadingtoaslowerrateofdegradation.44Incontrastto
PLGA degradation products that are eliminated by natural metabolic pathways,
Woodwardetal.foundthatPCLdegradationproducts(e.g.MW<3000gmol-1)become
sequestered in phagosomes and undergo intracellular degradation,making PCL a fully
19
resorbablepolymeroncehydrolyticdegradationreducestheMWtobelow3000gmol-
1.75 High drug loading content also contributes to a slightly accelerated degradation
relative to control, non-drug loaded systems. Cheng et al. demonstrated 36.5% and
33.2%masslossofhighmolecularweightPCLimplantsat50%and25%drugloading(%
w/w)comparedto12.9%and11.3%masslossat12.5%and6.25%drugloading.76These
differencescanbeexplainedbythevoidcreatedinthespaceonceoccupiedbythedrug
that now forms a passage for enhancedwater uptake and hydrolytic degradation. To
evaluatethepotentialofPCLasalong-termcontraceptivedevice,Sunetal.performeda
3year invivodegradationstudyonaPCL/PluronicF68-basedimplantusingradioactive
labeling.34TheyshowedthatimplantshavinganinitialMWof66000gmol-1maintained
structural integrityover twoyears invivo, andonlybroke into lowMW(8000gmol-1)
piecesattheendof30months.Theauthorstheninvestigatedsafetyandcontraceptive
efficacy of the implants loadedwith LNG. The implants showed no toxicity, sustained
LNGreleaseovertwoyears,andadecreaseintheMWfrom66000gmol-1to15000g
mol-1attheendoftwoyearsinvivo.77Theirworkresultedinapprovalforthedeviceto
undergotestinginphaseIIhumanclinicaltrialsinChina.
1.1.6.3 PVLSince the degradation rate of PVL is slightly faster than that of PCL, PCL-b-PVL
copolymers have been synthesized to enhance the degradation of PCL for biomedical
applications.78 The authors found that with increasing MW (e.g. 12000, 25000, and
40000 gmol-1) and crystallinity, the rate of degradation decreasedbutwas still faster
20
thanPCLhomopolymerofsimilarMW.Linetal.prepareddiclofenacsodiumloadedPVL
microparticles using an oil-in-oil emulsionmethod and compared in vitro release and
degradation to drug-loaded PLGA and PLA microparticles.57 The authors found the
followingorderofreleaseanddegradation:PLGA>PLA>PVL,whichfollowedtheextent
ofwaterhydrationandcrystallinityofthepolymer.Importantly,PVLdemonstratedthe
lowestburstandlongestdurationofdrugrelease(lessthan80%in8days).Fukuzakiet
al.preparedlowmolecularweightPLA-co-PVLimplantsusingamelt-pressingtechnique
andmeasured in vitro and in vivodegradation kinetics.58 After 6weeks in phosphate
bufferedsaline (PBS), implantweight losswas foundtobe~30%fora30/70PLA/PVL
blend,whichwasgreaterthanthehomopolymersalone.Incontrast,theimplantswere
completelydegradedafter2weeks invivo. Imasakaetal. investigatedthepotentialof
PCL-co-PVL implantsascontrolleddeliverysystemsforestramustine.79Theyfoundthat
theimplantswerecapableofestramustinereleaseoveraperiodof20weeks,withless
than30%ofthedrugbeingreleasedatthistime.Theimplantsalsodisplayedfirstorder
degradationkinetics,with15%weightlossobservedafter20weeks,whichwasgreater
than PCL homopolymer. Interestingly, the macroscopic properties of the implants
changedwith varying the PCL or PVL composition,with higher PVL content producing
paste-likebulkmaterialsrelativetothewaxybulkmaterialsobtainedat92%PCL.
1.1.7 Drugreleasemechanismsofpolyester-basedimplantabledrugdeliverysystemsAn understanding of the complex and connected processes involved in drug
releasefromthematricesisrequiredinordertodesigneffectiveIDDSs.Additionally,this
21
knowledgecanbeusedtoselectappropriatemathematicalmodelstopredicttheeffect
ofchangingdesignvariables (e.g.size, shape)ondrug release, therebyeliminating the
needformultipletime-consuminginvitroreleaseexperiments.80Inthisthesis,theterm
releasemechanismwillrefertotherate-controllingmasstransportstepthatgovernsthe
rate at which drug is released i.e. the slowest process. There are various factors
impactingtheoverallreleasemechanism,e.g.polymer-druginteractions,andthesewill
betakenintoconsiderationaswell.
1.1.7.1 PLGA
The two main release mechanisms involved in drug release from PLGA-based
IDDSsarediffusionandbulkandsurfaceerosion.SincePLGAisgenerallyregardedasa
bulk eroding dosage form, drug release is initially diffusion-controlled as the rate of
waterpenetrationismorerapidthanthedegradation/erosion.Drugdiffusioncanoccur
through water-filled pores or, more slowly, through the amorphous polymer regions.
Mechanistically, upon submersion in aqueous media, water penetrates the polymer
matrixandbeginstohydrolyzetheesterbonds, initiatingtheprocessofdegradation.41
Inparallel,drugbeginstodiffusethroughamorphouspolymerregionsnearthesurface
ofthedevice,leadingtoaninitial"burst"release i.e.arapidreleaseofdrugwithinthe
first24hours.Thiseffectcanbeattributedtothedissolutionofnon-encapsulateddrug
at the surface of the device,61 diffusion of drug encapsulated near the surface of the
22
polymer,81thediffusionofdrugthroughsurfaceporesorcavities,12ortheinitialswelling
ofthepolymersystem.82Thenext,moreprolonged,stageofreleaseisacombinationof
diffusionthroughthepolymeranddiffusionthroughwaterfilledporesandchannelsthat
begin to form upon bulk hydrolysis, which induces both physicochemical and
morphological changes in the device.62 Finally, as the polymer degradation products
catalyze further hydrolysis, a third phase of faster release is attributedmainly to the
erosion/degradation of the matrix as oligomers are released and larger pores are
created.62Thisisjustonemechanisticinterpretationofatriphasicreleaseprofile,though
amultitudeoffactorsareatplayateverystageofrelease.
1.1.7.2 PCL
On the basis of its high hydrophobicity, lack of swelling in aqueous media,
crystallinity,and lowrateofdegradation,drugrelease fromPCL-based IDDSs ismostly
controlled by slow diffusion through the PCL matrix, resulting in first order release
profiles. Chenget al. reported the release of praziquantel from injectionmolded high
molecularweight (MW=90000 gmol-1) PCL implantswas a slow, diffusion-controlled
releaseoveranobservationperiodofoneyear.76Additionally,Aydinetal.observeda
lower release rate of doxycycline from 65000 g mol-1 compared to 14000 g mol-1
microparticlesasa resultof the increasedhydrophobicproperties.50 In contrast,when
examining the release rate of hydrophilic drugs from PCL microparticle matrices,
Rosenbergetal.foundtheentiredrugloadwasreleasedwithinthreeweeksduetothe
23
preferential partitioning of the drug into the aqueous micropores of the matrix.83
Therefore,thediffusion-controlledreleaseofdrugsfromPCLmatriceshighlydependson
thedrug'sphysicochemicalpropertiesaswellasthoseofthepolymer.
1.1.8 Factorsinvolvedindrugreleasefrompolyester-basedmatricesPolyesterphysicochemicalpropertiesthatimpactthedegradationofthedevice,
suchashydrophobicity,molecularweight,andcrystallinity,also influencedrug release
kinetics.Waterpenetrationintoadeviceisinverselyrelatedtopolymerhydrophobicity,
whichcanbeevaluatedbywater contactanglemeasurements. Smaller contactangles
lead to an increased water penetration rate, resulting in faster erosion and a higher
releaserate.84Theimpactofpolymermolecularweightondrugreleasedependsonthe
polymer.Forexample,releasefromhighmolecularweightPLGAisslowerthanrelease
fromlowmolecularweightPLGA,butthisobservationisinvertedinthecaseofPCL.Itis
clearthatotherfactorscomeintoplaywithchangesinmolecularweight,suchaserosion
(PLGA) or crystallinity (PCL). To investigate the impact of PCLMWand crystallinity on
drugrelease,Jeongetal.prepareddifferentPCLmicroparticlesloadedwithpapaverine,
amoderatelywatersolubledrug.85Theauthorsfounddrugdiffusionandreleasetobe
mostrapidfromthehighestMWPCLduetothelargeramorphousregionsinhigherMW
PCL.85Aydinetal.alsofoundthatPCLcrystallinitydecreaseswithincreasingMW,though
theyobservedthatdoxycyclinereleasewasfaster fromhigherMWPCLmicroparticles,
which could be explained by the increased drug loading in the amorphous regions.50
Lowercrystallinityalso facilitates theaccessofwater to thematrix, therebyyieldinga
24
fasterdrugrelease.86
Drug solubility and the resulting dissolution in aqueous media is also an
important factor thatgovernsdrug release. Ingeneral, increased solubility leads toan
increase in thedrugdissolution rateandahigher concentrationgradientbetween the
matrix and external media, thereby increasing the driving force for drug release.87
Faisant et al. have shown that the release of 5-fluorouracil (5-FU) from PLGA
microparticlesisinfluencedbythesolubilityof5-FUinthereleasebufferaswellasthe
pH of the release buffer.88 The physical state of the drug within the matrix, which
dependsonpolymer-drug interactions(e.g.hydrogenbonding,dipole interactions,Van
derWaalsforces),processingconditions,anddrug loading levels, impactsreleasefrom
thematrix. It isknownthatdrugsmaybeeithermolecularlydispersed (e.g. crystalline
phase separation) or molecularly dissolved (e.g. amorphously distributed) within the
matrix,yetonlydissolveddrug isavailable fordiffusion.89Therefore, thedissolutionof
crystalline drugsmay act as a rate-limiting step to diffusion of drug from thematrix.
Favourable polymer-drug interactions serve to dissolve the drug in the matrix, and a
greater degree of interaction betweenpolymer and drug can lead to a slower rate of
drugrelease.90
1.1.9 MathematicalmodelingofdrugreleaseMathematical modeling of drug release is a highly useful tool in pre-clinical
formulation optimization. Firstly, it enables quantitative prediction of the effects of
changesinformulationandprocessingparametersontheresultingdrugreleasekinetics.
25
Secondly,itcanprovideinsightintotheunderlyingmechanismscontrollingdrugrelease
from the particular dosage form.80 Consequently, product development can be
acceleratedsincetime-intensiveinvitrotrial-and-errorexperimentscanbereduced.89In
order to select an appropriate mathematical model to quantitatively describe the
experimentally measured drug release, the control and drug-loaded IDDS must be
extensivelycharacterizedbeforeandafterexposuretothereleasemediatodetermine
the type of system and expected mechanisms of release being dealt with. Diffusion,
swelling,anderosionarethemostcommonrate-controllingdrugreleasemechanismsof
commerciallyavailablecontrolledreleasedosageforms.91Forthepurposeofthisthesis,
diffusionwill be considered exclusively. Though a number of processes also inevitably
contributetodrugrelease,themathematicalmodelneedonlyconsiderdiffusionif it is
therate-limitingmasstransportstepinvolvedindrugrelease.
Therearethreemainconsiderationswhenselectinganappropriatemathematical
equationforaparticularsystem:89
1) Thetypeofsystemi.e.isitamatrixorareservoirsystem?
2) Thedrugconcentrationrelativetothedrugsolubilityinthesystemi.e.is
itaboveorbelowthemaximumsolubilityinthewettedsystem?
3) Thegeometryofthesystem,whichisoftenlimitedtoslabs,spheresand
cylinders
Once the appropriate mathematical model is chosen based on these
considerations, unknown parameters such as the diffusion coefficient can be fitted to
theequationusingenoughdatatocharacterizetheshapeofthecurve.Then,themodel
26
can be used to quantitatively predict the impact of a certain parameter (e.g. cylinder
height)ontheresultingdrugreleasekinetics.Thistypeofmodeling isespeciallyuseful
whenlongreleasedurationsaretargetedtoeliminatetheneedformultiple,potentially
years-long,invitroreleaseexperiments.
1.1.10 Solubilityparameters TheHildebrandsolubilityparameter (δ)providesan indicationof thedegreeof
interaction between materials and can be a good indication of material-material
miscibility.92 It is defined as the square root of a molecule's cohesive energy density
(CED),whichisadirectmeasureoftheattractionthatatomsormoleculeshaveforone
another.93
𝛿 = (𝐶𝐸𝐷)!.! = (∆𝐸!/𝑉!)!.! [1]
whereΔEvistheenergyofvaporizationandVmisthemolarvolume.Thetotalsolubility
parameter (i.e. Hansen solubility parameter) can then be divided up into three
components (i.e. partial solubility parameters) accounting for different interatomic or
intermolecular forces.94 The total solubility parameter is then the sum of the
contributionsfromeachoftheseforces:
𝛿! = (𝛿!! + 𝛿!! + 𝛿!!)!/! [2]
where δd, δp, and δh, are the contributions resulting from Van der Waals dispersion
forces, dipole-dipole interactions, and hydrogen bonding, respectively. The partial
solubility parameters can be estimated using the group contribution method (GCM),
which is based on the theory that a molecule's total CED is an additive property.
27
Therefore,thetotalCEDofamoleculecanbecalculatedbysummingthecontributions
fromtheindividualfunctionalgroupsinthemolecule:
𝛿! =∑𝐹!"𝑉!
[3]
𝛿! =∑𝐹!"!
𝑉! [4]
𝛿! =∑𝐸!!𝑉!
[5]
whereFdi,Fpi,andFhiarethecontributionsfromthespecificfunctionalgroupsi.e.vander
Waalsdispersionforces,dipole-dipoleinteractions,andhydrogenbonding,respectively.
Several groups have used solubility parameters to predict polymer-drug compatibility
andinteractions.56,95-97
1.1.11 Functionalizationofpolyestersasameanstotailor physicochemicalpropertiesPolyester co-polymers are most commonly prepared by ROP according to a
varietyofmechanisms(e.g.cationic,anionic,coordinative)andarepropagatedbyactive
hydrogenorzwitterionicspecies.98Traditionally,aliphaticpolyestershavebeenprepared
by ROP using metal catalysts, such as tin and aluminum salts. Unlike the use of the
common catalysts Sn(Oct)2 and Sc(OTtf)2), compounds such as 1,5,7-
triazabicyclo[4.4.0]dec-5-ene(TBD)affordrapidpolymerizationkineticsoflactones(e.g.
valerolactone and caprolactone) in ametal-free environment at ambient temperature
28
and result in polymer products with a low polydispersity index (PDI).99 In designing
effective IDDSs, the careful selection of polymer physicochemical properties is
considered crucial in obtaining good polymer-drug compatibility and desired release
profiles. Moreover, since no polymer-based IDDS can be considered universal for all
therapeutics,thereisanunmetneedfordeliverysystemsthatcanbeeasilytailoredto
suit the current application of interest. Functionalization of traditional aliphatic
polyestersisastrategyusedtoobtaindesiredphysicochemicalpropertiesforcontrolled
release applications. The incorporation of alkene-substituted lactones in polyesters
enablesintegrationofnewchemicalfunctionalitiesandresultsintunablematerialswith
abroad rangeofproperties.100Whenpendantallyl functionality is introduced into the
polyester backbone, a convenient synthetic handle becomes available for post-
polymerization functionalization via radical addition of thiols,101 or attachment of
hydrophilicgroups,drugsorprodrugs,targetinggroups,orfluorophores.99Molanderand
Harris first reported the synthesis of allyl-ε-caprolactone (ACL) by alkylation of ε-
caprolactone(CL)withallylbromideinfairyield(65%).102Darcosetal.thensynthesized
randompoly(CL-co-ACL)copolymersofvaryingmolecularweightandACLmolarratioto
prepare amino-functionalized polyesters by thiol-ene click chemistry.103 Excellent yield
andPDIwasachievedfor12000gmol-1poly(CL-co-ACL)with10%allylfunctionalitybut
unfortunately,effortstoincreasetheACLmolarratioandtargethighermolecularweight
copolymersledtopooryieldsandpolymerproductswithunacceptablyhighPDI.Other
groupshavepreparedpoly(CL-co-ACL)withsimilarsyntheticresults(i.e.yieldandPDI)to
incorporate bromide, epoxide, or silane functionality.100 Leemhuis et al. have
29
synthesized allyl-glycolide with the goal of incorporating allyl-functionality in PLGA
copolymers.104Monomer yields were low (50%), but the resulting poly(allyl-glycolide)
(PAG) could be copolymerized with lactide to yield poly(lactide-co-allyl-glycolide) of
varyingL:AGratios.Notsurprisingly,noTmwasdetectedandtheTgof thecopolymers
decreased with increasing AG content, indicating the copolymers were completely
amorphous since the pendant allyl group disrupts polymer chain crystallization.105 An
alternative approach to designing functionalized polyester copolymers has been
accomplishedusingtheallyl-δ-valerolactone(AVL)monomer,whichcanbesynthesized
byalkylationofVL ingoodyield(>70%).102UnlikePCLandPVL,homopolymersofAVL
are completely amorphous and liquid in bulk at room temperature. Because of this
property,therearenoreportsintheliteratureofAVLhomopolymersbeingexploredfor
drugdeliveryapplications.Parrishetal.haveperformedSn(OTf)2-catalyzedROPofAVL
andVLtopreparethecopolymerPVL-co-PAVLatroomtemperature,inverygoodyields,
andwithlowPDI.105However,theauthorswereonlyabletoachieve8300gmol-1PVL-
co-PAVL,whichwascompletelyamorphousat15%AVLincorporation.
The thiol-ene click reaction is any mechanism by which a thiol is added to a
double bond, most typically through free radical addition in the presence of a
photoinitiator.106 The thiol-ene click reaction can be used to covalently attach thiol
groups to alkene-functionalized polyesters to permit further functionalization or
fabricationofcross-linkedmatricesthatspanawiderangeofapplicationsfromdentistry
to drug delivery. To enhance the hydrophilicity and degradation of poly(CL-co-ACL),
Darcos et al.used the thiol-ene click reaction to add 2-(Boc-amino)ethanethiol to the
30
pendantallylgroup,thendeprotectedtheaminogrouptoobtainamino-functionalized
poly(CL-co-ACL).103 Importantly, themolar ratio of allyl groups to thiol groups can be
tailoredbasedondesiredpolymerproperties,i.e.agreaternumberofaminogroupswill
enhance the hydrophilicity, degradation, and subsequent drug release from the
matrices. Campos et al. highlight the tremendous versatility of the thiol-ene click
reactioninpreparingfunctionalizedpolyesterswithpropertiessuitableforvirtuallyany
applicationinastudyonpoly(CL-co-ACL).107Forexample,thioglycolicacidwascoupled
to the double bond to improve the solubility of the resulting polyester, a
trimethoxysilane group was chosen to allow for coupling to ceramic surfaces or
acid/basecatalyzedcross-linking,andaprotectedaminogroup(Fmoc-C)wasaddedasa
buildingblock for theattachmentofpeptide fragments.107 The thiol-ene click reaction
can alsobeused to cross-link twopendant allyl groups toone another to yield cross-
linked polymeric networks. Boire et al. cross-linked poly(ε-CL-co-α-allyl carboxylate-ε-
caprolactone)(PCL-co-PACCL)with1,6-hexanedioltoyieldshapememorypolymericgel
networksforvascularapplications.108Theyshowedthatthephysicochemicalproperties
of the gel, such as crystallinity, swelling, and mechanical properties, were tunable
dependingonthe%crosslinkingofthematerials.Silversetal.demonstratedtheutility
of thiol-ene coupling to yield nanoparticles of poly(AVL-b-propargyl valerolactone)
(PAVL-b-PgVL) cross-linked with 1,8-diazide-3,6-dioxaoctane.99 When not fully cross-
linked, thependantallylgroupsareamenable to further functionalizationto introduce
other moieties to expand the library of biodegradable materials for tailored and
controlleddrugdeliveryapplications.
31
2 FactorsInvolvedinDrugReleasefromCross-Linked
Polyester-BasedMatrices
Introduction2
The current study reports on the preparation and characterization of novel,
polyester-basedimplantsforsustainedreleasedrugdeliveryapplications.ThreePVL-co-
PAVL copolymers of varying molecular weights and % allyl group content were
synthesized byDr. Frantz LeDevedec. The bulk copolymerswere characterized by gel
permeationchromatography (GPC), 1H-NMRspectroscopy,DSC,andXRD todetermine
relevant physicochemical properties. The IDDS was prepared using a syringe casting
methodinwhichthependantallylgroupswerecross-linkedwith1,6-hexanedithiolusing
athiol-eneclickreaction.Then,the IDDSwasfurthercharacterizedbyDSCandXRDto
determine the impactof the cross-linking reactionon the finaldrugdeliveryplatform.
Fivedrugsofvaryingphysicochemicalproperties,suchaslogP,MW,molecularvolume,
aqueous solubility, and Hansen solubility parameters were loaded into their own
cylinder,andthedrug-loadedsystemswerefurthercharacterizedtoevaluatetheextent
ofpolymer-druginteractionsinordertobetterelucidatetheunderlyingmechanismsof
drugrelease.Invitrodrugreleasewasmeasuredinthepresenceofvarioussurfactants,
and a mathematical model based on Fick's second law of diffusion was fitted to the
experimentally measured release data to determine the diffusion coefficients of the
drugswithinthesystems.Thestability/degradationofthesystemwasassessedinPBS.
Finally, invitrobiocompatibilitywasevaluatedinL929mousefibroblastcellsusingthe
32
extraction dilutionmethod of cytotoxicity testing. Overall, the IDDS presented in this
thesis is capableof sustained,diffusion-controlled releaseofhydrophobicdrugsbased
ontheirsolubilitiesandstateswithinthesystem.
2.1 ExperimentalSection
2.1.1 Materials
Theallyl-valerolactonemonomerwasprovidedbyPolysciencesInc.(Warrington,
PA). Acetaminophen (98-102% powder) was purchased from Sigma-Aldrich Canada
(Oakville,ON). Curcuminwaspurchased fromCaymanChemical Company (AnnArbor,
MI). Paclitaxel was purchased from Ark Pharm Inc. (Libertyville, IL). Triamcinolone
acetonide and triamcinolone hexacetonide (USP powder) were purchased from
Spectrum Chemical MFG Corporation (New Brunswick, NJ). Sulforhodamine B was
purchasedfromCedarlaneLabs(Burlington,ON).AllsolventswereHPLCorACSreagent
grade andwere suppliedbyCaledon Laboratories Ltd. andused as received.All other
materials were supplied by Sigma-Aldrich Canada (Oakville, ON) and were used as
received.
2.1.2 SynthesisofPVL-co-PAVLcopolymers
Polyestercopolymers(PVL-co-PAVL)werepreparedasdescribedbySilversetal.
with slightmodifications.99 Briefly, the catalyst TBD (2mol%, 0.273 g)was added to a
flame-driedroundtwo-neckflaskanddriedundervacuum.Anhydroustoluene(50mL)
andbenzyl alcohol (m=0.027 g)were then combined in the two-neck flaskwith TBD
underargonandstirredfor30min.Distilledmonomers(VL=9mLandAVL=1.01mL)
33
were combined prior to their transfer by cannulation to the reaction vessel under
positive pressureof argon. Polymerizationwas carriedout at room temperature for 6
hours.Theslurrysolutionwasfirstprecipitatedin2Lcoldmethanol,re-dissolvedinTHF
(50mL)andthenprecipitatedin2Lofamixtureofhexane/ethylether(30/70%v/v).
2.1.3 Preparationofthecross-linkedpolyester-basedmatrices
100 mg of copolymer, 0.25 molar equivalents of 2,2-dimethoxy-2-
phenylacetophenone (DMPA), and 0.5 functional group molar equivalents of 1,6-
hexanedithiol (1,6-HDT) were combined in 1 mL dry DMSO and warmed until full
dissolution.Thesolutionwasdrawnintoa1mLsyringe(i.d.4.7mm)andthesyringewas
placed upright to allow for UV crosslinking at 365 nm for 20minutes. The tip of the
syringewasremoved.Then,thecylindricalcross-linkedpolymer(CP)wasremovedfrom
the syringe. In order to remove any unreacted startingmaterials, the CPwaswashed
extensivelyinTHF,thendriedatroomtemperatureandpressure.
2.1.4 Characterizationofcopolymersandcross-linkedmatrices
The 1H NMR spectra were recorded on a Bruker AMX400 or Bruker AC300
spectrometer for the PVL-co-PAVL copolymers. The MW of each copolymer was
determinedbyGPCanalysis in tetrahydrofuran (THF)usingaWaters2695systemthat
includes twoPLgel5μmAgilentcolumnsandaWaters2414RIdetector.Acalibration
curve was constructed using polystyrene standards. DSC measurements of the bulk
copolymers and cross-linked matrices were carried out on a Q100 TA series thermal
analysis system over different temperature rangeswith a common heating rate of 10
34
oC/minundernitrogen(3cycles).%crystallinity(χc)wascalculatedas:
𝜒! = Δ𝐻!/Δ𝐻!° x 100%
whereΔ°Hm=144J/g,theenthalpyoffusionfor100%crystallinePCL.XRDspectraofthe
bulkcopolymersandcross-linkedmatriceswerecollectedonaPhilipsX-rayDiffraction
System.
2.1.5 Determinationofsolubilityparameters
UsingHansen'sapproach,109partialsolubilityparameterswerecalculatedbythe
GCM using equations 3-5 to calculate the total solubility parameter as outlined in
equation2.TotalmolarvolumesofthedrugswerecalculatedusingACDLabssoftware,
while The Hoftyzer-van Krevelen's method110 was used to predict Fdi, Fpi, and Fhi of
polymerrepeatunitsandvariousfunctionalgroupsonthedrugsandpolymers.
2.1.6 Drugloading
All drugs were loaded using a solvent equilibration evaporation technique, as
describedbyLeeetal.,111butwithslightmodifications.Briefly,THFwaschosenasthe
loadingsolventbecauseofitshighdrugsolubilityandCPswelling.Drugsweredissolved
inTHFataconcentrationof30mg/mL.TheCPs(~15mg)wereequilibrated in0.5mL
loading solution for four hours followed by a brief rinse in fresh THF to remove drug
adhered to the surface. The CPswere dried overnight at room temperature and then
weighedonananalyticalbalancetodeterminethedrugloadingcontent(%w/w).
2.1.7 Determinationofdrugsolubility
35
Anexcessofdrug(~4mg)wasaddedto4mLofrespectivemediaandincubated
at37°Cfor48hoursundermagneticstirring.Thesolutionwascentrifugedat8000rpm
for 10minutes, and a 1mL aliquotwaswithdrawn, filtered through a 0.45 µm nylon
membrane,andanalyzedbyhigh-pressure liquidchromatography (HPLC),asdescribed
below.
2.1.8 Drugreleaseassay CPs were placed in a cell strainer to ensure buoyancy and added to beakers
containing100mLofPBSpH7.4witheither0.1%Tween®80or0.5%SDStoenhancethe
solubility of the poorly water soluble drugs. The CPs were incubated at 37°C under
constant stirring, and sink conditions were maintained throughout the entire release
experiment by replacement of the releasemediawith fresh PBSwith the appropriate
surfactantatleasteverythreedays.Atpre-determinedtimepoints,a1mLaliquotwas
removedandimmediatelyfrozenat-20°CforstoragepriortoHPLCanalysis.Inthecase
of incompletedrug releaseduring theobservationperiod, the remainingdrug content
wasdeterminedbyextraction,asfollows:THFwasaddedtothecylindersandtheywere
shakenonanorbitalshakerfor4hours.TheTHFwasremovedandevaporatedbyrotary
evaporationat45°C,and freshTHFwasadded toextract the remainingdrug fromthe
cylinders.Thedrugwasreconstitutedin1mLoftheHPLCmobilephaseandanalyzed,as
described below. The amount remaining was also used to correct the drug loading
content(%w/w)measuredbyanalyticalbalance.
2.1.9 HPLCanalysisofdrugrelease
36
The drug release was analyzed by reverse phase HPLC methods. The system
combinedanAgilent1200HPLCsystemwithAgilentChemStationsoftwarecontrol,an
XDB C18 column (150x4.6mm i.d), and UV detection. For paclitaxel (PTX), themobile
phase consisted of 55:45 acetonitrile:water flowing at 1mL/minwithUVdetection at
227 nm. For triamcinolone acetonide (TAA), the mobile phase consisted of 65:35
methanol:water(0.1%aceticacid)flowingat1.2mL/minwithUVdetectionat240nm.
For triamcinolone hexacetonide (TAH), the mobile phase consisted of 85:15
methanol:water(0.1%aceticacid)flowingat1.2mL/minwithUVdetectionat240nm.
Forcurcumin(CCM),themobilephaseconsistedof55:45acetonitrile:water(0.1%acetic
acid)flowingat1mL/minwithUVdetectionat420nm.Foracetaminophen(ACM),the
mobilephaseconsistedof80:20methanol:waterflowingat1mL/minwithUVdetection
at 250nm.Drug concentrationswerequantifiedusing a prepared calibration curveof
knownconcentrationsbetweentherangeof1to100µg/mL(R2between0.9986-1).
2.1.10 Degradationofcross-linkedpolyester-basedmatrices DegradationoftheCPswasassessedbyincubating~15mgCPslicesinPBSpH7.4
understirringconditions.Atpre-determinedtimepoints,theCPswereremoved,blotted
dry, weighed, the pH of the surrounding media was measured, and the media was
exchangedforfreshbuffer.
2.1.11 Bufferpenetrationintocross-linkedpolyester-basedmatrices Tomonitor buffer penetration into the CPmatrix, cylinders (approximately 2.5
mmx2.5mm)wereincubatedinPBSpH7.4with0.1mg/mLsulforhodamineB(SRB),as
37
describedbyKoenningsetal.112At5,24,and120hours, thecylinderswere removed,
blotteddry,andfrozenat-80°Cuntilcross-sectioning.Cross-sectionswereobtainedby
cuttingintheaxialdirectionwithaLeicaEMUC6/FC6Cryo-Ultramicrotome,andsamples
were placed immediately into a dessicator until microscopic analysis. Confocal
microscopy was performed on a ZEISS confocal laser scanning microscope (ZEISS,
Germany).Inparallel,ahollowend-cappedcylinderwaspreparedandtheinternalcavity
was filledwith 1mg/mL SRB. At pre-determined time points, a samplewas removed
fromtheexternalmediaandtheabsorbanceofSRBwasmeasuredat540nm.
2.1.12 Cellcultureexperiments ThecytotoxicitiesoftheCP15KandCP39KmatriceswereevaluatedinL929mouse
fibroblast cells using the extraction dilutionmethod.113 CPswere incubated in culture
mediumatasurfaceareatovolumeratioof1.25cm2/mLfor48h.Then,themediawas
serialdiluted two-fold to the followingconcentrations:50,25,12.5,6.25,and3.125%.
TheL929fibroblastcellswereculturedandroutinelymaintainedinDulbecco'smodified
Eagle's medium (DMEM) supplemented with 10% fetal bovine serum (FBS) and 1%
penicillin-streptomycin. The cells were grown in a monolayer in tissue culture flasks
incubatedat37°Cand5%CO2at90%relativehumidity.Cellswerecountedandseeded
in 96-well plates at a density of 2000 cells/well, which was determined to be the
optimumcelldensity.After24h incubation,growthmediawasaspiratedandreplaced
with either 150 µL CP15K or CP39K extracts at a surface area to volume ratio of 1.25
cm2/mLor the same volumeof extractionmedia that hadbeen serially diluted to the
38
above concentrations. Following24,48, and72h incubationperiods, cell viabilitywas
evaluatedusingtheMTSassaymethod.Specifically,theextractionmediawasaspirated
andreplacedwith200µLoffreshmediafollowedby20µLofMTSreagent,andthecells
wereincubatedat37°Cfor1.5h.Cellviabilitywasmeasuredbyopticalabsorbanceatλ
=490nmusingaCytation™5CellImagingMulti-ModeReader(BioTek,Vermont).Cells
incubated with media were employed as control and this was considered 100% cell
viability. 100 µM cadmium chloride (CdCl2) was used as a positive control. All
experimentswereconductedintriplicate.
39
2.2 ResultsandDiscussion
2.2.1 BulkcopolymersynthesisandcharacterizationThree random copolymers based on poly(valerolactone)-co-
poly(allyl)valerolactone(PVL-co-PAVL)(P7.5K,P15K,P39K)werepreparedbymetal-freeROP
catalyzedbyTBD.Gelpermeationchromatographyrevealedamonomodaldistribution
for the copolymers and PDI of ≤ 1.5 (Table 2.1.). 1H-NMR spectroscopy was used to
confirm thedegreeof polymerization and the%AVL in the resulting copolymers. The
terminalphenylgroupwasusedasaninternalreference(m,phenylδ=7.33ppm),5.70
ppm(m,CH2=CH),5.03ppm(m,CH2=CH),4.08ppm(m,CH2-OC-O),2.38ppm(m,-CH2-
CH-, and –O=C-CH2-), 1.68 ppm (m, -CH2-CH2- VL, AVL) (Figure 2.21-Appendix). After
precipitation in ether andmethanol, the polymerswere dried under vacuum at room
temperaturewithayieldof80%(~10g).Thethreecopolymershadmolecularweights
(Mn)of7500,15000,39000g.mol-1andcontained23,16and7%AVL, respectively.To
ourknowledge, this is the first time thathighmolecularweight (MW>10000g.mol-1)
PVL-co-PAVLhasbeensynthesized.
Thethermalpropertiesof thecopolymers (Figure2.1)aresummarized inTable
2.1. Inbulk,P7.5K iswaxywhileP15KandP39Karepowders.TheTg forP7.5KandP15Kwas
observed at ≈ -62 °C whereas no Tg was detected for P39K. It is known that with a
decreaseintheMW,thedegreeofchainentanglementdecreasesandsubsequently,the
polymerchainmobilityincreasesandtheTgdecreases.114ThelowMWcopolymer,P7.5K,
containing23%AVLrevealedalargecrystallizationtransition(Tc)at-24°C,indicatingthe
polymercontainsa largeamorphousphase.This isunsurprisinggiventhependantallyl
40
grouphastheabilitytodisruptpolymerchaincrystallization.105,115Meltingtemperatures
ofthethreecopolymersincreasedfrom12.6°Cto47.6°CwithanincreaseinMWanda
decrease in AVL content. It is known that Tm increases with increasingMW.78,116 The
enthalpyofmelting(Δ°Hm)andχcisgreatestforP39K,suggestingitisthemostcrystalline
of the three copolymers. This is due to the low AVL content and subsequently large
crystallineVLdomainsthatarefreetoundergoameltingtransition.117Notsurprisingly,
the three copolymers are less crystalline in nature than PCL homopolymers of similar
molecularweight.This lowercrystallinitymustbeattributedtothependantallylgroup
thatdisruptschaincrystallinitysincePVL(MW=7000gmol-1)homopolymerdisplaysthe
same crystallinity as 100% crystalline PCL. We hypothesize that it is likely the AVL
contentthatcontributesmoresignificantlythanMWtooverall thermalcharacteristics.
ThelargeTcandsmallΔ°HmobservedforP7.5Kwith23%AVLindicatesalargeamorphous
phase.AlthoughtheMWisdoubledforP15K,the7%decreaseinAVLcontent(from23%
to16%)results inasignificant increaseinΔ°Hm, indicatingtheincreasedcrystallinityof
thecopolymerduetothefewernumberofpendantallylgroupsavailabletodisruptthe
crystallinity.Amoresystematicstudyinwhichthemolecularweightofthecopolymersis
held constant while varying the AVL content would be necessary to validate this
hypothesis.
41
Figure2.1Thermogramsofthethreebulkcopolymers(P39K,P15K,P7.5K)obtainedbyDSCat10°C/min(2ndcycle).
Table2.1Molecularweightdistribution,thermalcharacteristics,andcrystallinityofthethree bulk copolymers (P39K, P15K, P7.5K) and the cross-linked polymers (CP7.5K, CP15K,CP39K).
a P7.5K, P15K and P39K refer to the different PVL-co-PAVL copolymers.b Number-averagemolecularweight(g/mol) obtained from GPC analysis. (Polydispersity index = PDI). c Number-average molecular weight(g/mol) obtained by 1H NMR spectroscopy. d Number and percentage (%) of allyl-valerolactone in thecopolymer (% AVL) based on the total molecular weight determined by 1H NMR spectroscopy.e Glasstransition (Tg)
f, melting temperature (Tm)g and enthalpy of melting (Δ°Hm)
h were determined by DSCanalysis(2ndcycle).%crystallinity(χC)
iwasdeterminedusingtheenthalpyof100%crystallinePCL(Δ°Hm=144J/g).
2.2.2 IDDSpreparationandcharacterization Theformationofthecross-linkedIDDS(CPMW)wassuccessfullyachievedbythiol-
eneclickchemistrybetweenthependantallylgroupsonthecopolymerbackboneand
42
1,6-HDT(Scheme1).AfterUV365nmcuringinasyringe,thedissolvedcopolymerformeda
solid transparent cylinder that maintained structural integrity after removal from the
syringe. The CPs were washed three times in excess THF to remove any unreacted
starting materials (e.g. 1,6-HDT, DMPA), and then dried for 48 hours at room
temperature and pressure to yield the final IDDS.Macroscopically, implants prepared
from the 7500 g.mol-1 copolymer (CP7.5K) were transparent and flexible, whereas
implants prepared from the 15000 g.mol-1 and 39000 g.mol-1 copolymers (CP15K and
CP39K) were translucent and rigid. ESEM was used to evaluate the cross-section and
surfacemorphologyof the threematrices (Figure 2.2a-b).Microscopicanalysis reveals
that CPmorphology varieswith theMWandAVL content of the copolymers used for
preparation.Acoral-like,heterogeneoussurfacemorphologywithdenselypackedfolds
wasobserved forCP39K,whereas a smooth surfacewith slight ridgeswasobserved for
CP7.5K.Qualitatively,CPcross-sectionandsurfacemorphologydemonstratedanincrease
in roughness with increasing MW and crystallinity of the copolymers used for
preparation.RegardlessofMW,porositywasunapparentatallmagnifications.
43
Scheme 1 Schematic of the synthetic pathway to produce PVL-co-PAVL via ROP andsubsequentformationofthecross-linkedpolymernetwork.
Figure 2.2 ESEM images of (a) cross-section and (b) surface morphology of the CPmatrices.Fromlefttoright,scalebarsrepresent50μm,1mm,and100μm.
The CPs were characterized by DSC and XRD to determine the impact of the
cross-linkingreactiononthefinal IDDS.DSCthermogramsof thecross-linkedmatrices
44
areshown inFigure2.3. In termsofCP7.5K, thedisappearanceofameltingendotherm
indicated a crystalline-to-amorphous transition of the CP compared to the bulk
copolymer.111This isexpectedas thependantallylgroup interruptedtheorderingand
subsequentcrystallizationof thepolymerchains.117Comparedto thebulkcopolymers,
the cross-linking reaction increased the Tg of all CPs due to the formation of covalent
bonds between the pendant allyl groups and 1,6-HDT cross-linker and a resulting
motionalrestrictionofthepolymerchains.118Cross-linkingthematerialsalsoresultedin
a Tm reduction of 34/39.3-29.8 °C and 41.6/47.6-37.5/47.6 °C for the CP15Kand CP39K
matrices,respectively(Table2.1),indicatingthecrystallinityofthematerialsislowered
post-crosslinking.ThelesserreductionintheTmforCP39KrelativetoCP15KisduetoCP39K
having less AVL than CP15K (7% vs. 16%). Boire et al. also observed a greater post-
crosslinkingreductioninmeltingtemperaturesformaterialshavingahigherpercentage
of pendant groups, confirming that amorphous pendant groups significantly disrupt
crystallinity and simultaneously lower the Tm.108 Though the Δ°Hm and χc are lowered
post-crosslinking indicating a reduction in crystallinity for CP15K, the opposite was
observedforCP39K.Anumberoffactorscaninfluencecrystallinityofpolymermaterials
including the nucleation rate and subsequent crystal growth, the rate of solvent
evaporation,andthepolymerconcentration insolution.Thesolventevaporationstage
ofCP-preparationmayresultinthegreaterdegreeofcrystallinityobservedforCP39K.The
lowAVLcontentalsoenablesCP39KtocrystallizemorereadilyfromsolutionthanCP15K,
sincethependantallylgroupsonCP15Kinhibitthealignmentofpolymerchainsalongthe
crystalgrowthdirection.Incontrast,radiationcross-linkingofPCLfilmsdoesnotresultin
45
a significant decrease in crystallinity or modification of thermal properties relative to
non-crosslinked PCL.119 Therefore, there is a clear dependence of all the thermal
properties of the systemon the AVL content and covalent cross-linkingwith 1,6-HDT.
CP7.5K exhibited a typical broad amorphous XRD pattern, whereas CP15K and CP39K
demonstrated twocharacteristic crystallinepeaksat2θ =21.4°and23.8° (Figure 2.4).
Unsurprisingly,thisdiffractionpatternisalmostidenticaltothatofPCL(χc=53%)(2θ=
21.6°and23.8°),whichdisplaysorthorhombiclatticestructure.120
Figure2.3DSCthermogramsofcross-linkedcopolymermatrices(CP39K,CP15K,CP7.5K)andcorrespondingphotographsoftheIDDSs(scalebarsrepresent5mm).
46
Figure 2.4 XRD spectra of cross-linked copolymer matrices (CP39K, CP15K, CP7.5K) andcorrespondingphotographsoftheIDDSs(scalebarsrepresent5mm).
2.2.3 StabilityandDegradation CP15Kremainedstableoverthreemonthsin0.1MPBS(pH7.4)at37oCwithout
significantweightlossoracidificationofthemediaovertime(Figure2.5).Furthermore,
nosignificantchangesinsurfacemorphologywereobservedafterthreemonths(Figure
2.6). Thedegradation rateof PCL andPVLhomopolymers is known tobe slower than
that of PLGA of similarmolecular weight owing to their high hydrophobicity.121 For a
cylindricalIDDSbasedonPCL66K-F68insertedsubcutaneouslyinrats,Sunetal.observed
lowratesofdegradation,specifically,lessthan10%weightlossafterthreemonthsand
77% weight loss after 30 months.34 Toncheva et al. investigated the hydrolytic
degradationofdiscscomposedofPCL-co-PVLandrevealedminorwateruptake(2-3%),
lowweightloss(1-4%),andnochangeinmolecularweightoveraperiodof20weeks.122
They also showed that water uptake and degradation is more rapid for polymers of
47
lowermolecularweight. Furthermore, even if selectivedegradationof the amorphous
regions can occur prior to degradation of the crystalline domains of the matrix, the
covalentcross-linkingwhichleadstoformationoftheCPmatricesleadstogoodstability
overtimeunderneutralconditions.123
Figure2.5(a)Weight loss(%)ofCP15Kafter incubationin0.1MPBS(pH=7.4)forthreemonths.(b)ChangeinpHofexternalmediaasaresultofCP15K.
48
Figure2.6SurfacemorphologyofCP15Kafterincubationin0.1MPBS(pH=7.4)forthreemonths.Scalebarsrepresent(a)50µmand(b)300µm,respectively.Brightwhitelinesin(b)areKimWipe™fibres.
2.2.4 BufferPenetration In order to gain an understanding of the underlyingmass transport processes
involvedindrugrelease,thediffusionofwatercontaining0.1mg/mLSRBintotheCP39K
matriceswasevaluatedusingmethodsdescribedbyKoenningsetal.112SRB isahighly
watersoluble(100mg/mL)andmoderatelylowMW(559gmol=1)fluorescentprobethat
waschosentoqualitativelymonitorthediffusionofbufferintothesystem.InFigure2.7
theprogressofSRBpenetrationasdeterminedbyconfocalmicroscopycanbefollowed
qualitatively.Anouterringoffluorescencewasvisibleatfivehours,indicatingthatSRB
penetration into thematricesbeginsuponsubmersion inmedia.By120h, thesystem
49
wascompletelypenetratedbySRB,whichconfirmedthatwaterwasabletodiffuseinto
the hydrophobic CPs and facilitate the process of drug release. As described for lipid-
basedimplants,waterdiffusioninordrugdiffusionoutofthesesystemsisreleaserate
controlling,eveninthecaseoflowmaterialhydrophilicityandlimiteddrugsolubility.124
In parallel, a hollowend-cappedCP39K cylinderwas prepared and the cavitywas filled
withanaqueoussolutionofSRB.DiffusionthroughtheCPmatrix(wallthickness=640
µm)wasmonitoredbymeasurementofSRBcontentintheexternalmediaovera72h
period. As shown in Figure 2.8, even at early time points there was transport of the
probeacrossthepolymermatrix.Itislikelythattheprocessofwaterdiffusionintothe
systemoccursatafasterratethanthediffusionofSRBgiventhatwaterismuchlowerin
MW. These experiments provide evidence that the CPs are rapidly wetted upon
submersion in aqueous media, though the true rate of buffer penetration cannot be
discernedfromtheseexperiments.
Figure 2.7 Qualitative depiction of SRB (0.1 mg/mL in 0.1M PBS) diffusion into CP39Kmatrices as a function of time spent under incubation at 37 °C. Fluorescence wasmeasuredat540nmbyconfocalmicroscopy.
50
Figure2.8Semi-quantitativeevaluationofthediffusionofSRB(A540nm)acrosstheCP39Kmembraneofahollowcylinderfromtheinternaltoexternalmedia(0.1MPBSpH=7.4,SDS0.5%w/v).
2.2.5 DeterminationofSolubilityParametersandSwellingCapacity Todeterminethecompatibilitybetweensolvent,cross-linkedmaterials,andthe
selected drugs in order to select the most appropriate drug loading solvent, partial
(δd,p,h)and total (δt) solubilityparametersofall componentswerecalculatedusing the
GCM. TheGCM takes into account the chemical structure and functional groupmolar
attraction constants of themolecule.90, 93 Partial and total solubility parameters were
calculatedforthethreecross-linkedmatrices(includingtheδdcontributionof1,6-HDT)
and compared to values for the partial solubility parameters of select drug loading
solvents (Table 2.2). Materials having similar solubility parameter values will exhibit
similar intermolecular interactions, which will favormiscibility (i.e. the free energy of
mixingthematerials(ΔH) isnegative).95Thesmallerthedifferencebetweenthevalues
51
forδtofthesoluteandsolvent,thegreaterthesolubilityofthesoluteinthesolvent(i.e.
Δδt≤7.5MPa1/2forasolute-solventpair).110GoodswellingoccurswhenΔH<0and(δCP
− δsol)2 is 0, where δCP and δsol are the solubility parameters of the CP and solvent,
respectively.
Table2.2Partialandtotalsolubilityparameters((MPa)1/2)ofselectdrugloadingsolventsandtheCPmatricescalculatedusingtheGCM.
Figure 2.9(a) Plot of the calculated average [1/3( CP7.5K + CP15K + CP39K)] (δCP − δsol)2values (MPa1/2) for the three cross-linked matrices and solvents considered for drugloadingusing theGCM. (b)Plotofswellingcapacity (%)asa functionof time forCP39Kcylindersswollenintheindicatedsolvents.Scalebarsrepresent5mm.
The degree of swelling observed for the three CP matrices was in good
agreementwiththesolvent-networkcompatibilityaspredictedbyvaluesobtainedusing
theGCMmethod(i.e.CH2Cl2>THF>toluene>DMSO>H2O)(Figure2.9a-b).Thesame
trendwasobservedforallcopolymersystems(i.e.CP7.5K–CP39K).WhileCP39K implants
52
swelledwell in CH2Cl2 (swelling ≥ 1100%), CP7.5KandCP15K broke intopieces after two
hours. This is likelydue to the relatively lowMWof thePVL-co-PAVL copolymers that
composedtheCP7.5KandCP15Kmatrices.Duetothehighdegreeofimplantswellingand
drugsolubilityobtainedinTHF,thissolventwaschosenasthesolventfordrugloading.
Given that the differences in solubility parameters for all the drugs and polymer
materials investigated was less than 7.5MPa1/2, polymer-drugmiscibility is expected.
Therefore, drug loading and release results should not depend much on minor
differencesinsolubilityparameters.95
2.2.6 EvaluationofPhysicochemicalPropertiesofDrugs FivedrugsofvaryingphysicochemicalpropertiessuchasMW,molecularvolume,
logP (octanol/waterpartitioncoefficient),aqueoussolubility,andsolubilityparameters
were selected as model drugs for incorporation into the three matrices. The drugs
chosenincludeACM,asimpleanalgesic;CCM,amodelhydrophobicfluorescentprobe;
PTX,achemotherapeuticagent;andTAAandTAH,twocommonlyusedcorticosteroids
for the treatment of osteoarthritis (Figure 2.10). In order to estimate drug-matrix
compatibility and predict the relative release rates of drugs from the matrices, the
physicochemicalpropertiesofthedrugs,includingaqueoussolubility(Figure2.11),logP,
and solubility parameters (Table 2.3) were experimentally determined, as these
propertiesplayakeyroleindrugloadingandrelease.Theshaketubemethodwasused
todeterminethelogPfordrugswithalogPbetween-2to4.ThelogPofTAH(>4)was
determinedusingChemAxon'ssoftwaresincethepartitioningofTAH intotheaqueous
53
phasewasbelow theHPLC limit of detection. Inorder to ensure sink conditionswere
maintainedoverthecourseoftheinvitroreleaseexperiments,theaqueoussolubilityof
the five drugs was determined in the presence of increasing concentrations of two
commonsurfactants(e.g.SDSandTween®80).Then,tocomparedrugreleasefromall
the matrices in similar conditions, 0.5% SDS (% w/v) was chosen to maintain sink
conditionsas it resulted in thehighest increase inaqueoussolubilityof thedrugs.SDS
can also minimize non-specific adsorption at the surface of polymeric matrices and
promotethedissociationofnon-covalentdrug-drugaggregates.125
Figure2.10ChemicalstructuresandMWof fivedrugsselected for loading intotheCPmatrices.
54
Figure 2.11 Aqueous solubility of the four hydrophobic drugs in 0.1M PBS (pH = 7.4)containing0.1%,0.5%,or1%(%w/v)Tween®80orSDS.
Table2.3Solubilityparameters,molarvolumes,andlogPvaluesofthedrugsloadedintotheCPmatrices.
*ValueshavebeendeterminedusingACDLabsandChemAxonsoftware.
2.2.7 CharacterizationofDrug-LoadedIDDS Apost-preparation solvent swelling/equilibrationmethodwasused to load the
fivemodeldrugsintotheCPmatrices.THFwaschosenastheloadingsolventduetoits
high degree of CP swelling and drug solubility. Drugs were dissolved in THF to a
concentration of 30 mg/mL, and the CPs were equilibrated for four hours in 0.5 mL
loading solution. The sorption of a significant amount of loading solution and the
subsequent solvent evaporation resulted in the entrapment of drug within the
matrices.111Thedrug-loadedmatrices(CP-drug)werecharacterizedbyseveralmethods
55
includingESEM,DSC,andXRD.Thedrugloadingcapacity(DLC)ofthematricesforallfive
drugsrangedbetween10-20%(%w/w),asshowninFigure2.12.TheDLCofCP15Kand
CP39Kwasfoundtobesimilar,whereasitwasfoundtobelowerforCP7.5K,likelydueto
theincreasedcross-linkingdensityandlowermolecularweight.111Macroscopically,CPs-
ACM,CPs-PTX,andCPs-CCMweretranslucent liketheunloadedCPs,whereasCPs-TAA
andCPs-TAHwereopaque. ESEM revealed thepresenceof crystallinedrugwithinCP-
TAAandCP-TAH,butnotwithintheCP-ACM,CP-CCM,orCP-PTXpolymer-drugmatrices
(Figure2.13).
Figure2.12Drugloadingcontent(%w/w)oftheCP15Kmatrices.
56
Figure 2.13 ESEM imagesofCP15Kmatrices loadedwith (a)TAHor (b)CCM.Scalebarsrepresent1mm(top)and20µm(bottom).
Thedrug-loadedCP15KmatriceswerethencharacterizedbyDSCtodeterminethe
extent of polymer-drug interactions and level of phase separation between drug and
matrix (Figure 2.14). The incorporationofACM,CCM, andPTX into theCP15Kmatrices
increased the Tg of the system as a result of favourable intermolecular interactions,
generally of an ionic, hydrogenbonding, or dipolar nature, between thedrug and the
polymerand the loweringofpolymerchainmobility.118Thepresenceofa singleTgfor
thesystemsalsoconfirmsthemiscibilitybetweendrugandpolymer.95Additionally,the
disappearanceoftheTcandTmthatwereobservedforthenon-loadedsystemssuggests
these systems are amorphous in nature, indicating a high degree of polymer-drug
57
compatibility and that the drugs are molecularly dissolved within the matrices.126
AccordingtoGreenhalghetal.,basedoncalculationofthesolubilityparametersofthe
CPs(i.e.≈22.2MPa1/2)andadifferenceof1.4-4.5MPa1/2(Δδ<7MPa1/2)betweenthe
solubility parameters for the CPs and drugs, polymer-drug miscibility is expected.97
However,theincorporationof10-15%TAAandTAHintotheCP15Kmatricesdidnotalter
thethermalcharacteristicssignificantlyfromthenon-loadedmaterials.TheTgwasonly
slightly increased upon TAA or TAH incorporation, and the system still displays the
characteristicTcandTmoftheCP15Kmatrix,implyingminimalpolymer-druginteractions.
Figure2.14ComparisonofDSCthermogramsofCP15Kmatrix(bottom)loadedwitheachofthefivedrugs.
InordertoverifythefinalstateofthedrugandvalidateDSCobservations,XRD
spectraofCP39K,crystallineCCMorTAH,andtheloadedsystemsarecomparedinFigure
2.15.ThediffractionpatternsofCCMandTAHdisplayintensepeaksoverthe2θrange,
58
indicating the crystalline nature of the drugs, while CP39K demonstrates two distinct
crystalline peaks at 2θ = 21.4° and 23.8°. CP39K containing CCM depicted a more
amorphous halo band compared to crystalline CCM or semi-crystalline CP39K alone,
confirming the amorphous nature of CP39K-CCM. On the other hand, characteristic
crystallinepeaksofTAHarevisiblepost-incorporationintotheCP39Kmatrix,suggestingat
least someof thedrug loadinghas crystallizedwithin thematrix.127 Thepeaksof TAH
had a slightly reduced intensity in TAH-loaded CP39K, whichmay be attributed to the
partialsolubilizationofTAHwhenincorporatedintothematrix.128Theseresultsfurther
verify the amorphous nature of CPs loadedwith ACM, CCM, or PTXwhile CPs loaded
withTAAandTAHretaincrystallinecharacter.
Figure 2.15 Comparisonof theXRD spectraof crystalline TAHandCCM to thatof thenon-loadedCP39KmatrixandCP39KmatricesloadedwithTAHorCCM.
59
Results obtained by other groups on similar steroidal compounds such as
progesterone (PG) and DXM suggest an inherent preference towards crystallization.
Gomez-Gaeteetal.haveshownthatabove10%loading inPLGA(75:25)nanoparticles,
DXMpreferstoassemblewithotherdrugmoleculesratherthanbeingdispersedwithin
thenanoparticles.129 Similarly, above16.5%PG loading inPLGA (85:15)microparticles,
DSC scans revealed the presence of thermal events characteristic of crystalline PG,
suggesting either a maximum loading threshold or an inherent preference towards
crystallization.130
2.2.8 MechanisticMathematicalTheoryIn order to develop an appropriate mathematical model to quantitatively
describe the experimentally measured drug release, the drug-loaded implants were
extensivelycharacterizedbeforeandafterexposuretothereleasemedia.Sincediffusion
is known to play a major role in the control of drug release from polyester-based
matrices, the releasewasmodeledbasedon the following analytical solution to Fick's
secondlawofdiffusion:131
𝑀!
𝑀!= 1−
32𝜋! ⋅
𝑒𝑥𝑝(−𝑞!!𝐷𝑡/𝑅!)𝑞!!
⋅𝑒𝑥𝑝(−(2𝑝 + 1)!𝜋!𝐷𝑡/𝐻!)
(2𝑝 + 1)!
!
!!!
!
!!!
[6]
whereMtandM∞denote theabsolutecumulativeamountsofdrug releasedat time t
andinfinitetime,respectively;qnarethepositivezerosoftheBesselJfunctionoforder
0,meaningthatJ0(qn)=0foralln;RandHdenotetheradiusandheightofthecylinder;
andD represents thediffusion coefficientof thedrugwithin the system.RProject for
Mac (Version 3.3.3)was used for fitting themathematicalmodel using the non-linear
60
minimization(NLM)fittingroutine.Dwasfittedtoequation6usingenoughdatapoints
todescribetheshapeofthecurve.Themodelconsidersthefollowingassumptions:
1. The implants are cylindrical in shape and the shape does not change over
time
2. Theimplantsdonotsignificantlyswellorerodewithtime
3. Thedrugisinitiallyhomogeneouslydistributedwithinthesystem
4. Perfectsinkconditionsaremaintainedthroughouttheexperiment
5. Diffusion or dissolution through the unstirred boundary layer is rapid
comparedtodrugdiffusionthroughthesystem
RStudioforMac(Version3.3.3)wasusedforfittingthemathematicalmodelto
the data. D was fitted to equation 6 using enough experimentally determined data
pointstocharacterizetheshapeofthecurve,andtheresultingdiffusioncoefficientsfor
eachof the fivedrugs through thesystemaresummarized inTable 2.4.Though these
assumptionsmayholdtrueforACM,CCM,andPTX,assumptionthreeischallengedby
TAAandTAH.ThecrystallinedrugdiffractionpeaksintheXRDspectrumandthemelting
and recrystallization thermal events in the DSC thermograms (Figure 2.14) indicate
crystallinedispersionsofTAAandTAHarepresentwithin thematrices, suggesting the
possibilityoftwophases:anamorphousdrug-polymerphaseandacrystallinedrugonly
phase.95 However, buffer penetration into thematrix has been visualized over 5 days
(Figure 2.7-8), and the dissolution of crystalline drug aggregates serves to create a
homogenous distribution.114 Therefore, the good agreement observed between
experimentandtheorysuggeststhechosenmodelisappropriateforTAAandTAHunder
61
these conditions. The presentedmathematical theory allows to quantitatively predict
theeffectofchangesinimplantgeometryontheresultingdrugreleasekinetics.
Table 2.4 Summary of diffusion coefficients of drugs through the three CP matricesunderdifferentexperimentalconditions(e.g.releasebuffer).
2.2.9 DrugRelease
2.2.9.1 NatureoftheDrug-LoadedSystems ThereleaseprofilesoffivemodeldrugsfromtheCP15Kmatricesinthepresence
of 0.5% SDS (% w/v) are shown in Figure 2.16. The experimentally determined drug
release is presented as closed symbols and the corresponding fitted theory based on
experimental results is presented as solid lines. It can be seen that good agreement
betweenexperimentandtheorywasobtainedforalldrugs,which isan indication,but
notconfirmation,thatdiffusionofwaterordrugistherate-limitingmasstransportstep.
Overall,thereleasebehaviourofalldrugsfromthepolymermatrixexhibitedfirstorder
release kinetics characterized by a fast initial release followed by a slower andmore
sustained release. ACMdemonstrated a rapid release after aweekwhereas themost
62
hydrophobic drug, TAH, was not fully released by the end of the 35-day observation
period(e.g.≤75%release).Variousgroupshaveshownthattheinfluxofwaterintothe
matrix is accelerated by the presence of hydrophilic drugs, which explains the rapid
releaseobservedforACM.132Additionally, thehighdrug loading forACM(≈19%w/w)
results in greater matrix porosity upon drug release and a greater influx of water to
facilitatediffusionthroughwaterfilledchannels.132
Figure2.16Cumulativedrugrelease(%)asafunctionoftimemeasuringthe impactofthe state of the drug-loaded matrices (monolithic solution vs. dispersion) on theresultingdiffusionofdrugfromtheCP15Kmatrices(0.5%SDSw/v).Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient.
Water or drug diffusion is ofmajor importance for the control of drug release
from the matrices. Beyond this, release is influenced both by the distribution and
interactions of drugs within the polymer system and by the solubility of drug in the
polymer.133Polymericmatrixsystemscanbeclassifiedaseitheramonolithicsolutionor
monolithicdispersion.126ResultsobtainedbyDSCandXRDanalysissuggeststhatACM,
CCM,andPTXaredissolvedinthematrixasmonolithicsolutionswhereasTAAandTAH
63
are dissolved and dispersed asmonolithic dispersions.When comparing polymer-drug
systemswithinthesamecategory(i.e.monolithicsolutionsordispersions),drugrelease
willbegovernedprimarilyby thesolubilityanddiffusioncoefficientof thedrugwithin
the system. For the steroid-loaded matrices that contain both dissolved and non-
dissolveddrug,TAAreleasesfasterthanTAHbecauseofitshigheraqueoussolubilityof
287.04±56.86µg/mLcomparedto37.89±0.40µg/mLforTAH.Ontheotherhand,CCM
andPTXbehaveasdissolveddrugs given their favourable interactionswith thematrix
andasaresult,theirreleaserateswereslowerthanACMbutfasterthanTAAandTAH.
Therefore, release of CCM and PTX can be compared on the basis of their aqueous
solubility:105.98±0.57µg/mLforPTXand45.63±1.05µg/mLforCCM,whichleadsto
morerapidsolubilizationofPTXcomparedtoCCMandafasterrateofdiffusionfromthe
matrix.
2.2.9.2 ImpactofAqueousSolubility
Theimpactofthereleasemediacontainingdifferenttypesandconcentrationsof
surfactantsonthereleaseprofileofPTXwasalso investigated. Itcanbeseenthat the
releaseratedependsgreatlyondrugsolubilityintheaqueousmedia(Figure2.17).The
solubility of PTX is 50 times greater in 0.5% SDS than in 0.1% Tween® 80. Increased
solubility leads to an increase in the drug dissolution rate and a higher concentration
gradientbetweenthematrixandexternalmedia,therebyincreasingthedrivingforcefor
drugrelease.87InareportbyPintoetal.,releaseofTAAfromapolyurethane-PCL(PU-
PCL)implantundersinkconditionsinPBS(TAAsolubility21µg/mL)revealedalinearTAA
64
releaseofupto64%over8months,whereasinvivo,almost81%ofTAAwasreleasedin
only 45 days.128 Considering the slow degradation of the PU-PCL implant, the lack of
translationbetween in vitro and in vivo data suggests thatdrug solubilityneeds tobe
welldefinedsinceitisakeydeterminantinreleasekinetics.
Figure 2.17CumulativePTX release (%)asa functionof timemeasuring the impactofdrugaqueoussolubilityontheresultingdiffusionofdrugfromtheCP15Kmatrices.Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient.
2.2.9.3 ImpactofMatrixPhysicochemicalProperties
Release of TAA from the CP7.5K and CP39K matrices was also conducted to
determinetheimpactofmatrixcomposition(e.g.MWandAVLcontent)ondrugrelease
(Figure 2.18). As polymermolecularweight increases and AVL content decreases, the
drug release rate decreases. This result is in agreement with many reports of slow
release from high molecular weight polymers.134-136 Drug diffusion through the
completely amorphous implant (e.g. CP7.5K) is the most rapid since there are no
0 5 10 15 20 250
20
40
60
80
100CP15K-PTX-Tween® 80CP15K-PTX-SDS
Time (days)
Cum
ulat
ive
rele
ase
(%)
65
crystallinedomains actingasbarriers todiffusion. The relativelyhighAVL content (i.e.
23%)ofCP7.5Kcontributessignificantlytotheamorphousnatureoftheimplant.Boireet
al.foundthatamorphousallylcarboxylateε-caprolactonedisruptedPCLcrystallinityby
lowering Tm, Δ°Hm, and the degree of crystallinity of the material.108 Covalent cross-
linkingofthependantallylgroupsonCP15K(16mol%)with1,6-HDTledtoadecreasein
the Tm to below physiological temperature as well as a decrease in crystallinity.
Therefore,nosignificantdifferenceswereobservedbetweenCP7.5KandCP15Kasaresult
ofCP15Kbecomingamorphousat37 °C (Tm=29.8 °C).Theopposite canbe saidabout
drug diffusion through the CP39Kmatrix. The higherMW and highly crystalline nature
resultingfromlowAVLcontentofCP39K(χc=68%)servestodecreasetherateofwater
penetrationintothesystemandtheresultingdrugdiffusivity.Releasewassustainedfor
at least an additional two weeks compared to CP15K-TAA. In summary, as polymer
molecular weight increases and the AVL content decreases, crystallinity subsequently
increases,leadingtoadecreaseinthedrugreleaserate.
66
Figure 2.18CumulativeTAArelease (%)asa functionof timemeasuring the impactofpolymerphysicochemicalpropertiesontheresultingdiffusionofdrugfromthethreeCPmatrices.Blacklinesrepresentthepredicteddrugreleasegiventhecalculateddiffusioncoefficient.
2.2.10 Biocompatibility To gain an initial assessment of the biocompatibility of the CP15K and CP39K
matrices, the cytotoxicity to L929mouse fibroblast cellswas evaluatedusing theMTS
assay. The extract dilutionmethod for cytotoxicity testingwas chosen,which involves
incubatingthematerialsinmediacontainingserumfor48handthenexposingthecells
toserialdilutionsof theextractionmedia.Thismethodeliminatesconfounding factors
resulting from physical trauma to the cells due to sample weight and it has been
reported that toxicity resulting from polymeric biomaterials is likely a result of their
leachables.113,137Figure2.19showsL929cellviabilityasafunctionoftheappliedextract
dilution. The CPs demonstrated excellent in vitrobiocompatibility at nearly all extract
concentrationsandtimepointsstudied.Theonlyexceptionswere100%and25%CP15K
at48h,whichresultedinasignificantdecreaseincellviabilityrelativetotheuntreated
control (p<0.001 and p<0.05, respectively), though cell viability recovered at 72 h.
Interestingly, high-density polyethylene (HDPE), the negative control, resulted in a
significant(p<0.001)decreaseincellviabilityrelativetotheuntreatedcontrolbeyond24
h at the highest extract concentration studied. Cell viability was significantly lower
67
(p<0.001) for HDPE relative to the CP15K and CP39K materials at 48 h post-treatment.
TheseresultsaresimilartostudiesinvestigatingtheinvitrobiocompatibilityofPCLfilms
to L929 mouse fibroblast cells, suggesting the PVL-co-PAVL delivery system is highly
biocompatible.138
Figure2.19Invitrocytotoxicityoftheappliedextractdilutionofcylinders(green)orhighdensitypolyethylene(HDPE)(purple)toL929mousefibroblastcells.Cellsincubatedwithmediaalonewereemployedasacontrolandconsideredas100%cellviability.(***,**,and *) indicates lesser viability relative to untreated (p < 0.001, 0.01, and 0.05,respectively);(###,##,and#)indicateslesserviabilityrelativetotreatmentgroup(CP39K)ofsameextractdilutionconcentration(p<0.001,0.01,and0.05,respectively).
68
3 Conclusion Implantable biomaterials are in growing demand for various therapeutic
applicationsgiventheproblemsthatpersistwith traditional immediatereleasedosage
forms such as drug bioavailability, plasma concentrations fluctuating either above or
below the therapeutic window, reduced patient compliance, and poor cost-
effectiveness.Thereisaneedtodeveloppolymermaterialsthatcanbefunctionalizedin
goodyieldtoproducemorecustomizablebiodegradabledrugdeliverysystemstobetter
suit theapplicationof interest.WehavedevelopedonesuchsystembasedonPVL-co-
PAVL,cross-linkedwith1,6-hexanedithiol,whichpossessesseveraladvantagesincluding
high drug loading with a post-loading method, sustained and reproducible diffusion-
controlled release kinetics, and good in vitro biocompatibility. PVL is not yet FDA
approved,butitisalsopossibletopreparePCL-co-PAVLaswellasPLA/PGA-co-PAVLco-
polymerssincethepercentageofallylgroupsnecessaryforthepreparationofthecross-
linkedmaterialislow(e.gCP39K≤10%).Wehaveshowntheimportanceofathoroughly
conducted investigation into theunderlyingmechanisms controllingdrug release from
these newmaterials and identified factors secondary to diffusion, including polymer-
drug interactions and solubility parameters, which play a role. Furthermore, we have
demonstrated thepotentialof thisnew IDDSbasedonPVL-co-PAVLasadrugdelivery
systemfornumeroustherapiessincethependantallylfunctionalityprovidesaversatile
backbone for improving polymer-drug compatibility and tailoring release profiles to
meetclinicaldemands.
69
70
4 FutureDirections Theresearchpresentedinthisthesisprimarilyfocusedonthedevelopmentand
thorough characterization of a delivery system based on newly synthesized high
molecular weight PVL-co-PAVL. To build on the present research, the following
recommendationsaresuggestedforfutureevaluation:
(1)Amoresystematicrepertoireofexperiments,holdingkeyvariablesconstant,
to determine the true impact of changes in formulation parameters on performance
characteristics such as drug loading and release. A limitation of the present work
includes changing multiple polymer properties at the same time. For example, to
determinethe impactofthependantallylgroupondrug loadingandrelease,thePVL-
co-PAVL molecular weight could have been held constant while varying the % AVL.
Similarly,todeterminethetrueimpactofmolecularweight,the%AVLcouldhavebeen
heldconstantwhileincreasingordecreasingthemolecularweight.Anotherformulation
variablethatcouldbeexaminedissystematicallyloadingdifferentlevelsofTAAandTAH
todeterminewhendrugcrystallizationandphase separation from thepolymermatrix
occurs. Clinically, only the amorphous drug-polymer systemswould be desirable since
releaseinconsistenciescanarisefromdrugcrystaldissolution.
(2)Enhancingtherateofdegradationofthedeliverysystemtobemorewidely
applicabletoshort-termdrugdelivery.Therateofdegradationofthesystemspresented
was very slow under neutral conditions. This would be desirable for long-term drug
delivery applications such as contraception. For short-term applications, an ideal IDDS
71
would degrade upon the completion of drug release to avoid the need for surgical
removal.Strategiestoenhancetherateofdegradation includeconjugatinghydrophilic
moieties tothependantallylgroup,usingahydrophiliccross-linker,or incorporatinga
PEGylatedPVL-co-PAVLindifferentratiostoenhancetherateofwaterabsorption.99-101,
103-104
(3) Investigating the loadingof drugswithdramatically different total solubility
parameters((δCP−δdrug)2>10MPa1/2)totestwhetherthegroupcontributionmethodis
predictiveofpolymer-drugcompatibilityforthissystem.Suggestedmodeldrugstoload
into the systems to determine whether the solubility parameters are predictive of
polymer-drug compatibility include propranolol HCl (35.5 MPa1/2), cefalexin (31-38
MPa1/2),andcarbamazepine(31.2MPa1/2).93
(4)InvivobiocompatibilityoftheCPstofurtherevaluatetheirclinicalpotential.
GiventheexcellentinvitrobiocompatibilityoftheCPstoL929mousefibroblastcells,we
anticipatethisdeliverysystemtobewelltoleratedinrodents,andplantomoveforward
withconductingapilotanimalstudy.
Thorough characterization and understanding of IDDSs is of fundamental
importance to designing effective delivery systems with desired performance
characteristics. The experimental work conducted in this thesis has identified the
mechanismsandfactorscontrollingdrugreleasefromthesesystemsandvalidatedtheir
biocompatibilityforfuture invivoevaluation.Insummary,webelievethistobeasolid
foundationofbasicresearchuponwhichfutureresearchprojects,suchasthoseoutlined
above,canexpand.
72
5 ReferencesPrimarySources
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Appendices
Table2.5SummaryofFDAapprovedpolyester-basedIDDSs.
ProductName
Polymer ActiveIngredient
DosageForm
Indication Dose Duration ApprovalDate
Arestin PLGA
MinocyclineHCl
Microparticle
Adultperidontitis
0.5mg/week
2weeks
2001
Atridox PLA
Doxycyclinehyclate
Insituforminggel
Adultperidontitis
50mg/week
1week
1998
Bydureon PLGA
Exenatide
Microparticle;SC
TypeIIdiabetes
2mg/week
2012
Capronor PCL Levonorgestrel
Implant Contraception
Eligard PLGA
Leuprolideacetate
Insituforminggel;SC
Palliativetreatmentofadvancedprostatecancer
7.5mg/month
1-6months
2002(7.5&22.5mg),2003(30mg),2004(45mg)
LupanataPack
PLGA
Leuprolideacetate;norethindroneacetate
Microparticle;IM
Endometriosis
3.75mg/month
3months
2012
Lupron PLGA
Leuprolideacetate
Microparticle;IM
Endometriosis
3.75mg/month
1995
LupronDepot
PLGA/PLA
Leuprolideacetate
Microparticle;IM
Palliativetreatmentofadvancedprostatecarcinoma
7.5mg/month
1-6months
1989
82
LupronDepot-PED
PLGA/PLA
Leuprolideacetate
Microparticle;IM
Centralprecociouspuberty
7.5,11.25or15mg/month;11.25or30mg/3months
1-3months
1993
NutropinDepot
PLGA
Recombinanthumangrowthhormone
Microparticle;SC
Growthhormonedeficiency,pituitarydwarfism
13.5,18,or22.5mg
1month
1999
Ozurdex PLGA
Dexamethasone
Solidimplant
(Diabetic)macularedema,non-infectiousuvetis,retinalveinocclusion
0.23mg/month
3months
2009
Propel PLGA/PEG
Mometasonefuroate
Solidimplant
Chronicsinusitispatientsundergoingsurgery
370ug/month
1month
2011
RisperdalConsta
PLGA
Risperidone
Microparticle;IM
SchizophreniaandbipolarIdisorder
12.5,25,37.5,or50mg/2weeks
2weeks
2003
SandostatinLAR
PLGA
Octreotide
Microparticle;IM
Acromegaly,diarrheaassociatedwithmetastaticcarcinoidorVIP-secretingtumors
10,20,or30mg/month
1month
1998
SigniforLAR
PLGA
Pasireotideparnoate
Microparticle;IM
Acromegaly
20,40,or60mg/28days
28days
2014
83
SomatulineDepot
PLGA
Lanreotide
Microparticle;SC
Acromegaly,gastrointestinal&pancreaticneuroendocrinetumors
60,90or120mg/month
1month
2007
SuprefactDepot
PLGA Buserelinacetate
Microparticle;SC
Advancedprostatecarcinoma
6.3mg/2monthsor9.45mg/3months
2-3months
2000
Trelstar PLGA Triptorelinpamoate
Microparticle;IM
Palliativetreatmentofadvancedprostatecarcinoma
3.75mg/month
1-6months
2000
Vivitrol PLGA Naltrexone
Microparticle;IM
Alcoholdependence
380mg/month
1984
Zoladex PLGA Goserelinacetate
Solidimplant;SC
Advancedprostatecarcinoma
3.6or10.8mg/month
1989(3.6mg)and1996(10.8mg)
84
Figure2.201HNMRspectrumofP39Kandgelpermeationchromatogramsforthethreeco-polymers.
85
Figure2.21Massofdrugreleasedasafunctionoftimeinvestigatingtheimpactofthestate of the drug-loaded matrices (top), aqueous solubility (middle), and polymerphysicochemicalproperties(bottom)ondrugrelease.