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Development and Application examples of Nuclear Safety
Grade PLC(POSAFE-Q)
Contents
1. Introduction to PONUTech
2. Development and Application of Nuclear Safety grade PLC (POSAFE-Q)
3
Overview of Development POSAFE-Q1) (1)
• History of Development
1) POSAFE-Q : Qualified POSCO ICT Safety PLC
KN
ICS P
roje
ct
4
Overview of Development POSAFE-Q (2)
• KNICS(Korea Nuclear Instrumentation and Control System) National Project
Phase 1 (01.7.1 – 04.6.30)
Prototype Developing H/W & S/W Spec. H/W & S/W Design Function & Performance Testing
Qualification Testing
Phase 2 (04.7.1 – 08.6.30)
End Product Developing H/W & S/W Redesign 3rd Part Review Performance Testing Qualification Testing Licensing
Req./Spec./Test (KAERI)
Design/Fab. (POSCO ICT)
V&V (KAERI)
3rd Part Review (ISTec)
5
Overview of Development POSAFE-Q (3)
• Process of Development and Testing
Manufacturing
Function & Performance Test
Design Code & Standard
Plan Evaluation
EQ (Equipment Qualification) Test
6
Power Modules
Processor Module
Comm. Modules
Input/Output Modules
Configuration of POSAFE-Q
• Main Module of POSAFE-Q
– Processor Module
– Communication Modules
– Digital Input/Output Modules
– Analog Input/Output Modules
– Power Module
– Local bus extension Module
– Pulse counter Module
– Software Development Tool
• Size
– 19inch standard
– 482.6 x 281.35 x 294mm
7
Cyber Security of POSAFE-Q(1)
• RG 1.152, Criteria for Use of Computers in Safety Systems of Nuclear Power Plants
• RG 5.71, Cyber Security Programs for Nuclear Facilities
• KINS/규제지침 8.22, 계측제어 계통의 사이버보안
8
Cyber Security of POSAFE-Q(2)
9
Features of POSAFE-Q
• Reliability of POSAFE-Q – Development according to the Nuclear Q-Class criteria
– Quality assurance(H/W and S/W) according to 10CFR50, Appendix B
– Perform Equipment Qualification that meet Safety Class 1E(EPRI TR-107330)
– MIL-HDBK-217F based reliability analysis and feedback
– Perform Software V&V that meet Reg. Guide 1.172 and IEEE Std. 1012
• Convenience of POSAFE-Q – Provides user-friendly Engineering Tool(pSET-II)
– Online maintenance of input/output and communication modules are available (Hot Swap)
– A variety of online self-diagnostic capabilities(Loopback, Watchdog, etc.)
• Applicability of POSAFE-Q – Safety system can be implemented to provides a variety of communication
functions
– Provides a variety of special & input/output modules
10
• Certification of KEPIC1) to meet Class 1E Criteria (‘05. 10)
– Korea Electric Association
• Pass Equipment Qualification to meet Q-Class Criteria (‘08.09, ‘11.7)
– KTL2) Testing
• Approval from the Nuclear Safety and Security Commission of Topical Report(POSAFE-Q)
(‘09. 02, ‘12.1)
– KINS3) audit
Authentication and authorization of POSAFE-Q
1)KEPIC : Korea Electric Power Industry Code
2)KTL : Korea Testing Laboratory
3)KINS : Korea Institute of Nuclear Safety
11
• Verification equipment testing of Nuclear Safety I&C System as a platform(POSAFE-Q) for applying to planned Nuclear Power Plant in Korea
- @ Doosan heavy Industries & Construction
Application of POSAFE-Q
1)RPS : Reactor Protection System
2)ESF-CCS : Engineered Safety Feature- Component Control System
3)RCOPS : Reactor Core Protection System
RPS1)
ESF-CCS2)
RCOPS3)
• Applied to SIN UL-JIN 1/2 Nuclear Power Plant