Developing the future of manufacturing · McKinsey & Company ... Our approach 3 Engage with and ... management and problem solving, incorporating real-time data availability

1McKinsey & Company | Digital Capability Center Aachen

Developing the future of manufacturing

Introduction to the

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Visit the Digital Capability Center Aachen

Europe's leading experience and learning center for digital manufacturing

Our showcases

Learn how to start,

scale, and sustain

your digital

manufacturing

transformation

and develop the

required technical,

management, and

people skills

Our focus

1

Don't just hear and

see but explore, try,

and apply in our

workshops and

training courses with

hands-on, step-by-

step exercises on the

shop floor

Our approach

3

Engage with and

learn from leading

technology players,

innovative start-ups,

and research insti-

tutes in one of five

locations (Aachen,

Beijing, Chicago,

Singapore, Venice)

5

Immerse yourself in

in a real-life factory,

posing typical

digitization challen-

ges like a mix of old

and new machinery,

differently skilled

operators, and

inflexible processes

Our location

2

Our network

4

Experience state-of-

the-art, market-ready,

and fully integrated

digital manufacturing

solutions and

underlying

technologies

DIGITAL

Managementsystem

People system

Technical system


Learn more: www.dcc-aachen.com | www.capability-center.mckinsey.com/locations/dcc-aachen

Contact us: [email protected]

http://www.youtube.com/watch?v=QiCOmqvWUaw



Since we opened in April 2017, we have trained over 200 industry leaders

Workshops to date

Participant comments

SOURCE: DCC Aachen client workshops from April 2017 to July 2017

I definitely learned how to apply the digital diagnostics methodology

Now I know how to identify value from digital manufacturing use cases for my company

I experienced hands-on how to apply sensors and translate generated data into actions

Extremely valuable for understanding how to approach digital

A real wow effect!

Great facility, excellent exercises!

A lot more useful and value-adding than some of the purely technology focused showcases and centers I've seen

~ 20companies

Served

>200 leaders

Trained

25+ training days

Delivered

Our focus

1


DIGITAL

Managementsystem

People system

Technical system




The Digital Capability Center Aachen is supporting you along your digital manufacturing transformation journey – from start to finish

1 Can be done also on client site with Model Factory in a Box – a mobile Digital Capability Center

Identify the most relevant digital

manufacturing value drivers and

use cases for your specific business

needs and challenges

Enhance impact by transforming

the entire organization and building

internal capabilities at scale

Your digital journey Capture value from digital

manufacturing solutions like

digital performance management

or predictive maintenance

1

Diagnosis to design Capabilities to transformation Data/technology to impact

Build awareness

for digital

manufacturing

Learn how to

start with your

transformation1

Explore, try, and

apply state-of-

the-art solutions

Select suitable

technology

provider(s)

Build capabilities at scale1

(technology, management,

and people skills)

DIGITAL

Managementsystem

People system

Technical system

Our focus




Learn how to start, scale, and sustain your digital manufacturing transformation using the right technical, management, and people skills

1

Leverage disruptive technologies along

the industrial value chain

• Improve operations with advanced

analytics

• Improve people efficiency with collabo-

rative robots, AR/VR technologies, etc.

• Increase agility with 3D printing and

advanced planning/scheduling

• Adapt digitally enabled performance

management and problem solving,

incorporating real-time data availability

and expert systems

• Rethink KPI structure to take advantage

of new real-time capabilities

DIGITAL

Managementsystem

People system

Technical system

Our focus

DIGITAL

Managementsystem

People system

Technical system

• Encourage disruption and a "learn

fast, fail fast" agile approach across

the organization

• Empower people to take ownership

and exercise decision making based

on data

• Build capabilities throughout the

organization with new digital skills






The DCC Aachen offers an inspirational environment for all types of hands-on, interactive events and capability building programs

Shop floor area

• Real-life production

line featuring two

implementation levels

(from "lean" to "digital")

• Production of a

smart, customizable

wristband

Model Factory in a Box

• Mobile model factory

that can be built up at

your site to deliver

capability building at

scale

• Lemonade production

line with real machines

and participants acting

as operators and

managers

4 seminar rooms

• Modern, well-equipped

rooms for classroom

trainings, workshops,

and meetings

accommodating up

to 100 people

Innovation area

• Learn about

McKinsey's digital

manufacturing offering

including our tools and

services

• Experience the latest


solutions of our

technology partners

Our location

2



1 Numbers determined in concrete example by teaching small, simple chunks of information to 3 groups

SOURCE: Whitmore: Coaching for Performance, 2002; based on IBM and UK Post Office research; McKinsey Interviews

10%

32%

Doing(experience)

65%

Seeing

(example)

Hearing

(explanation)

All our workshops and training courses feature the leading approach for adult capability building: experimental learning

3

Recall rate of simple learning content after 3 months1

Examples

of learning

facilities

Tech conference,

lecture,

classroom

training, etc.

Factory visit,

demonstration

center, show-

room, expo, etc.

Learning by

Our Approach

Learn…

80%of the trainingtime is on theshop floor


… in a real-life factory with

real products, real machines,

and real operators

… step-by-step in two

implementation levels

("lean" to "digital")


No situation is the same –therefore, we tailor each training course to your specific needs and learning goals

... to design the ideal agenda

1 Requirements engineering; 2 PTC's IoT platform

3

Management

awareness

workshop

Digital manufactur-

ing strategy and

road map workshop

Digital

manufacturing

training course

CxO roundtable

Exemplary events

12 pm

9 am

3 pm

6 pm

And many more –tailored to your specific needs

Interactive training sessions

Inspirationalenvironment

Pick and choose

from our

modules

according to

your learning

goals ... Building blocks of a


solution stack

(15 - 30 min)

Large-scale operations

analytics capability

building

(45 - 60 min)

Getting started:

agile development

approach

(15 - 30 min)

Our perspective on


and how to get started

(45 - 60 min)

Advanced analytics for

product development

(45 - 60 min)

Procurement and

spend analytics

(45 - 60 min)

Hands-on exercises on the shop floor

Conduct a digital shop

floor diagnostic

(1 - 2 hr)

Design digital

manufacturing

solutions

(45 - 60 min)

Experience digital

solutions live on the

shop floor

(1 - 2 hr)

Predictive

maintenance

(4 - 5 hr)

Yield, energy,

throughput

optimization

(3 - 4 hr)

Robotics

(4 - 5 hr)

Technology partnerinsights

Meet leading

technology players

(30 min - 2 hr)

Build your own digital

solution, from sensor

to app

(1.5 - 2 hr)

Certification courses,

e.g., RE1, ThingWorx2

(1 - 3 days)

Innovation area

(30 min - 1.5 hr)

Workshop and

networking area

(2 hr +)

Breakout rooms

(1 hr - 2 days)

Our Approach


In our management awareness workshop, for example, you learn how to start your digital manufacturing transformation journey

Our Approach

3

Agenda

9 am Welcome to DCC Aachen

Our perspective on digital manufacturing and

how to get started

Design digital manufacturing solutions

1 pm Lunch break

Experience digital solutions live on the shop floor

4 pm Breakout: current situation and joint way forward

5 pm Wrap-up and next steps

Target audience Workshop focus

Leaders throughout the organi-

zation responsible for operations

• COOs, CTOs

• Plant managers

• Operations/production

strategy managers

• Digital change agents

• Learn how to identify and

quantify value from digital

manufacturing in a real-

life factory

• Discover what it will

take to get started on your


transformation journey

Conduct a digital shop floor diagnostic

12 am Break

Interactive training

sessions

Technology partner

insights

Hands-on exercises

on the shop floor

Inspirational

environment


At the DCC Aachen, you can explore, try, and apply state-of-the-art applications market-ready digital manufacturing solutions and underlying technologies

4

Digital manufacturing solutions implemented at DCC Aachen

Our showcases

TOMORROW

TODAY

Level 1: Current state operations ("lean")

Apply "theory to practice" in a good practice,

non-digitized production environment

Level 2: Future state operations("digital")

Explore, try, and apply digital

manufacturing solutions live and in

action

Augmented reality for logistics

Digital product shadow

Interactive SOPs

And many more …

Self-adjusted workstation

Condition monitoring andpredictive maintenance

Digital performance management

Smart operator tracking


Our Network

The center is part of a global network, featuring collaborations with leading industry consortia and universities …

5


... as well as the gateway to McKinsey's ecosystem of 50+ tech partners providing commercially available digital solutions

5

Our Network


Reach out to learn more about the Digital Capability Center Aachen

Dennis KüstersManager

Digital Capability

Center Aachen

Dr. Andreas BehrendtEuropean leader

McKinsey Digital

Manufacturing

Dr. JörgBrombergerSenior manager

Global Manufacturing

Practice

Erhard FeigeGlobal manager

McKinsey Capability

Centers

Dr. Nicolai Müller Global leader

McKinsey Digital

Manufacturing

Dr. Christoph SchmitzGlobal leader

Manufacturing Practice


Learn more: www.dcc-aachen.com | www.capability-center.mckinsey.com/locations/dcc-aachen

Contact us: [email protected]

Documents

Developing the future of manufacturing · McKinsey & Company ... Our approach 3 Engage with and ... management and problem solving, incorporating real-time data availability