DE-O-6240+

DDeeuuttzzOperator’s Manual

6240, 6250,6260, 6265 & 6275

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF DEUTZ OR IT’S SUCCESSORS. DEUTZ AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

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All tractor equipment is described in this manual, also taking into consideration spe­cial accessories which are not normally in­cluded in the scope of supply.

No claims can be derived from the descrip­tions as to the equipment of tractors sup­plied or to be supplied.

The technology of DEU1Z-ALLIS is being improved continuously. Therefore, the tech­nical data and illustrations in this manual are of a non-binding nature and we reserve the right of future changes and modifications.

Safety ............. . 2 Tractor models and variants .................... 4

Routine checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Prestarting checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7

Operation of Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 41

Working with tractor and implements . . . . . . . . . . . . . . . . . . . . .. 51

PTO shaft operation of implements

Control of implements . . . . . . . .

Track adjustment . . .

Ballast ........ .

Service and maintenance

Preservation of tractor. .

Electrical system . . . . .

Engine trouble shooting . .

55

63

97

107

111

157

159

187

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Prestarting checks

A It is of utmost importance to be fully conver­sant with all devices, controls and instru­ments as well as with their respective func­tions before starting the tractor.

During operation, it will be too late.

Driver's seat. . . . . . . . . . . . . . . .

Co-driver's seat . . . . . . . . . . . . . .

Interior and exterior rearview mirrors .

Cab comfort . .............. .

Doors and windows .......... .

Operating controls (levers and pedals)

Operating controls (electrical switches)

Controls (and instruments)

Indicating lights . . . . . . . . . .

Heating and ventilating system .

Auxiliary heater . . . . .

Air conditioning system . . . . .

Page

8 13 13 14

15 + 19

27 30 32

33 37 39

7

Working with Tractor and Implements

A Be particularly careful when coupling up trailers and implements.

The coupling hooks for the trailer hitch shall correspond to DIN 74054-40 (40 mm inside diameter of the lunette or coupling hook).

Coupling hooks as per DIN 74053-50 (50 mm inside diameter of the lunette or coupling hook) are not permissible.

Mount trailers and implements only with the specified devices.

The specified permissible coupling loads of the trailer hitches and swinging drawbarsare related to the respectively largest possible rear wheel tyres.

Depending on the rear wheel tyres mounted respectively. these values may be lower.

Mechanical trailer hitch . . . . . . . . . . . . . . . . . . . .

Automatic trailer hitch, transport bracket for trailer hitch

Swinging drawbar . . . . . . . . . .

Towbar . . . . . . . . . . . . . . . . .

Towbar lifting height limiting device

Front clevis with linch pin . . . . . .

Front tow hook in the ballast carrier .

Front trailer hitch . . . . . . . . . . . .

Page

50

50

52 53 53 53 54

54

49

Universal Shaft - Never work on the Universal Shaft with the Engine running!

A When working with PTO shaft powered implements, the pivot respectively rotating point of the implement should be possibly located in the center of the universal shaft. When attaching the universal shaft, it must be ensured that the tubes are adequately overlapping under all operating conditions. Tubes which are too long and cannot be pushed further into each other when nego­tiating bends will cause damage to the PTO shaft and to the universal jOints. Tubes which are too short can be pulled out of engage­ment, thus causing accidents. Always keep the universal shaft well greased, protect it from any damage and do not apply force when sliding the shaft on.

Oil Level at Stationary, Continuous Operation

At stationary and continuous operation of the PTO shaft, the oil level is required to be increased in the transmission of the follow­ing tractors:

6240-6260 - increase by appro 31.

6265/6275 - increase by appro 51.

Engage range shift lever into range L.

Continuous PTO Shaft Operation in Inclined Positions

The oil levels increased by appr. 3 I on trac­tors 6240-6260 and by appro 5 I on tractors 6265/6275 in the transmissions render pos­sible a continuous PTO shaft operation towards all sides up to an inclination of appro 20% = 11°. As regards inclinations beyond this value, only a short-time PTO shaft operation is per­missible both under stationary and under tractor driving conditions. No restrictions in respect of transverse incli­nations (i. e. no forward or backward inclina­tion).

57

ll~

Control of Auxiliary Working Cylinders

A maximum of 3 auxiliary control valves (2 intermediate units and 1 terminal unit) can be mounted to the hydraulic lift resp. power lift in orderto operate implements with separate working cylinders.

As a rule, the power lift contains the oil volume which is required for the hydraulic actuation of the implements. If implements are used which have large, single-acting working cylinders, e. g. tipper trailers, an auxiliary oil tank will be required. For avail­able oil volumes and specified filling volumes, see 'Technical Data'.

~ .: Ii

Operation of Auxiliary Control Valves SO 60 (without CabNarioCab)

All levers can be actuated conveniently by the driver.

The arrangement of the potential levers 1, 2 and 3 corresponds to the order ofthe flanges on the power lift (see Fig.119).

The actuating levers can be locked in posi­tion by means of a swivel-type locking mechanism 4 so as to avoid an unintended actuation.

::'l

S N ~ .. ~ .... .. :~

H r":.' /t

:;

Shifting Positions of Auxi­liary Control Valves SO 60 (without CablVarioCab)

Order of the 3 shifting positions:

5 = Lowering

N = Neutral

H = Lifting

Detent position for auxiliary control valve I (single or double-acting) in the positions 'lift­ing' (H) and 'lowering' (5).

Detent position forterminal control valve II in position 'lowering' (5).

71

Track Adjustment

&. All fastening bolts and nuts of the front and rear wheels are to be retightened after 20 hours of operation in accordance with the required torques (page 203). This retighen­ing specification must also be observed after each track adjustment and each replace­ment of tyres!

The particular bolt connections to be re­tightened are described in the respective chapters under "Front wheel track adjust­ment" and "Rear wheel track adjustment".

Front wheel track adjustment.

Track adjustment on front drive axle with disc wheels . . . .

Track adjustment on front drive axle with adjustable wheels

Track adjustment on rigid axle with disc wheels . . . . . . .

Track adjustment on telescopic front axle with disc wheels

Rear wheel track adjustment . . . . . . .

Track adjustment on disc wheels. . . . .

Track adjustment on adjustable wheels .

Page

98

98

99

100

102

104

104

105

97

Ballast

Rule: "As light as possible" and "as heavy as necessary"

A To increase the axle pressure and, thus, the ground pressure, to maintain a safe steering behaviour and to compensate the weight of the less loaded axle (e. g. front-end loader operation = rear axle relieved from load, hea­vy three-point mounted implements = front axle relieved from load), it is absolutely necessary to mount ballast weights. The cor­responding instructions of the suppliers of implements/front-end loaders must be observed!

For reasons of safety in traffic and to prevent accidents, observe the permissible tyre in­flation pressures, the permissible axle loads and the permissible gross vehicle weight.

Ballast weight on front axle support . . . . . . . . . . . . . . .

Ballast on front ballast carrier without front trailer hitch . . .

Ballast weight on front ballast carrier with front trailer hitch .

Ballast weight on rear wheels

Water ballast . . . . .

Filling of tyre ....... .

Draining of tyres . . . . . .

Filling with water in winter.

Page

108 108 108 109 109 109 110 110

107

Service and Maintenance For the servicing intervals, operating agents and filling volumes, see the folded chart (the filling volumes are also indicated on page 204).

III Carry out all maintenance work only with the engine shut off. If necessary, secure the trac­tor against rolling away.

For service and maintenance, the panels and engine hood can be removed and/or lifted.

Upon conclusion of the service or mainte­nance work, all panels and guards having been removed forthis purpose must be refit­ted appropriately!

Removal of front grille .

Removal of side panels

Lifting the engine hood

Engine maintenance . .

Transmission maintenance

Maintenance of front drive axle .,

Hydraulic system maintenance. . .

Maintenance of air conditioning system

Other kinds of maintenance work

Readjustment work ..

Preservation of tractor. . . . . . .

Page

112 112 113 114 127 137 139 145 147 151 157

111

Electrical System

& Any work on the electrical system should be exercised with care.

Special caution is required for all work on the battery.

The gases emitted by the battery are explo­sive. Therefore, avoid formation of sparks and open flames in the vicinity of the battery. Do not smoke.

Do not let acid touch your skin or clothing.

Battery maintenance, three-phase AC generator

Electric fuses . . . . . . . . . . . . . . . . . . .

Function check of heater plug . . . . . . . . .

Headlamp adjustment . . .

Trailer receptacle. . . . . . . . . . . . . . . . . . . . . .

List of bulbs . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring diagrams - without cabNarioCab . . . .

Wiring diagrams - StarCab . . . . . . . . . . . . . . . .

Page

. 160 161,162

163 164 165 165

167-174 175-186

159

Wiring diagrams without cabNarioCab

Cable colours

bl = blue br = brown ge= yellow gn = green gr = grey rt = red sw= black vi = violet ws=white

Page

168-173

167

Page

Wiring diagram . . . . . . . . .. 176-186 StarCab ................................ . . . . . . . . . . . . . . . . .

Cable colours

bl == blue br = brown ge=yellow gn == green gr == grey rt = red sw= black vi =violet ws=white

175

Technical Data

Page

Dimensions and weights 6240 . . . . . . . . . . . . . . . . . . . . . . . 190, 191 6250 . . . . . . . . . . . . . . . . . . . . 192,193 6260 . . . . . . . . . . . . . . . . . . . . 194,195 6265 . • . . . . . . . . . . . . . . . . . . .. 196,197 6275 .........•............. 198,199

Tyres •.•......••....•.........•............... 200 Tyre combinations . . . . . . . . . . . . . . . • . . . • . . . . . . . . . . . . . 201 Tyre inflation pressures • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Tyre weight increase . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Filling volumes, specifications . . . . . . . . . . . . . . . . . . . . . . . . 204 The weight data for tractors with VarioCab Fuel.......................................... 205 are related to the complete cab.

189

Alphabetical Index

Adjustment of linkages . Air brake system Air cleaner - maintenance Air conditioning system . Air conditioning system - refrigerant, filling volume. Air cooling . . . Air exhaust panel . Air outlets Air pressure gauge Alphabetical index. Automatic trailer hitch with remote control. Auxiliary control valves SO 60 .. . . . . Auxiliary control valves SO 60 - possible combinations . Auxiliary control valves Si) 80 Auxiliary control valves SD 80 Auxiliary fuel filter . . . . . Auxiliary fuel filter cartridge Auxiliary heater . . . . . . Auxiliary heater - air cleaner Auxiliary heater - fuel filter . Auxiliary heater - fuel pump filter Auxiliary lifting cylinder . . . .

Ballast at the front ballast carrier with front trailer hitch Ballast at the front ballast carrier without trailer hitch Ballast on front axle support Ballast on rear wheels . Battery - maintenance . Bottom links . . . . . Brake fluid reservoir . . Brake fluid reservoir for service brake

Cab comfort . Catching hooks Caution symbol Chassis number. Circulating air intake orifices Co-rider ........ .

Page 93

5,147 . 147

39,145 146 122 123

39 30-31

207-210 50 72 74 75 76

119 120 37

149 149 148

85-87

108 108 108 109 160

86-87,94 148

5

14 92

2 4

39 2

Co-rider's seat . . . . . . . . . . . Connection of working cylinders - rear remote control plate SO 80 Continuous PTO shaft operation in inclined positions.

Page 13 76 57 69 70 71 63

Control link . . . . . . . . Control link sensitivity . . . Control of auxiliary working cylinders Control of implements . . Controls and Instruments Cooling air system. . . . Coupling hooks . . . . . Coupling up of implements. Coupling width - categories Creep gears. . . . . . . .

DUAL-SPLIT (transfer-type transmission) DUAL-SPLIT range shift lever Damage or deficiency . Deflectors .. . . . . Differential - oil change Differential - oil level check Differentiallock . . Door lock fastening elements. Door locking device Down-shifting . . . . Draining of tyres. . . Driver's seat, Fit-seat Driver's seat, Multi-tit-seat Driver's seat, folded seat Dry-air cleaner Dry-air cleaner hOUSing Dust collector. . . . .

Electrical switches - operating controls Electrical system Engine hood . . Engine number . Engine oil change

30-31 5

49 88

86-87 46

22,45 19-21

5 86-87 . 137

137 19-21,26

150 15 44

110 9, 10

10-13 8,9 125 125 125

27 159 113

4 118

207

Engine oil filter . . . Engine oil level . . . Engine oil level check Engine stop knob . . Engine temperature indicator. Engine troubleshooting Exhaust pipe mounting Exterior mirror. . . . .

Filling the tyres (with water) Filling volume chart Filter cartridge Flame heater plug . Floating suspension for implements. Fresh-air cleaner . . . . . . . Front PTO shaft - oil change . . Front PTO shaft - oil level check Front PTO shaft control Front PTO shaft controls . Front PTO shaft loadability Front clevis . . . Front control link . . . . Front grille . . . . . . . Front tow hook in the ballast carrier . Front power lift . . . . . . . . . . Front remote connections for auxiliary control valves SD 60 . Front remote connections for auxiliary control valves SD 80 . Front trailer hitch . Front wheel bearing . . . . Front wheel drive . . . . . Front wheel track adjustment . Fuel .. Fuel filter . . . Fuel lines .. '. Fuel strainer Fuel tank supply. Fuel gauge Fuses .....

208

Page 119

5 118

19-21 30-31

187-188 122

13

109 204 125 163

84,93 39

135 135 154

62 62 53 81

112 54 80 73 77 54

154 25 98

205 119 121 120

5 30-31

161-162

Gear shift lever. . . Gear shifting instructions General oil tightness. . . General safety and accident prevention regulations Gilled tube coil

Headlamps Heater/starter switch Heating system . . . Heating variants. . . Hydraulic control functions. Hydraulic hoses - coupling HydrauliC oil cooler . . . . Hydraulic oil filter . . . . . Hydraulic system - maintenance

Implement coupling Implement locking . Implement triangle. Implements . . . . Indicating light - charging control Indicating light - differential lock . Indicating light - direction indicators tractor . Indicating light - direction indicators first trailer Indicating light - direction indicators second trailer Indicating light - distance beam and head lamp flasher Indicating light - dry air cleaner Indicating light - engine oil pressure Indicating light - engine temperature Indicating light - heater plug control Indicating light - hydraulic oil filter Indicating light - parking brake . Indicating lights Injection pump Injectors .. Intake pipe . Interior mirror

Page 19-21

43 5 2

123

164 29 33

34-36 65-69

79 . 143

142-143 139

82 84 83

3 32 32 32 32 32 32 32 32 32 32 32 32

30-31 121 122 122

13

Leaving the tractor lighting linkages .. list of bulbs

Maintenance of front drive axle Manual throttle control lever Mechanical trailer hitch Multi·purpose switch

Notes ..... .

Oil bath air cleaner . . . . . Oil cooler ......... . Operating controls - hydraulic control system Operating controls - levers, pedals . . . . Operating personnel. . . . . . . . . . . Operation of auxiliary control valves SO 60 Operation of auxiliary control valves SO 80 Operation of tractor . . . . . . . . . . .

Pro shaft loadability . . . . . . PTO shaft operation . . . . . . . PTO shaft operation of implements PTO shaft variants. . . . . . . . Parallel linking of hydraulic connections. Parking brake . . . . . . . . . . . Planetary gear drive - oil level check Planetary gear drive - oil change Power lift - oil change . . Power lift - oil fill . . . . Power lift - oil level check Power socket . . . . Preservation of tractor . . Prestarting . . . . . . . Prevention of accidents during PTO shaft operation Proper work clothes . . . . . . . . . . . . . . .

Page 3,47

5 86-87

165

137 19-22

50 29

211-216

126 123

65 19-21

2 71 74

2,41

61 3,56

55 58-60

78 19-21 . 138 . 138

139-142 141-142 139-141

165 157

7 56

2

Range and gear shifting schematic Range shift lever - DUAL·SPLIT . Range shift levers . . . . . Range shift symbols. . . . . Range shifting instructions. . Readjustment/resetting work . Rear PTO sha~ clutch . Rear PTO shaft control. . . Rear axle greasing, . . . . Rear wheel track adjustment Rear window - gap opening Resetting into operation . . Road service with implements Rockshaft arms . . . . . . . Roof hatch ........ . Room thermostat for auxiliary heater Routine checking

Safety ..... Safety cartridge . Scope of supply. Service and Maintenance Service brake - two-pedal brake Service brake and parking brake Shifting pOSitions of auxiliary control valves SO 60 Shifting positions of auxiliary control valves SO 80 Shut-off cock for front remote connection Side panels. . Side stabilizers Side windows . Spacer .... Special accessories Stabilizing chains . Starting of engine . Stationary continuous PTO shaft operation Steering brake . . Stopping of engine . . . . . . . . . . .

Page 43 22

19-21 23-24

43 151 58

153 135 104 17

157 85

86-87 17 38

5

2 126

1 3, 111 19-21

155 71 75 78

112 95 18

86-87.94 1

86-87 42 57 46 47

209

·:;~:

Stopping of tractor . . . . . . Suspension - grease lubrication Swinging drawbar . . . . . . . Swinging drawbar - swinging range.

Page 47

138 52 52

Take-off . . . . . . . . . . . . . . . . . . . . . . . . . .. 44 Take-off under tr~msport conditions with DUAL-SPLIT transmission 45 Technical data 189-199 Telescopic top linK 81-92 Tension spring 94 Thermostat switch . 39 T,hree-phase AC generator 160 Three-point coupler, external control 96 Three-speed blower 39 Tightening torques 203 Time clock . . 30-31 Time clock for cab heater 38 Top link. . . . . . . . . 86,87,91 Towbar . . . . 53 Towbar lifting height limiting device 53 Towing. . . . . . . . . . . . . 2 Track adjustment for front drive axle with disc wheels 98 Track adjustment for front drive axle with adjustable wheels. 99 Track adjustment for rigid axle with disc wheels . . . . . 100 Track adjustment on telescopic front axle with disc wheels 102 Track adjustment with adjustable wheels 105 Track adjustment with disc wheels 104 Tractor models and variants 4 Tractormeter . . 30-31 Traffic hazard warning lights 29 Trailer hitch : . . 49, 150 Trailer hitches. . . . 5 Trailer receptacle . . . . 165 Transfermatic system 64 Transmission oil change 129-133

210

Transmission oil filling . Transmission oil ievel check Transport bracket for trailer hitch Transp?rt of persons. . . . Travelling clutch. . . . . . . . Travelling clutch and PTO shaft clutch Travelling clutch pedal Trial run ..... . Triangular cover . . . Tyre combinations. . Tyre inflation pressure Tyres ....... . Tyres - weight increase Tyres and wheels . . .

UncoUPling of implements Up-shifting . . . Upper cowling section (engine hood)

V-belt for compressor, air conditioning system V-belt for compressor, compressed-air system V-belt for cooling blower . . . . . . V-belt for three-phase AC generator. V-belt tension . Valve clearance

Water ballast. Water fill in winter . . . . . . . . . . Windscreen - gap or hand breadth's opening Windscreen washer system . . . . . Wiring diagrams StarCab. . . . . . . Wiring diagrams without cablVarioCab Work on the universal shaft . . . . . Working with tractor and implements, tractive operation

Page 133.134 127-129

51 2

152-153 . 152 19-21

5 18

201 202 200 203

5

90 44

113

156 156 155 155 155 151

109 110

17 5.148

176-186 186-173

57 49