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Designers and manufacturers of hose assembly machines

Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

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Page 1: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Designers and manufacturers of hose assembly machines

Page 2: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

About us

Our distributors

Endeavour International is a British manufacturing

company that has been in operation for over 30

years. Endeavour designs, manufacters and distrib-

utes Hydralok machines to more than 60 countries

across the world.

• We listen to people and respond quickly to

adapt our machinery to suit our customers’

needs.

• We offer a high level of customer care and

provide an excellent after-sales service.

• We support our product globally, with distribu-

tors across the world to offer advice and af-

ter-sales service.

We supply through a network of high quality distibutors who

can offer our Hydralok machines as well as hydraulic hose and

fittings packages. See our list of distributors

www.hydralok.net/distributors.

We are looking for companies who would like to grow their

business with the distribution of our hose assembly machines.

We speak your languageWe have English, French Italian and Spanish speakers

© Google

1

Cecile SpagliHydralok Sales

French Speaking

Italian Speaking

Charlotte UnderwoodHydralok Sales

Valeria PulidoHydralok Sales

Spanish Speaking

Page 3: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

MADE IN GREAT BRITAIN

2

Design and innovation

• Hydralok is always designing for the future

and we are constantly developing and

innovating new products to keep up with

the ever changing industry.

• Need help with specialist solutions?

We can design and manufacture specific

machines and dies for different

applications.

Distributor support

We offer a distributor support package that provides

marketing material including photos, videos, catalogues

and a promoted page on our website. We can also supply

machines with your branding.

For more information please contact our sales team on Tel:

+44 (0)1225 446770 or [email protected]

Endeavour International

Page 4: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HydraTouchTM

Introducing the next generation of hose assembly...

Our touch screen controller is

our most advanced system to date.

With a full colour touchscreen

display it has many features such as

the ability to save specific pre sets

for hose assemblies, security codes

to operate, hose counters and much

more...

USB UploadConnect any standard USB

stick to the machine and

upload new presets and keep

up to date on recommended

crimping dimensions.

CameraIntegrated camera shows

on-screen view of the back

of the head to line up

hoses for more accurate

crimping.

Security LockSecurity Locks can restrict

access to certain features

and even from operating the

machines at all so only trained

employees operate machinery.

MultilingualWith multiple languages and

the ability to upload more,

this is the most accessible

crimper for the international

market.

Need some help? Call our expert team at our UK HQ on +44 (0)1225 446770

3

Page 5: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

asd

Simple and easy to use

icons to navigate your way

through the menus.

The home screen has 4

simple ways to navigate;

Quick swage, Advanced

swage, pre sets and

settings.

The preset menu can set

up custom settings such

as diameter, dwell, swage

offsets and more so that

you never have to input

settings more than once.

The Preset menu is where

you can save custom crimp

settings for different types

of hose assemblies.

The HydraTouch is designed

with customisable settings

in mind. From the settings

menu you can set hose

counters, alternative pass

codes for different levels of

security and restrict access

to certain features.

From the Settings menu

you can change many

options such as calibration,

quick change, lubrication

reminders, language and

much more.

For more information about all our products, spares, services and demo videos, visit our website www.hydralok.net

Home screen

Presets

Settings

4

Touch Screen Technology

Page 6: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Crimping Selector

Hand operated machines (also available in air powered options)

For die chart information please see the die charts at the back of this catalogue

Need some help? Call our expert team at our UK HQ on +44 (0)1225 446770

¾” / 2 wire

1 ½” / 2 wire

½” / 2 wire

1 ¼” / 2 wire

1 ¼” / 4 wire

1” / 4 wire

1” / 4 wire

H19MM - Page 7

HE425 - Page 11

Compak 1 - Page 8

H32MM - Page 12

H25 Mini - Page 9

H25MM - Page 10

5

Page 7: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

1” / 4 wire

1 ½” / 6 wire

1 ¼” / 4 wire

2” / 6 wire

2” / 4 wire

2” / 4 wire

H50 Range - Page 21

H32 Range - Page 19 H32 MT4 - Page 14

H50 MT4 - Page 15

Electrically operated machines (3 phase, 1 phase and 12v or 24v DC)

For more information about all our products, spares, services and demo videos, visit our website www.hydralok.net

Buying Guide

H25B4 - Page 17 H50-6 Range - Page 25 H50 MT46 - Page 16H50-46 Range - Page 23

6

Page 8: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H19MM

Product features and specifications

• Hose Capacity 3/16” - 3/4” straight fittings

and up to 1/2” elbow fittings

• Lightweight - Can easily be carried for on-

site repair

Manually Operated (Micrometer)

Lightweight machine with horizontal annular

head and simple calibration system.

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

Option of air hydraulic foot pedal operation (80-100 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

Hose capacity 3/16” - 3/4” R1AT & R2AT (2 wire) and up to 1/2” with elbow fit-tings

Crimping range See die chart information at the back of this catalogue

Crimping force 900 kN

Operation Twin Speed hand pump with integral relief valve

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 690 Bar (10,000 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

7

Swaging/Crimping Machines

Page 9: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Compak 1

Product features and specifications

• Hose Capacity 1/4” - 1/2”

• Light weight - Can easily be carried for

on-site repair

• Unique design and competitively priced

Hose Capacity R1AT & R2AT 1/4” - 1/2” (2 wire)

Crimping range 17 – 27mm (standard die set)

Crimping force 630 kN

Other die sizes available Any 10mm range between 5 – 35mm possible. Call to discuss.

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 690 Bar (10,000 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Manually Operated (Micrometer)

Light weight machine suitable for hydraulic,

thermoplastic and brake hoses.

Swaging/Crimping Machines

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

Option of air hydraulic foot pedal operation (80-100 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

8

Page 10: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H25 Mini

Product features and specifications

• Hose Capacity 3/16” - 1”

• Lightweight - Can easily be carried for

on-site repair

• Fitted with sliding drawer for storage of dies

• Also crimps double elbow fittings up to 1”

with the removal of one die segment

Hose capacity 3/16” - 1” R1AT & R2AT (2 wire) and up to 1” R9R/4SP (4 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 1000 kN

Operation Twin Speed hand pump with integral relief valve

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 690 Bar (10,000 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 43 kgs / 59 kgs

Manually Operated (Micrometer)

Our most popular lightweight machine with

horizontal annular head and simple calibration

system.

www.hydralok.net

Option of air hydraulic foot pedal operation (80-100 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

9

Swaging/Crimping Machines

Page 11: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H25MM

Product features and specifications

• Hose Capacity 3/16” - 1 1/4”

• Mountable in multiple locations such as

vans or small workshops

• Ideal for heavier duty with a larger max

opening head and greater capacity pump

Hose capacity 3/16” - 1 1/4” R1AT & R2AT (2 wire) and up to 1” R9R/4SP (4 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 1700 kN

Operation Twin Speed hand pump with integral relief valve

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 690 Bar (10,000 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 60 kgs / 79 kgs

Manually Operated (Micrometer)

Hand pump operated crimping machine with

horizontal annular head and simple calibration

www.hydralok.net

Option of air hydraulic foot pedal operation (80-100 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

10

Swaging/Crimping Machines

Page 12: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HE425

Product features and specifications

• Hose Capacity 3/16” - 1 1/2”

• Simple calibration system with easy to

insert dies

Hose capacity 3/16” - 1 1/2” R1AT & R2AT (2 wire) and up to 1” R9R/4SP (4 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 1700 kN

Operation Twin Speed hand pump with integral relief valve

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 690 Bar (10,000 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 72 kgs / 92 kgs

Manually Operated (Micrometer)

Hand pump operated vertical crimping machine

www.hydralok.net

Option of air hydraulic foot pedal operation (80-100 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

11

Swaging/Crimping Machines

Page 13: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H32MM

Product features and specifications

• Hose Capacity 3/16” - 1 1/2”

• Simple calibration system with easy to

insert dies

Hose capacity 3/16” - 1 1/2” R1AT & R2AT (2 wire) and up to 1 1/4” R9R/4SP (4 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 1750 kN

Operation Twin Speed hand pump with integral relief valve

Calibration Hydralok direct dial micrometer adjustment

Pump Rating 317 Bar (4,600 psi)

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Manually Operated (Micrometer)

Our largest capacity hand machine with horizon-

tal annular head and simple calibration

www.hydralok.net

Option of air hydraulic foot pedal operation (45 PSI air supply required)

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

12

Swaging/Crimping Machines

Page 14: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

BH1000

Product features and specifications

• Crimps brake hose within a 7.5mm - 10mm

range

• Pressure adjusted calibration or on dial

adjusted calibration with air hydraulic foot

pedal

Brake hose capacity 7.5mm - 10mm

Crimping force 22.5 KN

Die set One integral die set within head

Operation Dual action foot pedal

Calibration Preassure adjusted calibration

Pump rating 172 bar (2500 psi)

Motor 0.5 kW 230V 50HZ Single phase

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 29 kgs / 40 kgs

Electrically operated brake hose machine

Small, light weight brake hose machine

www.hydralok.netFor more information about this product, including spares, service and videos, visit our website

13

Swaging/Crimping Machines

Page 15: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Electrically operated crimping machine

Our most economic electric power machine

H25B4

• Hose capacity 3/16” - 1” (4 wire)

• Basic dial adjusted calibrator

• Simple die changing

Basic dial adjusted calibrator Option of quick change rack

17

Page 16: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Swaging/Crimping Machines

Hose capacity 3/16” - 1” (4 wire)

Calibration Basic dial adjusted calibrator

Max opening (without dies) 105 mm

Swaging force 1750kN

Max cycle time (O-C) / (C-O) 12 Sec / 7.5 Sec

Voltages 3 phase (Different voltages available) 220/240-380/440 50Hz OR 225/280-440/480 60Hz

Voltages 1 phase (Different voltages available) 220/240 50Hz

Additional die sets available 1 piece, Freon, PTFE & other

Packed Dimensions / Net Weight / Gross Weight (Data given without weights of extras)

790 x 600 x 900 mm / 123 Kgs / 142 Kgs

Quick Change

Option of quick change

rack for easy

changing and storage

of dies.

Voltages

Available in a wide range

of voltages (ask our sales

team for

specific voltage

requirements)

Delivery

Our distributors stock

machines worldwide for

fast delivery to you.

Product features and specifications

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

For die chart information please see the die charts at the back of this catalogue

18

Page 17: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Electronically controlled crimping machines

Our range of H32 power machines have various

options of control and a wide range of optional

extras to suit your needs.

H32 Range

• Hose capacity 3/16” - 1 1/4” (4wire) and 1

1/2” (2 wire with non standard dies)

• Choose between calibration via HydraTouch

controller or basic dial adjusted indicator

• Simple die changing

Touch screen controller Basic dial adjusted calibratorOption of foot pedal for

hands-free operation (HydraTouch only)

Option of a camera for onscreen view of the back of the head for fast and more acurate crimping

(HydraTouch Only)

Option of quick change system for easy changing of dies and

useful storage

Option of gas struts for faster cycle times

19

Page 18: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Hose capacity 3/16” - 1 1/4” R9R/4SP (4 wire) or 1 1/2” (2 wire with non standard dies)

Calibration Touch screen controller or basic dial adjusted calibrator

Max opening (without dies) 105 mm

Swaging force 1750kN

Max cycle time (O-C) / (C-O) 3 Sec / 7.5 Sec (without gas struts) 3 Sec / 4 Sec (with gas struts)

Voltages 3 phase (Different voltages available) 220/240-380/440 50Hz OR 225/280-440/480 60Hz

Voltages 1 phase (Different voltages available) 220/240 50Hz

Additional die sets available 1 piece, Freon, PTFE & other

Packed Dimensions / Net Weight / Gross Weight (Data given without weights of extras)

790 x 600 x 900 mm / 124 Kgs / 143 Kgs

Quick Change

Option of quick change

rack for easy

changing and storage

of dies.

Voltages

Available in a wide range

of voltages (ask our sales

team for

specific voltage

requirements)

Memory Options

The Touch screen

has the option of on

board memory to save

your crimp sizes, offsets,

custom dies and more...

Product features and specifications

Swaging/Crimping Machines

20

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

Page 19: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Electronically controlled crimping machines

Our range of H50 power machines have various

options of control and a wide range optional

extras to suit what you need.

H50 Range

• Hose capacity 3/16” - 2” (4 wire)

• Choose between calibration via HydraTouch

controller or basic dial adjusted indicator

• Simple die changing

Touch screen controller Basic dial adjusted calibrator Option of foot pedal for

hands-free operation (HydraTouch only)

Option of a camera for onscreen view of the back of the head for fast and more acurate crimping

(HydraTouch Only)

Option of quick change system for easy changing of dies and

useful storage

The HydraTouch version of the H50 features Gas strut return

head with faster return times and reduced maintenance costs

21

Page 20: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Swaging/Crimping Machines

Hose capacity 3/16” - 2” R9R/4SP (4 wire)

Calibration Touch screen controller or basic dial adjusted calibrator

Max opening (without dies) 120 mm

Swaging force 2509kN

Max cycle time (O-C) / (C-O) 4 Sec / 6.5 Sec (Eco) 4 Sec / 3 Sec (HydraTouch)

Voltages 3 phase (Different voltages available) 220/240-380/440 50Hz OR 225/280-440/480 60Hz

Voltages 1 phase (Different voltages available) 220/240 50Hz

Additional die sets available 1 piece, Freon, PTFE & other

Packed Dimensions / Net Weight / Gross Weight (Data given without weights of extras)

790 x 600 x 900 mm / 159 Kgs / 178 Kgs

Quick Change

Option of quick change

rack for easy

changing and storage

of dies.

Voltages

Available in a wide range

of voltages (ask our sales

team for

specific voltage

requirements)

Memory Options

The Touch screen

has the option of on

board memory to save

your crimp sizes, offsets,

custom dies and more...

Product features and specifications

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

For die chart information please see the die charts at the back of this catalogue

22

Page 21: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Electronically controlled crimping machines (Single taper)

Although the H50-46 range has the same

crimping size as our H50 Range, the H50-46

range can crimp 6 wire hose.

H50-46 Range

• Hose capacity 3/16” - 2” (4 wire) and

1 1/2” (6 wire)

• Choose between calibration via HydraTouch

controller or basic dial adjusted indicator

• Single taper head with gas strut return

Touch screen controller Basic dial adjusted calibrator Option of foot pedal for

hands-free operation (HydraTouch only)

Option of a camera for onscreen view of the back of the head for fast and more acurate crimping

(HydraTouch Only)

Option of quick change system for easy changing of dies and

useful storage

Gas strut return head features faster return times and reduced

maintenance costs

23

Page 22: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Swaging/Crimping Machines

Hose capacity 3/16” - 2” R9R/4SP (4 wire) and 1 1/2” R13/4SH (6 wire)

Calibration Touch screen controller or basic dial adjusted calibrator

Max opening (without dies) 123 mm

Swaging force 3195kN

Max cycle time (O-C) / (C-O) 7.5 Sec / 4.5 Sec

Voltages 3 phase (Different voltages available) 220/240-380/440 50Hz OR 225/280-440/480 60Hz

Voltages 1 phase (Different voltages available) 220/240 50Hz

Additional die sets available 1 piece, Freon, PTFE & other

Packed Dimensions / Net Weight / Gross Weight (Data given without weights of extras)

790 x 600 x 900 mm / 194 Kgs / 213 Kgs

Quick Change

Option of quick change

rack for easy

changing and storage

of dies.

Voltages

Available in a wide range

of voltages (ask our sales

team for

specific voltage

requirements)

Memory Options

The Touch screen

has the option of on

board memory to save

your crimp sizes, offsets,

custom dies and more...

Product features and specifications

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

For die chart information please see the die charts at the back of this catalogue

24

Page 23: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Electronically controlled crimping machines

Our range of H50 power machines has various

options of control and a wide range of optional

extras to suit your needs.

H50-6 Range

• Hose capacity 3/16” - 2” (6 wire)

• Choose between calibration via HydraTouch

controller or basic dial adjusted indicator

• Simple die changing

• Gas strut return

Touch screen controller Basic dial adjusted calibrator Option of foot pedal for

hands-free operation (HydraTouch only)

Option of a camera for onscreen view of the back of the head for fast and more acurate crimping

(HydraTouch Only)

Option of quick change system for easy changing of dies and

useful storage

Gas strut return head features faster return times and reduced

maintenance costs

25

Page 24: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Swaging/Crimping Machines

Hose capacity 3/16” - 2” R13/4SH (6 wire)

Calibration Touch screen controller or basic dial adjusted calibrator

Max opening (without dies) 150 mm

Swaging force 4500kN

Max cycle time (O-C) / (C-O) 12 Sec / 6 Sec

Voltages 3 phase (Different voltages available) 220/240-380/440 50Hz OR 225/280/440/480 60Hz

Voltages 1 phase (Different voltages available) 220/240 50Hz

Additional die sets available 1 piece, Freon, PTFE & other

Packed Dimensions / Net Weight / Gross Weight (Data given without weights of extras)

790 x 600 x 900 mm / 245 Kgs / 264 Kgs

Quick Change

Option of quick change

rack for easy

changing and storage

of dies.

Voltages

Available in a wide range

of voltages (ask our sales

team for

specific voltage

requirements)

Memory Options

The Touch screen

has the option of on

board memory to save

your crimp sizes, offsets,

custom dies and more...

Product features and specifications

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

For die chart information please see the die charts at the back of this catalogue

26

Page 25: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H32 Mobile

Product features and specifications

• Hose Capacity 3/16” - 1 1/4” ( 4 wire) and 1

1/2” (2 wire) with non standard dies

• Also available in modular format to suit your

vans design

• Weight and space saving design

Electrically operated Mobile Machine

12 or 24 volt D.C Mobile crimping machine with

horizontal annular head.

For more information about this product, including spares, service and videos, visit our website www.hydralok.net

Option of quick change drawer system with electro magnetic tool for easy changing of dies

and safe die storage.

For die chart information please see the die charts at the back of this catalogue

Hose capacity 3/16” - 1 1/4” R9R/4SP (4 wire) and 1 1/2” (2 wire) with extra dies

Crimping range See die chart information at the back of this catalogue

Crimping force 1750 kN

Operation Push button on twin speed 12v or 24v pump

Calibration Digital position indicator

Max cycle time (O-C) / (C-O) 3 Sec / 7.5 Sec

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 900mm / 91 Kgs / 117 Kgs

14

Swaging/Crimping Machines

Page 26: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H50 Mobile

Product features and specifications

• Hose capacity 3/16” - 2” (4 wire)

• Also available in modular format to suit your

vans design

• Weight and space saving design

Hose capacity 3/16” - 2” R9R/4SP (4 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 2509 kN

Operation Push button on twin speed 12v or 24v volt pump

Calibration Digital position indicator

Max cycle time (O-C) / (C-O) 4 Sec / 8 Sec

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 900mm / 111 Kgs / 154 Kgs

Electrically operated Mobile Machine

12 or 24 volt D.C Mobile crimping machine with

horizontal annular head.

www.hydralok.net

Option of quick change drawer system with electro magnetic tool for easy changing of dies

and safe die storage

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

15

Swaging/Crimping Machines

Page 27: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

H50-46 Mobile

Product features and specifications

• Hose Capacity 3/16” - 2” (4 wire) and

1 1/2” (6 wire)

• Also available in modular format to suit your

vans design

• Weight and space saving design

Hose capacity 3/16” - 2” R9R & 4SP (4 wire) and up to 1 1/2” R13/4SH (6 wire)

Crimping range See die chart information at the back of this catalogue

Crimping force 3195 kN

Operation Push button on twin speed 12v or 24v volt pump

Calibration Digital position indicator

Max cycle time (O-C) / (C-O) 7.5 Sec / 4.5 Sec

Additional die sets available For 1 piece fittings, Freon, PTFE & other special applications

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 900mm / 146 Kgs / 210 Kgs

Electrically operated Mobile Machine

12 or 24 volt D.C Mobile crimping machine with

single taper head

www.hydralok.net

Option of quick change drawer system with electro magnetic tool for easy changing of dies

and die safe storage.

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

16

Swaging/Crimping Machines

Page 28: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HCL Cutting Range

Product features and specifications

• Hose Capacity - Up to 2” (2 wire) and 1 1/4”

(4 wire)

• Fitted with slotted blade to

dissipate heat and increase blade life.

Smooth blade equivalents are also available

Hose capacity Up to 2” ( 2 wire) and 1 1/4 (4 wire)

Blade type Slotted blade as standard. Smooth blade equivalent available

Motor 2.2 1 phase 220v/240v 50Hz 1420 RPM

Motor 2.2 3 phase 380v/440v 50Hz 1420 RPM

Motor 12 v/24v 1.6Kw/2.2Kw

Extraction port size 51 MM

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 42 Kgs / 61 Kgs

Electric hose cutting machines

Bench mounted hose cutting machines

available in 3 phase, 1 phase, 12 or 24 volt D.C.

www.hydralok.net

Can also come in a 12 or 24 volt mobile option to use in vans for mobile hose repair

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

27

Cutting machines

Page 29: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HCS - Cutter Skiver

Product features and specifications

• Hose capacity - cutting up to 1 1/4” (4 wire)

• Easy pull down cutting motion

• Simple adjustment system for skiving

• 7 off external mandrels as standard.

Hose cutting capacity Up to 1 1/4” (4 wire)

External skiving 1/4” to 1 1/4”

Internal skiving 5/8” to 1 1/4”

Blade type Slotted blade as standard. Smooth blade equivalents available

Motor 2.2 kW 380/440V 50 Hz 3 Phase

Extraction port size 51 MM

Packed Dimensions / Net Weight / Gross Weight 1230mm x 840mm x 1200mm / 59 Kgs / 96 Kgs

Electric hose cutting and skiving

Bench mounted cutting and skiving machine

combined

www.hydralok.net

The slotted blade of our cutters dissipates heat from cutting hoses and increases blade life

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

28

Cutting/Skiving machines

Page 30: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HCC2 and HCC3

Product features and specifications

• Hose Capacity - up to 2” (4 wire) and 1 1/2”

(6 wire) for the HCC2 and up to 2” (6 wire)

for the HCC3

• HCC3 has an air pneumatic cutting operation

and requires an 8 BAR air supply to operate.

Hose capacity HCC2 Up to 2” ( 4 wire) and 1 1/2” (6 wire)

Hose capacity HCC3 Up to 2” (6 wire)

Blade HCC2/HCC3 250mm/350mm slotted high speed steel cutting blade

Motor HCC2 3kW 3 phase 380v/440v 50Hz or 1 phase 220v/240v 50Hz

Motor HCC3 3kW 3 phase 380/440v 50Hz (8 bar air pneumatic air supply needed)

Extraction port size 100 MM

Packed Dimensions / Net Weight / Gross Weight 1200mm x 800mm x 1300mm / 143 Kgs / 161 kgs

Floor mounted cutting machine

Floor mounted, foot operated hose

cutting machine

www.hydralok.net

The slotted blade of our cutters dissipates heat from cutting hoses and increases blade life.

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

29

Hose Cutting Machines

Page 31: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HS1 - Hand Skiver

Product features and specifications

• Hose Capacity - external skiving from 1/4”

to 2” and Internal skiving from 5/8” to 2”

• Suitable for multispiral hose applications

Hose capacity external 1/4” to 2”

Hose capacity internal 5/8” to 2”

Blade High speed steel, with 2 cutting edges for external and 1 for internal

Mandrels standard set external 9 off 1/4” to 2” mandrels

Mandrels standard set internal 6 off 5/8” to 2” mandrels

Dimensions 520mm x 220mm x 65mm

Packed Dimensions / Net Weight / Gross Weight 680mm x 170mm x 160 mm / 8 Kgs / 12 Kgs

Hand Skiving Tool

Hand operated, vice mounted skiving tool

www.hydralok.net

HS1 has a full set of internal and external mandrels available. Ask sales for more details.

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

30

Skiving Tools

Page 32: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

HSE

Product features and specifications

• Hose capacity - external skiving from 1/4” to

2” and Internal skiving from 5/8” to 2”

• Small, compact design available in three

phase or single phase

• Fitted with foot pedal control

Hose capacity external 1/4” to 2”

Hose capacity internal 5/8” to 2”

Blade High speed steel

Motor 0.55 kW 380v / 3 phase / 50Hz OR 230v / 1 phase / 50Hz

Mandrels standard set external 9 off 1/4” to 2” mandrels

Mandrels standard set internal 6 off 5/8 to 2” mandrels

Packed Dimensions / Net Weight / Gross Weight 790mm x 600mm x 550mm / 36 / 55 kgs

Power skiving machine

Bench mounted electrical skiving machine for

multi-spiral

www.hydralok.net

Comes with two adjustable positions to cover the range. Skiving position can be preset with a simple

letter and numbering system.

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

31

Skiving Machines

Page 33: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Hydraflare HF1 and HF3

Product features and specifications

• Tube capacity - 1/4 - 1” or 6mm - 25mm

(HF1) 1/4” - 1 1/2” or 6mm - 42mm

• Small, portable design with easy to read

pressure gauge

Tube Capacity - HF1 1/4” to 1” OR 6mm to 25mm

Tube Capactiy - HF3 1/4” to 1 1/2” OR 6mm to 42mm

Calibration Pressure gauge

Operation Twin Speed hand pump with integral relief valve

Pump Rating 690 bar (10,000 PSI)

Optional Extra Die drawer for storage of dies

Packed Dimensions / Net Weight / Gross Weight 600mm x 400mm x 500mm / 23 Kgs (HF1) / 31 Kgs (HF1) / 30 Kgs (HF3) / 39 Kgs (HF3)

Flaring machines

Portable tube flaring machines to form 37°

flares of various size pipe

www.hydralok.net

Both the HF1 and HF3 are available with a range of dies in imperial or metric measurements.

For die chart information please see the die charts at the back of this catalogue

For more information about this product, including spares, service and videos, visit our website

32

Tube Flaring Machines

Page 34: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

Compak 1 Die Chart (mm)

Range Length

Integral Any 10mm range between 5 – 35mm possible 37

Maximum opening 67mm

33

Die No Range Length Ferrule Dia Max

S06* 6.0 – 7.9 40 18

S08* 8.0 – 9.9 40 20

S10* 10.0 – 12.9 40 22

S13* 13.0 – 15.9 40 25

S16 16.0 – 18.9 40 28

S19 19.0 – 21.9 40 31

S22 22.0 – 25.9 50 34

S26 26.0 – 27.9 50 38

S28 28.0 – 33.9 50 40

H19MM Die Chart (mm)

Die chartsDie Charts

Die No Range Length Ferrule Dia Max

Die No Range Length Ferrule Dia Max

A06* 06.0-07.9 40 18 A19* 19.0-21.9 40 31

A08* 08.0 -09.9 40 20 A22 22.0-25.9 50 34

A10* 10.0-12.9 40 22 A28 28.0-33.9 50 40

A13* 13.0-15.9 40 25 A34 34.0-39.9 60 46

A16 16.0-21.9 40 28 A40 40.0-45.9 60 52

H25 Mini Die Chart (mm)

*Dies marked can be purchased at additional cost

Die No Range Length Ferrule Dia Max Die No Range Length Ferrule Dia Max

H06* 06.0-07.9 40 18 H26* 26.0-29.9 50 38

H08* 08.0 -09.9 40 20 H28 28.0-33.9 60 40

H10* 10.0-12.9 40 22 H30* 30.0-33.9 60 42

H13* 13.0-15.9 40 25 H34 34.0-39.9 70 46

H16 16.0-21.9 40 28 H40 40.0-45.9 70 52

H19* 19.0-21.9 40 31 H46* 46.0-51.9 75 58

H22 22.0-27.9 50 34 H52* 52.0-57.9 75 64

H25MM, H25B4 and HE425 Die Chart (mm)

*Dies marked can be purchased at additional cost

*Dies marked can be purchased at additional cost

Page 35: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

33

Die chartsDie Charts

Die No Range Length Ferrule Dia Max Die No Range Length Ferrule Dia Max

*H06 06.0-07.9 40 18 H26 26.0-29.9 50 38

*H08 08.0 -09.9 40 20 *H28 28.0-33.9 60 40

*H10 10.0-12.9 40 22 H30 30.0-33.9 60 42

*H13 13.0-15.9 40 25 H34 34.0-39.9 70 46

H16 16.0-21.9 40 28 H40 40.0-45.9 70 52

H19* 19.0-21.9 40 31 H46 46.0-51.9 75 58

H22 22.0-25.9 50 34 H52 52.0-57.9 75 64

H32MM Die Chart (mm)

*Dies marked can be purchased at additional cost

Die No Range Length Ferrule Dia Max Die No Range Length Ferrule Dia Max

H06* 06.0-07.9 40 18 H26 26.0-29.9 50 38

H08* 08.0 -09.9 40 20 H28* 28.0-33.9 60 40

H10* 10.0-12.9 40 22 H30 30.0-33.9 60 42

H13* 13.0-15.9 40 25 H34 34.0-39.9 70 46

H16 16.0-21.9 40 28 H40 40.0-45.9 70 52

H19 19.0-21.9 40 31 H46 46.0-51.9 75 58

H22 22.0-25.9 50 34 H52* 52.0-57.9 75 64

H32 Range and H32 Mobile Die Chart (mm)

*Dies marked can be purchased at additional cost

Die No Range Length Ferrule Dia Max Die No Range Length Ferrule Dia Max

*L06 06.0 - 07.9 40 18 L30 30.0 -33.9 60 42

*L08 08.0 - 09.9 40 20 L34 34.0 -39.9 70 46

*L10 10.0 -12.9 40 22 L40 40.0 -45.9 70 52

*L13 13.0 -15.9 40 25 L46 46.0 -51.9 80 58

L16 16.0 -18.9 40 28 L52 52.0 -57.9 80 64

L19 19.0 -21.9 40 31 L58 58.0 -63.9 80 70

L22 22.0 -25.9 50 34 L64 64.0 -69.9 80 76

L26 26.0 -29.9 50 38 L70 70.0 -76.0 95 82

H50 Range and H50 Mobile Die Chart (mm)

*Dies marked can be purchased at additional cost

Page 36: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

34

Die charts

Die Charts

Die No Range Length Ferrule Dia Max

Die No Range Length Ferrule Dia Max

*M06 06.0 - 07.9 40 18 M30 30.0 -33.9 60 42

*M08 08.0 - 09.9 40 20 M34 34.0 -39.9 70 46

*M10 10.0 -12.9 40 22 M40 40.0 -45.9 85 52

*M13 13.0 -15.9 40 25 M46 46.0 -51.9 90 58

M16 16.0 -18.9 40 28 M52 52.0 -57.9 100 64

M19 19.0 -21.9 40 31 M58 58.0 -63.9 105 70

M22 22.0 -25.9 50 34 M64 64.0 -69.9 110 76

M26 26.0 -29.9 50 38 M70 70.0 -75.9 110 82

H50-46 range and H50-46 Mobile Die Chart (mm)

*Dies marked can be purchased at additional cost

Die No Range Length Ferrule Dia Max Die No Range Length Ferrule Dia Max

*M06 06.0 - 07.9 40 18 M30 30.0 -33.9 60 42

*M08 08.0 - 09.9 40 20 M34 34.0 -39.9 70 46

*M10 10.0 -12.9 40 22 M40 40.0 -45.9 85 52

*M13 13.0 -15.9 40 25 M46 46.0 -51.9 90 58

M16 16.0 -18.9 40 28 M52 52.0 -57.9 100 64

M19 19.0 -21.9 40 31 M58 58.0 -63.9 105 70

M22 22.0 -25.9 50 34 M64 64.0 -69.9 110 76

M26 26.0 -29.9 50 38 M70 70.0 -75.9 110 82

M76 76.0 -81.9 120 86

H50-6 range (mm)

*Dies marked can be purchased at additional cost

In 1/4 5/16 3/8 1/2 - - 5/8 - 3/4 - 1

MM 6 8 10 12 14 15 16 18 20 22 25

In 1/4 5/16 3/8 1/2 - - 5/8 - 3/4

In - 1 - - 1 1/4 - 1 1/2 - -

MM 6 8 10 12 14 15 16 18 20

MM 22 25 28 30 - 35 - 38 42

HF1 Die Chart

HF3 Die Chart

Page 37: Designers and manufacturers of hose assembly machines Catalogue 2014.pdf · H25 Mini - Page 9 H25MM - Page 10 5. 1” / 4 wire 1 ½” / 6 wire 1 ¼” / 4 wire 2” / 6 wire 2”

www.hydralok.net

Endeavour International Ltd

Unit 13, The Maltings Industrial Estate, Brassmill Lane, Bath BA1 3JL

Tel: +44 (0)1225 446770 Fax: +44 (0)1225 446775