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Manufacturing & quality design work

Design work

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Page 1: Design work

Manufacturing & quality design work

Page 2: Design work

Lay out

Page 3: Design work

Lay out

Page 4: Design work

Quality management system scheme

Page 5: Design work

Record form

Page 6: Design work

Product manufacturing flow diagram

Page 7: Design work

5 S’s audit

Page 8: Design work

Turtle diagram

Page 9: Design work

Inspection sample size chart

Page 10: Design work

Organization chart

Page 11: Design work

Action plan

Page 12: Design work

Project management

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Dashboard

Project

description Customer

Due

week

Delivery

week

Top plate module Nexans 37 37

Expansora D4/130 Yazaki 37 37

Monitor holder carline SLE 37 39

Push out 13-562-8307 Zoppas 38 37

Drain wire ndal Arnecom 38 39

Fixture F25 table Autokabel 39 37

Drain wire collector KTR Yazaki 39 39

Wave solder pallets Cesar Scott 40 40

Pneumatic module 946 Nexans 40 Not delivered

Laser Marker Norma 40 Not delivered

Projects by customers

Page 14: Design work

Product development design work

Page 15: Design work

Quote format

Page 16: Design work

BOM

Page 17: Design work

Project costing

Page 18: Design work

Automation equipment

Page 19: Design work

3-axis YVO4 laser marker to

engrave the PN on stainless steel

bands.

Specifications:

Voltage: 120 VAC.

Pneumatic pressure: 6 Mpa.

Quick change model.

Poka-yoke.

HMI.

Safety light curtains.

Participation:

Electro-pneumatic design,

programming, documentation,

installation and training.

Laser marking table

Page 20: Design work

Dual welder

Cartesian system X-Y to weld

stainless steel clamps.

Specifications :

Voltage: 120 VAC.

HMI.

Safety light curtains.

Participation:

Electro-pneumatic design,

mechanical design team member,

programing, documentation,

installation and training.

Page 21: Design work

Helix cutter

Hydraulic cutter for stainless

steel.

Specifications :

Voltage: 240 3ɸ VAC.

Pneumatic pressure : 6 MPa.

Hydraulic pressure : 800 lb.

Quick change model.

HMI.

Safety light curtains.

Participation:

Electro-pneumatic design team

member, mechanical design team

member, documentation,

installation and training

Page 22: Design work

Multiple grommet extendor

Equipment to expand grommet

and assembly the wire harness

through it.

Specifications:

Voltage: 120 VAC.

Pneumatic pressure : 6 MPa.

Quick change model.

HMI.

Safety light curtains.

Servo-feeder.

Participation:

Electro-pneumatic design team

member and documentation.

Page 23: Design work

Busbar bending machine

Specifications:

Voltage: 120 VAC.

Pneumatic pressure : 6 MPa.

System controlled with PLC.

Participation:

Electro-pneumatic design,

programming and documentation.

Page 24: Design work

Hi-pot tester

Equipment to detect any leakage

current due to damaged cover on

wire harnesses.

Specifications:

Voltage: 120 VAC.

Pneumatic pressure : 6 MPa.

System controlled with Dynalab.

Hi-pot testing equipment of 5

KVA

Participation:

Electro-pneumatic design,

programming and documentation.

Page 25: Design work

Automation design work

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Electrical diagram: 24 VDC

Page 27: Design work

Electrical diagram: 24 VDC

Page 28: Design work

Electrical diagram: 110 VAC

Page 29: Design work

Electrical diagram: PLC I/O

Page 30: Design work

Pneumatic diagram

Page 31: Design work

Control panel lay out

Page 32: Design work

Control box lay out

Page 33: Design work

Pneumatic diagram

Page 34: Design work

Pneumatic diagram

Page 35: Design work

Components configuration

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Dynalab program

Page 37: Design work

PLC variables configuration

Page 38: Design work

PLC program

Page 39: Design work

PLC program