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Design Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US Dallas, Texas

Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

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Page 1: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Design Optimization for Water / Wastewater Treatment and Conveyance Systems using

CFD Modeling

Ferdous Mahmood, P.E. (VA)Malcolm Pirnie / ARCADIS-USDallas, Texas

Page 2: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Computational Fluid Dynamics Modeling

3-D visualization of liquids and gases in motion

Calculates details of flow regime (such as velocity, pressures, flow streamlines, forces, turbulence)

Cost effective evaluation of design and operation• Reduces extensive experimentation and

operational changes • Optimizes design and shortens design cycle• Validates impact of proposed design

Page 3: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Tank Operational (Flow) Analysis

Lower Inflow Rate

Dark blue color implies near zero velocity

Higher Inflow Rate

Lower flow produced poor mixing near the top of tankHigher flow achieves better mixing throughout the tank

Page 4: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Seasonal (Temperature) Analysis

478.0

79.0

80.0

81.0

82.0

83.0

84.0

85.0

86.0

87.0

88.0

Tem

pera

ture

(deg

. F.)

0102030405060708090100110120130140150

Wat

er D

epth

(ft)

-20

0

20

40

60

80

100

120

140

Y

-25025 Z

-20 0 20

X

-20

0

20

40

60

80

100

120

140

Y

-25025 Z

-20 0 20

X

Isothermal Condition

Conc0.80.60.40.20.10.01

Inflow 1 0C Less than Tank Bulk Water

78.0

79.080.0

81.0

82.083.0

84.085.0

86.0

87.088.0

89.0

Tem

pera

ture

(deg

. F.)

0102030405060708090100110120130140150

Wat

er D

epth

(ft)

Time5' below w ater surface 40' below w ater surface 75' below w ater surface140' below w ater surface Tank Level (ft)

Mixed tank

Stratified tank

Page 5: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Design Analysis - Radial Inlet

300

300

300

300

6” dia perforations

Outer sleeve

36” dia inlet pipe

outlet pipe

Velocity Contours

Page 6: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

WWTP Clarifier AnalysisVelocity

Contours (m/s)

Velocity Contours

(m/s)

Page 7: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

WTP Rapid Mix System Analysis

Page 8: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

WTP/ WWTP Filter Flow Distribution Analysis

Dead zone

Lower flow at this filter inlet

Page 9: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Baffle Design and CT Analysis for Rectangular Tanks

9

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0Mas

s Fr

actio

n of

Tra

cer (

Cou

t/Cin

)

Time (hours)

Tracer Curve from CFDVelocity

Contours

Inlet

Outlet

Baffle Walls

Tracer Contours

Page 10: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Clearwell Tracer Movement

1

2

3

4

Tracer Concentration

(0-1 mg/L)

Page 11: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Baffle Design and CT Analysis for Circular Tanks

0

0.5

1

1.5

2

2.5

0 5 10 15 20 25 30 35

Con

c (p

pm)

Time (hours)

Comparisons of Breakthrough Curves

Modeled

Modeled+Cb

Measured

0.02

0.018

0.016

0.014

0.012

0.01

0.008

0.006

0.004

0.002

0

Z

Y

X

X

Close agreement between model results and field data

Page 12: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Clearwell Baffles

Page 13: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Chemical Injection and Mixing Analysis

Chemical Injection

Plates added

72” Pipe

Poor mixing of chemicalChemical only in 2nd pipe branch

Good mixing of chemicalChemical in both branches

Page 14: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Reservoir Short-Circuiting and Water Age Analysis

Water Residence Time

Velocity Vectors

Water Residence Time Distribution

Page 15: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Pump Station Design Evaluation

Velocity Contours

(ft/s)

Page 16: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Pipe Valve Analysis

Velocity Contours

(m/s)

Velocity Contours

(m/s)

Valve location

Page 17: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Large Pipe Connection Evaluation

Velocity Contours

(ft/s)

Velocity Contours

(ft/s)

Junction box

High velocity at pipe intersection corner mitigated by junction box

Page 18: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Dam Spillway and Aqueduct Inlet/Outlet Analysis

Spillway Entrance

AqueductSee attached movie for analysis

Page 19: Design Optimization for Water / Wastewater … Optimization for Water / Wastewater Treatment and Conveyance Systems using CFD Modeling Ferdous Mahmood, P.E. (VA) Malcolm Pirnie / ARCADIS-US

Questions?

Ferdous MahmoodPhone: 972-375-7965

Email: [email protected]