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Project Plant Date Design Pressure, P (MPa) Design Temperature ( o C) Flange Material Design Temp, S f Design Temp, S b Bolting Material Ambient Temp, S f Ambient Temp, S a Design Temp, E o Ambient Temp, E g Moments M eo N.mm M eg N.mm Axial Tensile Loads F eo N F eg N Shell ID(mm) mm Weld Leg (mm) Neck Thickness (mm) mm Bolt Size mm No. of Bolts, n mm Gasket OD (mm) mm Tongue OD (mm) mm Gasket Material Gasket Width, N 0 mm #N/A Gasket Thickenss, T mm #N/A MPa Length of Pass Partition Gasket, L p mm Effective Pass Partition Gasket Seating Width, b p mm Tongue Width, w 0 mm #N/A mm Gasket Diameter, G #N/A mm #N/A mm Equivalent Pressure, P e #N/A MPa #N/A MPa OD K = A / B #DIV/0! Y #DIV/0! PCD BOLT SPACING Gasket OD Min. Bolt Spacing, P bmin Gasket ID Actual Bolt Spacing, P bact ID Max. Bolt Spacing, P bmax 0 H = 0.785G 2 P H P = 2b π GmP + 2b p L p m p P W m1 = H + H P + F eo + 4M eo /G A m1 = W m1 / S b W m2 = π bGy + b p L p y p + F eg + 4M eg /G Shell ID Thk #N/A A m2 = W m2 / S a W = S a (A m + A b ) / 2 Dimensions Include Any Allowances H D = 0.785B 2 P 0 N 0 mm M D = H D x h D H G = W - H #N/A #N/AM G = H G x h G H T = H - H D #N/A #N/AM T = H T x h T M O = M D +M G +M T M' O = C f x M O W #N/A #N/AM O = W x h G M' O = C f x M O Design Temp, S f Amb Temp, S f #N/A #N/A #N/A DESIGN CONDITION DESIGN INPUT DATA Thickness #DIV/0! STRESSES INDUCED t = √(M' o Y) (S f B) Gasket Seating Operating Allowable #N/A #N/A Operating #N/A #N/A Required Bolt Area, A m Actual Bolt Area, A b Actual Load t = √(M' o Y) (S f B) Gasket Seating #DIV/0! #N/A Gasket Seating #N/A #N/A #DIV/0! #DIV/0! mm Gasket Factors, m & m p Seating Stresses, y & y p #N/A GASKET AND FACING DETAILS Any Allowances Vessel Description #DIV/0! Moment Arm h G = (C - G) / 2 Operating #N/A h G = (C - G) / 2 0 Nm Moments h D = (C - B) / 2 FLANGE THICKNESS Reference Drawing No.s Flange Thickness, t Flange OD, A #N/A RESULTANT EXTERNAL LOADS & MOMENTS Operating Conditions Gasket Seating MOMENT CALCULATIONS DESIGN OF LOOSE TYPE FLANGE TO AS 1210-2010 Modulus of Elasticity Flange PCD, C Flange ID, B Flange Bolting #N/A #N/A Gasket Seating Conditions Operating Conditions FLANGE DESIGN BOLT LOAD #DIV/0! #N/A #N/A #N/A #N/A Allowable Stresses #N/A Facing Gasket ID #DIV/0! Total Pressure, P t Dimensions Include Tongue ID h T = (h D + h G ) / 2 #DIV/0! Actual 0 Effective Gasket Width, b SHAPE CONSTANTS Basic Gasket Width, b o 547M o E o t 3 Ln(K) #N/A 547M o E g t 3 Ln(K) #N/A S T = YM' O t² B #N/A 1.0 Operating Gasket Seating Allowable S T = YM' O t² B FLANGE RIGIDITY #N/A #N/A

Design of Flanges - Loose Type 2010

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Project Plant Date

Design Pressure, P (MPa) o Design Temperature ( C) Flange Material Bolting Material Modulus of Elasticity

Vessel Description Reference Drawing No.s DESIGN OF LOOSE TYPE FLANGE TO AS 1210-2010 DESIGN CONDITION Allowable Stresses Flange #N/A Design Temp, Sb Design Temp, Sf #N/A Ambient Temp, Sa Ambient Temp, Sf Design Temp, Eo RESULTANT EXTERNAL LOADS & MOMENTS Operating Conditions #N/A Ambient Temp, Eg

Bolting #N/A #N/A #N/A Gasket Seating

Moments Axial Tensile Loads Shell ID (mm) Neck Thickness (mm) Bolt Size No. of Bolts, n Gasket OD (mm) Tongue OD (mm) Gasket Material Gasket Width, N Gasket Thickenss, T Length of Pass Partition Gasket, Lp Tongue Width, w Gasket Diameter, G Equivalent Pressure, Pe OD PCD Gasket OD Gasket ID ID 0

Meo Feo DESIGN INPUT DATA Flange OD, A Flange ID, B Flange PCD, C Flange Thickness, t Gasket ID Tongue ID GASKET AND FACING DETAILS Facing 0 mm mm mm 0 mm #N/A mm #N/A MPa

N.mm N

Meg Feg mm mm mm mm mm mm Weld Leg (mm)

N.mm N

Dimensions Include Any Allowances

Gasket Factors, m & mp Seating Stresses, y & yp Effective Pass Partition Gasket Seating Width, bp Basic Gasket Width, bo Effective Gasket Width, b Total Pressure, Pt K=A/B BOLT SPACING Min. Bolt Spacing, Pbmin

#N/A #N/A MPa mm #N/A mm #N/A mm #N/A SHAPE CONSTANTS #DIV/0! Y MPa #DIV/0! #N/A #DIV/0! #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A Actual #N/A #N/A

Actual Bolt Spacing, Pbact Max. Bolt Spacing, Pbmax FLANGE DESIGN BOLT LOAD H = 0.785G2P HP = 2b GmP + 2bpLpmpP Operating Conditions Wm1 = H + HP + Feo + 4Meo/G Am1 = Wm1 / Sb Gasket Seating Conditions Wm2 = bGy + bpLpyp + Feg + 4Meg/G

0

Shell ID

Thk

#N/A

Am2 = Wm2 / Sa W = Sa(Am + Ab) / 2

Dimensions Include Any Allowances MOMENT CALCULATIONS #DIV/0! Moment Arm Operating 0 N hD = (C - B) / 2 #N/A hG = (C - G) / 2 #N/A hT = (hD + hG) / 2

Required Bolt Area, Am Actual Bolt Area, Ab

Load HD = 0.785B2P HG = W - H HT = H - HD

Moments 0 mm MD = HD x hD #N/A MG = HG x hG #N/A MT = HT x hT MO = MD+MG+MT M'O = Cf x MO 0 Nm #N/A #N/A #N/A #DIV/0! #N/A #DIV/0! Actual #DIV/0! Thickness Allowable #DIV/0! Design Temp, Sf Amb Temp, Sf Allowable #N/A 1.0 #N/A #N/A mm

W

Gasket Seating #N/A hG = (C - G) / 2 FLANGE THICKNESS Gasket Seating t = (M'oY) #DIV/0! (SfB) STRESSES INDUCED Gasket Seating ST = YM'O #DIV/0! t B Operating FLANGE RIGIDITY Gasket Seating #N/A 547Mo Egt3 Ln(K)

#N/A MO = W x hG M'O = Cf x MO

Operating t = (M'oY) (SfB) Operating ST = YM'O t B

547Mo Eot3 Ln(K)

Design Data & CalculationsDesign Pressure Design Temperature External Moment (Meo) External Moment (Meg) External Tensile Load (Feo) External Tensile Load (Feg) Flange Material Bolt Material Gasket Material Flange Type Shell I.D. Shell / Neck Thk Corrosion Allowance Allowable Stress Values Flange (Ambient Temp) Flange (Design Temp) Bolt (Ambient Temp) Bolt (Design Temp) Modulus of Elasticity Values Flange (Ambient Temp) Flange (Design Temp) Assumptions Flange Thickness Bolt Size Bolt Hole Dia Flange I.D. (B) Wels Size Bolt Size Radial Dist. (R) Edge Dist. (E) Pbmin Flange P.C.D. (C) Flange O.D. (A) Gasket Width (N) Gasket Thickness (T) Tongue Width (w) Gasket Factors (m & m p) Seating Stresses (y & yp) Facing Sketch Type Basic gasket Width (bo) 0 0 0 0 0 0 0 0 0 Loose 0 0 MPa C N.mm N.mm N N

0

mm mm mm

#N/A #N/A #N/A #N/A

MPa MPa MPa MPa

#N/A #N/A

MPa MPa

0 0 #N/A 0 0 0 #N/A #N/A #N/A 0 0 0 0 0 #N/A #N/A 0 #N/A

mm mm mm mm mm mm mm

mm mm mm MPa mm

Eff. gasket Width (b) Pb(max) No. of Bolts Max. Min. No. of Bolts provided Pb(act) Factors K (A/B) Y Tongue I.D. Tongue O.D. Gasket I.D. Gasket O.D. Length of Pass Partition Gasket (Lp) Effective Pass Partition Gasket Seating Width (bp) Gasket Diameter (G) Equivalent Pressure (Pe) Total Pressure (Pt) Loads H HP HD HG HT Flange Design Bolt Load Operating W m1 Gasket Seating W m2 Operating Am1 Gasket Seating Am2 Am Ab #N/A #N/A #N/A #N/A mm mm mm mm #N/A #N/A N N

#N/A #N/A

mm mm

#N/A #N/A 0 #DIV/0! mm

#DIV/0! #DIV/0! 0.0 0.0 0.0 0.0 0 0 #N/A #N/A #N/A mm mm mm mm mm mm mm MPa MPa

#N/A #N/A 0 #N/A #N/A

N N N N N

#N/A

Operating W Gasket Seating W Moment Arms hD hG hT Moments MD MG MT Operating MO Gasket Seating MO Moment Factor Cf Operating CfMO Gasket Seating CfMO Operating t Gasket Seating t Req'd t Operating ST Gasket Seating ST Flange Rigidity Operating 547 Mo/(Eo t3Ln(K)) Gasket Seating 547 Mo/(Eg t3Ln(K)) Maximum #DIV/0! #DIV/0! MPa MPa #DIV/0! #DIV/0! #DIV/0! mm mm mm #N/A #N/A Nm Nm 0 #N/A #N/A Nm Nm Nm #N/A N

#N/A

N

0.0 #N/A #N/A

mm mm mm

#DIV/0!

#DIV/0! #DIV/0!

Nm Nm

#N/A #N/A

547 Mo/(E t3Ln(K))

#N/A

Flange O.D. (A) Flange I.D. (B) K (A/B) Y

Ambient Design T

Material Modulus Modulus Max. Te

Recommended Maximum Value 1 mm

Recommended Minimum Values #N/A mm #N/A mm

A

Bolt Size Bolt Material Lower Limit > Upper limit 50% Expanded PTFE - Compress. >50% Elastomer - Cotton Fabric Insertion Vegetable Fibre Spiral Wound (Carbon Steel) Spiral Wound (Stainless Steel) Spiral Wound (Monel) Corr. Soft Aluminium - graphite Corr. Soft Copper - graphite Corr. Iron - graphite Corr. Soft Steel - graphite Corr. Monel - graphite Corr. Stainless - graphite Corr. Soft Aluminium Jacketed - gra Corr. Soft Copper Jacketed - graph Corr. Iron Jacketed - graphite

Corr. Soft Steel Jacketed - graphite Corr. Monel Jacketed - graphite Corr. Stainless Jacketed - graphite Corr. Soft Aluminium Corr. Soft Copper Corr. Iron Corr. Soft Steel Corr. Monel Corr. Stainless Steel Graphite Laminate Solid Metal Core PTFE Laminate Solid Metal Core Flat Soft Aluminium Jacketed - gra Flat Soft Copper Jacketed - graphi Flat Iron Jacketed - graphite Flat Soft Steel Jacketed - graphite Flat Monel Jacketed - graphite Flat Stainless Jacketed - graphite Grooved Soft Aluminium Grooved Soft Copper Grooved Iron Grooved Soft Steel Grooved Monel Grooved Stainless Flat Soft Aluminium

Gasket width (N) Gasket Thk (T) Tongue Width (w) Actual Facing

0 0 0 0 I 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0 2 3 4 5 6 1a 1b 1c 1d

Basic Gasket Seating Width(bo) Effective Gasket Seating Width (b)

#N/A #N/A

0 0 #### ####

Actual Shell OD

0 Shell OD Less Than 80 150 350 450 600 -

Ambient Temperature Design Temperature

20 0

0 0

C C

Material Modulus of Elasticity (Ambient) Modulus of Elasticity (Design) Max. Temp. Limit

0 #N/A #N/A #N/A

MPa MPa 0 C

Material Max. Temp. Limit

Bolt Material Max. Temp. Limit

Flange Material AS 1548-PT430 [