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ME 2110 - Creative Decisions & Design Summer 2005 Design Machines Build Machines Communicate Your Work

Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

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Page 1: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

ME 2110 - Creative Decisions & Design

Summer 2005

Design MachinesBuild MachinesCommunicate Your Work

Page 2: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

ME 2110 - Creative Decisions & Design Instructors:

– Prof. Bill Singhose– Prof. Harvey Lipkin– Dr. Jeff Donnell

TAs:– Joel Fortgang– Supat Ieamsupapong– Robert MacMeccan– Josh Vaughan

Lecture– T, H, 9:20 – 10:30, MRDC 3403

Studio– MRDC 2202-2203

Web site– singhose.marc.gatech.edu/courses/me2110/– VISIT WEB SITE TODAY and download

studio assignment.

Page 3: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Course Goals Mechanical Design Communication Machining Mechatronics Teamwork Satisfaction & Fun

Counter

Weight

Tower

Aluminum Extending Arms

Swinging Sweep

Arms

Controller Box

DC Motor

String

Wire Frame with Sticky Tape

Solenoid Trigger

Mouse Traps

Spool

Counter

Weight

Tower

Aluminum Extending Arms

Swinging Sweep

Arms

Controller Box

DC Motor

String

Wire Frame with Sticky Tape

Solenoid Trigger

Mouse Traps

Spool

Page 4: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Course Requirements (100%) Homework (10%) Ethics Assignment (5%) Structure Design Studio(5%) Mechanical Dissection (5%) Instruction Studio(10%) Mini-project (10%) Oral Presentation (P/F) Electronics/Machining (P/F)

Major project (55%)– Report and Presentation #1 (5%)– Report and Presentation #2 (5%)– Competition Score (10%)– Design Review (5%)– Final Oral Presentation (10%)– Final Report (20%)

Page 5: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Spaghetti Tower

Page 6: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Reality Check (1) This course is about

– understanding alternatives– problem solving– organization– writing– presenting– getting a taste of the real world

Professionalism– projects– reports– attendance

Page 7: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Reality Check (2) Do’s

– follow instructions– be in class on time– be in studio on time– pay attention– use the tools that are

presented– read the book– give professional

presentations– act professionally– follow procedures (safety)– clean-up in studio– report damaged equipment

Don’t’s– miss class– turn in hand written reports– give hand written

presentations– close your minds to the

alternatives– sleep in class– bring food into studio– leave a mess in studio.

Page 8: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Attendance You must attend all studios

– missing a studio results in a 0 for that studio grade

You must attend all lectures– attendance will be taken at 9:20 AM– being late is 0.5 of a missing lectures– we will be using a seating chart– there are only 14 lectures– missing lectures (rounded down) will result in a final grade penalty

2-3 missed lectures = 1 letter grade reduction 4-5 missed lectures = 2 letter grade reduction 6-7 missed lectures = 3 letter grade reduction 8-9 missed lectures = 4 letter grade reduction

Good Students Like This Less Good Students Hate This

Page 9: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Science and Engineering Scientific Method

– Science is theory corrected by experiment– Predicts the world

Engineering Method– Application of scientific principles to solve problems– The ordered sequence of steps used

to describe engineering design in engineering problem solving

– Incorporates the use of engineering heuristics heuristic reasoning logical, ordered, and systematic procedure plan for solving engineering problems

– Changes the World

Page 10: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Characteristics of Design

Multi-stage Large quantities of data Supporting design tools - analysis, optimization,

simulation, etc. - in various design phases Uncertain design path Alternatives, revisions, versions Iterative and cyclic Teamwork - interactions between designers Multidisciplinary Dynamic

Page 11: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Questions to Ask When Designing Where can I sell my product?

– What products do my customers need?

How can I improve my product?– What customer needs are not being met?

When will my product become obsolete orinappropriate?

– How are changes in technology affecting the marketplace?

Page 12: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Mini-Projects Laundry Chute Wiper Blades Squirrel Trap Safety Scooter Window Blinds Mosquito Catcher

Paper-Only Design

Page 13: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Machining

Page 14: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

The Design CompetitionBuild A Mechatronic Device

Theme VariesLord of the RingsMonty PythonGold MiningCarnival Ring Toss Pin Knockdown Treat Gathering

Page 15: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Head-to-HeadCompetition

Science Fair

Page 16: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Controller Box

Page 17: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Team Work Peer Review Competition Prizes

Page 18: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Bowling, Fishing, & Basketball

Page 19: Design Machines Build Machines Communicate …singhose.marc.gatech.edu/courses/me2110 Summer05/Lectures...ME 2110 - Creative Decisions & Design Instructors: –Prof. Bill Singhose

Masters Golf Tournament