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Design Evolution for HVAC Systems

Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

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Page 1: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Design Evolution for HVAC Systems

Page 2: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Ductless Heat Pumps

• Reliable

• Efficient

• Energy saving

• Can be aesthetically pleasing

• Give homeowners high levels of

satisfaction

What We Know Having my

DHP installed

was as easy

as falling off a

log!

Page 3: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

DHP Cold Weather Performance

This looks scary, lets focus first on the scale on the left and legend at the bottom

Page 4: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

90-100° F

Well below 0° F

How Hot Would You Like Your Supply Air?

Warm air produced at low outdoor air temps – we’ll take it!

Page 5: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Important Considerations

• Sizing and selection

• Placement

• Homeowner education

• Sizing and selection

• There are BIG differences between models

with same nominal size

What We Have Learned

Heating cooling

loads must be

calculated

Detailed capacity

must be known

Page 6: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Stringent energy codes and

legislated code cycles following in

the wake of above-code programs

• Growing market demand for more

energy-efficient and sustainable

homes

• Heating and cooling loads dropping

sharply in new homes (Yes, I said

cooling)

• Existing technology limitations are

giving way to highly efficient

emerging technologies and practices

The Present and Future of New Construction

Page 7: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• The goal of sizing HVAC equipment is to find the best match

between the house and the equipment

• Optimal size is the best match, or balance, between the load of

the house and the capacity of the HVAC equipment

• Modern, efficient homes are creating a dichotomy in which the

loads don’t match well with traditional, ducted equipment

The Nature of Equipment Selection

Page 8: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Square Footage and R-U Values

Duct Multiplier

ACH

Limited range in new

construction

It’s an educated guess

This is the old Greek

formula: UAΔΤ

40K 60K 80K 100K 120K

Selection

Process

5 choices

for gas

Almost all new homes are

best matched to 40k

systems

Heating Load Inputs: It’s Pretty Simple

Page 9: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Square Footage and R-U Values

Duct Multiplier

ACH

Limited range in new

construction

It’s an educated guess

This is the old Greek

formula: UAΔΤ

24K 30K 36K 42K 48K 60K

Selection

Process A few more

choices for

HPs This range is better,

but still not good for

lower load homes

Heating Load Inputs: It’s Pretty Simple

Page 10: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• ~40 pilot homes across two phases, distributed

across the region

• Full verification and commissioning

• 13 months of continuous metering data with

extensive metering array

• Environmentals (temperature, RH, VOCs)

• HRV performance

• Hot water consumption and performance

• Heating/cooling systems performance

• Detailed cost data and interviews identify

challenges and barriers for builders

NEEA Performance Home Pilot

Page 11: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

45,000

R-0 R-7 R-11 R-19 R-27 R-30 R-38

BT

Us P

er

Ho

ur

of

Heat

Lo

ss

Heat loss through 2,000 Sq. Feet of Attic - Boise, ID

House size does matter, but not nearly as much as whether or not it’s insulated

Heat Loss: It’s All About R-values

Page 12: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Loads Getting Lower

• What kind of loads are we looking at for new above-code homes?

• <8,000 – 36,000 BTU/hr. design heat load

• Upper end of range characterized by large homes in cold

climates

• Homes in NEEA’s pilot range from <8,000 to 18,000 BTU/hr.

Page 13: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Square Footage and R-U Values

Duct Multiplier

ACH

Limited range in new

construction

It’s an educated guess

This is the old Greek

formula: UAΔΤ

Selection

Process

Need more

appropriate

options 24K 30K 36K 42K 48K 60K

Lowering UA,

Removing duct multiplier,

lowering ACH

Equipment Selection: Where We’re Headed

Page 14: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

ACH Reduced Infiltration

No Duct Losses

Improved R-values

Selection

Process

Need more

appropriate

options

Surfaces (UA)

24K 30K 36K 42K 48K 60K ~0-36K

Great! Simpler inputs into load calcs, but DARN, now we need

new selections of heat pump capacities

Equipment Selection: Where We’re Headed

Page 15: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Considerations

• How to heat remote rooms

• Backup heat in bedrooms may be a good

idea

• Home geometry and floor plan influence

heat distribution

DHP: Point-Source

Page 16: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• First Question:

• Will humans be thermally comfortable in the absence of a central heating system?

• Second Question:

• Are humans thermally comfortable in homes with central heat?

Central Questions About the Lack of Central Heating

Page 17: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

If Central Systems are Better, Please

Explain the Following….

Page 18: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Heat delivery looks pretty awesome up to 15 feet and still useful up to 30 feet

Page 19: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

25

35

45

55

65

75

85

02

/03

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15

:20

:00

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2/0

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8:3

5:0

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21

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5:0

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06

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19

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01

:50

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2 0

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08

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7:0

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16

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05

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9:0

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12

:20

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5:0

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18

:50

:00

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2/0

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2 2

2:0

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01

:20

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07

:50

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Te

mp

F

Master Guest Kitchen Office Master Closet Bathroom Living Room OAT

House has low UA. Very tight. 12K ductless heat pump and low-efficiency HRV. About

900 kWh/year for space heat.

1-ton DHP with low-efficiency HRV maintains ~70° F

On ~900 kWh/year

Indoor temps

are 70-75° F

Room Temps in Low-Load House: Single

Head, Distribution via HRV into Bedroom

Page 20: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• When sizing variable capacity heat pumps, the minimum capacity is nearly as

important as the maximum capacity

• When the house load drops below minimum capacity, performance

drops from severe short-cycling

• A look at the max/min capacity at 47° F can be an indicator of how the

unit will perform in these conditions

• We call this the unit’s “turn-down ratio”. It varies greatly by model.

• Look for a unit with at least a 4:1 ratio between its maximum and minimum

capacity at 47° F

Sizing Variable Capacity Units

Page 21: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

-

5,000

10,000

15,000

20,000

25,000

Man

ufa

ctu

rer'

s St

ate

d H

eat

ing

Cap

acit

y

at 4

7 d

eg

F (B

tu/h

r)Comparison of Nominal 1-ton DHP Models

"Rated" Capacity

If this house had part load needs of around 3,000 Btu/hr for much of

the year, which of these systems would meet that without short cycling?

Sizing Variable Capacity Units

Page 22: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

-

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

Man

ufa

ctu

rer'

s St

ate

d H

eat

ing

Cap

acit

y

at 4

7 d

eg

F (B

tu/h

r)

Comparison of Nominal 2-ton DHP Models"Rated" Capacity

Same question, would a larger system solve that problem?

Sizing Variable Capacity Units

Page 23: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Check out the turn down ratios at 47°F, 30°F, and 15°F. It’s over 4:1 at 47°F

Detailed Capacity Chart

Page 24: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

© 2014 Powerhouse Dynamics

Don’t panic, look at outdoor temps (around 50°F). Look at power

usage in gray and green spikes. Lots of cycling, 400 watts when on.

Sizing Variable Capacity Units

Page 25: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

© 2014 Powerhouse Dynamics

New control algorithms via an updated control board. See the peak

watts and length of runs. Far less cycling and only using 15-20 watts.

Sizing Variable Capacity Units

Page 26: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

0

200

400

600

800

1000

1200

1400

1600

1800

0

5000

10000

15000

20000

25000

30000

<0 0 - 9 10 to 19 20 to 24 25 to 29 30 to 35 35 to 39 40 to 44 45 to 49 50 to 54 55 to 59

H

o

u

r

s

i

n

T

e

m

p

B

i

n

DHP Sizing

BTU/Hr Hours in bin Boise Hours in bin Seattle

Design load:24 K@9F

Nom Size 24K

10 K low output

4K low output

3300 hrs.

1529 hrs.

Check out total hours where this system will short cycle.

With a 2.5:1 turndown, its 3300Hours. Its cut in half for a 6:1 turndown ratio!

Boise DHP – Low Output Sizing

Page 27: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

0

200

400

600

800

1000

1200

1400

1600

1800

0

5000

10000

15000

20000

25000

30000

<0 0 - 9 10 to 19 20 to 24 25 to 29 30 to 35 35 to 39 40 to 44 45 to 49 50 to 54 55 to 59

H

o

u

r

s

i

n

T

e

m

p

B

i

n

DHP Sizing

BTU/Hr Hours in bin Boise Hours in bin Seattle

Design load:15 K@27F:

Nom size 18K

7 K low output

3K low output

4375 hrs

2810 hrs

In Seattle, short cycling total hours can be cut again

by almost half by upgrading a 2.5:1 ratio to 6:1

Seattle DHP – Low Output Sizing

Page 28: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Use an appropriate number of indoor heads

• In most homes, one head per floor is enough:

• An optimal system often consists of:

• 1 DHP in the main living area, +1 smaller unit in

the master suite

• 1 DHP in the main living area, +1 ducted mini-split

serving bedrooms

• 1 DHP in the main living area, plus small electric

resistance heaters in the bedrooms

• If using ER heaters, use smaller units (750w),

control with digital wall T-stats

DHP System Design

Page 29: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Orient heads to take advantage of throw and mixing

• Place in largest, most open areas

• Orient to blow down central hallways

• In rooms with high ceilings, place DHP < 8’ off the floor to minimize

stratification effects

• Don’t leave units set in “Auto” mode

DHP System Design

Page 30: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Master bedroom in single-

story home

• Five surfaces exposed to

exterior

• 65 sq. ft. of glazing

(26 percent of floor area)

• Design heat load around

2,700 BTU/hr. for this room

alone

Home Geometry and DHP Performance

Page 31: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

POP QUIZ

Q: How much 70° F air must

you deliver to keep this room

comfortable?

A: Too much.

Avoid creating thermal

peninsulas unless you have an

active conditioning strategy to

meet the load. Room-by-room

loads still matter.

Home Geometry and DHP Performance

Page 32: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Room-by-room loads matter and must be met

• In remote rooms, the heat gained through

internal surfaces and delivered via distribution

must outweigh the heat loss

• Delivering air at or near room temperature may

not be enough to keep the space conditioned

• Supplemental backup heat doesn’t transform a

low-load home into an energy hog

Using Auxiliary Distribution

Page 33: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

SPECIFICATION

Volts: 120

Hertz: 60

Amps: 0.50 maximum

Watts: 25

CFM: 75

RPM: 1,800

Air has a low heat capacity.

Example 75F warm room

70F cool room

100 CFM

1.08 X 100 CFM X 5F= 540/BTUS/hr.

It’s Not a Ductless Purity Test. It’s OK to

Transfer Air by Other Means

Page 34: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• So, can I use an HRV or transfer fan to heat

rooms?

• What room-to-room temp difference are you

okay with?

• Without a high-efficiency HRV, you will be

cooling during the heating season

• Ventilation air typically can’t meet room loads

alone

• They only recovers and/or move heat. They

doesn’t make heat.

Using Auxiliary Distribution

Page 35: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Select equipment with at least a 4:1 ratio between its

maximum capacity and minimum capacity at 47f

• Place and orient indoor heads to allow for future

maintenance/service

• Closets and dropped ceiling are good options

• Locate ducts and equipment in conditioned space

Ducted Mini-Split Design

Page 36: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Good duct design is key

• Adhere to manufacturer’s guidance – some specify ducting limitations

for their units, others just provide static pressures for the fan

• Do a real duct design – follow Manual D guidance or use the “Easy

Ducts” process

• Design and install to minimize restriction

• Use grilles that will throw and mix well

• Use with a wall-mounted T-stat

• Locate T-stat appropriately

• Make sure controls reflect the necessary settings

Ducted Mini-Split Design

Page 37: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Ducted Mini-Split Design

Page 38: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Setting the unit to sense

temperature at the T-stat:

• Function 42 has to be set to

“01” and the t-stat icon has to

appear on the screen

• “High Insulation” setting needs

to be activated

“FUNCTION 42 and Other Settings”

Ducted Mini-Split Design

Page 39: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Sensible Recovery Efficiency (SRE):

• The efficiency including the energy use of the

system.

• This value is used principally to predict and compare

energy performance.

Apparent Sensible Effectiveness (ASE):

• The efficiency not including the electrical

energy used by the system.

• This value is useful principally to predict

final delivered air temperature.

• HRV Ratings: Which Three-Letter Acronym Matters?

We recommend high-ASE HRVs as it relates to delivered air temperature.

People WILL shut off HRVs that blow cold air on them!

Using an HRV to Ventilate and Distribute

into Bedrooms

Page 40: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

30

35

40

45

50

55

60

65

70

75

65 70 75 80 85 90 95

De

live

red

Air

Te

mp

Apparent Sensible Efficiency

Delivered Air Temp at Various Outdoor Temps and ASE

60F 40F 20F 0F

Outdoor Air Temp

Use HRVs with high

ASEs (over 85%,

ideally) to deliver

proper air temp.

About that ASE…

Page 41: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Net Zero, low load, above code homes, are no longer a niche market in the

Northwest

• Low loads don’t make the home “comfort invincible”

• The best system in the world does nothing if it isn’t used properly—

• Homeowners must be educated on the operation of systems in their homes

Conclusions

Page 42: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

• Leave interior doors open

• Clean filters

• Check drain pains

• NEVER use auto mode

• Don’t make big changes in

the set points

Advice to Homeowners

Page 43: Design Evolution for HVAC Systems - goingductless.com · 2018-12-18 · • Good duct design is key • Adhere to manufacturer’s guidance – some specify ducting limitations for

Thank you GoingDuctless.com/partners

[email protected]

503.467.2159