DESIGN

ENGINEERING

MANUFACTURING

ERECTION

TRAINING

CONSULTING

COMPANY INTRODUCTION

As a competent partner in manufacturing and

engineering counts the joint project solution with

customers of our strengths. Thanks to the

extensive expertise of CTS MAKINA in house and

field service we are able to offer our customers

tailored solutions along the entire product process

chain.

We are geared our services quite specifically to

your requirement and do the tasks completely in

your sense.

COMPANY INTRODUCTION

CTS has reached the position and had the right to

say by using resources effectively, as well as

Turkish engineering and well-skilled labour power

and became one of the leading heavy machinery

manufacturing company in Turkey with a 15.000

tons/year capacity.

CTS focuses on the following main aspects:

• Reducing conversion costs in all aspects;

• Improving product quality;

• Improving product ranges;

• Operator safety and environmental

sustainability;

• Predictive and minimized maintenance

procedures;

• Short implementation and shut down periods.

.

Turn Key supply offers a unique responsibility for engineering procurement, technology performance,

construction, commissioning and technical assistance, for metal and steel processing plants, with

related auxiliary plants.

Timing and quality of a project implementation is the essence of a Turn-Key plant execution.

CTS designs and commisions all kind of turn-key projects related to rolling mill and meltshops with the

equipment are fabricated as per CTS Makina’s own plant.

At the same time, not only turn-key projects, but also spare parts and equipment are provided by CTS

and it generates the most suitable solution based upon the costumer satisfaction correspond to

industry’s conditions. CTS also renders engineering and consultancy services to rewamping of current

systems.

COMPANY INTRODUCTION

.

With our Engineering division and our partners MWE - Magdeburger Walzwerk Engineering , we

support our customers in the manufacturing of partial or complete projects. This enables us to provide

highly qualified staff teams with manpower for shortages, or we offer the entire order processing.

COMPANY INTRODUCTION

PRODUCTION ENGINEERING

CTS GROUP Headquarter Turkey

MWE GmbH Headquarter Germany

İLMAK MAKİNA Headquarter Turkey

1992 2001 2003 2007 2012 2010

1986 1993 2002 2006 2009 2011 2015

MILESTONES

ENGINEERING PARTNER

The MWE - Magdeburger Walzwerk Engineering GmbH was founded 2001 to uphold the many years of

German tradition maintained by SKET through buildingplants and plant components for the rolling mill and

metallurgical industry.

MWE manufactures their high-grade products in a tailored and reliable approach, as fast as practical and

meeting challenging requirements.

MWE provides one-stop services by supplying plant, equipment, technology and automation as an overall

solution to satisfy the ever rising requirements to be satisfied by rolled products with respect to flatness,

thickness tolerances and surface finish. The systems solutions MWE offers based on the comprehensive

process expertise we boast.

MWE supplies long-product rolling mills and their components for rolling wire, steel bars and profiles. State-

of-the-art technologies are used therefore;

• Rolling with high speed in mono and vario wire rod blocks

• Using state-of-the-art housingless mill stands

• Flying shears with speeds up to 40 m/s

• Garret coilers and winding technologies up to 35 m/s

• High-speed delivery systems for cooling beds

• Thermocoil® water-quenching technology for wire rods and small section products

• Using industrial robots for handling rolled material

• Developing rolling technologies with help of software systems for pass design developed by MWE

• MWE is experienced in relocating and revamping old plants as well as reinstalling and modernising

them.

ENGINEERING PARTNER

CORPORATE STRUCTURE

TURKEY

GERMANY

Schilfbreite 3

D-39120 Magdeburg

Ulukent Sanayi Bolgesi

10009 Sok. No.3

Izmir

Construction

Documentation

Calculation

& Simulation

Testat

Procedures

QUALITY PROCESSES

.

Since world steel production landscape has been changing dramatically since the 1980s. One notable trend

is for firms in industrialized countries to reallocate iron and steel production facilities to developing countries.

CTS Makina, by co-operating with internatonal companies in the application of up to date technologies, has

already upgraded its rank as one of the leading companies in Turkey in the field of heavy machinery.

Direct cooperation among all areas such as planning, controlling, calculation and production enable a high

performance at every stage of project phases

Quality processes:

• Implementation of continuous improvement processes (CIP)

to the existing high quality standards to continue to be one step ahead

• Efficient management of projects through optimized Teams

• Securing your results through a proven attestation procedure

• Ongoing qualification of our employees using an internal training program

• Compliance with the processes in a modern document management system

The 3Q's represent the initial letters of Quality, Quantity, and Quickness, which are expressions of our

thankfulness to our customers for their business. CTS’s systems are designed according to the 3Q

concepts.

• Quality – Excellence in quality and product quality certification;

• Quantity – High productivity;

• Quickness – Quick response to market demand.

According to 3Q concepts, CTS’s goal which are focused on satisfying our customers’ needs and

requirements.

CTS Makina’s engineering department aims the following main objectives;

• Minimum operation and maintenance costs;

• Optimal utilization of spaces inside/outside the rolling mills / meltshops;

• Automatic operation, “hands‐off” type;

• Environmental respectfulness;

• Maintenance friendly operation.

QUALITY PROCESSES

THE ENGINEERING-PROCUREMENT-CONSTRUCTION PROCESS

.

Project Management:

• Create a time and cost plans;

• Support and implementation of an overall financial plan;

• Project costs and –schedule control;

• Monitoring the quality of projects and create safety programs;

• Development and implementation of project status and document management;

• Implement cost monitoring.

P roject

M anagement

E ngineering

Lead

Engineering-

P rocurement

Lead

Procurement

C onstruction

Lead

On Site

BUSINESS FIELDS

Iron & Steel Industry

Cement Industry

Power Plant

Material Handling Systems

and Cranes

Oil & Gas Industry

.

Automotive Industry

P&M SUPPORT

CTS MAKINA supports clients in projects in the field of Iron & Steel Industry, Cement Industry, Power Plant,

Automative Industry, Material Handling System and Cranes.

The services offered cover a broad spectrum of disciplines:

• Civil / structural

• Mechanical / piping / vessels

• Electrical / instrumentation

• Equipment installation

• Construction Management

• Project Management

• Program Management

P&M SUPPORT

CTS MAKINA answers the costumer’s requests consisting of investment planning, machinery and technical

support with the low production costs and high flexibility which improves the quality of the finished products.

Decreasing of production costs and manpower by considering of practical solutions, latest technology and

manufacturing with the national and international standards are provided by CTS’s targets which proceeds on

its way are;

• Revision of exist systems and if needed, to build up new systems according to the costumer requirements;

• Designing new products by means of R&D applications and technics for quality fabricating;

• Execution of innovated techniques in the field of R&D studies on projects;

• Application of known and developed quality procedures and requirement;

• Manufacturing of high quality products considering customer satisfaction.

SITE-BASED SUPPORT

The Division Support Services and its

operating companies are specialized in the

provision and management of resources in

various industries. CTS MAKINA’s main

objective is to increase flexibility, minimize

idle capacities, reduce capex requirements

and optimize cash flow as added value for

our customers.

• Placement of qualified personnel in

industrial, technical, technical-

commercial sectors and administrative

positions

• Supply and troubleshoot for machines

and equipment

• Subcontracting services for work

package including prefabrication

CERTIFICATIONS

DIN EN ISO 9001:2008 Since 2007 the CTS MAKINA uses an integrated

quality management system according to DIN EN

ISO 9001 for effective strategy tracking and control

of business activities.

Customer-oriented and high-quality engineering

services ensure competitiveness and promote confidence in the company's performance.

DIN EN ISO 14001:2004 Since 2009 the CTS MAKINA uses an environmental

management system to enable an organization to

develop and implement a policy and objectives which

take into account legal requirements and other

requirements to which the organization subscribes,

and information about significant environmental

aspects.

.

CERTIFICATIONS

OHSAS 18001:2007

DIN EN ISO 1090-1:2009

.

DIN EN ISO 1090-2:2008-2

DIN EN ISO 3834-2:2005

IRON & STEEL PLANTS

ACTIVITIES FOR TURN-KEY SOLUTIONS

As a turn-key plant specialist and thanks to our experts and qualified engineers and technical personel capable

of the developing and executing projects as;

• Turn-key Bar Mills / Wire Rod Mills / Section Mills

• Turn-key Meltshops

• Revamping of Existing Plants

• Training and Consulting Services

• Erection Services

• Supervision Services

CTS’s scope of turn-key project works consist

of the following;

• Engineering

• Equipment Manufacturing

• Equipment Supply

• Erection and Commissioning

• Training on Site

TURN-KEY ROLLING MILLS

CTS designs and manufactures rolling mill equipment from furnace to packing and bundling area. Including;

Reheating Furnaces

Rolling Mill Train

Cooling Bed Area

Packing and Bundling Area

TURN-KEY ROLLING MILLS

REHEATING FURNACE AREA

Walking beam / hearth / pusher furnaces

Furnace charging and discharging area equipment

Furnace billet feeding station (chain / pawl type)

Charging roller table

Furnace discharging equipment

Furnace exit pinch rolls

Furnace exit roller tables

Billet rejecting systems

ROLLING MILL TRAIN

Pinch rolls

Rolling mill stands

Gearboxes

Shafts, shaft holders, couplings

Loopers

Guides

Shears

Controlled quenching systems

TURN-KEY ROLLING MILLS

COOLING BED AREA

Pinch rolls

Cut-to-length finishing shears

Connecting roller table

Run-in roller table equipped with aprons

Cooling bed (rake / chain / twin)

Cooling bed entry side equipment

Cooling bed exit side equipment

PACKING AND BUNDLING AREA

Cold shears

Take-in car system

Packing chain conveyor

Bundle forming statio

Automatic weighing and bundle collecting system

Straightener machine

TURN-KEY MELTSHOPS

• Scrapyard and Scrap Handling Equipment

• Scrap bucket and scrap bucket transfer cars

• Scrap bucket press systems

• Scrap pre-heating systems

• Scrap yard management automation

• Electric Arc Furnaces

• Induction Furnaces

• Ladle Furnaces

• Tilting mechanisms

• Furnace shell and tapping systems

• Furnace turret

• EBT Handling Device

• CCM

• Ladle transfer car

• Ladles and slide gates

• Ladle slide gate exchange stands

• Ladle relining stands

• Ladle turrets

• Dedusting systems

• Preheater systems

• Ladle gabdling equipment

• Tundish equipment

• Mould and oscillation equipment

• Dummy bar equipment

• Cutting equipment

• Roller tables

• Discharge equipment

ENGINEERING

CTS MAKINA, by co-operating with internatonal companies in the application of up to date technologies, has

already upgraded its rank as one of the leading companies in Turkey in the field of heavy machinery.CTS

performs project and engineering services incorporating contemporary high technology for general engineering

and design of steel mill equipment, cranes, material handling equipment and also cement industry and general

machinery using AUTOCAD 2009 and Mechanical 2009 Engineering software.

CTS is proud of its know-how and experience. Investing in R&D and believe in our engineering prowess. From a

single piece of equipment to the most complicated turn-key project; CTS design team offers efficient and

feasible solutions to our customer.

TRAINING AND CONSULTING

Whenever CTS receives an order for steelmaking equipment, engineering services and know‐how transfer are

mutually agreed upon between both parties. Thanks to our experience, there is no question that we know that

this is fundamental basis for succesful production equipment.

The second step of know‐how transfer is an off‐site training of customer’s engineers, technicians and skilled

workers.

The main target of training on the customer’s site is to familiarise their personel with hands‐on operation of

the supplied machines and equipment.

The operators and maintenance personel are trained step by step to prepare them for successful operation of

the equipment.

ERECTION AND CIVIL WORKS

For erection engineering, site management and site monitoring, our professional handling of the site ensures

the quality of the plant and guarantees adherence to both the budget and the schedule.

Erection / Civil Works engineering & site management

Cost estimation for site management and execution of Erection / Civil Works

Preparation of time schedules for greenfield and brownfield projects

Preparation of site organization, site regulations and safety rules

Preparation of tender documents for the execution of Erection / Civil Works

Final accounting of subcontractors

Enforcing safety rules and site regulations

Follow-up of progress and budget

Assuring quality requirements

Consistent coordination with customer

REFERENCES IN TURN-KEY BASIS

Ege Çelik Endüstri A.Ş.

1.200.000 Tpy Bar Mill

Engineering: CTS

Manufacturing: CTS

Foolad Nasr Iranian Company

200.000 Tpy Section Mill

Engineering: CTS

Manufacturing: CTS

Zoub Ahan Nasr Azarbaijan

200.000 Tpy Section Mill

Engineering: CTS

Manufacturing: CTS

İzmir Demir Çelik A.Ş.

500.000 Tpy Medium Section Mill

Engineering: Siemens Vai

Manufacturing: CTS

Foolad Alborz Iranian Company (FAICO)

500.000 Tpy Bar Mill

Engineering: CTS

Manufacturing: CTS

Foolad Alborz Iranian Company (FAICO)

500.000 Tpy Medium-Section Mill

Engineering: MWE

Manufacturing: CTS

Navard Foolad Shomal Company

400.000 Tpy Bar Mill

Engineering: CTS

Manufacturing: CTS

Diril Demir Çelik A.Ş.

200.000 Tpy Section Mill and Bar Mill

Engineering: CTS

Manufacturing: CTS

REFERENCES IN TURN-KEY REVAMPING BASIS

Azar Foulad Amin

The equipment supplied for300.000 Tpy

Section Mill including; Cold Shear (200

Tons/Open Type), Gearbox for Finishing

Stand, Classical Type Rolling Stand for

Finish Group, UM610 Crop and Cobble

Shear.

Semnan Hot Rolling Mills

the equipment supplied for 150.000 Tpy Bar

Mill including modernization of furnace area

with automation parts, roughing group area

and parts, finishing group area and parts,

CQS with pinch roll, UM-920 start-stop flying

shear, cooling bed and equipments cold

shear with equipments, handling area

equipments, bundle forming and semi

automatic binding station, guides for Ф8 mm

production, electric/electronic equipments,

auxiliaries and spare parts.

Soma Steel

The equipment supplied for 400.000 Tpy Bar Mill

including rolling mill stands, shafts, mill guides, 2-3-4

slit applications, complete calibration, billet product

magnet system

SteelTech

The equipment supplied for 350.000 Tpy Bar Mill

including fly wheel, 3-HI pinion gear, cooling bed,

quenching system, flying shear, head-tail & emergency

shear, cold shear and various rolling mill gearboxes,

rolling mill guides

Okan Haddecilik

The equipment supplied for 150.000 Tpy Bar Mill mill

including manufacturing of cooling bed, 3-HI pinion

gear, various gear boxes and rolling mill stands

Syria Steel Co

Erection (Engineering: SMS-Meer )

REFERENCES IN SPARE PART BASIS

Siemens-Vai Italy

Cold Shear (200 Tons/Open Type)

Gearbox for Finishing Stand

Classical Type Rolling Stand for

Finish Group

Crop and Cobble Shear

Erbil Steel Co

Roll Chocks

Guides

ANDRITZ METAL

Furnace / Continuous annealing line

(CAL)

ANDRITZ HYDRO

Set of Mechanical and Welding Parts

for Pelton Turbine (Nozzles,

Distributors, Runners, Collectors and

Deflectors)

Set of Mechanical and Welding Parts

for Francis Turbine

MWE

Rolling Mill Stands

Tilting Devices (With its automation,

electrical and hydraulic works)

Moveable stop

Approach Roller Table for plates

Valve Stands

Dividing Shears

Pinch Rolls

Flying Shears

Cooling Bed and Its Extensions

Crank Lever Shears

Stlaro Sohar Steel

CCM Tarreet 5 Strand Expansion

Meltshop Cooling Bed Group

Pusher Plumber Block Housing

Rouging Mill Housing

Crop and Cobble Shear

Gearboxes

Danielli Spa

Gearboxes

Loopers

Pistons and various type of spare

parts

Ezz Steel

Charging Roller Shaft for Walking

Hearth Furnace (60tph)

Charging Motoroller Shaft

Discharging Motoroller Shaft

Walking Hearth Furnace 60 t/h

Discharging Roller Head

Rings

Flanges

Plain Blade

Plain Blade

Parallel Pinions

Sprocket Wheels