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IAEA International Atomic Energy Agency
Relation between Plant Information Model
(Design/ construction) and Operation
Nuclear Power Division
June 23 2015
Ki Sig Kang
IAEA
Plant Information System
Not handover to
Operator even new
NPPs
IAEA International Atomic Energy Agency
Part 1. New Construction
IAEA
Conceptual
Design
Basic
Design
Detail
Design
Site Evaluation
/Environmental
Study
Site
Characteristics
Site Plot Plan
Regulatory
Requirements
Codes &
Standards
QA
Requirements
Owner
Requirements
Design Concept of plant Design Standards
System Design Criteria
General
Arrangements
Structural Analysis
Seismic Analysis
System Calculation
P&ID,SLD,CLD
Structural
Design
Structure
Detail DWGS.
Cable Tray & Conduit
Receway DWGS.
Cable Block
Piping/HVAC/
Instrument Layout
Support Design
Constructor
Detail Drawings
Purchase Spec.
Supplier Documents
Review
Delivery to Site
Installation
Field Change Request
AS-BUILT
Construction
Packages
IAEA
Plant Design Work Sequence
IAEA
Plant General Arrangement
Radwaste
Building
Turbine Island
Containment/Shield Building
Annex Building
Auxiliary
Building
General Arrangement of AP1000™
IAEA
Plant Layout by IT System
IAEA
Components of NPPs • Pumps
• Heat Exchangers
• Pump motors
• Vessels/ tanks
• Piping
• Valves
• Core internals
• Cables
• Electric Facilities
• Turbines
• Concretes and Steel
Structure
• Instrumentations
• Ventilation equipment
• Mechanical equipment
• Power supply systems
• Others
8
About 60,000 components
• Reactor Pressure Vessel
• Reactor Internal
• Reactor Main Coolant Pump
• Primary coolant pipe
• Pressurizer
• Steam Generator
• Containment
• Concrete structure
• Cables
IAEA
Computerized Information Control System
IAEA
建設工程
3D-model linked with Schedule
Design + Schedule = New Tool
Source : From Hitachi construction experiences
IAEA
Combine between Design and Schedule
3D-model by construction area
Quantities based
on 3D-model
Assign Labor
resource
Schedule loaded with Quantities and Resource
3D-model + Quantities + Resource + Time = 6D Database
• Develop detailed and precise Construction schedule by construction area based on Quantities and Labor resource
• Simulate the schedule with 3D-model
Source : From Hitachi construction experiences
IAEA 12
Electronic Instruction Manual (RCCV Liners Installation : Video ver.)
Front-loaded Detailed
Construction Eng’g
Data Sharing & Technical Transfer
Environment
Perfect Construction Management
IAEA
CAD Drawing Extraction
3D-Views
from all
Disciplines
Bill of
Quantity
General Layout
• General arrang.
• Component
arrangement
• Isometrics
• Supports
• Cable trays
• Cable risers • Channel route
• Components
• Formwork
• Reinforcement
PIPING E / I&C HVAC CIVIL
3D-CAE
Plant Layout Model
DEX
- Drawing-
EXtractions
IAEA
ISO DWGs
IAEA International Atomic Energy Agency
Part 2. Operating Npps
IAEA Reference: IAEA-PRIS
Age of Operating Reactors (as of Mar 2014 )
More than 50% Npps
- 30 years Operation
IAEA
Configuration
Management
Design
Control
Design Bases
Reg Reqs
Other Design
Reqs
Specs
Drawings
Lists
Calculations
Analyses
Evaluations
O & M Procedures
Instructions
Others
Design
Process
Design
Output
Design
Input
Physical Plant Other Controlled
Documents
Design
Documents
Plant Design Control
IAEA
Operating Reactors - Maintenance Strategies
IAEA
Monitoring & Analysis Platform
Small to medium sized equipment management
sever
Large sized rotating machinery
management sever
Source : Experiences from implementation of CBM at Korea plants, KHNP, Yousoo SHIN
IAEA
Condition Based Monitoring
Trend monitoring of the CWP Keep eyes on the characteristic behavior
Source : Experiences from implementation of CBM at Korea plants, KHNP, Yousoo SHIN
IAEA M105 Package Fan
Technical information - OPEX
IAEA
Monitoring Systems
• Vibration Monitoring system
• Acoustic Monitoring system
• In vessel monitoring system( ex-core
monitoring system)
• Fatigue monitoring system
• Radiation monitoring system
• Humidity monitoring system
IAEA
Operating Reactors
• Configuration management
• Safety Report Series – 6 (2010)
• Fundamental of CM
• Application of CM
• TECDOC -1651 (2010)
• Application of IT, Architecture
• Data sources and electronic
acquisition
• An example on validation of the
design basis
• Process control software case
study
• IT solution examples for analysis,
purchase, and Installation
IAEA International Atomic Energy Agency
Conclusions
IAEA
Architect Engineer Operator
BUILD
Engineering
Procurement
Construction
DESIGN
Licensing
Design Selection
Engineering
HANDOVER
Testing
Acceptance
DECOMMIS
SION
Decontaminate
Dismantle
Storage
OPERATE
Maintain
Outage
Refurbish
NPP LIFE CYCLE
Plant Information System
Digital Plant Information System
Maintenance D&D
Eng. & Con. OPEX, CM
Source : Solutions for Nuclear Generation New Build and Refurbishment related to Supply Chain and Procurement, VENTYX an ABB
company, MICHEL VOUILLE,
D&D
IAEA
What are the issues of Operating Npps
• Need to reconstitute Design Basis with
supporting Main suppliers
• No connection with Plant information System
• Develop many small systems to support
operation and maintenance such as on-line
monitoring systems
• No criteria to develop new systems
IAEA
Questions
• What are the relations among new PIS and CM, Maintenance
DB, OPEX for Operating reactors?
• During construction, PIS is focused on design and schedule
to reduce the cost and meet schedule.
• PIS is not focused on operation, ageing, performance etc
• How to maintain new PIS without support supplier ?
• Need to culture change
• Expensive toy : Does operator want to buy this system ?
• How operator can use this tool for operation and maintenance ?
• Design change, replacement of component etc for future ?
IAEA
CM using IT technology
• CM using IT for operating reactors
• Already developed Tec. Docs( 1335,
1651 ) and Safety Guide-6
• Many Member States already used IT
Tech for CM
• Need to develop more
practical and realistic
guidelines
• Define the exact scope of works
IAEA
Challenges
Attractive Investment
Presented by Dr Janet Wilson, Director of Licensing and Permissions, Horison Nuclear Power , experiences of developing and Building ABWR in the UK
Feb 6 2014 at Vienna
IAEA
Challenges
Need to the skilled people
to maintain PIS for 60 Ys
Presented by Dr Janet Wilson, Director of Licensing and Permissions, Horison Nuclear Power , experiences of developing and Building ABWR in the UK
Feb 6 2014 at Vienna