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DEPPL
a consortium partner of: Engineering Research & Development Consultant’s
group
Company Portfolio
DEPPL (CRISIL SE-3B rating) primarily functions as a Process Engineering Consultant in Hydrocarbons Sector.
We specialize in: Process Simulation and Optimization.
Basic Engineering Packages.
Pre–Bid Engineering to reduce risk of EPC Contractors.
HAZOP, HAZID, SIL review, Environment Management.
Approvals from EIL on Basic Engineering Documents.
Owners Engineering.
PMC services.
2
Portfolio & Services
Process Engineering Services
• Steady State Simulation.
• Dynamic Simulation.
• Heat & Mass Balance.
• Hydraulic calculations.
• Process Design Basis.
• PFD, P&ID, Datasheets Development & review.
• Process Equipment design (Columns ,Heat Exchangers, Vessels, Tanks, Compressors).
• Evaluate Process Guarantees parameters.
• Operating and Control Philosophies (Relief, Drain, Equipment Isolation).
• Operating and Control Manuals.
• Pre-commissioning, Commissioning manuals.
• HAZOP, SIL, QRA assistance.
3
Portfolio & Services
Instrumentation & Control:
• Field Instrumentation design & verification
• Instrumentation Control and design
• Cause and Effect
• Inspection Services
• FAT/SAT commissioning
• Control loop design & DCS architecture
• HAZOP/ SIL support
Civil Engineering Services:
• Structural & foundation Design
• Dynamic structural analysis
• Feasibility studies
• Tendering & TBE support
• 2D Drafting & 3D Modeling
• BOQ preparation & validation
4
Portfolio & Services
Mechanical Engineering:
• FEA, CFD Analysis
• Mechanical Design & analysis of static and rotary equipments.
• Detailed Engineering of static equipment & preparation of Detailed Fabrication Drawings.
• Package specifications.
Piping Engineering:
• Detailed study, review, of Piping documents
• Isometrics, Stress analysis , as-built drawings.
• Documents Compliance check as per International codes & standards
• Plant & equipment Layout.
• 3D Modeling, Piping MTO.
5
Portfolio & Services
Project Management:
• Project Planning, progress monitoring & Control.
• Project progress reports, design basis.
• Vendor Co-ordination & Inspection assistance.
• Co-ordination with external agencies for approvals.
Technology Consulting:
• Subject Matter Expertise
• Reviewing Engineering Packages
• Optimization studies & consulting for Techno commercial evaluation.
• Coordination & assistance in achieving process guarantee parameters for new technologies.
6
Portfolio & Services by DEPPL and
Associates.
• Engineering software Expertise:
Process
• ChemCAD
• ASPENONE SUITE (V8.3)
• Pipe Flo
• Pipe phase
• SPPID
• PHA Pro 7
Civil
• STAAD Pro V8i
• STAAD(X) tower V8i
• STRAP
• TEKLA 18
• Frame Works
• Microstation
• AutoCAD
Mechanical & Piping
• PV Elite
• Pump Flo
• FREESHP
• Caesar II
• PDS
• PDMS
• SP3D
E&I
• IN tools
• InstruCal
7
Projects
Refineries Gas Pipelines
Process Modeling & Simulation
LPG/ LNG Terminals
FMCG Chemicals
8
Fire Water Network Modeling
• Type : Simulation/ Modeling • Client : Lyondellbasell , France
• Scope
– Modeling of existing refinery’s entire fire water network using AFT Fathom, for OTS purpose.
– Fire Water Network debottleneck studies.
• Services
– Process Simulation and Engineering expertise to develop OTS Model.
– Jan- 2016 ( Under Execution)
9
BARC Research Projects
• Type : Basic/ Detailed Engineering for Research project. • Client : BARC
• Scope
– Basic and Detail Engineering for National Aerosol Test facility in collaboration with IIT-Kanpur and BARC.
– Engineering design of Test separator system to study Water Hammering effects on cooling network.
• Services – Specialized Engineering Services. – Jan. 2016 ( Under Execution)
10
Auto Fire Water Sprinkler System
• Type : Brownfield/ Pre Award Engg. • Client : ONGC (Uran) • ERDC Partner : SAGA global Consultants
• Scope
– Detail Engineering design, MTO & Tender document preparation for Installation of Auto fire water sprinkler systems for 22 Process Compressors & 2 Columns.
• Services
– Process Engineering expertise. – Nov. 2015 to Feb.2016 ( Project Completed)
11
New ETP & Existing ETP Modification Project
• Type : Basic Engineering • Client : ONGC (Uran) • ERDC Partner : RP Engineers / Newton
Technologies , Baroda
• Scope
– Basic Engineering for new ETP plant based on UCEM technologies and modifications in existing plant to handle augmented plant capacity.
• Services
– Process Engineering expertise. – Oct. 2015 ( Project Under execution)
12
HAZOP Study
• Type : Hazard & Operability study • Client : TAKREER, Ruwais Refinery. • EPC Contractor : TATA Projects Limited
• Scope
– HAZOP & SIL study for “Safe Routing of Safety Valves” and Flare Header modification project.
– PHA Pro 7 software used for recording the Hazop session.
• Services
– Process validation , Hazop and Scibe expertise. – Year 2015 ( Project Completed)
13
Flare system Adequacy check
14
• Type : Process Simulation
• Client : ADCO, Abu Dhabi.
• ERDC partner : Tecnoconsult, UAE.
• Scope : To study & compare the effect of increased load on the existing flare system and submit recommendations.
• Services : Detailed Simulation report using Aspen Flare System analyzer.
• Year 2014 ( Project Completed)
Cryogenic LPG Import Terminal
Augmentation • Type : Brownfield/ Conceptual Study • Client : BPCL (Uran) • ERDC Partner : Firecon , Kolkata
• Scope
– Basic Design for Revamping and expanding (0.3 MMTPA to 1.1+ MMTPA Jetty unloading) , Cross Country Pipeline 24” X 12.5 Km , Cryogenic Propane and Butane Storage, Boilup and Flash Gas Compressor, LPG Heating and Blending, LPG Storage, LPG dispatch to Cross Country pipeline. Replacing the existing LPG spheres with MSV’s. Automation of Rail Wagon loading gantry. Shifting of Tanker loading gantry.
• Services – Specialized Engineering services. – July 2015 to Jan.2016 ( Conceptual Study completed)
15
LPG Bottling plant
• Type : Brownfield • Client : BPCL , Shikhrapur (Pune) • ERDC Partner : Firecon Consultants
• Scope – Converting the Gantry Unloading bays into Loading bays.
Complete automation of the system. Related changes in existing storage and transfer system pertaining to instrumentation, control and flow. Modifications in Mounded Bullets to receipt product from Cross Country Pipeline. LPG Bottling plant modifications. New corousal and LPG pump installation. HAZOP and Risk Assessment.
• Services – Process, Mechanical, Electrical, Instruments ,Piping, Civil
Engg. expertise. – April –Dec. 2015 ( Completed)
16
Core Design For LPG- NG
• Type : Concept/ Basic Engineering
• Client : Unilever
• Partner : L&T TS
• Scope – Designing LPG and Natural Gas storage & Handling
system by comparing various international codes and standards, which will be standardized and globally referred for all the projects of Unilever.
• Services – Process and Project management expertise.
– Year 2014-15 , Project Completed.
17
FMCG plant design
(Home Care, Personal Care, Food) • Type : Concept, FEED, DED , HAZOP
• Client : Unilever
• Partner : L&T TS
• Scope
– Engineering design of Home care powder, Personal care soap, and food product plants as per governing standards and GMP’s.
• Services
– Process and Project management expertise.
– Year 2014-15, Project Completed.
18
Structural Analysis of Skid
• Type : Simulation & validation
• Client : Cumberland Electrochemical Ltd. (UK)
• Scope
– Structural Stability Design Calculations using STAAD.Pro™
design software for Eight number various skid mounted
structures. Dynamic Analysis and Anchor Bolt design.
• Services
– Civil & Mechanical engineering design and drawings.
– Yr. 2015 ( Project Completed)
19
Crude oil Manifold Installation
Project • Type : Brownfield
• Client : Eni-Iraq (ZFOD)
• ERDC partner : JPEC, Kochi.
• Scope
– Detailed engineering for (6+4) (ANSI 900# rating) Crude oil manifold installation & inter connecting piping with existing IPF.
• Services
– Process engineering expertise.
– Year 2013-14, Project Completed.
20
Takreer refinery Spent Caustic
Treatment Plant
• Type: Removal of Sulphides from Spent Caustic stream using Merichem (USA) technology.
• Scope: PMC services for Process and Project Management Assistance.
• Client: TAKREER Refinery ADNOC group of Company.
• Primary PMC : WorlryParsons , Abu Dhabi.
• Year 2013-14 : Project Completed.
21
Gas Pipeline project.
• Type: Conceptual Engineering • Client: Great Eastern Energy Corporation.
• Scope:
– Hydraulic design & simulation of 10 km Gas pipeline from Ranishar to Jamuria. Decide location of Booster Compressor Station.
• Services: – Design simulation of gas pipeline using Hysis. – Evaluate intrinsic parameters(P, T, Velocity); &
recommend optimum pipe diameter and wall thickness
– Establish requirement of Booster Compressors – Year 2013 , Project Completed.
22
Central Processing Facility
• Type: Brownfield
• Client: Greater Nile Petroleum Operating Company (Sudan)
• ERDC Partner: Jayathe Petrotech
• Scope:
– Conversion of existing Crude Field Processing Facilities to Central Processing Facilities.
• Services:
– Basic Engineering
– Year 2013-2014 , Project Completed.
23
JV & Partnerships
• Exclusive Joint Venture Agreement with VITCOM Global Solutions Ltd.
• About VITCOM: – High technology engineering company based in
England.
– Specializes in design, engineering & fabrication of Direct fired Heaters for Refineries & Petrochemical plants. Fired Heater Capacity up to 90 MW.
• VITCOM Global Solutions Ltd:
24
JV & Partnerships
• Specialty Services offered by DEPPL-VITCOM JV :
– Thermal Engineering of Fired Heater
– Energy management and Optimization
– Environmental engineering
– Process , Mechanical , Thermal , Structural , Piping , E & I engineering for Fired Heaters.
– Specialized Material & Component supply for Fired Heaters.
– Design Check , Fabrication drawings check, Documents review as an independent consultant.
– Commissioning assistance.
25
Products to offer
• Atmospheric crude heaters
• Vacuum heaters
• Hydrocracker heaters
• Gas heaters
• Liquid heaters
• Catalytic reformer heaters (multi cell)
• Visbreaker heaters
• Incinerators
• Steam reformer heaters
• Waste heat boilers – steam generation
• EDC, Ketene, Algophrene crackers
• Sulfur boilers
• Thermal oil heaters
• Steam super heaters
• FCC feed heaters
• Pyrotol heaters
26
Contact us at :
• Contact Details: #433, Gundecha Industrial
Estate, Akurli road, off western express highway, near big bazaar,
Kandivali(E), Mumbai-101 (+91-9869651802 / 8879864891)
Website : www.deppl.in
Email : [email protected]
Contact persons: S.M.Darveshi
Thank You!
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