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Department of Materials Science and Technology Prince of Songkla University Bio-based thermoset plastics prepared from acrylated epoxidized soybean oil copolymerized with poly(methyl methacrylate) by UV radiation Presenter Miss.Narita Khundamri Adviser Assoc.Prof.Dr.Varaporn Tanrattanakul http://www.packworld.com/ sustainability/bioplastics/world- demand-bioplastics-exceed-1-million- tons-2015

Department of Materials Science and Technology Prince of Songkla University Presenter Miss.Narita Khundamri Adviser Assoc.Prof.Dr.Varaporn Tanrattanakul

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  • Slide 1
  • Department of Materials Science and Technology Prince of Songkla University Presenter Miss.Narita Khundamri Adviser Assoc.Prof.Dr.Varaporn Tanrattanakul
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  • 2 Petrochemicals Introduction The raw materials produced from petrochemicals are becoming more and more expensive.
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  • Green house gases Introduction 3 Petroleum-based polymers produces green house gases contributing to the problem of global warming.
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  • Renewable resources Introduction 4 Petroleum-based polymers Bio-based polymers
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  • Soybean oil http://health.zen-beautycare.com/health Epoxidized soybean oil (ESO) Acrylated epoxidized soybean oil (AESO) Soybean oil (SO) Introduction 5 Epoxidation Acrylation *1*1 * 1 Tanrattanakul, V. & Saithai P. Applied Polymer Science. (2009). 114, 3057-3067. * 2 Saithai, P., Tanrattanakul, V., Chinpa, W., Kaewtatip, K. & Dubreucq, E. Material Science Forum. (2011). 695, 320-323. * 3 Saithai, P., Tanrattanakul, V., Dubreucq, E. & Lecomte, J. American Scientific Publishers. (2012). 19, 862-865. * 2,3
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  • Copolymers AESO Copolymerization by thermal heating Introduction 6 Polystyrene Applied Polymer Science. (2001). 82, 703-723. Polyester urethane acrylate J Mater Sci. (2010). 45, 1315-1320. Vinyl ester eXPRESS Polymer Letter. (2011). 5, 2-11. p- p-tertiary butyl phenol furfural resin Appliedd Polymer Science. (2011). 120, 1707-1712. Poly(methyl methacrylate) Material Science Forum. (2011). 695, 320-323. American Scientific Publishers. (2012). 19, 862-865. Stronger polymers Copolymerization
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  • Photopolymerization UV irradiation Introduction 7 Advantages of Photopolymerization The speed of process is faster than thermal heating copolymerization. The loss of solvent is less than thermal heating copolymerization. Photoinitiator
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  • To investigate the mechanical properties and determine characteristics of the AESO-co-PMMA copolymers prepared by using UV radiation. Objective 8
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  • Experimental Materials Acrylic acid Darocur 1173 was kindly provided by O-BASF The Chemical Co. Ltd. (Photoinitiator) Methyl methacrylate (MMA) (comonomer) Hydroquinone (inhibitor) Triethylamine (catalyst) Aqueous sodium hydroxide solution Anhydrous sodium sulfate Epoxidized soybean oil from Viko-flex 7170 Toluene (solvent) 9 (Use for removing inhibitor in MMA)
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  • Method Experimental 10 7 min (365 nm) UV irradiation ESO: a = 1:15 110 C 7 hours AESO+MMA AESO ESO+hydroquinone+ triethylamine
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  • Figure 1. The 1 H-NMR spectrum of the AESO showing the acrylate group at position 5. Results 11 Degree of acrylation determined by 1 H-NMR I 5.8 is the intensity of a signal at 5.8 ppm and this corresponding to the acrylated protons (-CH) I 0.9 is an intensity of a signal at 0.9 ppm that corresponded to the methyl protons (-CH 3 ). 52 mol% AESO (1) (Campanella et al., 2011)
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  • Figure 2. Stress-strain curves of the AESO and AESO-co-PMMA copolymers containing different MMA contents. 12 Stres s Strai n Tensile toughness Results Tensile properties
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  • Figure 3. Effect of the MMA content on the tensile properties of the AESO- co-PMMA copolymers: (a) Youngs modulus, (b) tensile strength and (c) strain at break. 13 a(E) B( b ) c( b ) Tensile properties Results
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  • Figure 4. Effect of the MMA content on the tear resistance of the AESO-co-PMMA copolymers. 14 Tear resistance Results
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  • Figure 5. Effect of the MMA content on the dynamic mechanical thermal properties of the AESO-co-PMMA copolymers: (a) storage modulus and (b) tan . Characterization by DMTA a b 15 Results
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  • Figure 6. DSC thermograms of the AESO, PMMA and AESO-co- PMMA copolymers. Results Characterization by DSC 16
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  • The Youngs modulus, tear strength, T g of AESO-co-PMMA copolymer increased as the methyl methacrylate content increased. Conclusions 17 The tensile strength, strain at break and tensile toughness had their maximum value when the methyl methacrylate content was 40 %; any further increase in the methyl methacrylate content decreased these properties. The results showed that the mechanical properties of the soybean oil-based plastic by copolymerization were successfully enhanced by incorporation of methyl methacrylate under UV radiation.
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  • 21 Acknowledgements The authors would like to acknowledge the financial support from: The Research Development and Engineering (RD&E) fund through The National Nanotechnology Center (NANOTEC), The National Science and Technology Development Agency (NSTDA), Thailand (P-10-11333) to Prince of Songkla University.
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  • 2
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  • Figure 2. The FTIR spectrum of the AESO, PMMA and AESO-co-PMMA. Result & Discussion Copolymer formation determine by FTIR Table 1 FTIR assignment of the AESO- co-PMMA copolymer. 20
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  • Epoxidized Soybean oil Soybean oil (SO) Epoxidized soybean oil (ESO) Epoxidation Introduction 21
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  • Acrylated Epoxidized Soybean oil Epoxidized soybean oil (ESO) Acrylated Epoxidized soybean oil (AESO) Acrylation Introduction 22
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  • The degree of acrylation in AESO (N acrylated ) was determined from equation (1) based on a 1 H-NMR spectrum (Campanella et al., 2011). (1) I 5.8 is the intensity of a signal at 5.8 ppm and this corresponding to the acrylated protons (-CH) I 0.9 is an intensity of a signal at 0.9 ppm that corresponded to the methyl protons (-CH 3 ). Degree of acrylation determine by NMR Result & Discussion 23
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  • Figure 5 TGA thermograms of the AESO, PMMA and AESO-co-PMMA copolymers. Table 2 Thermal degradation of the AESO-co-PMMA sheets. Note: T 5, T 10 and T 10 are the temperatures at whioch 5%, 10% and 50% of weight loss occurred, respectively. Result & Discussion TGA Characterization 24
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  • Result & Discussion Soluble FractionCharacterization Table 3 Degree of soluble fraction of the AESO-co-PMMA sheets 25
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  • Table 4 Swelling index of the the AESO-co-PMMA sheets Result & Discussion Swelling index Characterization 26
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  • R R Fernando Urena-Nunez et al., 2008
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  • Copolymer 28 PMMA AESO