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In the world of the automobile,
Advanced Driver Assistance Systems
have become a must-have for all new
cars and for autonomous driving.
Manufacturers are developing ever more
efficient radars to ensure a better, safer
drive. All manufacturers are working to
improve the performance and quality of
their radars. In this race for the best
radar Denso faces competitors like
Continental, Veoneer, ZF, Valeo, Bosch,
Aptiv, Mando and Ainstein.
With the DNMWR009, Denso offers a
more compact system than its previous
version. The placement of the antennas
has also been modified.
Denso manufactures the radar to match
Toyota RAV4 specifications. The
objective is a cruise control radar
distance sensor to control vehicle speed
and maintain a predefined minimum
distance to the vehicle in front. It offers
a technical solution that includes chips
from manufacturers such as NXP
Semiconductors for the Microcontroller
Unit (MCU) and Infineon for the
Monolithic Microwave Integrated Circuit
(MMIC). Denso differs from its
competitors by using an Infineon power
amplifier with the transmitter.
Based on a complete teardown analysis
of the Denso radar, the report provides
the bill-of-material (BOM) and the
manufacturing cost of the radar sensor.
The report also includes a physical
analysis of the MCU, a complete cost
analysis and selling price estimation.
COMPLETE TEARDOWN WITH
• Detailed photos
• Block diagram
• PCB cross-section
• Die picture and cost estimation of the MCU
• Complete and priced bill-of-materials
• Manufacturing process flow
• Manufacturing cost analysis
• Estimated sales price
A cruise control radar distance sensor with Infineon SiGe CMOS Technology for
Advanced Driver Assistance Systems (ADAS).
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Title: Denso DNMWR009 Toyota RAV4 Cruise Control RADAR Distance Sensor
Pages: 94
Date: December 2019
Format: PDF & Excel file
Price: EUR 3,990
Denso DNMWR009 Cruise Control Radar Distance Sensor
IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY
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DENSO DNMWR009 CRUISE CONTROL RADAR DISTANCE SENSOR
AUTHORS
TABLE OF CONTENTS
Overview/Introduction• Executive Summary• Main Chipset• Block Diagram
Company Profile
Physical Analysis• Views and Dimensions of the Radar• System Opening• Main Board• External View• High Definition Photo• Components Markings and Identification• RF Board• Radar Configuration
Cost Analysis• Assessing the BOM• PCB Cost
• Estimation – Integrated Circuit• Estimation of the Cost of the Connector• BOM Cost – Electronic Boards• BOM Cost - Housing• Material Cost Breakdown by Sub-Assembly• Material Cost Breakdown by Component
Category• Assessing the Added Value (AV) cost• Electronic Board Manufacturing Flow• Details of the Main Board AV Cost• Details of the System Assembly AV Cost• Added-Value Cost Breakdown • Manufacturing Cost Breakdown
Estimated Price Analysis• Estimation of the Selling Price
Morgan Collin is in charge of reverse costing, with a focus on electronic boards and systems. He previously worked for Fougerollewhere he was in charge of electronic product manufacturing. He holds a BTS in electronics from Jeanne d'Arc High School.
Stéphane Elisabeth, PhD, is an Expert Cost Analyst in RF, Sensors and Advanced Packaging. He has a deep knowledge of material characterization and electronics systems. He holds an Engineering Degree in Electronics and Numerical Technology, and a PhD in Materials for Microelectronics.
Peggy Gallois joined System Plus Consulting’s laboratory of microelectronics in 2019. She has deep knowledge of metallic materials. She previously worked in the laboratory of metallographic expertise for Dassault Aviation near Paris.
RELATED REPORTS
Denso DNSRR004 Short Range Radar A PTFE-free radar, with single receive-transmit MMIC based on TowerJazz’s SiGe CMOS technology, for the first time associated with a phased array antenna.December 2019 - EUR 3,990*
Automotive Radar Comparison 2018Continental, Veoneer, ZF, Valeo, Bosch, Aptiv, Denso, Ainstein: Discover the technologies used in the main Radar Systems and Chipsets.October 2018 - EUR 4,990*
Aptiv’s Third Generation of 77 GHz-Based Short-Range Radar (SRR3)The first highly integrated 77GHz short range radar sensor for ADAS with a single receive-transmit MMIC bare die from Infineon found on the market.October 2018 - EUR 3,490*
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DENSO DNMWR009 CRUISE CONTROL RADAR DISTANCE SENSOR
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