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© 2018 Aker Solutions
Demonstrating Capability: Integrating the Old with the New
Subsea Expo, Aberdeen, 8 February, 2018Meir Greenfeld | Chief Technical AdviserRichard Carter | Product Manager
© 2018 Aker Solutions
Field Extension and Preservation, Backward Compatibility■ The challenges:
■ There is a large installed base of SCMs worldwide■ Expected life of field is upwards of 25 years■ Operators may wish to extend their fields
■ and may require more instrumentation with more data■ Operators may also wish to extend their fields’ life.
■ The constraints:■ In electronics,
■ what was new fewer than 5 years ago,is often obsolete today
■ Therefore, it is difficult to maintain the old and provide new equipment compatible with the old
■ Old infrastructure does not support high speeds.
■ And the solutions are…
05 February 2018 Slide 2
© 2018 Aker Solutions 05 February 2018 Slide 3
Generations of SCM and SEM
1980s
1990s
2000s
2010s
3rd
Gen
4th
Gen5th
Gen(iCon)
LP SEMASE3000FSK@1200
ASE4000FSK@1200
ASE3000FSK@1200(can be used with inductive couplers)
ASE3000ASE4000ASE5000IEC870ModbusTCPFSK & OFDMFibre Optic(i.e. all previous protocols)
© 2018 Aker Solutions
XMTXMT MPFMMPFM
Infield umbilical New Hub(SRM)
MCS
Subsea Distribution
XMT XMT XMT
Umbilical
05 February 2018 Slide 5
What the Industry RequiresOperator needs the Existing Field
The SRM is not only for adding XMTs,it also allows new instruments with heavy
communication/data demands
Existing Field(legacy equipment)
MCS
Subsea Distribution
XMT XMT XMT
Umbilical
+ new well sets or more data, or both
© 2018 Aker Solutions
What Does Aker Solutions Bring to the Market?
5 February, 2018 Slide 6
■ Decades of subsea controls experience
■ Global installed base
■ Leading provider of subsea controls,■ with the combined synergies of our entire SPS portfolio
■ Previous Subsea Controls experience to be draw from.
■ Knowledge of original system and its analysed limitations
■ Backwards compatibility
■ Integration of an SRM system or components■ providing packaged solution being part of SPS portfolio.
■ We understand our customers’ requirements■ We have the relationships■ We have the resources to deliver a technology.
© 2018 Aker Solutions
Terminal Server
(Multiplexed = superimposition of higher carrier frequencies on the umbilical cores which carry the slower existing legacy communication signals)
■ Fear of interfering with existing system/production
■ Extensive analysis and testing would be needed to “sell” the client a technology that is viable.
■ Co-existence by multiplexing is tempting■ The ‘new’ is pseudo independent from the ‘old’
■ But there are risks of consequential interference
■ And there are limitations imposed by the umbilical■ e.g.
for a legacy 1.2 kBaud system,superimposing a new ~40 kBaud system is achievable,
■ but for a legacy 9.6 kBaud system – practically nothing.
05 February 2018 Slide 7
MCS
SCM SCM
SCM
SCM
?
Fieldextension
SDU
■ Operators can be wary of multiplexed communications on the production communications lines
© 2018 Aker Solutions
Terminal Server
■ Aker Solutions’ Terminal Server removes these limitations
■ It provides a reliable technology
■ It is built from Aker Solutions’ existing portfolio of field proven technology
■ Hardware is a fully qualified serial communications board,■ which is already used as part of the Aker Solutions
SEM technology.
05 February 2018 Slide 8
MCS
SCM SCM
SCM
SCM
?
Fieldextension
SDUTerminalServer
© 2018 Aker Solutions
MCSExisting FSK Modems
05 February 2018 Slide 9
Existing technology Limited bandwidth ASE3000 and iCon SCMs
(or older SEM generation)
Existing Legacy System
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
EDB
© 2018 Aker Solutions
MCSExisting FSK Modems
05 February 2018 Slide 10
Existing technology Limited bandwidth ASE3000 and iCon SCMs
(or older SEM generation)
Existing Legacy System with Backward Compatible Wellset
MCS software extended to add new SCMs
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
EDB
Backwards Compatible
SEM and Modem
SCM
© 2018 Aker Solutions
MCSExisting FSK Modems
05 February 2018 Slide 11
Terminal Server – Umbilical Communications Upgraded
■ Same MCS■ New Windows OS driver■ New modems, utilising –
■ Same umbilical cores faster communication■ or fibre optic communication
■ New Terminal Server module■ Retrievable electronics
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Terminal Server Driver SoftwareFast Modems
SRM
Terminal Server Electronics
Fast Modems
FSK Modems EDB
© 2018 Aker Solutions 05 February 2018 Slide 12
Terminal Server – Upgraded Communications System
■ MCS software extendedto add new SCMs / instruments
■ New and legacy subseatechnologies co-exists
■ MPFM possible on the new SCMs
■ Existing equipmentcontinues to operate
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Fast Modems
New SCM
Fast Modems
New SCM
Fast Modems
New SCM
SRM
MCSTerminal Server Driver SoftwareFast Modems
FSK Modems
Terminal Server Electronics
Fast Modems
EDB
© 2018 Aker Solutions 05 February 2018 Slide 13
Terminal Server – Upgraded Communications System
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
Existing FSK Modems
Existing SCM
SCMs can be upgraded to newer technology one at a time
SRM
MCSTerminal Server Driver SoftwareFast Modems
FSK Modems
Terminal Server Electronics
Fast Modems
EDB
Fast Modems
New SCM
Fast Modems
New SCM
Fast Modems
New SCM
Fast Modems
New SCM
© 2018 Aker Solutions
Terminal Server Overview■ Utilizes standard low power serial board (field proven)
■ with Modified Software.
■ Topside to subsea communication
■ either DSP electrical communication (OFDM)■ or through optical fibres.
■ Communication to subsea legacy device
■ via Serial FSK modems.
■ Hardware can be installed within a subsea pod
■ SCM, MCM, SRM■ or can be a separately retrievable sea washed canister.
05 February 2018 Slide 14
© 2018 Aker Solutions
SDM
MCS
Example 1: BP Quad 204■ Background – aging Schiehallion field
■ ~30 wells with 3rd gen. SEMs■ 1.2 kBaud FSK comms.
■ Client requirements:■ Extend field life■ ~20 additional well sets■ New FPSO with new MCS■ New umbilical and new distribution■ But Keep existing subsea infrastructure,
■ i.e. not recovering XMTs/SCMs.
■ The solution implemented:■ New MCS communicating DSP OFDM■ Terminal Server at the subsea SDM■ communicating FSK to the legacy SEMs.
■ For new wells, there is a choice:■ Quad 204, FSK communication■ Future wells, we have more options.
05 February 2018 Slide 16
DSP Modem
MCSA
MCSB
DSP Modem
Terminal Server
FSK Modem
DSP Modem
Original SCMs
3rd Gen. SEM
FSK Modem
SCM(Schiehallion)
3rd Gen. SEM
FSK Modem
SCM(Schiehallion)
FSK Modem
SCM(Quad204)
5th Gen. SEM(iCon)
Quad204 SCMs
DSP Modem
SCM(future)
5th Gen. SEM(iCon)
DSP Modem
SCM(future)
6th Gen. SEM(Vectus)
Future Options
DSP Modem
Terminal Server
FSK Modem
© 2018 Aker Solutions
Example 2: UK North Sea (Company ‘A’)
■ Client requirements:■ Additional backward compatible well-sets■ No enhanced speed required.
■ By analysis, however, Aker Solutions knows■ that doing so would imbalance the communication system■ Such system with additional backward compatible SEMs
would not work.
■ Aker Solutions are thus offering a Terminal Server solution:■ The terminal server in this case is performing the function
of a repeater/multiplexer■ Plus, it reconstitutes and retransmit the signals■ Hence, achieving a viable solution without reflections and
distortions.
05 February 2018 Slide 17
Existing Legacy SCMs
Backward Compatible SCMs
MCSExisting ModemsExisting FSK Modems
SRM
FSK Modems
Terminal Server Electronics
DSP Modems
Terminal Server Driver Software
DSP Modems
EDB
© 2018 Aker Solutions
Example 3: UK North Sea (Company ‘B’)■ Client requirements:
■ New umbilical, length exceeding comms. capability■ Existing communication speed is 9.6 kBaud, FSK
■ EFLs from subsea distribution to wells, kms long■ Client’s existing stock of Aker iCon SEMs, to be used
(a good recycling / environmentally friendly requirement).
■ Aker Solutions’ analysis, however, shows that■ regardless of new MCS, umbilical and distribution,
■ the required distances exceed the range ofthe existing legacy equipment.
■ Therefore, the solution is:■ The new MCS to communicate DSP OFDM■ New umbilical (copper communication)■ Terminal Server subsea, communicating:
■ DSP OFDM with the MCS■ FSK at 9.6 kBaud to the SEMs.
05 February 2018 Slide 18
© 2018 Aker Solutions
Extending the Life of the UKCS
05 February 2018 Slide 19
■ Demonstrated through projects such as BP Quad 204,the Aker Solutions ‘Subsea Terminal Server’:■ offers upgrade of communication speeds through existing umbilicals■ allows adding modern, data intensive instrumentation■ facilitates backward compatible tie-in of legacy control modules.
■ Our experience and learning is taken to the broader market,■ to support life of field extension in the UKCS,
regardless of the generation of subsea equipment.
■ Furthermore, for the local market,■ significant investment in the refurbishment and expansion of the
service facility in Aberdeen reaffirms Aker Solutions’ commitment to provide the best possible service and upgrade of capability.
■ In a mature basin, the viability of legacy control systems is always at question.
■ None of Aker Solutions’ global installed base dating from the 1980s are obsolete !
© 2018 Aker Solutions
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05 February 2018 Slide 21
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