Click here to load reader

DEMON HURRICANE RANGE Hurricane P1 P2 Hose Reel · PDF fileDEMON HURRICANE RANGE Hurricane P1 Hurricane P2 & P2 Hose Reel Hurricane P4 & P4 Hose Reel Hurricane D1ES & D1ES Hose Reel

  • View
    226

  • Download
    7

Embed Size (px)

Text of DEMON HURRICANE RANGE Hurricane P1 P2 Hose Reel · PDF fileDEMON HURRICANE RANGE Hurricane P1...

  • DEMONHURRICANERANGE

    HurricaneP1HurricaneP2&P2HoseReelHurricaneP4&P4HoseReel

    HurricaneD1ES&D1ESHoseReel

    HurricaneP2&P4CombiIncludingelectricstartvariants

    DeclarationofConformity

    (E.H.S.R.)

    We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate,Ivybridge, Devon, PL21 9GA, declare that this machine must be operated inaccordance with the operation and safety instructions as supplied with thismachine. This machine is manufactured in accordance with the followingstandardsandrecommendations.

    HSEPVBPM29BS5415PartBS5415Section2.41986

    Thisinstructionmanualisreleventonlytothefollowingmachineandwillnotbekeptupdatedunlessspecificallyrequestedbythecustomer. However,anychangestotheoperatingprocedureorchangeswhichmightaffectthesafetyofthismachinewillbenotifiedtotheregisteredownerofthismachineonly.

    MACHINETYPE

    SERIALNUMBER

    WORKINGPRESSURE

    DATEOFSUPPLY

  • TechnicalSpecifications

    HurricaneP1

    Engine HondaGX1204HP@3600rpm AirFilterHONDA0032

    Pump ARRSV3G25D+F25

    Pressure 1500psi/100

    Flow 11.4lpm/2.5gpm

    HPNozzle 25045

    Unloader Integrated

    Pumpoil 10W/40

    Noise

    HurricaneP2&P2HoseReel&P2Combi

    Engine HondaGX2006.5HP@3600rpm AirFilterHONDA0031

    Pump ARXT13.15

    Pressure 2200psi/150Bar

    Flow 13lpm/2.9gpm

    HPNozzle 25045

    Gearbox 2:1Reduction

    Unloader Minimatic4B ARMM4B/C

    PumpOil 10W/40

    Gearboxoil EP90

    Gearbox ARCRXT

    Noise

    HurricaneP4&P4HoseReel&P4Combi

    Engine HondaGX34011HP@3600rpm AirFilterHONDA001

    Pump ARRK1520H

    Pressure 2900psi/200Bar

    Flow 15lpm/3.3gpm

    HPNozzle 2505

    Gearbox 2:1reduction

    Unloader Gymatic3BARGM3B250

    Pumpoil 10W/40

    GearboxOil EP90

    Noise

  • HurricaneD1ES&D1ESHoseReel

    Engine YanmarL100N10HP@3600rpm FuelFilter YAN55120

    Pump ARRK1520H AirFilterYAN114650125901

    Pressure 2900psi/200Bar InjectorYAN71465053100

    Flow 15lpm/3.3gpm

    HPNozzle 2505

    Gearbox 2:1Reduction

    Unloader Gymatic3B ARGM3B250

    PumpOil 10W/40

    GearboxOil EP90

    Noise

    KitsforHurricanemachines

    Valve Piston Oil Water

    HurricaneP1 ARKIT2186 ARKIT2187 ARKIT2188 ARKIT2189

    HurricaneP2 ARKIT1864 ARKIT2629 ARKIT1872 ARKIT1874

    HurricaneP4 ARKIT1828 ARKIT2757 ARKIT1856 ARKIT1857

    HurricaneD1ES ARKIT1828 ARKIT2757 ARKIT1856 ARKIT1857

    SupportRings

    ARKIT2191

    ARKIT1829

    ARKIT1829

  • FAULTFINDER

    FAULT

    CAUSE

    REMEDY

    Machinestopssuddenly

    Orwillnotstart.

    P1/P2/P4lowoil

    D1flatbattery/fuse

    checkandtopupoil

    Check/replacebattery,replacefuse

    Suddenpressureloss. Watersupplyfailed.

    Nochemical

    Checkwatersupply.

    Checkchemicaldrum,closevalve

    Lowpressure HPnozzlewornorunloaderset

    Incorrectly.

    ReplaceHPnozzle.Setunloadertocorrectsetting.

    Lowpressurewithnoiseandvibration.

    Valveswornorblocked.Pistonsealsworn.

    Pumpsuckingair.

    Clean/replaceasrequired.

    Replace.

    Checkwatersupplypipeandunions.

    Pumpwillnotbypass. Nonreturnvalvedirtyorjammed.

    Cleanorreplace.

    Waterdripsfrompumpbox. Pumpsealsworn. Replace.

    Oildripsfrompumpbottom. Oilsealworn. Replace.

    Oilismilkyincolour. Wateringressthroughoilfilterplug.

    Rinsepumpoutandreplaceoil.

    IFINDOUBTASKOURADVICEISFREEANDCANSAVEYOUMONEY

  • DAILYCHECKTHEFOLLOWING

    a. Oilleveltopupasrequired.b. Fueltanktopupasrequired.c. AllhoseunionsforleaksreplaceOringsifleaking.d. Hoseconditioncutsetc.

    EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)

    a. Drainandreplacepumpoil.b. Drainandrefillfueltank.c. Replacefuelfilter.d. Cleanwaterfilter.e. Replacehighpressurenozzle.

    EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)

    a. Complete500hourservice.b. Replacepumpseals.c. Replaceoilseals.d. Checkunloadingpressureandsafetyvalvepressureandadjust.Theaboveserviceschedulesareintendedasaguideonly,actualservicetimesandreplacementspartsrequiredwillvaryaccordingtotheareaandtheusageofthemachine.

    MINIMUMSERVICESCHEDULES

  • SERVICE PARTS

    P1

    ARKIT2189 SEAL KIT

    ARKIT2190 VALVE SEALS

    AR2760400 PISTONS

    ARKIT2186 H P VALVES

    HONDA003 AIR FILTER

    HONDA004 SPARK PLUG

    N26001/25045 HP NOZZLE

    DEM10115 DETERGENT PIPE

    AR1981570 SEAL CARRIERS X 3

    P2

    ARKIT1874 SEAL KIT

    ARKIT2812 VALVE SEALS

    AR1271160 PISTONS

    ARKIT1864 H P VALVES

    AR1980200 VALVE TUBES

    HONDA0031 AIR FILTER

    N26001/25045 HP NOZZLE

    DEM10115 DETERGENT PIPE

    AR1320351 SEAL CARRIERS X 3

  • P4 & P4HR

    ARKIT1857 SEAL KIT

    ARKIT2611 VALVE SEALS

    AR1560320 RELIEF VALVE PISTONS

    AR1560051 RELIEF VALVES TUBES

    ARKIT1828 HP VALVES

    HONDA001 AIR FILTER

    N26001/25045 HP NOZZLE

    DEM10115 DETERGENT PIPE

    AR1380090 SEAL CARRIERS X 3

    HONDA004 SPARK PLUG

    SERVICE PARTS

    D1ES&D1ESHR

    ARKIT1857 SEAL KIT

    ARKIT2611 RELIEF VALVE SEALS

    AR1560320 RELIEF VALVE PISTONS

    AR1080831 RELIEF VALVES TUBES

    ARKIT1828 HP VALVES

    YAN114650-125901 AIR FILTER

    N26001/1505 HP NOZZLE

    DEM10115 DETERGENT PIPE

    AR1380090 SEAL CARRIERS X 3

    YAN55120 FUEL FILTER

  • OPERATINGINSTRUCTIONSSAFETY

    I Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobeusedwithgreatcaution.

    II Petrolisextremelyflammableandexplosiveundercertainconditions.

    EXHAUSTFUMESCONTAINCARBONMONOXIDEInhalationofsuchfumescanKILL.

    III Dieselisflammableandharmfulifswallowed.

    A Alwaysrefuelinanareawhichisadequatelyventilated.

    B DONOTsmokewhenrefueling.

    C Avoidoverfilling.

    D Shouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

    E Movetheequipmentawayfromtheareawherefuelhasbeenspilt.

    F DONOTrefuelwhentheengineisrunning.

    G DONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

    H Alwaysensurethatthefuelcapissecureafterrefueling.

    I Keeptheengineatleast3metresormoreawayfromanyotherequipmentor

    Building.

    J Takecarenottogetfuelonyourclothing.IfthishappensCHANGEyourclothing

    IMMEDIATELY.

    DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.

    K Useonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,keepthemintheshade.

  • L Alwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithineasy access.M DONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.N NEVERpointthehighpressuresprayjetatanyperson,animal,glassorother

    Materialwhichmayshatter.O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.P DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs, ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

    Q DOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof

    water.R ALWAYSwhenusingthismachine:

    wearsafetygogglesandhelmetorhelmetwithavisor.

    Wearwaterproofclothingandgloves.

    Takepaticularcarewithdetergentsandchemicals.S NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened orkinked.T DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper scaffolding.U Shouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe nearestServiceCentreforadvice.VAlwaysrinseyourpumpoutafterusingseawater.

  • PREPARATION

    WaterSupply:

    A Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

    B Attachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuctionfilterintothereservoir.

    NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYORCONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

    Hoses:Lowpressureinlet.

    Formodelsupto13litresperminuteuseboresuctionhoseorfeedpipe.

    Formodelsfrom13litresto24litresperminuteuseboresuctionhoseorfeedpipe.Hoses:Highpressureoutlet.

    Forallmodelsuse3/8RITor3/8R2Thoses.

    A ChecktheconditionoftheOringsintheendsofthehose.

    B Attatchthehighpressurehosetothepumpconnection.

    C Attatchthesprayguntooppositeendsofthehighpressurehose.

    OPERATION

    A Turnonthewatersupply.

    B Starttheengine

    C Directlanceontosurfacetobecleaned.Pressthelancetrigger.

  • D Adjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

    E NOTE;:Thehighpressurewaterwillcausetheguntokick.Makesureyouhaveafirmgripofgunandlance.

    F Oncompletionofoperationstoptheengine.

    g. Operatelancetrigger

    h. TurnOFFwatersupply

    i. Releaseresidualpressureingunandlancebyoperatingtrigger.

    WhenusingCleaningAgents:

    A. Setmachineupasforwater.

    B. Connectdetergenthosetomachineandplacefilterendintodetergent.

    C. Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidualdetergent.

    NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.

    OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.

  • HurricaneGeneralArrangementPetrol/Diesel&ElectricStart

    Blackknob&boltreplacement

    DEM102255

    WheelWHEEL300

    WheelCapWHEEL25PressureGuage

    DEM20620

    HurricaneHandle

    DEM10228

    Sub base plate MET00193

    LAB250

    LAB270

    LAB230/40

    Rubber Mounts DEM10370

    lab291

    LAB200

  • DemonHurricaneRangeArrangementDrawing

    Petrol/DieselStartwithHos

Search related