DEMONHURRICANERANGE
HurricaneP1HurricaneP2&P2HoseReelHurricaneP4&P4HoseReel
HurricaneD1ES&D1ESHoseReel
HurricaneP2&P4CombiIncludingelectricstartvariants
DeclarationofConformity
(E.H.S.R.)
We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate,Ivybridge, Devon, PL21 9GA, declare that this machine must be operated inaccordance with the operation and safety instructions as supplied with thismachine. This machine is manufactured in accordance with the followingstandardsandrecommendations.
HSEPVBPM29BS5415PartBS5415Section2.41986
Thisinstructionmanualisreleventonlytothefollowingmachineandwillnotbekeptupdatedunlessspecificallyrequestedbythecustomer. However,anychangestotheoperatingprocedureorchangeswhichmightaffectthesafetyofthismachinewillbenotifiedtotheregisteredownerofthismachineonly.
MACHINETYPE
SERIALNUMBER
WORKINGPRESSURE
DATEOFSUPPLY
TechnicalSpecifications
HurricaneP1
Engine HondaGX1204HP@3600rpm AirFilterHONDA0032
Pump ARRSV3G25D+F25
Pressure 1500psi/100
Flow 11.4lpm/2.5gpm
HPNozzle 25045
Unloader Integrated
Pumpoil 10W/40
Noise
HurricaneP2&P2HoseReel&P2Combi
Engine HondaGX2006.5HP@3600rpm AirFilterHONDA0031
Pump ARXT13.15
Pressure 2200psi/150Bar
Flow 13lpm/2.9gpm
HPNozzle 25045
Gearbox 2:1Reduction
Unloader Minimatic4B ARMM4B/C
PumpOil 10W/40
Gearboxoil EP90
Gearbox ARCRXT
Noise
HurricaneP4&P4HoseReel&P4Combi
Engine HondaGX34011HP@3600rpm AirFilterHONDA001
Pump ARRK1520H
Pressure 2900psi/200Bar
Flow 15lpm/3.3gpm
HPNozzle 2505
Gearbox 2:1reduction
Unloader Gymatic3BARGM3B250
Pumpoil 10W/40
GearboxOil EP90
Noise
HurricaneD1ES&D1ESHoseReel
Engine YanmarL100N10HP@3600rpm FuelFilter YAN55120
Pump ARRK1520H AirFilterYAN114650125901
Pressure 2900psi/200Bar InjectorYAN71465053100
Flow 15lpm/3.3gpm
HPNozzle 2505
Gearbox 2:1Reduction
Unloader Gymatic3B ARGM3B250
PumpOil 10W/40
GearboxOil EP90
Noise
KitsforHurricanemachines
Valve Piston Oil Water
HurricaneP1 ARKIT2186 ARKIT2187 ARKIT2188 ARKIT2189
HurricaneP2 ARKIT1864 ARKIT2629 ARKIT1872 ARKIT1874
HurricaneP4 ARKIT1828 ARKIT2757 ARKIT1856 ARKIT1857
HurricaneD1ES ARKIT1828 ARKIT2757 ARKIT1856 ARKIT1857
SupportRings
ARKIT2191
ARKIT1829
ARKIT1829
FAULTFINDER
FAULT
CAUSE
REMEDY
Machinestopssuddenly
Orwillnotstart.
P1/P2/P4lowoil
D1flatbattery/fuse
checkandtopupoil
Check/replacebattery,replacefuse
Suddenpressureloss. Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
Lowpressure HPnozzlewornorunloaderset
Incorrectly.
ReplaceHPnozzle.Setunloadertocorrectsetting.
Lowpressurewithnoiseandvibration.
Valveswornorblocked.Pistonsealsworn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeandunions.
Pumpwillnotbypass. Nonreturnvalvedirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox. Pumpsealsworn. Replace.
Oildripsfrompumpbottom. Oilsealworn. Replace.
Oilismilkyincolour. Wateringressthroughoilfilterplug.
Rinsepumpoutandreplaceoil.
IFINDOUBTASKOURADVICEISFREEANDCANSAVEYOUMONEY
DAILYCHECKTHEFOLLOWING
a. Oilleveltopupasrequired.b. Fueltanktopupasrequired.c. AllhoseunionsforleaksreplaceOringsifleaking.d. Hoseconditioncutsetc.
EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a. Drainandreplacepumpoil.b. Drainandrefillfueltank.c. Replacefuelfilter.d. Cleanwaterfilter.e. Replacehighpressurenozzle.
EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a. Complete500hourservice.b. Replacepumpseals.c. Replaceoilseals.d. Checkunloadingpressureandsafetyvalvepressureandadjust.Theaboveserviceschedulesareintendedasaguideonly,actualservicetimesandreplacementspartsrequiredwillvaryaccordingtotheareaandtheusageofthemachine.
MINIMUMSERVICESCHEDULES
SERVICE PARTS
P1
ARKIT2189 SEAL KIT
ARKIT2190 VALVE SEALS
AR2760400 PISTONS
ARKIT2186 H P VALVES
HONDA003 AIR FILTER
HONDA004 SPARK PLUG
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1981570 SEAL CARRIERS X 3
P2
ARKIT1874 SEAL KIT
ARKIT2812 VALVE SEALS
AR1271160 PISTONS
ARKIT1864 H P VALVES
AR1980200 VALVE TUBES
HONDA0031 AIR FILTER
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1320351 SEAL CARRIERS X 3
P4 & P4HR
ARKIT1857 SEAL KIT
ARKIT2611 VALVE SEALS
AR1560320 RELIEF VALVE PISTONS
AR1560051 RELIEF VALVES TUBES
ARKIT1828 HP VALVES
HONDA001 AIR FILTER
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1380090 SEAL CARRIERS X 3
HONDA004 SPARK PLUG
SERVICE PARTS
D1ES&D1ESHR
ARKIT1857 SEAL KIT
ARKIT2611 RELIEF VALVE SEALS
AR1560320 RELIEF VALVE PISTONS
AR1080831 RELIEF VALVES TUBES
ARKIT1828 HP VALVES
YAN114650-125901 AIR FILTER
N26001/1505 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1380090 SEAL CARRIERS X 3
YAN55120 FUEL FILTER
OPERATINGINSTRUCTIONSSAFETY
I Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobeusedwithgreatcaution.
II Petrolisextremelyflammableandexplosiveundercertainconditions.
EXHAUSTFUMESCONTAINCARBONMONOXIDEInhalationofsuchfumescanKILL.
III Dieselisflammableandharmfulifswallowed.
A Alwaysrefuelinanareawhichisadequatelyventilated.
B DONOTsmokewhenrefueling.
C Avoidoverfilling.
D Shouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.
E Movetheequipmentawayfromtheareawherefuelhasbeenspilt.
F DONOTrefuelwhentheengineisrunning.
G DONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.
H Alwaysensurethatthefuelcapissecureafterrefueling.
I Keeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.
J Takecarenottogetfuelonyourclothing.IfthishappensCHANGEyourclothing
IMMEDIATELY.
DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.
K Useonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,keepthemintheshade.
L Alwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithineasy access.M DONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.N NEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.P DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs, ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.
Q DOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.R ALWAYSwhenusingthismachine:
wearsafetygogglesandhelmetorhelmetwithavisor.
Wearwaterproofclothingandgloves.
Takepaticularcarewithdetergentsandchemicals.S NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened orkinked.T DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper scaffolding.U Shouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe nearestServiceCentreforadvice.VAlwaysrinseyourpumpoutafterusingseawater.
PREPARATION
WaterSupply:
A Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
B Attachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuctionfilterintothereservoir.
NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYORCONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.
Hoses:Lowpressureinlet.
Formodelsupto13litresperminuteuseboresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuseboresuctionhoseorfeedpipe.Hoses:Highpressureoutlet.
Forallmodelsuse3/8RITor3/8R2Thoses.
A ChecktheconditionoftheOringsintheendsofthehose.
B Attatchthehighpressurehosetothepumpconnection.
C Attatchthesprayguntooppositeendsofthehighpressurehose.
OPERATION
A Turnonthewatersupply.
B Starttheengine
C Directlanceontosurfacetobecleaned.Pressthelancetrigger.
D Adjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.
E NOTE;:Thehighpressurewaterwillcausetheguntokick.Makesureyouhaveafirmgripofgunandlance.
F Oncompletionofoperationstoptheengine.
g. Operatelancetrigger
h. TurnOFFwatersupply
i. Releaseresidualpressureingunandlancebyoperatingtrigger.
WhenusingCleaningAgents:
A. Setmachineupasforwater.
B. Connectdetergenthosetomachineandplacefilterendintodetergent.
C. Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidualdetergent.
NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.
HurricaneGeneralArrangementPetrol/Diesel&ElectricStart
Blackknob&boltreplacement
DEM102255
WheelWHEEL300
WheelCapWHEEL25PressureGuage
DEM20620
HurricaneHandle
DEM10228
Sub base plate MET00193
LAB250
LAB270
LAB230/40
Rubber Mounts DEM10370
lab291
LAB200
DemonHurricaneRangeArrangementDrawing
Petrol/DieselStartwithHos
