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Standard Parts List Version 4.0 Ph: (+61) 02 4260 7777 Fax: (+61) 02 4260 7788 www.leussink.com.au [email protected] 9000 V-Blocks 10000 & 11000 Accessories Copyright © 2009 C & M Leussink Engineering Pty Ltd. All rights reserved 4000 U & L Shaped Blocks 5000 Stops 6000 PC Bolts 7000 & 8000 Clamps 2000 Rails & Adaptors 1000 Kits 1000 Tables 3000 Angles Universal Working & Welding Tables System & Accessories PARTS INDEX System D 28 Page 1 of 20 Ref.20091216

Demmeler Parts Calalogue

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Page 1: Demmeler Parts Calalogue

Standard Parts ListVersion 4.0

Ph: (+61) 02 4260 7777Fax: (+61) 02 4260 [email protected]

9000 V-Blocks

10000 & 11000 Accessories

Copyright © 2009 C & M Leussink Engineering Pty Ltd. All rights reserved

4000 U & L Shaped Blocks

5000 Stops

6000 PC Bolts

7000 & 8000 Clamps

2000 Rails & Adaptors

1000 Kits

1000 Tables

3000 Angles

Universal Working & Welding TablesSystem & Accessories

PARTS INDEX

System D 28

Page 1 of 20 Ref.20091216

Page 2: Demmeler Parts Calalogue

Item Code Description

1001F 1000 x 1000 3-D Full

1001K 1000 x 1000 3-D Standard

1001S 1000 x 1000 3-D Starter

1001-2F 1200 x 1200 3-D Full

1001-2K 1200 x 1200 3-D Standard

1001-2S 1200 x 1200 3-D Starter

1001-5F 1500 x 1500 3-D Full

1001-5K 1500 x 1500 3-D Standard

1001-5S 1500 x 1500 3-D Starter

1002F 2000 x 1000 3-D Full

1002K 2000 x 1000 3-D Standard

1002S 2000 x 1000 3-D Starter

1003F 2400 x 1200 3-D Full

1003K 2400 x 1200 3-D Standard

1003S 2400 x 1200 3-D Starter

1004F 3000 x 1500 3-D Full

1004K 3000 x 1500 3-D Standard

1004S 3000 x 1500 3-D Starter

1005S 1000 x 1000 2-D Starter

1006S 2000 x 1000 2-D Starter

1007F 3000 x 1000 3-D Full

1007K 3000 x 1000 3-D Standard

1007S 3000 x 1000 3-D Starter

Demmeler Fixturing Kits Index

For a complete list of items contained in each kit refer to our

Demmeler Kit Catalogue.pdf

An example of our starter kit on a 1000 x 1000 3D table. This kit contains the table, angles, clamps, stops, PC bolts,

a spacer set, also Splatter Guard & Organic Natural Cleaner.

1001S - 1000 x 1000 3D Starter

1004K - 3000 x 1500 3D Standard

An example of our standard kit on a 3000 x 1500 3D table. This kit contains the

table, an assortment of angles, various clamp types, long & short stops, PC bolts, a number of spacer set, "V" Blocks, lifting

shackle, Splatter Guard & Organic Natural Cleaner,

Also a handy accessory storage cart.

An example of our full kit on a 3000 x 1000 3D table. This kit contains the table, an assortment of angles including 2 universal locating angles, extension blocks, various clamp types, long & short stops, PC bolts, a number of spacer set,

"V" Blocks, universal protractors, lifting shackle, Splatter Guard & Organic Natural Cleaner plus

spray bottle,Also a handy accessory storage cart.

1007F - 3000 x 1000 3D Full

Page 2 of 20 Ref.20091216

Page 3: Demmeler Parts Calalogue

100mm Square grid lines marked on all tables

Presentation Item Code Description Technical Description

1001 Worktable 1000 x 1000 3D Demmeler

- Weight Approx. 368kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1001H5 Worktable 1000 x 1000 5 Hole 3D Demmeler

- Weight Approx. 355kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1001H9 Worktable 1000 x 1000 Saturated 3D Demmeler

- Weight Approx. 332kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

1001-2 Worktable 1200 x 1200 3D Demmeler

- Weight Approx. 474kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1001-2H5 Worktable 1200 x 1200 5 Hole 3D Demmeler

- Weight Approx. 456kg- Dia.28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1001-2H9 Worktable 1200 x 1200 Saturated 3D Demmeler

- Weight Approx. 423kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

1001-5 Worktable 1500 x 1500 3D Demmeler

- Weight Approx. 724kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1001-5H5 Worktable 1500 x 1500 5 Hole 3D Demmeler

- Weight Approx. 690kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1001-5H9 Worktable 1500 x 1500 Saturated 3D Demmeler

- Weight Approx. 635kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

Special table sizes, table heights and hydraulic lifts are available on request.

Demmeler Universal Work & Welding Table Index

Page 3 of 20 Ref.20091216

Page 4: Demmeler Parts Calalogue

100mm Square grid lines marked on all tables

Presentation Item Code Description Technical DescriptionSpecial table sizes, table heights and hydraulic lifts are available on request.

Demmeler Universal Work & Welding Table Index

1002 Worktable 2000 x 1000 3D Demmeler

- Weight Approx. 656kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1002H5 Worktable 2000 x 1000 5 Hole 3D Demmeler

- Weight Approx. 629kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1002H9 Worktable 2000 x 1000 Saturated 3D Demmeler

- Weight Approx. 565 kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

1002B Worktable 2000 x 1000 Blackened 3D Demmeler

- Weight Approx. 656kg- Dia. 28 Holes- 3D Table, Std. Hole, Blackened Top- 220mm Overall Height of table

1002H Worktable 2000 x 1000 Hardened 3D Demmeler

- Weight Approx. 656kg- Dia. 28 Holes- 3D Table, Std. Hole, Hardened Top- 220mm Overall Height of table

1002HB Worktable 2000 x 1000 Hardened & Blackened 3D Demmeler

- Weight Approx. 656kg- Dia. 28 Holes- 3D Table, Std Hole, Harden, Blacken Top- 220mm Overall Height of table

1003 Worktable 2400 x 1200 3D Demmeler

- Weight Approx. 914kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1003H5 Worktable 2400 x 1200 5 Hole 3D Demmeler

- Weight Approx. 872kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1003H9 Worktable 2400 x 1200 Saturated 3D Demmeler

- Weight Approx. 800kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

Page 4 of 20 Ref.20091216

Page 5: Demmeler Parts Calalogue

100mm Square grid lines marked on all tables

Presentation Item Code Description Technical DescriptionSpecial table sizes, table heights and hydraulic lifts are available on request.

Demmeler Universal Work & Welding Table Index

1004 Worktable 3000 x 1500 3D Demmeler

- Weight Approx. 1420kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1004H5 Worktable 3000 x 1500 5 Hole 3D Demmeler

- Weight Approx.1320kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1004H9 Worktable 3000 x 1500 Saturated 3D Demmeler

- Weight Approx. 880kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

1005 Worktable 1000 x 1000 2D Demmeler

- Weight Approx. 315kg- Dia. 28 Holes- 2D Table, Std. Hole Pattern- 120mm Overall Height of table

1005H5 Worktable 1000 x 1000 5 Hole 2D Demmeler

- Weight Approx. 303kg- Dia. 28 Holes- 2D Table, 5 Hole Pattern- 120mm Overall Height of table

1005H9 Worktable 1000 x 1000 Saturated 2D Demmeler

- Weight Approx. 577kg- Dia. 28 Holes- 2D Table, 9 Hole Pattern- 120mm Overall Height of table

1006 Worktable 2000 x 1000 2D Demmeler

- Weight Approx. 577kg- Dia. 28 Holes- 2D Table, Std. Hole Pattern- 120mm Overall Height of table

1006H5 Worktable 2000 x 1000 5 Hole 2D Demmeler

- Weight Approx. 539kg- Dia. 28 Holes- 2D Table, 5 Hole Pattern- 120mm Overall Height of table

1006H9 Worktable 2000 x 1000 Saturated 2D Demmeler

- Weight Approx. 577kg- Dia. 28 Holes- 2D Table, 9 Hole Pattern- 120mm Overall Height of table

Page 5 of 20 Ref.20091216

Page 6: Demmeler Parts Calalogue

100mm Square grid lines marked on all tables

Presentation Item Code Description Technical DescriptionSpecial table sizes, table heights and hydraulic lifts are available on request.

Demmeler Universal Work & Welding Table Index

1007 Worktable 3000 x 1000 3D Demmeler

- Weight Approx. 970kg- Dia. 28 Holes- 3D Table, Std. Hole Pattern- 220mm Overall Height of table

1007H5 Worktable 3000 x 1000 5 Hole 3D Demmeler

- Weight Approx. 924kg- Dia. 28 Holes- 3D Table, 5 Hole Pattern- 220mm Overall Height of table

1007H9 Worktable 3000 x 1000 Saturated 3D Demmeler

- Weight Approx. 970kg- Dia. 28 Holes- 3D Table, 9 Hole Pattern- 220mm Overall Height of table

1010 1500AF Hex Demmeler Table

- Weight Approx. 570kg- Dia. 28 Holes- Hex Shaped Table, Std. Hole Pattern- 125mm Overall Height of table- 1500mm Across Flats

0808 800AF Hex Demmeler Table

- Weight Approx. 204kg- Dia. 28 Holes- Hex Shaped Table, Std. Hole Pattern- 125mm Overall Height of table- 800mm Across Flats

Page 6 of 20 Ref.20091216

Page 7: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

1009-2D Assy 2D Table Leg

- Weight Approx. 10kg- Leg with Dia.125mm nylon castor- 360 Degrees swivel- Intergrated brake- Max Load Per Leg 300kg- 630mm Overall height of leg

1009-3D Assy 3D Table Leg

- Weight Approx. 9kg- Leg with 30mm of adjustment- 630mm Overall height of leg

ASC-900 Demmeler Worktable with Scissor Lift

- Weight Approx. 1005kg- Lifting Weight Approx. 2000kg- Scissor lift with auto shutoff safety bar- Vertical travel from 1300mm to 400mm

2004-10 Frame 1001 Spacer

- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1000 x 1000 Table

2004-20 Frame 1002 Spacer

- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1000 x 2000 Table

2004-30 Frame 1004 Spacer

- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1500 x 3000 Table

Demmeler Universal Work & Welding Table Support Options Index

Special sizesavailable

on request

There are many different support options available for the Demmeler Universal Work & Welding Table.

Contact our expert sales team if you need help in configuring a system to

suit your needs.

Page 7 of 20 Ref.20091216

Page 8: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

2001-0704 Adaptor 700mm x 400mm High Density Plate

- Weight 46.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable

2001-0805 Adaptor 800mm x 500mm High Density Plate

- Weight 66.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable

2001-0907 Adaptor 900mm x 700mm High Density Plate

- Weight 104kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable

2001-1004 Adaptor 1000mm x 400mm High Density Plate

- Weight 66.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable

2001-1008 Adaptor 1000mm x 800mm High Density Plate

- Weight 132kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable

2002 Bushing Support

- Weight 0.9kg.- Serves as connection between system parts and other base plates- Size Dia. 79 x 75 mm

2003 Assembly Rail (800mm long)

- Weight 27kg per section- Serves to build large grid patterns- Anchored an leveled by mounting to floor- Screw sets, anchor bolts & leveling plates are included

2003/S Assembly Rail (800mm long including scallops)

- Weight 26kg per section- Serves to build large grid patterns- Anchored an leveled by mounting to floor- Screw sets, anchor bolts & leveling plates are included

2003-12 Assembly Rail (1200mm long)

- Weight 40kg per section- Fixture large parts both directly on rails or indirectly on system components like the 3D table- Screw sets, anchor bolts & leveling plates are included

2003-12/S Assembly Rail (1200mm long including scallops)

- Weight 38kg per section- Anchored an leveled by mounting to floor ( rails can also be inlaid in floor)- Screw sets, anchor bolts & leveling plates are included

2003-20 Assembly Rail (2000mm long)

- Weight 72kg per section- Anchored an leveled by mounting to floor (Long length for large areas)- Screw sets, anchor bolts & leveling plates are included

2005 Plate Flange Adaptor (350x250)

- Manufactured to customer requirenents- Suit most standard flange sizes- Precise locating of pipe flange for fabrication

Demmeler Rails & Adaptors Index

Page 8 of 20 Ref.20091216

Page 9: Demmeler Parts Calalogue

Presentation Item Code Description Technical DescriptionDemmeler Rails & Adaptors Index

2006 Plate Flange Adaptor (550x350)

- Manufactured to customer requirenents- Suit most standard flange sizes- Precise locating of pipe flange for fabrication

2007 Assembly Double Width Rail (800mm long)

- Weight 54kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included

2007-12/SAssembly Double Width Rail (1200mm long including scallops)

- Weight 78kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included

2007/SAssembly Double Width Rail (800mm long including scallops)

- Weight 52.3kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included

This is an example of a Demmeler table combination on

a 3 foundation rails system

This example is of a Demmeler adjustable trestle combination on a 3 foundation rails system with operation

platform plus surrounding kick strip

This example is of the Demmeler flexible table &

trestle solution on a 4 foundation rails system

Page 9 of 20 Ref.20091216

Page 10: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

3001 Angle Clamping & Locating 175mm

Clamping & Locating Angle

- Two sided - Fixed or infinitely adjustableSize 175 x 175 x 50mm

3002L Angle Clamping & Locating 300mm (Left Hand)

Clamping & Locating Angle- Left hand- Fixed or infinitely adjustable- Four sidedSize 300 x 275 x 100mm

3002R Angle Clamping & Locating 300mm (Right Hand)

Clamping & Locating Angle- Right hand- Fixed or infinitely adjustable- Four sidedSize 300 x 275 x 100mm

3003L Angle Clamping & Locating 600mm (Left Hand)

Clamping & Locating Angle- Left hand- Fixed or infinitely adjustable- Four sidedSize 600 x 375 x 100mm

3003R Angle Clamping & Locating 600mm (Right Hand)

Clamping & Locating Angle- Right hand- Fixed or infinitely adjustable- Four sidedSize 600 x 375 x 100mm

3004L Angle Clamping & Locating 800mm (Left Hand)

Clamping & Locating Angle- Left hand- Fixed or infinitely adjustable- Four sidedSize 800 x 375 x 100mm

3004R Angle Clamping & Locating 800mm (Right Hand)

Clamping & Locating Angle- Right hand- Fixed or infinitely adjustable- Four sidedSize 800 x 375 x 100mm

3005 Frame Support & Fixturing

Support & Fixturing Frame- Connection between 3D table & system parts- Universal combination: 50mm Increments & Slots- Minimum weight, high stability, easy handlingSize (LxBxH) 300 x 200 x 100mm

3006 Angle Flat

Flat Angle

- Combinable left & right

Size 500 x 375 x 25mm

3007 Angle Universal Swivel

Universal Clamping & Locating Angle- Infinitely adjustable range 0-255° - Adjustable by scale- Hydromechanical locking mechanism- Can be combined with other system elementsSize 475 x 100 x 100mm

3008 Angle Universal (Small)

Universal Clamp (Small)- Smaller version of part 3007- No Scale- Connects with part number 5009 (Not included)Size 200 x 50 x 50mm

3009 Stop Angular

Angle Stop- Infinitely adjustable range- 45° to 270° - No Scale- Connects with part number 6001 (Not included)

3010 Protractor Universal

Universal Protractor

- Infinitely adjustable range- 0° to 180° - Graduated Scale

Demmeler Angle Index

Page 10 of 20 Ref.20091216

Page 11: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

4000-3 Extension 300mm Angle

Angle Extension- Extends Clamping & Locating angles- Suitable for left & Right Hand

Size 300 x 100 x 90mm

4000-6 Extension for 600mm Angle

Angle Extension- Extends Clamping & Locating angles- Suitable for left & Right Hand

Size 600 x 100 x 90mm

4002-10T/600 Assembly 1m x 600mm Trestle

U-Shaped Block Trestle- Weight Approx. 187kg.- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 1000 x 200 x 600mm

4002-10T/800 1m x 800mm Trestle Assembly

U-Shaped Block Trestle- Weight Approx. 203kg.- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 1000 x 200 x 800mm

4002-20T/600 Assembly 2m x 600mm Trestle

U-Shaped Block Trestle- Weight Approx. 281kg- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 2000 x 200 x 600mm

4002-20T/800 Assembly 2m x 800 Tresle

U-Shaped Block Trestle- Weight Approx. 297kg- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 2000 x 200 x 800mm

4002-05 Block 500mm U-Form Spacer

Spacer Block U-Shaped- Weight 61kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 500 x 200 x 220mm

4002-10 Block 1m U-Form Spacer

Spacer Block U-Shaped- Weight 109kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 1000 x 200 x 220mm

4002-15 Block 1.5m U-Form Spacer

Spacer Block U-Shaped- Weight 160kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 1500 x 200 x 220mm

4002-20 Block 2m U-Form Spacer

Spacer Block U-Shaped- Weight 206kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 2000 x 200 x 220mm

4002-25 Block 2.5m U-Form Spacer

Spacer Block U-Shaped- Weight 256kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 2500 x 200 x 220mm

4002-30 Block 3m U-Form Spacer

Spacer Block U-Shaped- Weight 305kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 3000 x 200 x 220mm

Demmeler U & L Shaped Blocks Index

Page 11 of 20 Ref.20091216

Page 12: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

4004 Stop Round

Round Stop- Locates in any Ø28 hole- Supported by O Rings- Used as a stopSize ∅30 x 50mm

4005 Stop Half Round

Half Round Stop- Locates in any Ø28 hole- Supported by O Rings- Used as a stopSize 15 x 50mm

4009 Stop Universal (spring Loaded)

Universal Stop (Spring Loaded)- Ideal for sheet metal.- Spring loaded action at the end of this stop locates material in position without clampsSize 225 x 50 x 25mm

5000 Stop Universal (Large)

Universal Stop (Large)

- Longer slot for additional adjustment- Located square with PC BoltsSize 250 x 50 x 25mm

5001 Stop Universal

Universal Stop- This stop is fixed or infinitely adjustable on the Demmeler table and accessories- One stop creates 2 location pointsSize 225 x 50 x 25mm

5002 Stop Universal (Small)

Universal Stop (Small)- This small universal stop is used in areas where space is tight- function as 5001, not infinitely adjustable- One stop creates 2 location pointsSize 100 x 50 x 25mm

5003 Bar Stop 500mm

Stop Bar- Function as 5001, but longer- Large dimensions, higher stability, more clamping and fixturing possibilities as 5001 and 5002 Size 500 x 100 x 25mm

Demmeler Stops Index

- The special shape of this universal stop allows setting of workpieces around all sides and also in the milled notches

- The holes in the universal stop serves as a clamp lock for all swing clamps, offered in the catalogue, or for mounting of toggle clamps with a special adaptor

- The universal stop can be located and locked on 5 -sides of the table's grid pattern in increments of 25mm or on angles of 45°, 90°, 135°, & 180°

Example: Typical Demmeler Fixturingset-up of RHS frame using various stops

Page 12 of 20 Ref.20091216

Page 13: Demmeler Parts Calalogue

Image Item Code Description Technical Description

5009 Bolt Positioning & Clamping Flat Head

PC Bolt (Flat Head Type)- 5 ball design for greater surface area contact when clamping- Use with part 3008- Tighten using 10mm hex wrench- Short version

5009L Bolt Positioning & Clamping (Long) Flat Head

PC Bolt (Flat Head Type)- 5 ball design for greater surface area contact when clamping- Use with part 3008- Tighten using 10mm hex wrench- Long version

6000 Bolt Positioning & Clamping Tapered Head

PC Bolt (Tapered Head)- 5 ball design for greater surface area contact when clamping- Head sits flush with hole- Similar to part 6001- Short version

6000L Bolt Positioning & Clamping (Long) Tapered Head

PC Bolt (Tapered Head)- 5 ball design for greater surface area contact when clamping- Head sits flush with hole- Similar to part 6002- Long version

6001 Bolt PC

PC Bolt (Std.)- 5 ball design for greater surface area contact when clamping- used to connect angles, spacer blocks and stops etc. to the Demmeler table and to join tables together.- Ground for highest precision

6002 Bolt Positioning & Clamping (Long)

PC Bolt (Std. Long Version)- 5 ball design for greater surface area contact when clamping- Functions as 6001- For clamping two fixturing tools together one on top of the other

6003 Connection Bolt

Connecting Bolt

- Used for long term connection- Clamps flush

6004 PC Toggle Bolt

Toggle PC Bolt- 5 ball design for greater surface area contact when clamping- Functions as 6001 except uses fast toggle lever for speedy connection

Demmeler PC Bolts Index

All bolts are self centering, made of high quality hardened material with double O-Rings that prevents the bolt turning during tightening plus cleans the clamping hole on insertion.

Clamping in a tight space

with three PC Bolts.

Double Hexon 6001 & 6002

Bolts

D28 Bolts Specifications- Approved tightening torque Max. 70 Nm.- Clamping force approx 5 tonne- Shear force approx 25 tonne- (PC = Positioning & Clamping)

Page 13 of 20 Ref.20091216

Page 14: Demmeler Parts Calalogue

Image Item Code Description Technical Description

7001-HANDLE-BESSEY Handle Bessey

Handle Bessey- Overall length of 235mm, 75mm of thread- Graphite impregnated thread- Ø35 Wooden handle- Quick attach knob suits all foot pads.

7001-HANDLE-T Handle Tee

Handle Tee- Overall length of 130mm, 100mm of thread- Graphite impregnated thread- Sliding Tee handle for extra tightening- Quick attach knob suits all foot pads.

7001Clamp Compensating Swing (Adjustable) 150mm-200mm

7001-DELRINClamp Compensating Swing (Adjustable) 150mm-200mm

7001-STAINLESSClamp Compensating Swing (Adjustable) 150mm-200mm

7001-TClamp T-Handle Compensating Swing (Adjustable) 150mm-200mm

7001-T-DELRINClamp T-Handle Compensating Swing (Adjustable) 150mm-200mm

7001-T-STAINLESSClamp T-Handle Compensating Swing (Adjustable) 150mm-200mm

7001-TOGClamp Togggle Handle Compensating Swing (Adjustable) 150mm-200mm

7001-TOG-DELRINClamp Toggle Handle Compensating Swing (Adjustable) 150mm-200mm

7001-TOG-STAINLESSClamp Toggle Handle Compensating Swing (Adjustable) 150mm-200mm

7002 Clamp Compensating Swing (Fixed) 150mm-200mm

7002-DELRIN Clamp Compensating Swing (Fixed) 150mm-200mm

7002-STAINLESS Clamp Compensating Swing (Fixed) 150mm-200mm

7002-TClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7002-T-DELRINClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7002-T-STAINLESSClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7002-TOGClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7002-TOG-DELRINClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7002-TOG-STAINLESSClamp T-Handle Compensating Swing (Fixed) 150mm-200mm

7003 Ring Stop

Stop Ring- Fits all clamping tubes- For setting the height of swing clamps- Included with each swing clampSize Diameter 28 x 10mm

Demmeler Clamp Index

Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Clamping stroke 60mm- Wooden HandleReach - Adjustable150mm - 200mm

Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Tee HandleReach - Adjustable150mm - 200mm

Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 60mm- Tee Handle

Reach - Adjustable150mm - 200mm

Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Toggle Clamp Handle- Clamping Stroke 5mmReach - Adjustable150mm - 200mm

Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 5mm- Toggle Clamp Handle

Reach - Adjustable150mm - 200mm

Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 60mm- Wooden Handle

Reach - Adjustable150mm - 200mm

Page 14 of 20 Ref.20091216

Page 15: Demmeler Parts Calalogue

Image Item Code Description Technical DescriptionDemmeler Clamp Index

7004/1000 Tube Clamping (1000mm)

Clamping Tube/Cut-to-Length- Fits all system bores- Precision TubeSIZE 1000mm

7006 Sleeve Extension

Extension Sleeve- Used as a connector between two clamping tubesSize Diameter 28 x 34mm Length 100mm

7007 Clamp Toggle

7007-DELRIN Clamp Toggle (Delrin)

7007-STAINLESS Clamp Toggle (Stainless Steel)

7008 Clamp Horizontal Swing

7008-DELRIN Clamp Horizontal Swing (Delrin Foot)

7008-STAINLESS Clamp Horizontal Swing (Stainless Foot)

7008-T Clamp T-Handle Horizontal Swing

7008-T-DELRIN Clamp T-Handle Horizontal Swing (Delrin Foot)

7008-T-STAINLESS Clamp T-Handle Horizontal Swing (Stainless Foot)

7009 Clamp Angled (45 deg.)

7009-DELRIN Clamp Angled (45 deg.) (Delrin Foot)

7009-STAINLESS Clamp Angled (45 deg.)(Stainless Foot)

7009-T Clamp T-Handle Angled (45 deg.)

7009-T-DELRIN Clamp T-Handle Angled (45 deg.) (Delrin Foot)

7009-T-STAINLESS Clamp T-Handle Angled (45 deg.)(Stainless Foot)

7009-TOG Clamp Toggle-Handle Angled (45 deg.)

7009-TOG-DELRIN Clamp Toggle-Handle Angled (45 deg.) (Delrin Foot)

7009-TOG-STAINLESS Clamp Toggle-Handle Angled (45 deg.)(Stainless Foot)

7010 Clamp Horizontal (No Swivel)

7010-DELRIN Clamp Horizontal (No Swivel)(Delrin Foot)

7010-STAINLESS Clamp Horizontal (No Swivel)(Stainless Foot)

Horizontal Clamp

(No Swing)- Clamps flush to table- Max. height 410mm- Clamping stroke 60mm- 2 handle types. Wooden & "T"

Horizontal Swing Clamp 90°- Orientation 90° to system bore- Clamping stroke 60mm- Using 180° quick action joint with detent, clamping range is 120mm- Max. Height 170mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Wooden HandleEnvlope Size 260 x230mm

Toggle Clamp

- Functions as screw clamp with the exception of fast toggle lever for speed clamping- Clamping Stroke 5mm

Angled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 5mm- Horizontal movement of 80mm- Max. height 160mm- Height adjustable with stop ring- Insertion of a clamping bridge is possibleEnvlope Size 300 x 370mm

Horizontal Swing Clamp 90°- Orientation 90° to system bore- Clamping stroke 60mm- Using 180° quick action joint with detent, clamping range is 120mm- Max. Height 170mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Tee Handle Envlope Size 260 x230mmAngled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 50mm- Horizontal movement of 80mm- Max. Height 160mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Wooden HandleEnvlope Size 300 x 370mmAngled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 50mm- Horizontal movement of 80mm- Max. height 160mm- Height adjustable with stop ring- Insertion of a clamping bridge is possible- Tee HandleEnvlope Size 300 x 370mm

Page 15 of 20 Ref.20091216

Page 16: Demmeler Parts Calalogue

Image Item Code Description Technical DescriptionDemmeler Clamp Index

7010-T Clamp T-Handle Horizontal (No Swivel)

7010-T-DELRIN Clamp T-Handle Horizontal (No Swivel) (Delrin Foot)

7010-T-STAINLESS Clamp T-Handle Horizontal (No Swivel) (Stainless Foot)

7011 Pad Clamp (Mild Steel)Clamp Pad (Blackened Steel)- Removable from clamp to clamp

7012 Pad Clamp (Stainless Steel)Clamp Pad (Stainless Steel)- Removable from clamp to clamp

7013 Pad Clamp (Delrin)Clamp Pad (Delrin)- Removable from clamp to clamp

7014 Pad Clamp Steel SquareClamp Pad (Steel with flats)- Removable from clamp to clamp

7015 Clamp Foot

7015-DELRIN Clamp Foot (Delrin Foot)

7015-STAINLESS Clamp Foot (Stainless Foot)

7015-T Clamp T-Handle Foot

7015-T-DELRIN Clamp T-Handle Foot (Delrin Foot)

7015-T-STAINLESS Clamp T-Handle Foot (Stainless Foot)

7016 Clamp Swing (180 deg)

7016-DELRIN Clamp Swing (180 deg)(Delrin Foot)

7016-STAINLESS Clamp Swing (180 deg)(Stainless Foot)

7016-T Clamp T-Handle Swing (180 deg)

7016-T-DELRIN Clamp T-Handle Swing (180 deg)(Delrin Foot)

7016-T-STAINLESS Clamp T-Handle Swing (180 deg)(Stainless Foot)

7016-TOG Clamp Toggle-Handle Swing (180 deg)

7016-TOG-DELRIN Clamp Toggle-Handle Swing (180 deg)(Delrin Foot)

7016-TOG-STAINLESS Clamp Toggle-Handle Swing (180 deg)(Stainless Foot)

7018 Tube ExtensionTube Extension- Insertion of clamping handle is possible- Orientation to system bore

Clamp Foot (Adjustable)- Use as a positioning or clamping tool- The clamp nut is designed fit into tables, plates, angles & blocks with Ø28 holes. Adjust the distance by winding handle- Wooden Handle- Locking nut includedClamp T-Handle Foot (Adjustable)- Use as a positioning or clamping tool- The clamp nut is designed fit into tables, plates, angles & blocks with Ø28 holes. Adjust the distance by winding handle- Also used as clamping tool- Tee Handle- Locking nut included

Swing Clamp 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 60mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Wooden Handle

Horizontal Clamp

(No Swing)- Clamps flush to table- Max. height 410mm- Clamping stroke 60mm- 2 handle types. Wooden & "T"

Clamp Toggle-Handle Swing 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 5mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Toggle Handle

Clamp T-Handle Swing 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 60mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Tee Handle

Page 16 of 20 Ref.20091216

Page 17: Demmeler Parts Calalogue

Image Item Code Description Technical Description

Demmeler Clamp Index

7020 Clamp Double Attachment

7020-DELRIN Clamp Double Attachment (Delrin Feet)

7020-STAINLESS Clamp Double Attachment (Stainless Feet)

8001 Clamp Vertical Toggle

Vertical Toggle Clamp- 90° of stroke- With adaptor & tapered locking screw- For direct mounting or adjustable using the universal stop

8002 Clamp Horizontal Toggle

Horizontal Toggle Clamp- 30mm stroke- With adaptor and tapered locking screw- For direct mounting or adjustable using the universal stop

8003 Clamp Vertical Speed

Speed Clamp- On a Ø28 clamping tube with flange and tapered locking screw for direct mounting in any clamping hole - Range from 50 to 300mm- Adjustable using the universal stop

8004 Adaptor

Adaptor 360° ° ° ° for toggle & speed clamps with tapered locking screw- Range 360° circular- Suitable for all holes & toggle/speed clamp- Adjustable using the universal stop

8005 Adaptor

Adaptor with tapered locking screw- Suitable for all holes toggle/speed clamps- Adjustable using the universal stop

Double Clamp Attachment- Removable from clamp to clamp- Clamps two positions at once- Pads Included- Pad material choices are Steel, Delrin and Stainless Steel

Demmeler Accessory CartShown holding a range of

accessories

Front View Rear View

Page 18: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

9001 Set Spacer

Spacer Set - 10 Parts- Spacer sizes include 1, 2, 3, 4, 5, 20, 40 & 50mm thick- Fits all D28 holes- Held in place shaft spacer by O-Rings

9003 Block Dia 60mm "V"

V-Block- Diameter 60mm with tapered locking screw- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Max holding diameter = 100mm

9003H Block Dia 60mm Adjustable "V"

V-Block Dia 60mm (adjustable)- Bolts to any spacer set 9001 (not included)- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Max holding diameter = 100mm

9004 Block V Dia 120mm

V-Block Dia 120mm- Diameter 120mm with tapered locking screw- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Other angles on request. - Max holding diameter = 250mm

9004H Block Dia 120mm adjustable "V"

V-Block Dia 120mm (adjustable)- Bolts to any spacer set 9001- Spacer set not included- Max holding diameter = 250mm

9005 Adjuster "V" BlockV-Block & Spacer Adjuster- Fine adjustment for V-Blocks & spacer sets

9007 Stop 2D SideSlide Stop- C/W Clamping Bolt- For use on 2D tables

Demmeler V-Block Index

Example: Large scale Demmeler Fixturing set-upof Pipe Assembly using various V-Blocks

Page 18 of 20 Ref.20091216

Page 19: Demmeler Parts Calalogue

Presentation Item Code Description Technical Description

9008 Earth Magnetic

Magnetic Earth- Provides strong, positive electrical connection to job or table- Clamp force approx 40kg on 6mm- Up to 800 amps- Copper stud contact

10001 Shackle Transport

Transport Shackle- Mount to centre of tables, rails, blocks & trestles for lifting & positioning- With 4 holes, clamped with 2 PC-bolts * Holes at 100mm centres * Or diagonal use

10002 BrushBrush- For cleaning Demmeler holes- Hand held

10003 Brush BoilerMechanical Brush- For cleaning Demmeler holes- Machined held

11001 Cart Accessory

Accessory Cart- Houses Demmeler components- Low centre if gravity- Mounted on wheels- Powder coated finish

11002 Bottle Spray (1 litre)

Spray Bottle- 1 Litre capacity- Durable- Specially designed long lasting seal to tolerate CM3 & CM4

CM3AntispatterSpatter Guard

Antispatter - Spatter Guard- Spatter guard & rust preventative- Pre-welding spray to prevent adhesion of spatter

CM4DegreaserOrganic Natural Cleaner

Degreaser - Organic Natural Cleaner- Used for the removal of Spatter guard & rust preventative

Copyright © 2009 C & M Leussink Engineering Pty Ltd. All rights reserved

Accessories Index

"Setting the Standard in Modular Fixturing Solutions"

Page 19 of 20 Ref.20091216

Page 20: Demmeler Parts Calalogue

**Conditions Apply

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Services & Purchasing Options

General Terms:Refundable deposit and 1st months rent due with placement of order.Customer will be responsible for freight charges both outbound and returning.All unused components may be exchanged for others (of equal value) during the rental period.All prices quoted are exclusive of GST.Payments can be made with cheque, direct deposit or credit card.Credit will need to be established before shipment is made.

A rental contract must be completed before the shipment is made – please inquire.If a package is purchased, 100% of deposit and 50% of monthly payments will be applied against purchase.

After rental term, customer may continue to rent monthly, purchase or return package.

To get a clearer picture of exactly how much a Modular Fixturing System will cost or even if it will work for your parts, you should consider taking advantage of our

Custom Design & Quotes service. Send us your solid models or drawings and we

can suggest what components would best suit

your part. **

Send us a drawing, part or CAD model that you'd like to see

fixtured with Demmeler.

Our applications engineers will convert your 2-D drawings into a 3-D Solid Model if necessary so we can

get started with a fixture design.

Using our CAD library of our tooling components, we'll design a fixture or two showing your part located and clamped,

ready for welding.

A list of components used will accompany the proposed fixtures to give you an idea of costs.

Design & Quotation Service

ACIS AutoCAD DXF IGES Parasolids Step SolidWorks

3 Easy Steps1

2

3

Rent Try or Buy

Contact us now and see how we can help you build your products faster, smarter

and with greater accuracy.

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Ref.20091216