Demag DR rope hoist - Crane Manufacturers Pro Tech Data.pdfDemag DR rope hoist Foot-mounted hoist FDR 3 – FDR 5 – FDR 10 181104 EN 203 644 44 714 ISIS 813 42352044.eps

Demag DR rope hoistFoot-mounted hoistFDR 3 – FDR 5 – FDR 10

181104 EN 203 644 44 714 ISISISISIS 813

42352044.eps

2 2036

4444

.p65

/181

104

Design overview

42352144.eps

Electrical equipment coverwith integrated electrics andgeared limit switch

4/1 bottom block

Hoist motor with gearbox

FDR foot-mounted hoist(with mounting bracket)

Explanation of size designation / type assignment

1) Code 01 FDR with internal electrics for application on a crane. Crane bridge enclosure, DSE-8R control pendant with control cable and cables for the mobilefloor control must be ordered separately.

Code 02 FDR with internal electrics and solo electrics with crane switch and transformer fitted in an enclosure on the trolley, for application as a solo trolley.DSE-8R control pendant with control cable must be ordered separately.

Code 03 Like code 01 but control via DRC-10 radio control systemCode 04 Like code 02 but control via DRC-10 radio control systemCode 05 EZDR with fitted “in” parallel interface

F DR - Pro 10 - 10 4/1 - 6 Z - 6/1 - 400 - 00 - 50

Frequency [Hz]

Electrical equipment code 1)

Operating voltage [ V ]

Hoist speed in m/min

Motor type: Z = Cylindrical rotor

Hook path in m

Reeving

SWL in t

Range 3; 5; 10

Demag rope hoist

K = Low-headroom monorail hoistZ = CrabF = Stationary

Mounting bracket

32036

4444

.p65

/181

104

ExampleSWL 5 tLoad spectrum “medium” from tableHoist speed 6 m/minCreep hoist speed 1 m/minReeving 4/1Average hook path 3 mNo. of cycles/hour 20Working time/day 8 hours

The average operating time per working day is estimated or calculated as follows:

The size of the hoist is determined by the loadspectrum, average operating time per working day,SWL and reeving.

SW

L

Operating time

SW

L

Operating time

SW

L

Operating time

Operating time

Very heavy deadload

Small partial loadSmall dead load

Heavy partial loadMedium partial loadMedium dead load

Heavy dead load

SW

L

4 Very heavyHoist units which are usually subject to maximum oralmost maximum loads.

3 HeavyHoist units which are usually subject to mediumloads but frequently to maximum loads.

2 MediumHoist units which are usually subject to small loadsbut rather often to maximum loads.

The load spectrum(in most cases estimated) can be evaluated inaccordance with the following definitions:

1 LightHoist units which are usually subject to very smallloads and in exceptional cases only to maximumloads.

Selection criteria

1. What are the operating conditions?2. What is the specified safe working load?3. To what height must the load be lifted?4. What is the required lifting speed?

5. Do the loads need to be lifted and lowered withhigh precision?

6. Is horizontal load travel necessary?7. How is the hoist to be controlled?

Selection table

1) Gearbox service life 20 % above the FEM value2) 4/2 rope reeving only for DR 10

For the “medium” load spectrum and an average daily operating time of 2,66 hours,the table shows group 2 m. For a load capacity of 5 t and 4/1 rope reeving, the tableindicates hoist size DR 5 - 5.

OSI/MEFsmsinahcemfopuorG )1 5M/m2 6M/m3 7M/m4 5M/m2 6M/m3 7M/m4

tnemegnarragniveerepoR 2/4,1/2 )2 1/4

egnaR tniLWS

3RD 6,1 52,1 1 2,3 5,2 2

5RD 5,2 2 6,1 5 4 2,3

01RD 5 4 2,3 01 8 3,6

murtcepsdaoldnaemitgnitarepoehtmorfdenimretedsipuorgehT

murtcepsdaoL sruohniyadrepemitgnitarepoegarevA

1 thgiL 8-4 61-8 61revo

2 muideM 4-2 8-4 61-8

3 yvaeH 2-1 4-2 8-4

4 yvaehyreV 1-5,0 2-1 4-2

otsmsinahcemfopuorGMEF m2 m3 m4

OSI 5M 6M 7M

egnaR fopuorGsmsinahcem

otOSI/MEF

LWS kooHhtap

deepsgnitfiLnim/m

LWS kooHhtap

deepsgnitfiLnim/m

LWS kooHhtap

deepsgnitfiLnim/m

t m 1V 2V 3V t m 1V 2V 3V t m 1V 2V 3V

1/2 1/4 2/4

3RD

5M/m2 6,1

02;21 2/21 3/81 52-2

2,3

01;6 1/6 5,1/9 5,21-1

- - - - -

6M/m3 52,1 5,2

7M/m4 1 2

5RD

5M/m2 5,2

02;21 2/21 3/81 52-2

5

01;6 1/6 5,1/9 5,21-16M/m3 2 4

7M/m4 6,1 2,3

01RD

5M/m2 5;02;21

047,1/01 81-2 52-2

01;01;6

028,0/5 9-1 5,21-1

5 ;8,5;53,11

2,517,1/01 81-2 52-26M/m3 4 8 4

7M/m4 2,3 3,6 2,3

oursh2,666 x 60

8 x 20 x 3 x 2 time/dayOperating

speed liftingx 60 time/dayorkingw xcycles/hf o .onx path hook averagex 2

time/dayOperating

==

=

4 2036

4444

.p65

/181

104

N

A

B 79

R

M

F

630

877

465

35

120

C

170 210

42352344.eps

Hook travel

The warm air emitted to the top bythe braking resistors of the hoist in-verter must be taken into accountfor project-drafting.

When using a hoist inverter, a min.distance of 100 mm from the topedge of the hoist inverter must bemaintained.

Foot-mounted hoist FDR 3 – 2/1 – 4/1

42352744.eps

Hoist inverter

52036

4444

.p65

/181

104

htgnelmurD R A B

21H 574 208 765

02H 007 7201 297

gniveerepoR 1/2 1/4

htgnelmurD 21H 02H 21H 02H

esableehW R 574 007 574 007

mmnisnoisnemiD

C 094 083

F 9 32

M 111 071

N 071 382 58 241

Hook dimensions C from bottom edge of bracket

FDR 3 dimensions in mm

6 2036

4444

.p65

/181

104

715

N

A

B 93

R

M

C

558

177 240

F

178

970

13

Foot-mounted hoist FDR 5 – 2/1 – 4/1

42352444.eps

Hook travel

The warm air emitted to the top bythe braking resistors of the hoist in-verter must be taken into accountfor project-drafting.


Hoist inverter

72036

4444

.p65

/181

104

htgnelmurD R A B

21H 594 738 895

02H 037 2701 338

gniveerepoR 1/2 1/4

htgnelmurD 21H 02H 21H 02H

esableehW R 594 037 594 037

mmnisnoisnemiD

C 005 024

F 3,12 1,63

M 511 591

N 571 392 88 741



8 2036

4444

.p65

/181

104

846

1127

N

A

B 108

R

M

C

610

194 310

F

180

5

Foot-mounted hoist FDR 10 – 2/1 – 4/1 – 4/2

42352544.eps

Hook travel

The warm air emitted to the top bythe braking resistors of the hoistinverter must be taken into accountfor project-drafting.


Hoist inverter

92036

4444

.p65

/181

104

htgnelmurD R A B

21H 095 149 417

02H 058 1021 479

04H 0051 1581 4261

gniveerepoR 1/2 1/4 2/4

htgnelmurD 21H 02H 04H 21H 02H 04H 21H 02H 04H

esableehW R 095 058 0051 095 058 0051 095 058 0051

nisnoisnemiDmm

Cm3/m2 095 094

005m4 086 016

F 83 65 83

M 941 342 023 054 577

N 791 823 356 99 561 723 - - -



10 2036

4444

.p65

/181

104

T2

T3

A1 A2

F

C1

C2

C3

C

A1 A2 A1

A

D2

TT1

H3

H2

H1

T4

T2

E

D3D

T3T2

D2

R

B2

B4

B4

B1

D3

B3

B3

2 x B3

D1 D1

B3 B3

R

DD

epyttinutsioH 3RD 5RD 01RD

htgnelmurD 21H 02H 21H 02H 21H 02H

A 012 042 013

1A 54 05 05

2A 021 041 012

1B 37 5,68 101

2B 16 5,17 68

3B 52 03 03

4B 64 5,15 26

C 543 083 034

1C 54 05 05

2C 581 012 532

3C 07 06 58

D 03 04 55

1D 5,31 5,31 5,31

2D 5,31 81 22

3D 92 43 54

E 251 671 032

1/4+1/2F 9 3,12 83

2/4F 32 1,63 65

1H 55 56 57

2H 081 002 032

3H 02 02 52

T 21 02 52

1T 51.nim 02.nim 52.nim

2T 01 21 51

3T 01.nim 21.nim 51.nim

4T 59 021 021

R 574 007 594 037 095 058

thgieW )1 ]gk[ 23 94 98

Bracket dimensions in mm

42352744.eps

Mounting bracket FDR 3 – FDR 5 – FDR 10 drum length H12, H20

Dimensions of mounting brackets FDR 3, 5, 10 drum length H12, H20

1) Total weight for 2 brackets

Right

Left

112036

4444

.p65

/181

104

GH

G2G1

E1

E

B1 G3

B3

B4

B3B3

R

A

D2

A1

A2

B

C

C1

C2

C3

H1

H2

H3

H4

T

T2

T2

A1 A2

F

Bracket dimensions in mm

htgnelmurD gniveeR A 1A 2A B 1B 2B 3B 4B C 1C 2C 3C D 1D 2D 3D

04H 1/2+1/4013 05 012 841 101 68 03 26 034 05 532 58 55 5,31 22 54

04H 2/4

htgnelmurD gniveeR E 1E F G 1G 2G 3G H 1H 2H 3H 4H T 2T R ]gk[thgieW

04H 1/2+1/4 06 03283 53

951 135 304052 57 032

52 0652 51 0051 451

04H 2/4 032 - 195 304 - - -

H3

TT2

T2

A1 A2

F

T2

C

H1

H2

C1

C2

C3

B3

B4

B3B3

GH

G2G1

R

E1

D2

B

A

A1

A2

B3

42352844.eps

Mounting bracket FDR 10 drum length H40 2/1, 4/1

Mounting bracket FDR 10 drum length H40 4/2

42352944.eps

Dimensions of mounting brackets FDR 10 drum length H40

12 2036

4444

.p65

/181

104

Z2

Z1

Z3

V

Possibilities of mounting the FDR foot-mounted hoist

Mounting forces for FDR foot-mounted hoistIn the table, the mounting forces including lifting load coefficient 1,25 and dead load coefficient 1,1 in kN are specifiedfor the foot-mounted, ceiling-mounted and wall-mounted variants:

epyttinutsioH 3RD 5RD 01RD

htgnelmurD 21H 02H 21H 02H 21H 02H 04H

detnuom-tooF

1Z

1/2 4,4 7,4 9,5 3,6 5,3 8,3 5,4

1/4 8,4 1,5 2,6 6,6 7,3 4 7,4

2/4 - - 7,3 4 7,4

detnuom-gnilieC

2Z

1/2 41,61 36,71 63,32 15,52 35,33 84,43 46,04

1/4 65,32 24,72 44,23 35,83 9,74 66,75 37,76

2/4 - - 4,52 1,52 92,52

detnuom-llaW

3Z

1/2 59,9 78,01 1,51 94,61 85,82 93,92 56,43

1/4 35,41 19,61 79,02 9,42 48,04 61,94 47,75

2/4 - - 56,12 4,12 65,12

V

1/2 57,61 73,81 2,62 17,82 94 89,35 9.95

1/4 2,72 59,13 81,04 42,84 39,57 38,19 18,701

2/4 - - 13,63 66,53 63,53

42353044.eps

42353144.eps

42353244.eps

Foot-mounted variant Wall-mounted variant

Ceiling-mounted variant

Z1, Z2, Z3 = Max. screw forces fromUseful load x coefficient 1,25 andDead load x coefficient 1,10

V = Max. vertical load to be absorbedby connecting structure fromUseful load x coefficient 1,25 andDead load x coefficient 1,10

132036

4444

.p65

/181

104

FDR foot-mounted hoist fitting material

42353344.eps

traP noitangiseD dradnatS htgnertS 3RD 5RD 01RD

lairetaM 1/2 1/4 1/2 1/4 2/4+1/2 1/4

1 rehsawtroppuS 889NID leetsgnirpS 5,2x24x03 5,2x05x04 3x86x55

ytitnauQ 21 8 4

2 yvaeh,gnirgniniateR 174NID leetsgnirpS 5,2x03 5,2x04 3x55

ytitnauQ 2 2 2

3 wercs.xeH 7105NID F2A-8.8 031x21M 071x21M 071x21M

ytitnauQ 2 2 2

4 tunkcoL 089NID F2A-8.8 mN06=aM,21MV mN06=aM,21MV mN06=aM,21MV

ytitnauQ 2 2 2

5 rehsaW 9437NID F2A-tS 6x03x31 6x03x31 6x03x31

ytitnauQ 2 2 2

6 wercs.xeH 4196NID roVH-9.01VHNZT-9.01

Lx21M )1

mN021=aMLx61M )1

mN003=aMLx02M )1

mN095=aM

:nodetnuoM gnilieC ytitnauQ 8 8 8

llaW ytitnauQ 6 6 6

roolF ytitnauQ 4 4 4

7 tun.xeH 5196NID roVH-01VHNZT-01

21M 61M 02M

ytitnauQ 6trapekiL 6trapekiL 6trapekiL

8 rehsaW 9196NID roVH54CVHNZT54C

6x03x31 4x03x71 4x73x12

ytitnauQ 6trapx2ekiL 6trapx2ekiL 6trapx2ekiL

Items 1 – 5 are included in the scope of supply when ordering the foot-mounted hoist with mounting brackets.

1

2

6 8

78

354

1) Screw length L in accordance with connecting structure

Ma = 60 Nm

Ma =120 Nm for DR 3

300 Nm for DR 5

590 Nm for DR 10

14 2036

4444

.p65

/181

104

FDR foot-mounted hoist mounting position/rope lead-offs

B

ca. 30˚ca. 5˚

ca. 3

0˚ca

. 5˚

42353444.eps

Without rope guide

Mounting bracket for floor, walland ceiling mounted variants

With rope guide

Possible rope lead-off directions of DR 3, DR 5 and DR 10 hoist units

Fixedreturn sheave

See page 15

approx. 5°

appr

ox. 5

°

approx. 30°

appr

ox. 3

0°

152036

4444

.p65

/181

104

=

B

R

DPD

T

A

N M M N

=

V

WW

N

B

R

DP

MW

O

DT

A

Arrangement of fixed return sheaves

tinutsioH 3RDevoorg-1

5RDevoorg-1

01RDevoorg-1

01RDevoorg-2

htgnelmurD 21H 02H 21H 02H 21H 02H 04H 21H 02H 04H

htgnellufesU N 043 565 053 585 593 556 5031 631 662 195

htgneleporlufesU L 83242 87204 08042 84204 68242 37204 83208 21611 31722 46405

ecnatsiD .Bnim 2983 7646 6004 6966 1254 7947 63941 7551 5403 6676

noisnemiD W 18 531 28 631 48 041 872 63 17 751

noisnemiD R 574 007 594 037 095 058 0051 095 058 0051

retemaidepoR D 7 9 31 9

hctiP P 8,7 01 41 01

retemaidmurD TD 771 912 472 8,172

noisnemiD A 322 342 192 192

noisnemiD M 67 97 701 55

noisnemiD O 95 66 88 -

noisnemiD V - - - 52

Arrangement of fixed return sheaves for single-groove variant

Arrangement of fixed return sheaves for double-groove variant

42353944.eps

42354044.eps

16 2036

4444

.p65

/181

104

DR 3 – DR 5 – DR 10 motor data with pole-changing hoist drivesDesign in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made onelectric hoists.

1) Fuse links also apply in conjunction with a cross travel motor.2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 mΩ.

5RDegnaR fo.oNselop

edoC P FDC% n h/stratS ItnerrucdetaR N Itnerrucgnitratsdna AzH05rof

soc soc

V004 ϕN ϕA

ezisrotoM Wk mpr IN )A( IA )A(

001RBZ050B-2/21D

211V

8,0 02 014 042 7,5 9 55,0 57,0

2 3,5 04 0872 021 11 55 88,0 58,0

231RBZ041B-2/21D

212V

4,1 02 004 042 6,9 51 45,0 86,0

2 9,8 04 0782 021 81 021 98,0 58,0

5RDegnaR)1zH05rofesufyalednoitcennocsniaM pordegatlov%5rofsenilylppuS ∆ ItnerrucgnitratsdnaU A )2zH05rof

V004 (V004 ∆ )V02U

ezisrotoM A ²mm m

2/21D001RBZ 52 5,1 91

2/21D231RBZ 05 5,2 51

01RDegnaR fo.oNselop


soc soc

V004 ϕN ϕAezisrotoM Wk mpr IN )A( IA )A(

231RBZ041B-2/21D

211V

4,1 02 004 042 6,9 51 45,0 86,0

2 9,8 04 0782 021 81 021 98,0 58,0


V004 (V004 ∆ )V02U

ezisrotoM A ²mm m

2/21D231RBZ 05 5,2 51

Required supply cable conductor cross sections and fuse linksMain/creep lifting F6

3RDegnaR fo.oNselop


soc soc

V004 ϕN ϕA

ezisrotoM Wk mpr IN )A( IA )A(

001RBZ050B-2/21C

211V

55,0 02 034 042 6,4 7 35,0 27,0

2 4,3 04 0082 021 5,8 04 87,0 88,0

001RBZ050B-2/21D

212V

8,0 02 014 042 7,5 9 55,0 57,0

2 3,5 04 0872 021 11 55 88,0 58,0


V004 (V004 ∆ )V02U

ezisrotoM A ²mm m

2/21C001RBZ 02 5,1 52

2/21D001RBZ 52 5,1 91

172036

4444

.p65

/181

104

01RDegnaR )1zH05rofesufyalednoitcennocsniaM pordegatlov%5rofsenilylppuS ∆ )2U

V004 (V004 ∆ )V02U

epytretrevnI A ²mm m

040-4-CID 05 0,6 79

230-4-CID 53 0,4 08

520-4-CID 53 5,2 56

5RDegnaR selopfo.oN edoC MEFnoitacifissalc

FDC% nzH78rof

tuptuotsioHbuhP

retrevnIepyt

tnerrucdetaRretrevnizHk2rof

ezisrotoM mpr Wk )A(I

041B-4B231RBZ

4 3V

m2

06 0552

4,11 520-4-CID 52

041B-4A211RBZ m3 1,9 520-4-CID 52

041B-4A211RBZ m4 3,7 710-4-CID 5,61


FDC% nzH78rof

tuptuotsioHbuhP

retrevnIepyt



041B-4C231RBZ

4

2V

m2

06 0652

3,61 040-4-CID 04

041B-4B231RBZ m3 1,31 230-4-CID 23

041B-4B231RBZ m4 4,01 520-4-CID 52

041B-4C231RBZ

3V

m2 05

0862

7,22 040-4-CID 04

041B-4C231RBZ m306

1,81 040-4-CID 04

041B-4C231RBZ m4 5,41 230-4-CID 23


V004 (V004 ∆ )V02U


520-4-CID 53 5,2 56

710-4-CID 61 5,1 85

DR 3 – DR 5 – DR 10 motor data for inverter operationDesign in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made onelectric hoists.

1) Fuse links also apply in conjunction with a cross travel motor.2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 mΩ.


FDC% nzH78rof

tuptuotsioHbuhP

retrevnIepyt



050B-4B001RBZ

4 3V

m2

06 0252

3,7 710-4-CID 5,61

050B-4B001RBZ m3 7,5 410-4-CID 41

050B-4B001RBZ m4 5,4 410-4-CID 41


V004 (V004 ∆ )V02U


710-4-CID 61 5,1 85

410-4-CID 61 5,1 07

18 2036

4444

.p65

/181

104

Notes

192036

4444

.p65

/181

104

Notes

Demag Cranes & Components GmbH

P.O. Box 67, D-58286 Wetter

Telephone (+2335) 92-0 · Telefax (+2335) 927676

www.demagcranes.com

Prin

ted

in G

erm

any

Bas

se/2

4110

4/1T

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.

Documents

Demag DR rope hoist - Crane Manufacturers Pro Tech Data.pdfDemag DR rope hoist Foot-mounted hoist FDR 3 – FDR 5 – FDR 10 181104 EN 203 644 44 714 ISIS 813 42352044.eps