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Demag DR-Pro rope hoist FDR 20 foot-mounted hoist 040407 EN 203 579 44 714 IS 813 42363644.eps

Demag DR-Pro rope hoist - Overhead Crane | Crane … 20 Pro... · 2015-05-19 · Demag DR-Pro rope hoist ... Hoist motor with gearbox Foot plate F DR Pro 20 - 10 4/1 - 6 Z - 6/1

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Page 1: Demag DR-Pro rope hoist - Overhead Crane | Crane … 20 Pro... · 2015-05-19 · Demag DR-Pro rope hoist ... Hoist motor with gearbox Foot plate F DR Pro 20 - 10 4/1 - 6 Z - 6/1

Demag DR-Pro rope hoistFDR 20 foot-mounted hoist

040407 EN 203 579 44 714 IS 813

42363644.eps

Page 2: Demag DR-Pro rope hoist - Overhead Crane | Crane … 20 Pro... · 2015-05-19 · Demag DR-Pro rope hoist ... Hoist motor with gearbox Foot plate F DR Pro 20 - 10 4/1 - 6 Z - 6/1

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Design overview 3Selection criteria 4Selection table 5Hook paths 5Motor selection depending on reeving arrangement and SWL 6Foot-mounted hoist 2/1 reeving 8Mounting position C3 8Mounting position B4 10

Foot-mounted hoist 4/1 reeving 12Mounting position C3 type H24 12Mounting position C3 types H36, H54 14Mounting position B4 type H24 16Mounting position B4 types H36, H54 18

Foot-mounted hoist 4/2 reeving 20Mounting position C3 20Mounting position B4 22

Foot-mounted hoist 6/1 reeving 24Mounting position D2 24

Foot-mounted hoist 8/1 reeving with mounting frame 26Mounting position D2 26

Foot-mounted hoist 8/2 reeving with mounting frame 28Mounting position D2 28

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame 30Mounting position C3 30

Dimensions mounting frame 326/1 and 8/1 reeving 328/2 reeving 32Possibilities of mounting the foot-mounted hoist 34Foot-mounted hoist fitting material 35Mounting 35

Motor data DR 20 with pole-changing hoist drives 36Motor data DR 20 for inverter operation 37

Contents

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Design overview

Explanation of size designation / type assignment

42363644.eps

Geared limit switch

4/1 bottom block

Hoist motor with gearboxFoot plate

F DR Pro 20 - 10 4/1 - 6 Z - 6/1 - 400 - 00 - 50 - A1

Rope routing- Foot position A/B- Rope lead-off 1 ... 4 (see sec. Rope lead-off)

Frequency [Hz]

Electrical equipment code 1)

Operating voltage [ V ]

Hoist speed in m/min

Motor type: Z = Cylindrical rotor

Hook path in m

Reeving

SWL in t

Range 20

Demag rope hoist

K = Low-headroom monorail hoistZ = CrabF = Stationary

Rope retaining crossheadTop block

1) Code 00 Prepared for electrical equipment provided by the customer. Code 01 FDR with internal electrics for application on a crane. Crane bridge enclosure and DSE-10R control pendant with control cable included. Code 02 FDR with solo electrical equipment for use as a solo travelling hoist. DSE-10R control pendant with control cable included. Code 03 As for code 01 but control via a radio control system DRC. Code 04 As for code 02 but control via a radio control system DRC. Code 05 FDR with fitted parallel “in” interface

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The size of the hoist is determined by the load spectrum, average operating time per working day, SWL and reeving.

SW

L

Operating time

SW

L

Operating time

SW

L

Operating time

Operating time

Very heavy dead load

Small partial loadSmall dead load

Heavy partial loadMedium partial loadMedium dead load

Heavy dead load

SW

L

4 Very heavyHoist units which are usually subject to maximum and almost maximum loads.

3 HeavyHoist units which are usually subject to medium loads but frequently to maximum loads.

2 MediumHoist units which are usually subject to small loads but rather often to maximum loads.

The load spectrum(in most cases estimated) can be evaluated in accordance with the following definitions:

1 LightHoist units which are usually subject to very small loads and in exceptional cases only to maximum loads.

Selection criteria

1. What are the operating conditions?2. What is the specified safe working load?3. To what height must the load be lifted?4. What is the required lifting speed?

5. Do the loads need to be lifted and lowered with high precision?

6. Is horizontal load travel necessary?7. How is the hoist to be controlled?

Example SWL 20 tLoad spectrum “medium” from tableHoist speed 6 m/minCreep hoist speed 1 m/minReeving 4/1Average hook path 5 mNo. of cycles/hour 20Working time/day 2 - 4 hoursThe average operating time per working day is estimated or calculated as follows:

For the “medium” load spectrum and an average daily operating time of 2,25 hours, the upper table shows group 2 m. For a load capacity of 20 t and 4/1 rope reeving, the table below indicates hoist size DR 20 – 20.

Group of mechanisms acc. to FEM/ISO 1Am/M4 2m/M5 3m/M6 4m/M7

Reeving method SWL in t

1/1 6,3 5 4 3,2

2/1, 4/2 12,5 10 8 6,3

4/1, 8/2 25 20 16 12,5

6/1 40 32 25 20

8/1 50 40 32 25

The group is determined by the load spectrum and the operating time.

Load spectrum Average operating time per working day in hours

1 Light 2-4 4-8 8-16 more than 16

2 Medium 1-2 2-4 4-8 8-16

3 Heavy 0,5-1 1-2 2-4 4-8

4 Very heavy 0,25-0,5 0,5-1 1-2 2-4

Group of mechanisms to FEM 1Am 2m 3m 4m

ISO M4 M5 M6 M7

Operating time/day =2 x average hook path x no. of cycles/h x working time/day

=60 x hoist speed

Operating time/day =2 x 5 x 20 x 4

= 2,25 hours60 x 6

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Selection table

1) Vmax / Vmin Pole-changing motor2) Vmin – Vmax (Vpartial ) Frequency-controlled motor; (Vpartial ) in partial load range

Length of hoist unitReeving

2/1 4/2 4/2 FEM 4m 4/1 6/1 8/1 8/2

H24 24 12,3 10,8 12 8 6 5,9

H36 36 21,2 19,7 18 12 9 10,3

H54 54 33,2 31,7 27 18 13,5 16,3

H74 - - - - 24,7 18,5 23,4

Hook paths

Selection criteria

Range Group of mechanismsFEM/ISO

SWL Hoist speed [m/min]

[ t ]

DR 20

2/1 reeving

1Am/M4 12,5

6 / 1 1) 12 / 2 1) 1 - 16 (22) 2)2m/M5 10

3m/M6 8

4m/M7 6,3

4/1 reeving

1Am/M4 25

3 / 0,5 1) 6 / 1 1) 0,5 - 5 (7) 2) 0,5 - 8 (11) 2)

2m/M5 20

3m/M6 16

4m/M7 12,5

4/2 reeving

1Am/M4 12,5

6 / 1 1) 12 / 2 1) 1 - 16 (22) 2)2m/M5 10

3m/M6 8

4m/M7 6,3

6/1 reeving

1Am/M4 40

4 / 0,7 1)0,3 - 3,3 (4,7) 2) 0,3 - 5,3 (7,4) 2) -

2m/M5 32

3m/M6 25

4m/M7 20

8/1 reeving

1Am/M4 50

3 / 0,5 1)0,3 - 2,5 (3,5) 2) 0,2 - 4 (5,5) 2) -

2m/M5 40

3m/M6 32

4m/M7 25

8/2 reeving

1Am/M4 25

3 / 0,5 1) 6 / 1 1)0,5 - 5 (7) 2) 0,5 - 8 (11) 2)

2m/M5 20

3m/M6 16

4m/M7 12,5

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Motor selection depending on reeving arrangement and SWL

Motor selection with pole-changing hoist drivesMain/creep lifting F6

Selection criteria

Reeving 2/1 and 4/2 4/1 and 8/2

Hoist speed [m/min] 6 / 1 12 / 2 3 / 0,5 6 / 1

Group of mechanisms 1Am 2m 3m 4m 1Am 2m 3m 4m 1Am 2m 3m 4m 1Am 2m 3m 4m

MotorZBR 180 A

12/215/25% CDF

ZBR 132 D12/2

20/40% CDF

ZBR 200 B12/2

15/25% CDF

ZBR 200 B12/2

20/40% CDF

ZBR 180 A12/2

15/25% CDF

ZBR 132 D12/2

20/40% CDF

ZBR 200 B12/2

15/25% CDF

ZBR 200 B12/2

20/40% CDF

SWL 12,5 10 8 6,3 12,5 10 8 6,3 25 20 16 12,5 25 20 16 12,5

Reeving 6/1 8/1

Hoist speed [m/min] 4 / 0,7 3 / 0,5

Group of mechanisms 1Am 2m 3m 4m 1Am 2m 3m 4m

MotorZBR 200 B

12/215/25% CDF

ZBR 200 B12/2

20/40% CDF

ZBR 200 B12/2

5/25% CDF

ZBR 200 B12/2

20/40% CDF

SWL 40 32 25 20 50 40 32 25

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Motor selection for inverter operation

Reeving 2/1 and 4/2

Hoist speed [m/min] 1 - 16 (22)

Group of mechanisms 1Am 2m 3m 4m

Motor ZBR 180 A4 60%DIC-4-090

ZBR 180 A4 60%DIC-4-075

ZBR 132 C4 50%DIC-4-060

ZBR 132 C4 60%DIC-4-045

SWL 12,5 10 8 6,3

Reeving 4/1 and 8/2

Hoist speed [m/min] 0,5 - 5 (7) 0,5 - 8 (11)

Group of mechanisms 1Am 2m 3m 4m 1Am 2m 3m 4m

MotorZBR 132 C4

50%DIC-4-060

ZBR 132 C4 50%

DIC-4-045

ZBR 132 C4 60%DIC-4-045

ZBR 180 A460%

DIC-4-090

ZBR 180 A460%

DIC-4-075

ZBR 132 C450%

DIC-4-060

ZBR 132 C460%

DIC-4-045

SWL 25 20 16 12,5 25 20 16 12,5

Reeving 6/1

Hoist speed [m/min] 0,3 - 3,3 (4,7) 0,3 - 5,3 (7,4)

Group of mechanisms 1Am 2m 3m 4m 1Am 2m 3m 4m

MotorZBR 132 C4

50%DIC-4-060

ZBR 132 C450%

DIC-4-045

ZBR 132 C460%

DIC-4-045

ZBR 180 A460%

DIC-4-090

ZBR 180 A460%

DIC-4-075

ZBR 132 C450%

DIC-4-060

ZBR 132 C460%

DIC-4-045

SWL 40 32 25 20 40 32 25 20

Reeving 8/1

Hoist speed [m/min] 0,3 - 2,5 (3,5) 0,2 - 4 (5,5)

Group of mechanisms 1Am 2m 3m 4m 1Am 2m 3m 4m

MotorZBR 132 C4

50%DIC-4-060

ZBR 132 C450%

DIC-4-045

ZBR 132 C460%

DIC-4-045

ZBR 180 A460%

DIC-4-090

ZBR 180 A460%

DIC-4-075

ZBR 132 C450%

DIC-4-060

ZBR 132 C460%

DIC-4-045

SWL 50 40 32 25 50 40 32 25

Selection criteria

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Mounting position C3

42362344.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Hook travel

Inner edge hook throat

Highest position

Rope lead-offbottom top

Foot-mounted hoist 2/1 reeving

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Dimensions in mm

Rope drumH24 H36 H54

1-groove 1-groove 1-groove

Foot distance R 942 1291 1765

Hook travel n 329,5 504 741

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695 783 903

Rope weight [kg] 77 121 173

Group of mechanisms 1Am + 2m 3m+4m

Dimensions in mm

C1 750 780

C2 564 610

d2 2) 365 450

Weight Reeving arrangement parts [kg]

115 145

Foot-mounted hoist 2/1 reeving

1) Weight data without rope and motor2) In root of groove

Motor variants

Hoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A12/2

ZBR 132 D12/2

ZBR 200 B12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

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Mounting position B4

42362444.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 2/1 reeving

Hook travel

Inner edge hook throat

Highest position

Rope lead-offbottom top

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1) Weight data without rope and motor2) In root of groove

Rope drum H24 H36 H54

1-groove 1-groove 1-groove

Foot distance R 942 1291 1765

Hook travel n 329,5 504 741

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695 783 903

Rope weight [kg] 77 121 173

Group of mechanisms 1Am + 2m 3m+4m

Dimensions in mm

C1 450 480

C2 564 610

d2 2) 365 450

Weight Reeving arrangement parts [kg]

115 145

Dimensions in mm

Foot-mounted hoist 2/1 reeving

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

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Foot-mounted hoist 4/1

Mounting position C3 type H24

42362544.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Hook travel

Inner edge hook throat

Highest position

Rope lead-offbottom top

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Rope drum H24 1-groove

Hook travel n 117

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695

Rope weight [kg] 80

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 600 640

C2 593,5 575

d2 2) 355 400

Hook top m 381 400

Weight Reeving arrangement parts [kg]

215 228

Dimensions in mm

Foot-mounted hoist 4/1 reeving

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 651 761 761 651 887

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position C3 types H36, H54

42362644.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Hook travel

Inner edge hook throat

Highest position

Rope lead-off bottom top

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Dimensions in mmRope drum H36 H54

1-groove 1-groove

Foot distance R 1291 1765

Hook travel n 252 371

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 783 903

Rope weight [kg] 116 164

Foot-mounted hoist 4/1 reeving

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 600 640

C2 550 575

d2 2) 355 400

Hook top m 381 381

Weight Reeving arrangement parts [kg]

215 228

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position B4 type H24

42362744.eps

Foot-mounted hoist 4/1 reeving

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Hook travel

Inner edge hook throat

Highest position

Rope lead-offbottom top

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Dimensions in mm

Foot-mounted hoist 4/1 reeving

Rope drum H24 1-groove

Hook travel n 165

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695

Rope weight [kg] 80

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 600 640

C2 550 575

d2 2) 355 400

Weight Reeving arrangement parts [kg]

215 228

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position B4 types H36, H54

42362844.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Hook travel

Inner edge hook throat

Highest position

Rope lead-off bottom top

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Dimensions in mmRope drum H36 H54

1-groove 1-groove

Foot distance R 1291 1765

Hook travel n 252 371

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 783 903

Rope weight [kg] 116 164

Foot-mounted hoist 4/1 reeving

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 600 640

C2 550 575

d2 2) 355 400

Weight Reeving arrangement parts [kg]

215 228

Hoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A12/2

ZBR 132 D12/2

ZBR 200 B12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

Motor variants

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Mounting position C3

42363044.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/2 reeving

No hook travel

Inner edge hook throat

Highest position

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Foot-mounted hoist 4/2 reeving

1) Weight data without rope and motor2) In root of groove

Dimensions in mmRope drum H24 H36 H54

2-groove 2-groove 2-groove

Foot distance R 942 1291 1765

Rope dia. D 13

Gradient P 14

Weight 1) [kg] 698 786 906

Rope weight [kg] 32 45 63

Group of mechanisms 1Am + 2m + 3m 4m

Dimension

C1 480 560

C2 363 405

d2 2) 280 365

Weight Reeving arrangement parts [kg]

133 161

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

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Mounting position B4

42363144.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/2 reeving

Inner edge hook throat

Highest position

No hook travel

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Dimensions in mm

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 480 560

C2 363 405

d2 2) 280 365

Weight Reeving arrangement parts [kg]

133 161

Rope drum H24 H36 H54

2-groove 2-groove 2-groove

Foot distance R 942 1291 1765

Rope dia. D 13

Gradient P 14

Weight 1) [kg] 698 768 906

Rope weight [kg] 32 45 63

Foot-mounted hoist 4/2 reeving

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position D2

42363244.eps

Hook travel

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

bottom top

Foot-mounted hoist 6/1 reeving

Rope lead-offbottom top

Centre of hook

Inner edge hook throat

Highest position

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Rope drum H24 H36 H54 H74

1-groove 1-groove 1-groove 1-groove

Foot distance R 942 1291 1765 2322

Hook travel n 110 168 247 340

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695 783 903 1045

Rope weight 6/1 [kg] 85 120 168 224

Dimension B 655,5 1120,5 672,5 675,5

Dimension X 1569 2409 2409 2969

Dimension Z 377 828 394 397

Foot-mounted hoist 6/1 reeving

Dimensions in mm

Group of mechanisms 1Am ... 3m 4m

Dimension

C1 320 343

C2 681 706

d2 2) 355 400

Weight Reeving arrangement parts [kg]

290 315

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 201

G 185 270 311

L 575 685 810,5

Motor weight [kg] 81 171 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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42363344.eps

Mounting position D2

The dimensions marked with * each increase by 84 mm when a drum brake is fitted.Reduce dimension Z by 84 mm.

Foot-mounted hoist 8/1 reeving with mounting frame

Hook travel

Inner edge hook throat

Highest position

Rope lead-offbottom top

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Rope drum H24 H36 H54 H74

1-groove 1-rillig 1-rillig 1-rillig

Foot distance R 942 1291 1765 2322

Hook travel n 82 126 185 255

Rope dia. D 18

Gradient P 19,5

Weight 1) [kg] 695 783 903 1045

Rope weight 8/1 [kg] 89 124 172 228

Dimension B 691 1142 708 711

Dimension X 1569 2409 2409 2969

Dimension Z 377 828 394 397

Dimensions in mm

Foot-mounted hoist 8/1 reeving with mounting frame

Group of mechanisms 1Am ... 4m

Dimension

h 532

C1 330

C2 767,5

d2 2) 400

Weight Reeving arrangement parts [kg]

416

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 201

G 185 270 311

L 575 685 810,5

Motor weight [kg] 81 171 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position D2

42363444.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fittedReduce dimension Z by 84 mm.

Foot-mounted hoist 8/2 reeving with mounting frame

Inner edge hook throat

Highest position

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Rope drum H24 H36 H54 H74

2-groove 2-groove 2-groove 2-groove

Foot distance R 942 1291 1765 2322

Dimension m 700 1210,5 1128,5 1390

Rope dia. D 13

Gradient P 14

Weight 1) [kg] 698 768 906 1048

Rope weight [kg] 32 45 63 83

Dimension X 1569 2409 2409 2969

Dimension Z 377 828 394 397

Dimensions in mm

Foot-mounted hoist 8/2 reeving with mounting frame

Group of mechanisms 1Am ... 3m 4m

Dimension

h min 432 432

A1 532 582

A2 305 374

B 400 500

C1 600 700

C2 485 520

d2 2) 280 355

E 275 325

Weight Reeving arrangement parts [kg]

223 270

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Mounting position C3

42363744.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fittedReduce dimension Z by 84 mm.

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame

Inner edge hook throat

Highest position

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Rope drum H24 H36 H54 H74

2-groove 2-groove 2-groove 2-groove

Foot distance R 942 1291 1765 2322

Dimension m 700 1210,5 1128,5 1390

Rope dia. D 13

Gradient P 14

Weight 1) [kg] 698 768 906 1048

Rope weight [kg] 32 45 63 83

Dimension X 1569 2409 2409 2969

Dimension Z 377 828 394 397

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame

Dimensions in mm

Group of mechanisms 1Am ... 3m 4m

Dimension

h min. 720 720

A1 532 582

A2 324 374

B 400 500

C1 600 700

C2 485 520

d2 2) 280 355

E 275 325

Weight Reeving arrangement parts [kg]

223 270

Motor variantsHoist motor size ZBR 132 C 4 ZBR 180 A 4 ZBR 180 A

12/2ZBR 132 D

12/2ZBR 200 B

12/2

Dimensi-ons in mm

F 127 157 157 127 201

G 185 270 270 185 311

L 575 685 685 575 810,5

Motor weight [kg] 81 171 177 81 320

Type of connection Frequency-controlled Pole-changing

1) Weight data without rope and motor2) In root of groove

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Dimensions mounting frame

6/1 reeving

42362944.eps

8/1 reeving

42740544.eps

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8/2 reeving

42362244.eps

Reeving 6/1 and 8/1 8/2

Group of mechanisms 1Am ... 4m 1Am ... 3m 4m

Drum length H24, H36, H54, H74 H24, H36, H54, H74

Dimension

A 700 550 650

B 550 400 500

C 640 490 590

H 500 400 400

Reeving 6/1 and 8/1

Drum length H24 H36 H54 H74

Dimension

D 1400 2240 2800

E 1649 2489 3049

F 1569 2409 2969

G 6/1 607

G 8/1 662

Reeving 8/2

Drum length H24 H36 H54 H74

Dimension

D 1400 2240 2800

E 1654 2494 3054

F 1574 2414 2974

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Possibilities of mounting the foot-mounted hoist

42363844.eps

Foot-mounted variant

Mounting with mounting frame

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76 390 76

700

120

27

245

65

15

25

7945

7645

ø18

ø35

79 79

42361644.eps

No foot plate With foot plate

Foot plate

Dimensions foot plate

42361744.eps

Foot flange/gearbox

Mounting

Foot-mounted hoist fitting material

Ma = 300 Nm

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Motor data

Type Number of poles

PN[kW]

CDF[%]

n[rpm]

Starts/h IN

[A]IA

[A]cos φN cos φA

ZBR 132 D 12/220/40% CDF

122

1,48,9

2040

4002870

240120

9,618,0

15,0120,0

0,540,89

0,680,85

ZBR 180 A 12/215/25% CDF

122

2,213,8

1525

4602905

16080

12,729,0

27,0199,0

0,420,90

0,480,63

ZBR 200 B 12/215/25% CDF

122

4,327,2

1525

4602890

16080

24,053,0

48,0310,0

0,400,91

0,460,53

ZBR 200 B 12/220/40% CDF

122

3,421,7

2040

4702915

240120

22,043,0

48,0310,0

0,360,90

0,460,53

Motor data DR 20 with pole-changing hoist drives

Main/creep lifting F6

Design is in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists.

1) Fuse links do not apply in conjunction with a cross travel motor.2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 mΩ.

Required supply cable conductor cross sections and fuse linksDR 20 range Mains connection delay fuse for 50 Hz 1) Supply lines 2) for 5% voltage drop ∆U and start-up current IA for

50 Hz

400 V 400 V (∆U 20 V)

Motor size A mm² m

ZBR 132 D 12/2 50 2,5 15

ZBR 180 A 12/2 63 10 45

ZBR 200 B 12/2 125 16 30

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Motor data DR 20 for inverter operation

Acceleration current of inverter-operated hoist motor = 1,2 x rated current I(A).Rated cos phi of inverter-operated hoist motor = 1,0

Design is in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists.

Motor data Hoist output Inverter

Reeving Hoist speed [m/min]

Group of mecha-

nisms FEM

Type Brake Number of poles

CDF n at 87 Hz

[rpm]

P Hoist [kW]

Type Rated current at 2 kHz

[A]

2/1,4/2

1 - 16 (22)

1AmZBR 180 A4 B280 4 60% 2545

36,7 DIC-4-090 90

2m 29,7 DIC-4-075 75

3mZBR 132 C4 B140 4

50% 2520 23,8 DIC-4-060 60

4m 60% 2530 19,1 DIC-4-045 45

4/1,8/2

0,5 - 5 (7)

1Am

ZBR 132 C4 B140 4

50% 252022,4 DIC-4-060 60

2m 18,0 DIC-4-045 45

3m60% 2530

14,5 DIC-4-045 45

4m 11,5 DIC-4-045 45

0,5 - 8 (11)

1AmZBR 180 A4 B280 4 60% 2545

36,0 DIC-4-090 90

2m 28,9 DIC-4-075 75

3mZBR 132 C4 B140 4

50% 2520 23,1 DIC-4-060 60

4m 60% 2530 18,2 DIC-4-045 45

6/1

0,3 - 3,3 (4,7)

1Am

ZBR 132 C4 B140 4

50% 252023,7 DIC-4-060 60

2m 19,0 DIC-4-045 45

3m60% 2530

15,0 DIC-4-045 45

4m 12,0 DIC-4-045 45

0,3 - 5,3 (7,4)

1AmZBR 180 A4 B280 4 60% 2545

38,1 DIC-4-090 90

2m 30,6 DIC-4-075 75

3mZBR 132 C4 B140 4

50% 2520 23,8 DIC-4-060 60

4m 60% 2530 19,2 DIC-4-045 45

8/1

0,3 - 2,5 (3,5)

1Am

ZBR 132 C4 B140 4

50% 252022,2 DIC-4-060 60

2m 17,8 DIC-4-045 45

3m60% 2530

14,3 DIC-4-045 45

4m 11,2 DIC-4-045 45

0,2 - 4 (5,5)

1AmZBR 180 A4 B280 4 60% 2545

35,7 DIC-4-090 90

2m 28,6 DIC-4-075 75

3mZBR 132 C4 B140 4

50% 2520 22,7 DIC-4-060 60

4m 60% 2530 17,9 DIC-4-045 45

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1) Fuse links do not apply in conjunction with a cross travel motor.2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 mΩ.

DR 20 range Mains connection delay fuse for 50 Hz 1) 400 V

Supply lines 2) for 5% voltage drop ∆U 400 V (∆U 20 V)

Inverter type A mm² m

DIC-4-045 63 10 90

DIC-4-060 80 16 90

DIC-4-075 100 25 90

DIC-4-090 125 32 (2 x 16 mm2) 65

Motor data DR 20 for inverter operation

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Notes

Page 40: Demag DR-Pro rope hoist - Overhead Crane | Crane … 20 Pro... · 2015-05-19 · Demag DR-Pro rope hoist ... Hoist motor with gearbox Foot plate F DR Pro 20 - 10 4/1 - 6 Z - 6/1

Demag Cranes & Components GmbHP.O. Box 67, D-58286 WetterTelephone (+49 2335) 92-0 · Telefax (+49 2335) 927676www.demagcranes.de

Prin

ted

in G

erm

any

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.