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VOJNOTEHNIČKI GLASNIK / MILITARY TECHNICAL COURIER, 2021, Vol. 69, Issue 1 MO ANA DRI Stefan a Serbi Belgr e-ma ORC b Unive a.Mec . e-ma ORC FIELD: Mecha ARTICLE TYP Abstract: Introduction: the industry o and benefits around the combat vehi c have lower emission, a technical cha of hybrid trac tests of pro restrictions o storage of el e cannot be al prototypes, a Method: The is possible to more or less of possible s of hybrid dri v to display a the model de Results: The hybrid drive drivetrain el e DELLING ALYSIS O VE n V. Milićevi ian Armed For rade, Republic il: stefanm967 ID iD: https: ersity of Defen hanical Engine ail: slavko.muz CID iD: https DOI: 10.5937 anical enginee PE:Original sc Hybrid tech of passenger s that hybrid world invest cles and deve fuel consu nd additiona allenges mus cked combat ototypes hav on key techno ectricity. In su l lowed nor sp and testing. erefore, it is c o examine va mimic real op solutions conc ve, to propos simulation hy evised in Sim e results obt a solution pro ements of the 64 G AND P OF THE ić a , Slavko R rces, Central L c of Serbia, 7[email protected]m ://orcid.org/00 nce in Belgrad eering, Belgra z[email protected]o s://orcid.org/00 7/vojtehg69-28 ering cientific paper hnology has b r and comme technology b t in the dev elop prototyp umption, be al onboard st be resolved t vehicles in ve been con ologies such uch condition pending a lo clever to run t arious param perating cond cerning the s se a system s ybrid drive m mulink. ained by the ovides bette e vehicle. PERFOR BVP M- R. Muždeka Logistics Base m, correspond 00-0003-4837 de, Military Ac ade, Republic od.gov.rs, 000-0002-618 8232; https://d been succes ercial vehicles brings, many velopment of pes of tracked etter perform electric pow d before it co operational u nducted so f as electric m ns, where fina t of resource the simulation meters in simu ditions. This p selection of a solution for a model and th simulation s r performanc RMANCE -80A HY b e, 1 st Logistics ding author, 7-9067 ademy, Depar of Serbia 9-9473 doi.org/10.593 ssfully incorpo s. Driven by th y defense org hybrid tech d combat vehi mance, bette wer. Howeve omes to the in use. Several far, but ther motors, electr ance is limited es on planni n n software w ulated condit paper aims to ppropriate te hybrid BVP M e results obt show that the ce while reta E YBRID s center, rtment of 37/69-28232 orated into he success ganizations hnology for hicles which er exhaust er, various ntroduction successful re are still ronics, and d, mistakes ng, building with which it tions which o show one echnologies M80A, and tained from e proposed taining key

DELLING AND PERFORMANCE ANALYSIS OF THE BVP M- YBRID …

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MOANADRI

Stefana Serbi Belgr e-ma ORCb Univea.Mec. e-ma ORC

FIELD: MechaARTICLE TYP

Abstract:

Introduction: the industry oand benefitsaround the combat vehichave lower emission, atechnical chaof hybrid tractests of prorestrictions ostorage of elecannot be alprototypes, a

Method: Theis possible tomore or less of possible sof hybrid drivto display a the model de

Results: Thehybrid drive drivetrain ele

DELLINGALYSIS OVE

n V. Milićeviian Armed Forrade, Republicil: stefanm967ID iD: https:

ersity of Defenhanical Engineail: slavko.muzCID iD: https

DOI: 10.5937

anical engineePE:Original sc

Hybrid techof passenger

s that hybrid world investcles and deve

fuel consund additionaallenges muscked combat

ototypes havon key technoectricity. In sullowed nor spand testing.

erefore, it is co examine vamimic real op

solutions concve, to propossimulation hy

evised in Sim

e results obtasolution pro

ements of the

64

G AND POF THE

ića, Slavko Rrces, Central Lc of Serbia, [email protected]://orcid.org/00

nce in Belgradeering, [email protected]://orcid.org/00

7/vojtehg69-28

ering cientific paper

hnology has br and commetechnology bt in the develop prototypumption, beal onboard st be resolvedt vehicles in

ve been conologies such uch conditionpending a lo

clever to run tarious paramperating condcerning the s

se a system sybrid drive m

mulink.

ained by the ovides bette

e vehicle.

PERFOR BVP M-

R. MuždekaLogistics Base

m, correspond00-0003-4837

de, Military Acade, Republic od.gov.rs, 000-0002-618

8232; https://d

been succesercial vehiclesbrings, manyvelopment of pes of trackedetter perform

electric powd before it cooperational u

nducted so fas electric m

ns, where finat of resource

the simulationmeters in simuditions. This pselection of apsolution for a

model and th

simulation sr performanc

RMANCE-80A HY

b

e, 1st Logistics

ding author, 7-9067

ademy, Deparof Serbia

9-9473

doi.org/10.593

ssfully incorpos. Driven by thy defense orgf hybrid techd combat vehimance, bettewer. Howeveomes to the inuse. Several far, but thermotors, electrance is limitedes on plannin

n software wulated conditpaper aims toppropriate tehybrid BVP Me results obt

show that thece while reta

E YBRID

s center,

rtment of

37/69-28232

orated into he success ganizations hnology for hicles which er exhaust er, various ntroduction successful

re are still ronics, and d, mistakes ng, building

with which it tions which o show one echnologies M80A, and tained from

e proposed taining key

65

Miliće

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driv

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p.64

-87Conclusion: Only turning parameters are considered during the simulation

but it is clear that the hybrid drivertrain has advantages related to straight-line motion as well. Also, sound projections about the drivetrain performance and control can be made with the use of the proposed model.

Key words: hybrid drive, combat vehicle, tracked vehicle performance, hybridization, MATLAB, Simulink.

Introduction In the case of wheeled vehicles, in general, the drive (propulsion)

and steering functions are separated and the change of direction does not significantly affect the traction and braking performance of the vehicle. In contrast to this, in the case of tracked vehicles, the steering control is performed by achieving a difference in the speed of rewinding of the tracks, i.e. lateral drift. This way of steering significantly affects the traction performance of the vehicle because, as a rule, the resistance when making turns increases compared to the straight-line movement. Also, the control function built into the power transmission system affects the load distribution and power balance within the power transmission system itself (Muždeka et al, 2004). The turning performance and the effects of various elements of the transmission design on the performance have been the subject of numerous research papers. However, vehicle hybridization, which has recently experienced rapid development in the military industry, raises many unanswered questions (Khalil, 2009). Numerous states and defense organizations, guided by the advantages of hybrid vehicles such as improvement of mobility and fuel economy, higher specific power, silent mobility and silent watch capabilities, enhancement of onboard electric power generation, etc. invest significant resources in the development and testing of prototype hybrid vehicles (Bhatia, 2015), (Kramer & Parker, 2011), (Dalsjø, 2008). Some papers deal with the design of such vehicles (Johnson & Dueck, 2001), (Nederhoed & Walker, 2009) but, to the best of the authors’knowledge, there are no papers that deal with the performance of such a vehicle except one paper (Taira et al, 2018). The paper presents the conceptual hybrid drive solution for the infantry fighting vehicle BVP M-80A, analyzes the power flow, defines the model of turning resistance acting on the vehicle implemented in the Matlab Simulink software environment, and develops a model for simulating the vehicle drivetrain. The results of the comparative analysis of the symmetrical and asymmetrical turning mechanisms are presented because hybrid drive

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enables introduct

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hybrid drhe advantaghe vehicle, s of the veuestion arisand the turne existencenerated durchine - genve allows nso the pos

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66

nematic par

rive on thges hybrid additional oehicle subsses as to honing performe of a brakring the turn

nerator. Alsonot only anssibility of c

e conceptuain this papdesign cha parallel

auxiliary drransmissionansmissionsingle-stag

has two indtwo electr

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Figure 1Рис.

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1 – Kinematic 1 – Кинемат

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67

al turning syner track wrection, it is

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ystem. If thewith the sa a symmetr

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e aspect on by using e performaalgorithm f

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maximumvelocity wreason, wthe directhe sun gvelocity tpreciselygives the

Sincsmaller tradius Rwhen tur

Figure 2

Рис. 2 – П

Слика 2

m angular vwith a positwhen determction of the gear angulathat the ringy the flexibe option to sce vehicle tthan the rads), power f

rning with a

– Power flow

Поток мощно

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velocity withive sign witmining powsun gear a

ar velocity isg gear anguility offered

select (adjusturns are mdius at whicflow was anradius sma

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ости при асипри радиус

аге код несимполупречнико

68

h a negativthout any de

wer flows, it angular vels that muchular velocity d by the inst) the kinem

most often pch the innernalyzed onlaller than Rs

metrical (a) anus smaller thaимметричномсе поворота метричног (аом мањим од

ve sign to ependence is necessaocity and to

h higher thachanges d

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d symmetricalan Rs м (а) и симметменьше Rs а) и симетрислободног R

a maximumon the ICE

ry to pay ato the possin the carrieirection. Thauxiliary d

ng parametewith a turnine equals zecase.The poin Figure 2.

l turning (b) at

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ero ("free" ower flow

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ащении (б)

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69

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p.64

-87In the case of an asymmetrical turn with a radius smaller than Rs,

the power flow is identical to the conventional transmission for the radius at which there is no power loss due to friction in the drivetrain (the "calculated" radius Rp). The calculated radius is achieved by activating the clutch S1 (Figure 1a), with the difference that the auxiliary drive supplies the electric motor power and not the ICE power as in the conventional transmission. The recuperation power from the inner track, which enters the transmission via the ring gear, is added to the power of the auxiliary drive and transmitted to the outer track via the driven gearbox shaft. In the case of a turn with a radius greater than Rs, the power of the ICE is divided into two when it reaches the carrier; one part goes to the sun gear while the other part goes to the ring gear, where the electric motor works as a generator. The situation on the planetary gear set of the outer track is the same in both cases as in the case of the straight-line motion when the vehicle is powered only by the ICE.

The hybrid transmission, unlike the conventional one, offers several flexibilities that can be used in a turn: in addition to the classic asymmetric turn with inner track deceleration, it is possible to achieve an asymmetric turn with outer track acceleration, as well as a symmetrical turn. The possibility of an asymmetrical turn with the acceleration of the outer track is not justified due to high power demand, but the possibility of a symmetrical turn certainly enables the improvement of the vehicle's turning flexibility and performance.

With a symmetrical turn, the case with the inner track is the same as with the asymmetrical turn, where the rewinding speed of the inner track decreases, but the case with the outer track is not. For the outer track to accelerate, it is necessary for the sun gear of the planetary gear set to be driven with a velocity of the negative sign. In this case, the drive of the outer track is done by summing the power of the outer track electric motor and the ICE power in the main drive.

What attracts attention in the analysis of power flow is the fact that there is no regenerative braking during a turn with a radius smaller than Rs. With this kinematic configuration of the transmission, regenerative braking is achieved only at turns with a radius greater than Rs, but since the vehicle is in such a mode for a very short time, regenerative braking would be negligible.

Hybrid drivetrain model In order to analyze the performance of different variants of

hybridized transmission operation, a Simulink model of the M80A infantry

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fighting vdevelopeFigure 3basic comin more d

Рис. 3 –Слика Driv

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77

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mechanism

ses in thecoefficient itrack is traed power, s

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78

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Turning radius Изменение рромена полуп

79

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ous, i.e. it ison element

onventional ch cases of the auxiliarstic. The B us as in theachieved w

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hich meanssents the rond since ther initial speed at the saws the chanwhere the

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12 – Change 2 – Изменениелика 12 – Про

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Figure 13 – To– Общая мощ– Укупна снаг

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81

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83

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-87References

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NedeHybrid DrAvailable

Nikitakademija4598.htmА.О., Себронетан4598.htm

Rosimomenta Belgrade:[online]. https://wwRosic_do

TremDynamic pp.289-29

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erhoed, R. &rive Vehicle fat: https://doin, A.O. & a bronetankol (in Russianергеев, Л.Внковых войl[Дата посещć, M. 2016sinhronog m University o

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Hybrid-Eww.dst.defen430_Taira_ed: 21 July 20ć, M. & Mu scheme onnički glasnik/at: https://do

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Стефан В. Мa Вооружённы база, 1. лог корреспондб Университе военного м

РУБРИКА ГР ВИД СТАТЬИ

& Walker, G.for Military Apoi.org/10.114Sergeev, L.

ovyh vojsk [on) [Accessed. 1962. Тейск [онлайнщения: 25 A6. Redukcijamotora primeof Belgrade

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n turning pow/Military Techoi.org/10.593

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ые Силы Респистический цдент,

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г. Белград, Во инжиниринг

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evelopment ECS Transac6.

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АБОТЫ ГИБР

уждекаб

бия, Централрад, Республ

Военная акадега, г. Белград

ДЕЛО: ие и военная твтомобильнаяовая техникастатья

and Testingctons, 16(16

a. Moscow: ps://imwerdethe original:Военная

ps://imwerde

kod direktneše nivoa. Phngineering (in

oktorske/20120]. Validation ofVehicle Jour289. velopment o

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ьная логистиика Сербия,

емия, департа, Республика

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en.de/publ-

e kontrole h.D. thesis. n Serbian)

at: 16/Marko_

f a Battery rnal, 3(2),

of Tracked le at:

ents/ICSILdf

ng system d vehicles. n Serbian).

ПРИВОДА

ическая

амент а Сербия

85

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p.64

-87Резюме:

Введение/цель: Гибридная технология успешно применяется в автопромышленности легковых и коммерческих автомобилей. Руководствуясь успехом и преимуществами гибридных технологий, многие оборонные организации по всему миру инвестируют в разработку гибридных технологий для боевых машин и разрабатывают прототипы гусеничных бронемашин, которые расходуют намного меньше топлива, отличаются лучшей производительностью, меньшим выбросом выхлопных газов и дополнительными возможностями. Однако перед вводом в боевую эксплуатацию гибридных гусеничных бронемашин необходимо решить различные технические проблемы. На данный момент был проведен целый ряд испытаний прототипов, но все еще существуют ограничения, относящиеся к ключевым технологиям, таким как: электродвигатели, проводниковая электроника и накопители электроэнергии. В условиях финансовых ограничений нельзя допускать ошибок и тратить много ресурсов на планирование, создание прототипов и испытания.

Методы: Следовтельно, разумным решением было запустить программное моделирование, с помощью которого можно исследовать различные параметры в имитационных условиях, которые более или менее имитируют реальные условия эксплуатации. В данной статье было представлено одно из возможных решений, касающихся выбора соответствующих технологий гибридного привода, предложено системное решение для гибридного привода бронемашины М-80А. В целях осуществления данног плана, была разработана имитационную модель гибридного привода с помощью программы MatlabSimulink.

Результаты: Результаты, полученные при моделировании, показывают, что предлагаемое решение гибридного привода обеспечивает лучшую производительность транспортного средства.

Выводы: При моделировании проверялись только параметры поворота, но эта модель может быть успешно примененав испытанияхпараметров при прямолинейном движении. Кроме того предложенную модельможно применять для испытания параметров и алгоритмов котроля трансмиссии.

Ключевые слова: гибридный привод, боевая машина, параметры гусенечных машин, гибридизация, MATLAB, Simulink.

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СИМУЛАЦИХИБРИДНО

Стефан В. Мa Војска Срби Београд, Реб Универзитеа.војномашин ОБЛАСТ: маВРСТА ЧЛАН

Сажетак:

Увод: Хибриндустријипредностимширом светвозила. Ракоја имају издувну емискориститпостоје рапре увођеоперативнуиспитивањвези са кљскладиштетаквим услбити многоизградњу пр

Метода: Ракоје је могуусловима експлоатацизбора одпредложеновозило песимулационMatlabSimul

Резултатипредложеноперформан

Закључак: Рсе може управолинијс

ИОНИ МОДЕОГ ПОГОНА

Милићевићa, С

ије, Централнепублика Срб

т одбране у Бнског инжење

шинство НКА: оригинал

бридна техи путничкихма које оната улажу узвијају и прмању потрмисију и вити за разлзличити тења хибриу употреб

ња прототиључним техе електричнловима, у ко грешака рототипов

ационално јуће испитакоји, мањеције. У раддговарајућио системскшадије М-ни модел хиlink.

и: Резултао решење хнсе погонске

Разматраниуспешно прског крет

86

ЕЛ И АНАЛИБВП М-80А

Славко Р. Му

на логистичкабија, аутор за

Београду, Војерства, Беогр

лни научни р

хнологија јх и комерција доноси, му развој хибрототиповрошњу гориише електличите елеехнички изаидног гусебу. Спровеипова, али јхнологијамане енергијекојима су фни трошењва и њихово

је развити ати различие или вишду је приказих технолко решење -80А. За уибридног по

ати добијехибридног пе групе вози

и су само пприменити тања. Поре

ИЗА ПЕРФОА

уждекаб

а база, 1. логиа преписку

јна академијарад, Републик

ад

је успешнојалних возилмноге одбрабридне техве гусеничнива, боље тричне енеременте наазови који меничног бедено је још увек поа као што и проводни

финансије оња пуно рестестирањ

софтверските парамеше, опонашзано једно логија хибхибридног

усвојено рогона у про

ни симулацпогона обезила.

параметри зи при анед тога,

ОРМАНСИ

истички цента

а, Катедра ка Србија

о инкорпорла. Вођени уамбене оргхнологије заних борбениперформанргије која адградње. Мморају биторбеног внеколико остоје ограсу електричка електрограничене, сурса на пле.

ку симулацијетре у симшају реалнеод могућихбридног попогона за

ешење разограмском о

цијом показбеђује знат

заокрета, аализи перфмодел је

ар,

рирана у успехом и ганизације а борбена их возила нсе, бољу се може Међутим,

ти решени возила у успешних аничења у ромотори, троника. У

не може ланирање,

ију помоћу мулираним е услове х решења погона и а борбено звијен је окружењу

азују да тно боље

али модел форманси е могуће

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