48
645691 - ECOFISH Project MSCA-RISE-2014: Marie Sklodowska-Curie 1 | Page Deliverables 6.1 Technical coordination Aquaponic is defined as integration of hydroponic into a recirculating aquaculture system (RAS) in other words, the cultivation of plants and fish together in a recirculating ecosystem using natural bacterial cycles in order to use fish produced wastes as plant nutrition which is crucial for plant growth (Goddek et al., 2015). Hence, plants accompanied with nitrifying bacteria provide a natural filter to eliminate dissolved nitrogen and phosphorous, controlling the accumulation of waste nutrients from fish culture. This is system constitutes an environmentally friendly, organic food-growing system that joins the best characteristics of hydroponics and aquaculture without the need to remove any water or filtrate for aquaculture or add fertilizers for plants Generally speaking, aquaponic systems are divided into two categories according to how nutrients are employed: decoupled aquaponic systems (DAPS) and coupled aquaponic systems (CAPS). (Forchino et al., 2017). On the one hand, in CAPS the two food producing systems (Fish and soilless plant farming) are coupled in a single loop (Reyes Lastiri et al., 2016). On the other hand, in DAPS fish and plants are integrated as separate functional units comprising individual water cycles that can be controlled independently. In decoupled aquaponic systems; plants, fish and remineralization are integrated as separate functional units comprising individual water cycles that can be controlled autonomously. Moreover, the system design aims at a high degree of self- sufficiency of the entire system. The system components are consequently designed and sized in the way that the required manipulation to adjust conditions within the cycle can be minimized (Goddek et al., 2016). Furthermore, Kloas et al. (2015) described a DAPS including a RAS and a hydroponic unit set as two individual water cycles, where water loss due to evapotranspiration of the plants was substituted on demand through a one way valve from the RAS, that in turn was refilled with tap water. Thus, an improved control of the nutrient flows in addition to optimized species-specific water conditions in both units were achieved. The fate of this approach is that the water consumption is the pivotal factor of DAPS, as it defines the water replacement and water quality in the RAS in addition to the nutrient supply for the plants, if no additional supplementation/fertilization is carried out. Consequently, understanding the impact of nutrient flows and water within such systems is vital for defining their conceptual framework (Forchino et al., 2017). The pros of DAPS have been recorded by many researchers for instance Jijakli et al. (2016) observed a rise in plant growth of 39% compared to a pure hydroponic control nutrient solution when enhancing the hydroponic component with additional fertilizer. Furthermore, Goddek (2016) presented that anaerobic digestates also improved plant growth. Numerous fish species are potentially suitable to be farmed in aquaponics. Though, the most common fish species recorded with excellent growth rates in aquaponic units are: Nile tilapia, common carp, grass carp, silver carp, barramundi, jade perch, catfish, rainbow trout, salmon, Murray cod and largemouth bass. Moreover, many vegetable species can be integrated in the system for instance leafy vegetables, such as lettuce (Lactuca sativa), basil (Ocimum basilicum) and spinach (Spinacia oleracea). Plant can be cultivated using Media-Filled Beds Systems (MFBS), raft

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Page 1: Deliverables 6.1 Technical coordination

645691 - ECOFISH Project MSCA-RISE-2014: Marie Sklodowska-Curie

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Deliverables 6.1

Technical coordination

Aquaponic is defined as integration of hydroponic into a recirculating aquaculture system

(RAS) in other words, the cultivation of plants and fish together in a recirculating ecosystem using

natural bacterial cycles in order to use fish produced wastes as plant nutrition which is crucial for

plant growth (Goddek et al., 2015). Hence, plants accompanied with nitrifying bacteria provide a

natural filter to eliminate dissolved nitrogen and phosphorous, controlling the accumulation of

waste nutrients from fish culture. This is system constitutes an environmentally friendly, organic

food-growing system that joins the best characteristics of hydroponics and aquaculture without the

need to remove any water or filtrate for aquaculture or add fertilizers for plants

Generally speaking, aquaponic systems are divided into two categories according to how

nutrients are employed: decoupled aquaponic systems (DAPS) and coupled aquaponic systems

(CAPS). (Forchino et al., 2017). On the one hand, in CAPS the two food producing systems (Fish and

soilless plant farming) are coupled in a single loop (Reyes Lastiri et al., 2016). On the other hand, in

DAPS fish and plants are integrated as separate functional units comprising individual water cycles

that can be controlled independently. In decoupled aquaponic systems; plants, fish and

remineralization are integrated as separate functional units comprising individual water cycles that

can be controlled autonomously. Moreover, the system design aims at a high degree of self-

sufficiency of the entire system. The system components are consequently designed and sized in

the way that the required manipulation to adjust conditions within the cycle can be minimized

(Goddek et al., 2016). Furthermore, Kloas et al. (2015) described a DAPS including a RAS and a

hydroponic unit set as two individual water cycles, where water loss due to evapotranspiration of

the plants was substituted on demand through a one way valve from the RAS, that in turn was

refilled with tap water. Thus, an improved control of the nutrient flows in addition to optimized

species-specific water conditions in both units were achieved. The fate of this approach is that the

water consumption is the pivotal factor of DAPS, as it defines the water replacement and water

quality in the RAS in addition to the nutrient supply for the plants, if no additional

supplementation/fertilization is carried out. Consequently, understanding the impact of nutrient

flows and water within such systems is vital for defining their conceptual framework (Forchino et

al., 2017). The pros of DAPS have been recorded by many researchers for instance Jijakli et al. (2016)

observed a rise in plant growth of 39% compared to a pure hydroponic control nutrient solution

when enhancing the hydroponic component with additional fertilizer. Furthermore, Goddek (2016)

presented that anaerobic digestates also improved plant growth.

Numerous fish species are potentially suitable to be farmed in aquaponics. Though, the most

common fish species recorded with excellent growth rates in aquaponic units are: Nile tilapia,

common carp, grass carp, silver carp, barramundi, jade perch, catfish, rainbow trout, salmon,

Murray cod and largemouth bass. Moreover, many vegetable species can be integrated in the

system for instance leafy vegetables, such as lettuce (Lactuca sativa), basil (Ocimum basilicum) and

spinach (Spinacia oleracea). Plant can be cultivated using Media-Filled Beds Systems (MFBS), raft

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systems (RAFT) and Nutrient Film Technique (NFT) gutter shaped bed. On the one hand raft systems,

also called Deep Water Culture (DWC), vegetables are fixed in polystyrene boards flowing on top of

the water. On the other hand, in Media-Filled Beds Systems, also called Media Grow Bed (MGB)

systems, the grow beds (GB) are filled with inert substrate (e.g. gravel or expanded clay), that

supports the plant and provides substrate for microbial community. On the contrary, The Nutrient

Film Technique (NFT) consists of narrow channels of perforated squared pipes where the roots are

partially immersed in a thin layer of streaming water (Sace and Fitzsimmons, 2013, Goddek et al.,

2015, Hu et al., 2015, Forchino et al., 2017).

Firstly, Media Grow Bed (MGB) units have variety of pros including; its simple and forgiving

design thus it considered ideal for beginners, recycled portions can be used, tall fruiting vegetables

are supported, all types of plants can be grown, multiple irrigation techniques, many types of media

can be used that serves as substrate for nitrifying bacteria, high aeration when using bell siphons

and relatively low electrical energy. Nevertheless, it has many cons such as: could be very heavy

depending on choice of media, media can be expensive and unavailable, higher evaporation than

NFT and DWC, labor-intensive to construct flood-and-drain cycles require careful calculation of

water volume, media can clog at high stocking density and plant transplanting is more labor-

intensive as the media needs to be moved (Lennard and Leonard, 2006, Somerville et al., 2014).

Secondly, NFT units have many strengths points including: cost-effective than media beds

on large scale, ideal for herbs and leafy green vegetables, minimal water loss by evaporation, light

hydroponic infrastructure, suits well for roof farming, very simple harvesting methods, pipes spacing

can be adjusted to suit different plants, well researched by commercial hydroponic ventures, require

smaller volume of water and minimal labor to plant and harvest. However, it has many weaknesses

points such as: more complex filtration method, water pump and air pump are mandatory, cannot

directly seed, low water volume magnifies water quality issues, increases variability in water

temperature with stress on fish, water inlet pipes can easily clog and vulnerable to power outages

(Somerville et al., 2014).

Thirdly, DWC units have numerous advantages including : more cost-effective method than

media beds on large scale, large water volume dampens changes in water quality, can withstand

short interruptions in electricity, minimal water loss by evaporation, well researched by commercial

hydroponic ventures, polystyrene rafts insulate water from heat losses/gains keeping constant

temperatures, shifting rafts can facilitate planting and harvest, Rafts provide biofilter surface area,

DWC canals can be fixed with plastic liners using almost any kind of wall (wood, steel frames, metal

profiles) and can be used at multiple stocking densities. Though the disadvantages of DWC units are

the complex filtration method, heavy weight unit, requirement of high amount of dissolved oxygen

in the canal thus air pump is essential, plastic liners have to be food-grade, polystyrene sheets are

easily broken, tall plants are more difficult to support and large water volume upsurges humidity

and the risk of fungal disease (Rakocy and Hargreaves, 1993, Somerville et al., 2014).

Integrated models have become novel trends in advanced aquaponic system. Vermiculture

assisted model is one of these models in which the residues from the crops and other kitchen waste

can be used to feed a worm culture system (vermiculture), then these worms can be used to feed

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the fish, creating a closed cycle. In such model, nutrients lacking from the fish farm can be

supplemented by addition of “minced worm” from the worm farm. Additionally, restudies such as

meat and faeces, which cannot be fed to the worm culture, can be used to breed soldier fly that can

efficiently convert the waste into high-protein larvae that can be fed to the fish (Stankus, 2013).

Suggested Aquaponic Designs

1. Aquaponic Models

Figure 1. Aquaponic model scheme no. 1

Figure 2. Aquaponic model scheme no. 2

NB: Using clarifier for mechanical filtration as, maintenance-free, no electricity, requires only

purging the system from sludge.

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Figure 3. Aquaponic model scheme no. 3

NB: Using hydrocyclone for mechanical filtration as, maintenance-free, no electricity, requires only purging the system from sludge.

2. Integrated Aquaponic Model

Figure 4. Integrated aquaponic model scheme

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Deliverables 6.2.

Set-up a multi-use aquaponics production platforms study case

Since aquaponics is still a developing science, with lots of variables, the only way to obtain

conclusive data that will improve the performance of an aquaponic system is through controlled

experimentation.

In that regard, at the Department of Aquaculture, Environmental Science and Cadaster,

“Dunarea de Jos” University of Galati, an experimental modular aquaponic system in which we can

test a series of variables in a controlled environment in order to determine the performance of an

integrated aquaponic system was built. Thus, based on existing research and literature, a decent

amount of variables and the hypothesis behind a new aquaponic system are able to be tested, with

minimal resources, before scaling up to production experimentation.

Deliverables 6.3.

The multi-use aquaponics production platform technologies for installation,

operation and maintenance

Experimental Design

This aquaponic system includes twelve identical aquaponic modules, grouped into four

metallic frames, each with three such aquaponic modules.

An aquaponic module is comprised of:

• metallic frame

• one fish rearing unit

• water recirculating system

• one mechanical filtration unit

• one biological filtration unit

• two hydroponic units

• lighting system

The thought behind the grouping of the aquaponic modules into four frames each with three

of these modules was to create a minimalist ensemble in which we can run a series of variables in

triplicate. Also we took into consideration the space it would occupy and the building process.

The metallic frame

This is the backbone of the experimental design process, since it was conceived to perfectly

fit all three aquaponic modules and their components perfectly.

It was built with 20x20 mm, 2 mm thick and 25x25 mm, 1.5mm thick, square hallow steel

profiles, cut to specific lengths to form the 22 pieces. We decided against welding these pieces

together since we wanted everything to be modular and able to be taken apart and reassembled in

a different location, without having to deal with the hulk of the finished frame. Instead we joined

everything together with screws, washers and nuts.

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A roof also was fitted to the frame, made of two metallic “L” profiles, a 42x42 mm, 2.5 m

long wooden beam, and a sheet of 5mm polycarbonate. The wooden beam also serves as hanging

support for the two LED grow lamps.

A couple of coats of rust resistant paint were applied to give it a nice finish and protection.

Plastic covers were used to seal the ends of all metallic profiles.

Figure 5. Front and side views of the metallic frame supporting the three aquaponic modules

Figure 6. Top view of the metallic frame

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Photo 1. Metallic frame and aquaponic modules

Fish rearing unit

The fish rearing unit is a 180 liter heavy duty plastic container that is sitting right on the

ground, underneath the metallic frame. It’s large enough for small and medium sized fish to be

reared at various, comfortable, stocking densities providing enough nutrients for the plants growing

in the two hydroponic units.

Fish waste gathers on the bottom of the unit and can easily be siphoned out during cleanup.

Figure 7. Front, side and top view of the fish rearing unit

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Photo 2. Fish rearing unit plastic container

Water recirculating system

This is comprised of two components: a water pump and polypropylene pipes.

The water pump is an Aqua Zonic Evo E05, with a flow rate of 3000 liters per hour, enough

for a system of this size.

The pump is submerged halfway in the fish rearing unit from where it pumps the water up

through a polypropylene pipe into the mechanical filtration unit, and from there on, the water

moves gravitationally through the rest of the system. From the mechanical filtration unit to the

biological filtration unit, through distribution pipes to the two hydroponic units and from there back

into the fish rearing unit.

Figure 8. Front and side view of an aquaponic system

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The pump is enclosed in a mesh in order to prevent fish waste and fish feed to enter the

system. These can clog pipes, filters and even the hydroponic modules and plant roots. A certain

degree of waste and feed accumulation in the system is inevitable, but we strive to reduce this to a

possible minimum.

Photo 3. Aqua Zonic Evo E05 pump inside the rearing unit

Photo 4. Water pump and polypropylene pipe

Mechanical filtration unit

This is an improvised mechanical filter that uses sponges of two different density, housed

inside a plastic container.

The water passes through these sponges and retains most of the waste. A pipe is fitted at

the bottom, through which water is evacuated further down the recirculation cycle, into the

biological filtration unit.

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Figure 9. Section through the mechanical filtration unit

Figure 10. Side and top view of the mechanical filtration unit

Photo 5. Mechanical filtration unit

Biological filtration unit

This is also an improvised biological filter, which is a simple plastic container, filled with

hundreds small plastic media beads on which naturally-occurring bacteria (mainly Nitrosomonas sp.

and Nitrobaecter sp.) can develop.

Bacteria develops in other parts of the system, like on the rearing unit and hydroponic units

walls, the mechanical filtration unit sponges and even in the hydroponic units and on the plant roots,

but it is here, in the biological filtration unit where most of the denitrification process will take place.

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The water trickles through the media and converts dangerous ammonia and nitrites into

nitrate. A pipe is fitted at the bottom, through which water is evacuated, through pipes, into the

hydroponic units. A plastic net is fitted over the evacuation connector to prevent the small media

beads from blocking the pipe.

Figure 11. Section through the biological filtration unit

Figure 12. Side and top view of the biological filtration unit

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Photo 6. Biological filtration unit

Photo 7. Plastic media beads

Both the mechanical and the biological filtration units are fitted to the metallic frame by a

30mm wide, 3mm thick, bent strip of steel joined to the metal post with screws, washers and nuts.

The units themselves rest on a 50mm wide, 5mm thick, bent strip of steel, also joined the metal post

with screws, washers and nuts.

Photo 8. Mechanical and biological filtration units fitted to the metallic frame

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Figure 13. Front, side and top views of mechanical and biological filtration units supports

Figure 14. Front and side view of metallic frame with filtration units supports

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Hydroponic units

The two hydroponic units are a couple of 90 liter heavy duty plastic containers, which rest

on two metallic beams. They can be used with both the Deep Water Culture (DWC) technique and

the Media Grow Bed technique.

The water is evacuated through a pipe connected to the bottom of the unit, and it can be a

continuous flow or - with the help of a fitted bell siphon – flood-and-drain (ebb-and-flow).

Each unit provides a growing area of 0.33 m2, and they are independent from one another.

Figure 15. Front, side and top view of the hydroponic unit

Photo 9. Hydroponic unit plastic container

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Photo 10. Hydroponic units and water supply pipes

Lighting system

The lighting system is comprised of two SanLight M30 LED grow lamps, designed for small

operations. It offers maximum flexibility, especially for smaller areas of cultivation. The combination

of high-quality luminaires and a bespoke supply technology guarantee a high light output with a

long service life and high energy efficiency. Passive cooling increases the reliability and there is no

operating noise.

A universally applicable light spectrum enables the growing of young plants and seedlings as

well as the successful breeding of flowering and early plants.

Photo 11. SanLight M30 LED grow lamp and power convertor

Photo 12. SanLight M30 LED grow lamps in use

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Nutrients Influence

Water is the life-blood of an aquaponic system. It is the medium through which all essential

macro- and micronutrients are transported to the plants, and the medium through which the fish

receive oxygen (FAO, 2014). An aquaponics nutrient solution is a passive medium for the passage of

nutrients from fish to plants (Cerozi and Fitzsimmons, 2016).

The chemical composition of aquaponics nutrient solutions is complex due to the large

number of dissolved ions and organic substances resulting from the release of excretory compounds

as a product of fish metabolism and feed digestion (Cerozi and Fitzsimmons, 2016). The interaction

between the main ions in the solution can influence the chemical composition of aquaponics nutrient

solutions (Cerozi and Fitzsimmons, 2016). Theoretically, a well-managed aquaponics could improve

nutrient utilization efficiency, reduce water consumption and improve yields of fish and plants (Fang

et al., 2017).

Nitrogen

Nitrogen (N) is a chemical element and an essential building block for all life forms and it is

the component of deoxyribonucleic acid (DNA), ribonucleic acid (RNA), amino acids, protein and

other cells (FAO, 2014; Wongkiew et al., 2017). Nitrogen is therefore the key element in the

aquaponic nutrient solution and serves as an easy-to-measure proxy indicator for other nutrients

(FAO, 2014). It is the most important nutrient for the fish and plants grown in aquaponic systems

(Fang et al., 2017). For plants, nitrogen is the most important inorganic nutrient (FAO, 2014).

Nitrogen originally enters an aquaponic system from the fish feed, usually labelled as crude protein

and measured as a percentage (FAO, 2014). Nitrogen uptake rate is influenced by many factors such

as nutrient concentrations, light intensity, humidity, temperature and ambient carbon dioxide

concentration (Wongkiew et al., 2017). Nitrogen transformation is one of the most important

processes in aquaponics (Fang et al., 2017). Aquaponics has been seriously hindered by the low

nitrogen utilization efficiency (NUE) and it seems that over 60% of the nitrogen input is unused (Fang

et al., 2017). It is known that in the fish waste, ammonia nitrogen is the main form of nitrogen

pollutant (90%) in the exit water (Addy et al., 2017). After being digested by fish, the nitrogen in the

fish feed is excreted mostly in the form of ammonia (Fang et al., 2017). Thus, ammonia nitrogen

excreted by fish provides nitrogen source for plant growth (Wongkiew et al., 2017). Due to the

assimilation and transformations of plants and microbes, nitrogen input is eventually distributed into

fish biomass, plant biomass, water and gaseous nitrogen (Fang et al., 2017). All four forms of nitrogen

(NH3, NH4+, NO2

-, NO3- ) can be used by plants and stimulate growth, however the form quickly

absorbed by plants is nitrate (Thorarinsdottir 2015). Vegetables primarily utilize NO3−, which is

converted to plant biomass (Wongkiew et al., 2017a). Nitrification is the main process that transforms

NH4+ to NO3

− in the presence of oxygen. Total ammonia nitrogen (TAN) is oxidized into nitrite

(NO2−) by ammonia oxidizing bacteria (AOB) (Nitrosomonas, Nitrosococcus, Nitrosospira,

Nitrosolobus, Nitrosovibrio sp., etc.) and ammonia oxidizing archaea (AOA). The resulting NO2− is

oxidized to NO3− by nitrite oxidizing bacteria (NOB) (Nitrobacter, Nitrococcus, Nitrospira,

Nitrospina sp., etc.) (Wongkiew et al., 2017). According to the nitrogen cycle in the aquaponic

system, the ammonia is firstly converted to nitrite (NO2−), and then nitrite is further converted to

nitrate (NO3−) (Fig.16) (Addy et al., 2017). Ammonia (NH3) and NO2

− must be kept at low

concentrations to avoid fish toxicity (Wongkiew et al., 2017a). Ammonia can be used as an

antibacterial agent, and at levels higher than 4 mg/liter it will inhibit and drastically reduce the

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effectiveness of the nitrifying bacteria (FAO, 2014). In a fully functioning aquaponic unit with

adequate biofiltration, ammonia and nitrite levels should be close to zero, or at most 0.25–1.0 mg/liter.

(FAO, 2014). Although some fish species can detoxify ammonia to urea through the ornithine-urea

cycle, high levels of ammonia/ammonium are still very toxic to fish due to the accumulated NH4+

displaces K+ and depolarizes neurons and the excessive Ca2+ influx finally leads to cell death in the

fish’s central nervous system (Addy et al., 2017). In general, the total ammonia/ammonium level

should be controlled at less than 3 PPM (Addy et al., 2017). Once the nitrogen is converted to nitrate

nitrogen, it will be far less toxic to fish population and ready to be utilized by the vegetables (Addy

et al., 2017). Ammonia and nitrite are approximately 100 times more poisonous than nitrate (FAO,

2014). According to FAO (2014) the ideal values for nitrogen compounds are: ammonia <1 mg/L,

nitrite <1 mg/L and nitrate 5-150 mg/L. NO3− uptake rate by plant is higher than other nutrient uptake

rates, such as Ca2+, Mg2

+ and K+ (Wongkiew et al., 2017). An increase concentration in NH4+ results

in higher uptake rate by the plant, however, the preference for NH4+ and NO3

− depends on their

concentrations, growing stages and plant’s genetic factors (Wongkiew et al., 2017). Studies showed

that the NO3− in aquaponic systems can vary from 10 mg N/L to over 200 mg N/L without stress to

fish and plants (Wongkiew et al., 2017). Fish can tolerate levels of up to 300 mg/liter, with some fish

tolerating levels as high as 400 mg/liter. High levels (>250 mg/liter) will have a negative impact on

plants, leading to excessive vegetative growth and hazardous accumulation of nitrates in leaves,

which is dangerous for human health. It is recommended to keep the nitrate levels at 5–150 mg/liter

and to exchange water when levels become higher (FAO, 2014). The limit of N in the aquaponic

system ranges between 150-1000 PPM and the average is 250 ppm. In aquaponic systems the

alkalinity should be above 100 mg/L for a proper ammonia assimilation and nitrification process by

heterotrophic bacteria (Pinho et al., 2017). In aquaponics systems, alkalinity also plays an important

role in the nitrification process. As ammonia is converted into nitrite and further into nitrates, H+ ions

are expelled by nitrifying bacteria and alkalinity is consumed (Cerozi and Fitzsimmons, 2016).

Aquaponics has great potential to become a sustainable technology for nitrogen-rich waste

remediation with simultaneous year-round production of high quality fish and vegetables while

conserving the water. (Wongkiew et al., 2017).

Figure 16. Nitrogen cycle in an aquaponic system (Simionov et al., 2017)

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pH

The pH is how acidic or basic the water is (FAO, 2014). In any aquatic system, pH is a main

factor that controls fish metabolism, microbial activities and affects the availability of nitrogen to

plants (Wongkiew et al., 2017). pH is one of the most important regulation factors for aquaponic

systems, and it needs to be balanced for fish, plants and microbes at the same time (Zou et al.,

2016). For plants, the pH controls the plants’ access to micro- and macronutrients. At a pH of 6.0–

6.5, all of the nutrients are readily available but outside of this range the nutrients become difficult

for plants to access (FAO, 2014). Solution pH in aquaponics systems is a compromise between

microbial and plant demands. Microbial nitrification of ammonia to nitrite and nitrite to nitrate is

optimized at pH 8.5, but plant nutrient uptake for many crop species is optimized near pH 6.0,

therefore pH in aquaponics systems is managed near pH 7.0 (Cerozi and Fitzsimmons, 2016). The

pH affects the toxicity of ammonia to fish, with higher pH leading to higher toxicity (FAO, 2014). The

biological oxidation of NH4+ and NO2

−, and the activity of nitrifiers decreases when the pH is below

6.4 and above 9.0 (Wongkiew et al., 2017). The pH value should be controlled at 7.0 or slightly above

7.0 because the nitrification slows down when pH drops below 7 and stops when pH is less than 6.0

(Addy et al., 2017). The optimal pH for nitrification is 7.5–8.0 (Zou et al., 2016). According to FAO

(2014) the optimal pH for Nitrosomonas sp. is 7.2-7.8 and for Nitrobacter sp. 7.2-8.2. Usually, the

recommended pH for plant cultivation is slightly acid (5.5–5.8) but a recent study determined that

pH 6.0 was optimal for plant growth and nitrogen utilization efficiency (NUE) in aquaponics., at the

expense of increased N2O emission due to high denitrification. (Zou et al., 2016). Plant production

would be higher if pH levels were lower. The pH level of the water has an impact on the biological

activity of the nitrifying bacteria and their ability to convert ammonia and nitrite (FAO, 2014). As

well, NUE in a media-based aquaponic system was found at maximum of 50.9% when the pH was

maintained at 6.4 and NUE dropped to 47.3% and 44.7% when pH was increased to 7.4 and 8.0,

respectively (Wongkiew et al., 2017). N2O emissions in aquaponic systems at low pH conditions were

reported to be higher than that in neutral pH conditions due to the inhibition of functional genes

such as genes encoding ammonia monooxygenase, nitrite reductase and nitric oxide reductase

(Wongkiew et al., 2017). Fish have specific tolerance ranges for pH as well, but most fish used in

aquaponics have a pH tolerance range of 6.0–8.5 (FAO, 2014).

The forms in which phosphorus exists in aquaponic solution also changes according to pH.

(Cerozi and Fitzsimmons, 2016). pH also influences the solubility of other nutrients such as calcium,

phosphorus, potassium, magnesium, etc., which affects their bioavailability for plant uptake

(Wongkiew et al., 2017). A pH of 7.5 can lead to nutrient deficiencies of iron, phosphorus and

manganese, a phenomenon known as nutrient lock-out (FAO, 2014). The rate of phosphate uptake

decreases as the pH of the external solution increases, which is explained by a reduction in the

concentration of H2PO4−, which is the substrate of the proton-coupled phosphate symporter in the

plasma membrane, in the pH range of 5.6–8.5; conversely, a decrease in pH can increase the activity

of proton-coupled solute transporters and enhance anion uptake. (Cerozi and Fitzsimmons, 2016).

Lowering the external pH from 8.0 to 4.0 increases phosphate uptake by a factor of 3 in maize roots,

while the concentration of the monovalent P species (HPO42−) was kept constant (Cerozi and

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Fitzsimmons, 2016). As pH increases above 7.0 in aqueous solutions, most of the dissolved

phosphorus reacts with calcium forming calcium phosphates. Gradually, reactions occur in which

the dissolved free phosphate species form insoluble compounds that cause phosphate to become

unavailable. The pH affects the concentration of orthophosphate in the aquaponics nutrient

solution. The increase in pH lowered the overall concentration of orthophosphate, but only after pH

8.5 it was detected a significant difference in PO4 concentrations from the pH range where

orthophosphate was mostly available (pH 3.0–5.5). However, only pH 10.0 caused a significant

difference in orthophosphate concentration in comparison with the general pH maintained in

aquaponics nutrient solutions (pH 6.8) (Cerozi and Fitzsimmons, 2016). At pH 10.0 there is an

increase in the formation of calcium phosphate, which represented almost 17% of all the

phosphorus species in solution. (Cerozi and Fitzsimmons, 2016).

The carbonate speciation is also affected by pH of aqueous solutions and has a similar

behavior of the orthophosphate speciation. At high pHs, carbonate ions (CO32−) are the dominant

species in solution and react with calcium forming calcium carbonate. At pH 10.0, DOC species

bound to approximately 55% of the calcium in solution, which prevented Ca from binding to PO4

ions. (Cerozi and Fitzsimmons, 2016).

pH in aqueous phase is buffered by alkalinity. Alkalinity of 100–150 mg/L as CaCO3 is

recommended for aquaponic systems (Wongkiew et al., 2017). At low alkalinities (<100 mg/L

CaCO3), aquaponics nutrient solutions lose buffering capacity and become susceptible to large pH

fluctuations (Cerozi and Fitzsimmons, 2016). Alkalinity can be increased with slightly increase of pH

by adding weak bases such as calcium bicarbonate (Ca(HCO3)2). (Wongkiew et al., 2017).

It is recommended that pH in aquaponics systems is maintained at a range of 5.5–7.2 for

optimal availability and uptake by plants (Cerozi and Fitzsimmons, 2016). pH can be periodically

adjusted by using potassium hydroxide (KOH) and calcium hydroxide (Ca(OH)2), which can also

supply the essential nutrients to plants. (Wongkiew et al., 2017). There are many biological and

chemical processes that take place in an aquaponics system that affect the pH of the water, some

more significantly than others, including: the nitrification process, fish stocking density and

phytoplankton (FAO, 2014).

Macro and micronutrients

There are two major categories of nutrients: macronutrients and micronutrients. Both types

of nutrients are essential for plants, but in different amounts. Higher concentrations of

macronutrients are needed compared with the micronutrients, which are only needed in trace

amounts. Although all of these nutrients exist in solid fish waste, some nutrients may be limited in

quantity in aquaponics and result in deficiencies, such as potassium, calcium and iron (FAO, 2014).

The dynamics of accumulation for each nutrient is of primarily importance to identify the suitability

of using fish water to produce plants (Delaide et al., 2017).

If nutrient deficiencies occur, it is important to identify which element is absent or lacking in

the system and adjust the system accordingly by adding supplemental fertilizer or increasing

mineralization (FAO, 2014). Healthy plant growth requires the presence of additional macro- and

micronutrients (potassium (K), phosphorus (P), calcium (Ca), magnesium (Mg), sulphur (S), iron (Fe),

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boron (B), copper (Cu), zinc (Zn), manganese (Mn), and molybdenum (Mo) in specific proportion and

concentration in the water (Delaide et al., 2017).

Phosphorus (P) is an important mineral in nucleic acids and cellular membranes, the main

representative of the structural components of the skeletal tissues, and it is directly involved in

energy processes (Petrea et al., 2014). P is used by plants as the backbone of DNA (deoxyribonucleic

acid), as a structural component of phospholipid membranes, and as adenosine triphosphate (the

component to store energy in the cells). It is essential for photosynthesis, as well as the formation

of oils and sugars. It encourages germination and root development in seedlings. Phosphorous

deficiencies commonly lead to poor root development because energy cannot be properly

transported through the plant; older leaves appear dull green or even purplish brown, and leaf tips

appear burnt. (FAO, 2014). After nitrogen, phosphorus is the second most frequently limiting

macronutrient for plant growth, making up about 0.2% of a plant’s dry weight. (Petrea et al., 2014).

Phosphorus is an important macronutrient for plants, but overuse of phosphoric acid can lead to

toxic concentration of phosphorous in the system (FAO, 2014). Plants deficient in phosphorus are

stunted in growth and often have an abnormal dark-green color (Petrea et al., 2014). Fish can absorb

this mineral from the water, but due to the low waterborne P concentration, dietary

supplementation is necessary (Petrea et al., 2014). Delaide at al. (2017) pointed out that most P

ends up in sludge (Delaide et al., 2017). Aquaponics can maximize phosphorus utilization 71.7% of

total P input, with fish and plants assimilating 42.3% and 29.4% of the phosphorus input in the feed,

respectively. 13.1% of the phosphorus input occurred in the unavailable form to fish and plants

(Cerozi and Fitzsimmons, 2017). Phosphorus deficiency causes stunted plant growth, whereas

phosphorus excess may lead to antagonistic interactions with micronutrients, especially zinc (Cerozi

and Fitzsimmons, 2017). 50% of the phosphorus input is retained by the fish, while 20% occurs in

the particulate form and 30% is dissolved as orthophosphates (d’Orbcastel et al., 2008). Plants can

only absorb P as the free orthophosphate ions H2PO4− and HPO42

− (Cerozi and Fitzsimmons, 2016).

DOC and alkalinity play a major role in maintaining free orthophosphate in aquaponics nutrient

solutions, possibly by protecting phosphorus from binding to free calcium ions (Cerozi and

Fitzsimmons, 2016). Low alkalinity concentrations affect the availability of phosphorus in

aquaponics nutrient solutions. However, DOC has a much more marked effect on the concentration

of phosphorus than alkalinity. The pHs for the dissociation of H3PO4 into H2PO4− and then into HPO42

are 2.1 and 7.2, respectively. Therefore, in the pH range maintained in aquaponics systems,

phosphorus is mostly present in the form H2PO4−, while H3PO4 and HPO42

− have lower activities.

(Cerozi and Fitzsimmons, 2016). In alkaline solutions, calcium is the dominant cation that reacts with

phosphate (Cerozi and Fitzsimmons, 2016). A general sequence of reactions in alkaline solutions

involves the formation of dibasic calcium phosphate dihydrate, octocalcium phosphate, and

hydroxyapatite. Each phosphate product formation results in the decrease of solubility and

availability of phosphate (Cerozi and Fitzsimmons, 2016).

Both Ca²+ and Mg²+ ions are essential plant nutrients and they are taken up by plants as the

water flows through the hydroponic components (FAO, 2014). Hard water can be a useful source of

micronutrients for aquaponics and has no health effects on the organisms. In fact, the presence of

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calcium in the water can prevent fish from losing other salts and lead to a healthier stock (FAO,

2014). The optimum level of water hardness for aquaponics is about 60–140 mg/litre. (FAO, 2014).

Leafy vegetables can be favoured by calcium bases to avoid tip burns on leaves; while potassium is

optimal in fruit plants to favour flowering, fruit settings and optimal ripening (FAO, 2014).

According to Delaide et al. (2017) P and K are introduced in the aquaponic system from the

fish feed, while more than 75% of Ca, Mg and S was introduced by tap water. Tap water contains

low concentrations of NO3−–N and PO43–P (Delaide et al., 2017). Nutrients present in tap water are

directly available for plants, unlike the ones in feed. Tap water can be a convenient way to input

nutrients provided its quality and nutrient content is appropriate. (Delaide et al., 2017). Almost all

Fe, Zn and Mn were introduced in the system from the fish feed, while 50% of B and 30% of Cu were

introduced by tap water (Delaide et al., 2017). In order to prevent iron deficiency, FeSO4 was sprayed

on the plant leaves and no yellowing was noticed. (Delaide et al., 2017).

Sodium (Na) is a constant concern in aquaponic systems because it is released in the

technological solution by feed and fish. 75% of the Na was also introduced by tap water but it is

poorly absorbed by vegetables and tends to accumulate until toxic levels for hydroponic production.

Only water exchange rate could control its accumulation in solution. (Delaide et al., 2017).

Iron (Fe) and other micronutrients were in low concentration in solution because they are

released mainly as insoluble forms by fish and end up in sludge. In order to improve their recycling,

a solution should be to solubilize and reinject them in solution. (Delaide et al., 2017).

Potassium (K) is used for cell signaling via controlled ion flow through membranes. Potassium

also controls somatic opening and is involved in flower and fruit set. It is involved in the production

and transportation of sugars, water uptake, disease resistance and the ripening of fruits. Potassium

deficiency manifests as burned spots on older leaves and poor plant vigor and turgor. Without

potassium, flowers and fruits will not develop correctly and interveinal chlorosis, or yellowing

between the veins of the leaves, may be seen on the margins (FAO, 2014).

Fish-plants Combination

Aquaponic is a special form of recirculating aquaculture systems (RAS) consisting of fish tanks

(aquaculture) and plants that are cultivated in the same water circle (hydroponic) (Timmons et al.,

2002; Wilson et al., 2005). In aquaponic systems (AP), the nutrients that are needed for plant growth

are entirely or partially supplied by fish waste; fish excrete nitrogen (N) in the form of ammonia

(NH4) through their gills (Rakocy et al., 1992; Wilkie et al., 1997), while their faeces contain organic

N, phosphorus (P), and carbon (C) (Naylor et al., 1999; Saba et al., 2012). Nutrient levels from fish

aquaculture are suitable for plant growth and can be used by increasing fish biomass and feed rate

or by increasing the protein levels in the feed (Licamele, 2009).

An important step regarding the production activity within integrated recirculation systems

is the proper choice of the combination of fish species and plants to be raised. The operating ratio

of fish: plants in aquaponic systems required to maintain a good water quality for both fish and

plants and will depend on many factors, including:

• the scale and sophistication of settling and biofiltration;

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• the use or not of anaerobic bio-filtration (which removes nitrogen from the system);

• the volume and surface area of the whole system;

• the quality (nutrient composition) of feed;

• the feeding rate;

• the species of fish and species of plant;

• the temperature and oxygen saturation of the water;

• the accumulation of organic matter and the extent of anaerobic zones; and

• the system potential for root development.

The most common fish raised in AP are tilapia, common carp, silver carp, grass carp, ornamental

fish (e.g. koi, goldfish, and tropical fish), catfish, perch, bluegill, trout, bass, barramundi, jade perch,

salmon, Murray cod, and largemouth bass (Rakocy et al., 2000; Rakocy et al., 2004; Petrea et al.,

2013; Mamat et al., 2016).

Regardless the species chosen the environmental criteria must to meet the requirements of the

chosen species. In table 1 are presented the water quality parameters for different species in RAS

(Dalsgaard et al., 2012; FAO, 2014) depending on which choices of fish-plant combinations can be

made.

Table 1. Water quality parameters observed under general conditions in operating, commercial or

pilot scale RAS

Species

Temperature (°C)

Total ammonia nitrogen

(mg/litre)

Nitrite (mg/litre)

Dissolved oxygen

(mg/litre)

Crude protein in feed

(%)

Growth-rate Grow-out

stage) Vital Optimal

Common carp (Cyprinus carpio)

4–34

25–30

< 1

< 1

> 4

30–38

600 grams in 9–11 months

Nile tilapia (Oreochromis niloticus)

14–36

27–30

< 2

< 1

> 4

28–32

600 grams in 6–8 months

Channel catfish (Ictalurus punctatus)

5–34

24–30

< 1

< 1

> 3

25–36

400 grams in 9–10 months

Rainbow trout (Oncorhynchus mykiss)

10–18

14–16 < 0.5 < 0.3 > 6 42 1000 grams in 14–16 months

Flathead mullet (Mugil cephalus)

8–32

20–27

< 1

< 1

> 4

30–34

750 grams in 9–11 months

Giant river prawn (Macrobrachium

rosenbergii)

17–34

26–32 < 0.5 < 2 > 3 35 30 grams in 4–5 months

Barramundi (Lates calcarifer)

18–34

26–29 < 1 < 1 > 4 38–45 400 grams in 9–10 months

Almost all plants can be grown in the aquaponic system but only a few have been tested and

proved to be economically efficient. The most popular plants are leafy vegetables and herbs –

especially lettuce and basil. These systems are generally less suitable for fruit vegetables because

have higher nutrient demand and may need different nutrient levels at different stages of growth

and because the production cycle is too long (more than 90 days) (Timmons and Ebeling 2013).

However, many plants species can be grown: coriander, spring onion, bok/pak choy, chiso,

vegetables such as tomato, cucumber, beets, okra, taro, blueberries, etc. (Commissioned Report for

New Zealand, 2013).

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Plants within the aquaponic system need several nutrients that are required for the enzymes

that facilitate photosynthesis for both growth and reproduction. The nutrients are split up into two

categories; macro- and micronutrients. Whereas the six macronutrients are way more essential for

plants, micronutrients should also be taken into consideration, although they are only needed in

trace amounts. Jones et al., 2013) outline that there are six macronutrients: Nitrogen (N),

phosphorous (P), potassium (K), calcium (Ca), magnesium (Mg) and sulfur (S). Nitrogen is part of a

large number of vital organic compounds such as amino acids, proteins, coenzymes, nucleic acids,

and chlorophyll while Phosphorous plays a vital role in the synthesis of organic compounds such as

sugar phosphates, ATP, nucleic acids, phospholipids and coenzymes (Resh, 2001). A deficiency in

phosphorous will stunt growth and flowering or fruit set.

The range of micronutrients is much bigger. Iron (Fe) is often added to aquaponics due to its

general deficiency in those systems. Iron is required for chlorophyll synthesis and is an essential part

of cytochromes which are electron carriers in photosynthesis and respiration (Resh, 2001). Other

important micronutrients include copper (Cu), boron (B), manganese (Mn), molybdenum (Mo) and

zinc (Zn) (Epstein and Bloom, 2005; Trejo-Tellez and Gomez-Merino, 2012, Timmons and Ebeling,

2013, Aquaponics guideline, 2015).

It is very important that all nutrients to be in a proper balance for optimum plants growth

because plants used in large-scale systems don`t have the same nutrient requirement throughout

the development cycle. For example, lettuce requires large amounts of N at all stages and plants

like tomatoes and peppers need a large initial N, followed by a small amount of N and a large amount

of P and K for good fruit growth. Basil has a higher nitrogen content than lettuce or coriander, and

the balance between fish feeding and plant density may need to be adjusted accordingly. In table 2

are presented some requirements for some common aquaponic plants.

In contrast to plants, fish nutrition is very different. Nutrients are introduced into the system

through an input source, in this case, fish feed. Protein content in the feed dictates the amount of

nitrogen that is available to the plants after the fish assimilate and process the nutrients (Timmons,

1996).

The composition of fish feeds depends on the nature of the fish: whether it is carnivorous,

omnivorous, or herbivorous. Balancing the quantities of nutrients produced from the fish system

with the nutrient requirements of the plants can lead to optimized resource utilization and system

productivity. Omnivorous fish, including tilapia and carp, need about 25-35% protein in their diet,

and carnivorous fish need as much as 45% protein for optimal growth (Somerville et al., 2014).

James E. Rakocy et al.2004, combined the growing of tilapia (70 g) and basil (Ocimum

basilicum ‘Genovese’) in an outdoor, commercial-scale aquaponic system and the projected an

annual production of tilapia was arround 4.37 t, while the mean yield of basil was 2.0, 1.8 and 0.6

kg/m2.

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Table 2. Vegetable production guidelines for the most common aquaponic plants (Somerville et al, 2014)

Plant pH Plant spacing Germination time

and temperature

Growth

time Temperature Light exposure

Plant height

and width

Recommended

aquaponic

method

Basil

5.5–6.5

15–25 cm

(8–40 plants/m2)

6–7 days with

temperatures at 20–25°C

5–6 weeks (start

harvesting when plant is 15 cm)

18–30 °C

optimal 20–25 °C

Sunny or slightly

sheltered

30–70cm

30cm

Media beds, NFT

and DWC

Cauliflower

6.0–6.5

45–60cm

(3–5 plants/m2)

4–7 days with temperature

8–20°C

2–3months (spring crops), 3–4 months

(autumn crops)

20–25°C for initial

vegetative growth, 10–15

°C for head setting

(autumn crop)

Full sun 40–60cm

60–70cm Media beds

Lettuce mixed

salad leaves 6.0–7.0

18–30cm

(20–25 heads/m2)

3–7 days;

13–21°C

24–32 days

(longer for some varieties)

15–22 °C

(flowering over 24°C)

Full sun (light shading

in warm temperatures

20–30cm;

25–35cm

Media bed, NFT,

and DWC

Cucumbers 5.5–6.5

30–60cm (depending

on variety;

2–5plants/m2)

3–7 days; 20–30°C

55–65 days

22–28 °C day, 18–20°C

night; highly susceptible to

frost.

20–200cm; 20–80cm Media beds;

DWC

Eggplant 5.5–7.0 40–60 cm

(3–5 plants/m2) 8–10_days; 25–30 °C

90–120 days

15–18_°C night, 22–26_°C

day; highly susceptible to

frost

Full sun 60–120 cm; 60–80 cm

Media beds

Peppers 5.5–6.5

30–60cm (3–4 plants/m2, or

more for small-sized

plant varieties)

8–12 days; 22–30°C

(seeds will not germinate

below 13°C)

60–95 days 14–16°C night time, 22–

30°C daytime Full sun

30–90cm;

30–80cm Media beds

Tomato 5.5–6.5 40–60 cm

(3–5plants/m2) 4–6 days; 20–30°C

50–70 days till first

harvest; fruiting 90–120

days up to 8–10months

13–16°C night, 22–26°C day

Full sun 60–180cm; 60–80cm

Media beds and DWC

Beans and peas 5.5–7.0

10–30 cm dependent on variety (bush

varieties 20–40 plants/m2,

climbing varieties 10–

12plants/m2)

8–10 days; 21–26°C

50–110 days to reach

maturity depending on

variety

16–18°C night, 22–26°C day

Full sun

60–250cm

(climbing); 60–

80cm (bush)

Media beds

Head cabbage 6–7.2 60–80 cm

(4–8 plants/m2)

4–7 days;

8–29°C

45–70 days from transplanting (depending

on varieties and season)

15–20°C

(growth stops at >25°C) Full sun

30–60cm; 30–

60cm Media beds

Broccoli 6–7 40–70cm

(3–5plants/m2)

4–6 days;

25°C

60–100days from

transplant 13–18°C

Full sun; can tolerate partial shade but will

mature slowly

30–60cm; 30–

60cm Media beds

Swiss chard /

mangold 6–7.5

30–30cm

(15–20 plants/m2)

4–5 days;

25–30°C optimal 25–35days 16–24°C

Full sun

(partial shade for temperatures > 26°C)

30–60cm; 30–

40cm

Media beds, NFT

pipes, and DWC

Parsley

6–7

15–30cm (10–15 plants/m2)

8–10 days; 20–25°C

20–30 days after transplant

15–25°C Full sun; partial shade

at >25°C 30–60cm; 30–

40cm Media beds, NFT

and DWC

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Selek et al., 2017, has run a growing experiment of Nile tilapia (Oreochromis niloticus)

with an initial mean weight of 5.65 g, fed a commercial diet (50% protein) and a plants density

of 23 plants/m2, and after 3 experimental weeks the weight of basil doubled over the initial

value and at the final harvest basil showed a weight increase of more than 6 times over the

initial value (600 g/m2).

Bradley and Marulanda, 2001, grew basil in a hydroponic system, at a plant density of

25 plants/m2 and reported a higher yield of basil (at a rate of 6.25 kg/m2).

All these discrepancies between the results of the earlier studies in terms of the

harvest amount of basil in a square meter might be attributed to several factors, such as

different diet composition used for fish feeding, protein level and digestibility of the diet,

which may affect the diurnal pattern of ammonia excretion in fed fish, nutrient availability

and amount of nutrients in the production system, culture conditions such as water quality,

temperature fluctuations, length of growth period, or any combination of all these factors

(Selek et al., 2017).

Deliverables 6.4.

The advantages and the disadvantages of the multi-use aquaponics

production platform

The designed multi-use aquaponics production platform, like any experimental

systems, has its advantages (strengths) and disadvantages (weaknesses).

Advantages:

The system is very versatile, allowing a sizeable array of variables to be studied at the

same time;

It has a very low environmental impact;

It is relatively easy and inexpensive to build;

It has great water conservation, the only water replenished is that that is lost due to

evaporation, plant use and the small volume during the cleaning procedure;

It is efficiently constructed and it make good use of the occupied space;

It benefits from temperature and climate control;

It has low power consumption due to efficient LEDs and low wattage pumps;

It is bio-secure and can be compartmentally quarantined;

The system benefits from input and output control;

It is easy manageable;

It has a small footprint.

Disadvantages:

The system has limitations regarding fish stocking densities and also regarding crop

growing area;

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Without a back-up power source, the production might be compromised – lighting,

water recirculation, aeration, and climate control are just some of the key components

that rely on a continuous power supply;

It requires experienced staff to manage, operate and maintain;

Permanent operational management must be provided;

It requires periodic cleaning and upkeep;

Deliverables 6.5.

Integrating remote sensing technology devices in aquaculture

Methods and Equipment

For the analysis of ammonia, nitrite, nitrate, total phosphorus and calcium from water

we will use the SAN ++ Automated Wet Chemistry Analyzer from Skalar. The equipment uses

the continuous flow analysis (CFA) principle, which is based on international standard

regulations such as ISO and can process a large volume of samples (Photo 13). During the

analysis, the results of all parameters are simultaneously displayed, including calibration

curves and statistical evaluations.

Method description:

Determination of ammonia is based on the modified Berthelot reaction; after dialysis

against a buffer solution of pH 5.2 the ammonia in the sample is chlorinated to

monochloramine which reacts with salicylate to 5-aminosalicylate. After oxidation and

oxidative coupling, a green colored complex is formed. The absorption of the formed is

measured at 660 nm;

The automated determination of Nitrate and Nitrite is based on the cadmium

reduction method; the sample is buffered at pH 8.2 and it passes through a column containing

granulated copper-cadmium to reduce nitrate to nitrite. Nitrite was determined by

diazotization with sulfanilamide and coupling with N (1-naphthyl) ethylenediamine

dihydrochloride to form a highly colored azo dye which is measured at 540 nm;

The automated procedure for the determination of Total phosphate is based on the

reaction between ammonium pentamolybdate and potassium antimony (III) oxide tartrate

react in an acidic medium with dialyzed and diluted solutions or phosphate to form an

antimony-phospho-molybdate complex. This complex is measured at 880 nm;

The calcium determination is based on the reaction of the sample with acetic 8

hydroxyquinoline solution to complexed magnesium. After dialysis the calcium is complexed

with phthalein purple in alkaline medium, the complex is measured at 580 nm.

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Photo 13. The Skalar SAN++ equipment for water chemistry determination

Also, the concentration of nitrite, nitrate, total phosphorus and calcium from leaves,

roots, fish meat and feces will be also determined with the help of the SAN++, after a previous

digestion of samples at Top Wave Digestor from Analytik Jena (Photo 14).

The concentration of nitrogen (TKN) in fish meat, leaves, and roots of plants and feces

will be determined by the Kjeldahl method, according to STAS 9064/4-81 (Photo 15).

Photo 14. Analytik Jena Top Wave Digestor Photo 15. Parnas-Wagner for TKN

determination

The dissolved oxygen (DO) concentration will be determined using portable

Oxigenometer Pro2030 Dissolved Oxygen from YSI (Photo 16).

Determination of the pH and conductivity of the technological water will be

determined using a multi-parameter set of WTW, model InoLab 7110 (Photo 17) and for the

Oxidation Reduction Potential (ORP) we will use the ORP HQd from Hach (Photo 18).

Determination of the suspended material content from the technological water will

be performed according to SR EN 872-09, using the gravimetric method based on the

separation of suspended matter by filtration, followed by drying at 105°C and the weighing of

the residue at constant mass. For the drying step, an ESAC 50 drying oven will be used (Photo

19).

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Photo 16. YSI Pro2030

Oxigenometer

Photo 17. WTW InoLab 7110 pH-

meter

Photo 18. Hach HQd Meter for

ORP

Photo 19. ESAC 50 drying oven

For determination of atmospheric humidity and temperature, we will use TRIX-8

Multi-Use Temperature Recorder (Photo 20). The equipment has a wide range recorder and

registering up to 8000 paired humidity and temperature readings simultaneously.

Principal characteristics are described below:

Sensor Measurement Range -40°C to +85°C.

Operating Temperature Range -40°C to +85°C.

Storage Temperature Range 0°C to +40°C.

Humidity Measurement Range 0% RH to 100% RH, with limitations.

Humidity Operating Range 0% RH to 100% RH, with limitations.

Humidity Resolution: Better than 0.1% RH.

Temperature Resolution: Better than 0.1°C or 0.1°F.

Photo 20. LogTag for humidity and temperature (model HAXO-8)

For monitoring technological water quality chemical parameters, Merck kits (Fig. 21,

Table 3) are used with the Merck Spectroquant Nova 400 spectrophotometer (Fig. 22).

Determining the chemical oxygen demand (COD) and the total organic carbon (TOC)

is done by following the Merck kits (Fig. 21, Table 3) protocol and with the same Merck

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Spectroquant Nova 400 spectrophotometer (Fig. 22), but it also involves the double block

chemical digestion thermoreactor from WTW, CR4200 model (Photo 23).

Photo 21. Merck kits Photo 22. Merck

Spectroquant Nova 400 spectrophotometer

Photo 23. WTW CR4200 double block chemical

digestion thermoreactor

Table 3. The used methods for monitoring technological water quality chemical parameters

Technological water quality parameter Determining method used:

colorimetric method using MERCK spectroquant kits

Iron (Fe3+) RT 1.00796.0001

Total hardness KT 1.00961.0001

Magnesium (Mg2+) KT 1.00815.0001

Alkalinity KT 1.00961.0001

Manganese (Mn2+) RT 1.14770.0001

Potassium (K+) KT 1.14562.0001

Chlorine (Cl-) RT 1.00088.0001

Chemical oxygen demand (COD) KT 1.14895.0001

Total organic carbon (TOC) KT 1.14878.0001

For determining the biologic oxygen demand (BOD5) a Velp analyzer is used, being

comprised of a stirring unit, BOD sensors, carbon dioxide absorption supports, BOD custom

sampling bottles and magnetic stirrers (Photo 24). The analyzer is used along with a low

capacity Velp cooled incubator, model FTC 90I (Photo 25), equipped with auto-tuning

temperature regulator.

The Velp TB1 portable turbidimeter (Photo 26) is used for multiple analyzes for

determining turbidity.

Photo 24. Velp BOD5 analyzer

Photo 25. Velp FTC 90I cooled incubator

Photo 26. Velp TB1 portable turbidimeter

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The lipids solubilization and extraction is realized using the Soxlet method, according to STAS 9065/10-75, with the help of a Raypa extraction equipment (Photo 27).

Photo 27. Raypa lipids extraction equipment

The organic solvent used for the lipids extraction is petroleum ether.

The used formula is:

% 𝒍𝒊𝒑𝒊𝒅𝒔 =𝑷𝒇 − 𝑷𝒊

𝒎𝒔∗ 𝟏𝟎𝟎

where,

Pf – the final mass of the product and beaker, after lipid extraction (g);

Pi – the initial mass of product and beaker, prior to lipid extraction (g);

ms – sample mass being analyzed (g).

The obtained results are used to calculate the lipids gain (retained lipids [RL]) as such:

[RL] = final mass * Lf – initial mass * Li

where,

Lf – final corporeal lipids;

Li – initial corporeal lipids.

Determining the moisture involves the drying inside a drying oven set at 105°C,

according to SR ISO 1442:2010. The used equipment are an analytic scale with 0.0001

precision weighing, a desiccator with a greased cover and hydro-absorbent substance and an

ESAC 50 drying oven (Photo 19).

The used formula is:

% 𝐰𝐚𝐭𝐞𝐫 =𝑪𝒇 − 𝑪𝒊

𝒎𝒔∗ 𝟏𝟎𝟎

where,

Pf – the mass of the crucible and sample, after drying (g);

Pi – the mass of the crucible and sample, prior to drying (g);

ms – sample mass being analyzed (g).

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It must be mentioned that the ration between the water percentage and that of the

protein (W/P) from the fish muscle is determined in order to assess its food value.

For determining meat nitrogen free extract (NFE), of which class glycogen, simple and

phosphorylated carbohydrates, organic acids and inositol are part of, the following formula is

used:

% NFE = % DM - % ash - (% CP + % CL)

where,

DM – dry matter;

CP – crude protein;

CL – crude lipids.

For determining the total mineral substances (ash), the calcination method was used

at 525 ± 25°C until constant mass, according to SR ISO 931:2009. The equipment used for this

analysis consisted of a Nabertherm calcining furnace (Photo 28).

Photo 28. Nabertherm calcining furnace

The used formula is:

% 𝐚𝐬𝐡 =𝒎𝟐 − 𝒎𝟏

𝒎𝒔× 𝟏𝟎𝟎

where,

m2 – the mass of the crucible, after calcination (g);

m1 – the mass of the empty crucible, prior to calcination (g);

ms – sample mass being analyzed (g).

For a clearer picture of the quality of the biological plant material obtained under

aquaponic conditions, the determination of chlorophyll pigments is performed using two

methods of determination. The use of the two methods ensures their quantitative expression,

related to both the foliar surface unit and the foliar mass.

Thus, the first method for determining the chlorophyll and the carotenoids involves

the quartz pestling of the foliar samples under analysis. At the time of the formation of a

slurry, calcium carbonate and acetone are added. The obtained extract is filtered through a

vacuum into a crucible. The reading of the obtained solution (Photo 29) is done at three

wavelengths (663 nm, 644 nm and 440.5 nm) against acetone with d = 0.84 (control), using a

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spectrophotometer SPECORD 210 from Analytik Jena, connected to a computer system

(Photo 30)

Photo 29. Chlorophyll extract solution (with

acetone) Photo 30. Analytik Jena SPECORD 210

spectrophotometer

The following formulas are used:

Chlorophyll a = (𝟗,𝟕𝟖𝟒 ∗𝐄𝟔𝟔𝟑−𝟎,𝟗𝟗∗𝐄𝟔𝟒𝟒)

𝐒∗𝟏𝟎𝟎∗ 𝟐𝟓 (mg/dm2)

Chlorophyll b = (𝟐𝟏,𝟒𝟐𝟔 ∗𝐄𝟔𝟒𝟒−𝟒,𝟔𝟓∗𝐄𝟔𝟔𝟑)

𝐒∗𝟏𝟎𝟎∗ 𝟐𝟓 (mg/dm2)

Carotenoids = 𝟒,𝟔𝟗𝟓∗𝐄𝟒𝟒𝟎,𝟓−𝟎,𝟐𝟔𝟖 (𝐂𝐡𝐥𝐨𝐫𝐨𝐩𝐡𝐲𝐥𝐥 𝐚+𝐂𝐡𝐥𝐨𝐫𝐨𝐩𝐡𝐲𝐥𝐥 𝐛)

𝐒∗𝟏𝟎𝟎∗ 𝟐𝟓 (mg/dm2)

where,

S - the foliar surface taken into account (recommended around 5 cm2).

The second method of chlorophyll determining involves grinding the foliar material,

coating it with ethyl alcohol, and positioning it for boiling into an Elma, model Elmasonic S10H

(Photo 31) water bath until total vegetation fragments are discolored.

To the obtained extract (Photo 32), ethyl alcohol is added and is read using the

spectrophotometer SPECORD 210 from Analytik Jena (Photo 30) at the following

wavelengths: 665 nm for chlorophyll a and 649 nm for chlorophyll b.

The following formulas are used:

Chlorophyll a = 𝟏𝟑,𝟗𝟓∗𝑬𝟔𝟔𝟓−𝟔,𝟖𝟖∗𝑬𝟔𝟒𝟗

𝒅∗𝟏𝟎𝟎𝟎∗𝑾∗ 𝑽 ∗ 𝑫 (mg/g fresh leaves)

Chlorophyll b = 𝟐𝟒,𝟗𝟔∗𝑬𝟔𝟒𝟗−𝟕,𝟑𝟐∗𝑬𝟔𝟔𝟓

𝒅∗𝟏𝟎𝟎𝟎∗𝑾∗ 𝑽 ∗ 𝑫 (mg/g fresh leaves)

where,

d – cell thickness (1 cm);

W – initial mass of vegetal material (g);

V – total volume of extract (mL);

D – dilution factor.

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Photo 31. Elma Elmasonic S10H water bath Photo 32. Chlorophyll extract solution (with

ethyl alcohol)

Deliverables 6.6.

Decision support systems for multi-use aquaponics production

platform model

After reviewing the literature, we compiled a comprehensive list of variables that influence an aquaponic system’s design and efficiency.

Table 4. Aquaponic systems variables Source Variables

Kloas, W. et al., 2015 2 fish rearing unit volumes;

variable fish stocking densities;

2 plant crop densities;

Fierro-Sañudo, J.F. et al., 2018 2 sources of low-salinity water

No significant differences were found for the shrimp final individual weight, survival, growth rate and feed conversion ratio between the two low-salinity water sources. Lower basil yields were recorded in the case of the diluted seawater and no significant differences in basil production were found between the ground water and the control variants. Shrimp feed consumption associated to the total harvested basil was significantly lower in the ground water variant and no significant differences were found between the two variants regarding shrimp feed intake.

Rakocy, J.E. et al., 2004 2 cropping systems;

2 production systems;

2 fish stocking densities;

Batch and staggered production of basil produced comparable yields, but the growth of all plants in the same phase led to the depletion of nutrients in the culture water and the onset of nutritional deficiency disorders in the basil.

Medina, M. et al., 2016 2 fish feeds (aquafeeds);

The use of plant-based fish feed resulted in lower concentrations of nutrients in the culture water. Despite lower N and P content levels, the plant-based fish feed resulted in greater plant productivity than the fishmeal-based feed.

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Licamele, J.D., 2016 2 production systems;

There was no significant difference in biomass or chlorophyll concentration index in lettuce grown with aquaponics water and nutrient supplements versus a hydroponic solution.

McGuire, T.M. and Popken, G.A., 2015

2 media grow bed designs;

The experimental data suggest that when there is no nitrate deficiency in a system, temperature can have an increasing effect on shoot to root ration (S:R). Furthermore we conclude that the greenhouse glazing was effective in capturing heat which yielded higher S:R in the augment beds.

Sirakov, I. et al., 2017 2 production technologies;

2 media grow bed substrates

A better removal capacity in ammonium, nitrate and ortho-phospahte were observed in the LECA section compared with the cleaning capacity in the raft section as a part of experimental aquaponic system. The raft technology showed better plant productivity compared with the one found for the LECA bed technology. The productivity of lettuce plants is highly dependent on the type of plant growing medium, when they are cultivated in the floating raft technology.

Hussain, T. et al, 2014 3 water flow rates;

2 production technologies;

The 1.5 L/min variant showed highest weight gain of koi carp fingerlings and also height gain of spinach plants as compared to other water flow rate variants. There was no significant difference in length gain, percentage weight gain, specific growth rate, feed conversion ratio, feed efficiency ratio, and protein efficiency ratio as compared to other treatments and control. All the treatments effectively remove nitrate, phosphate, and potassium from fish effluent tanks.

Knaus, U. et al., 2017 3 plant species;

3 system performance phases;

2 fish species;

Due to the high feed input at the beginning of the experiments, specific growth rate and feed conversion ratio were very good, and significantly better for African catfish compared with Nile tilapia. Feed conversion corresponded with much younger fish with effective feeding under restricted food input. The oxygen consumption was lower for African catfish with a significant difference to Nile tilapia. Due to reduced natural light illumination and water temperature (winter season), plant growth was generally reduced, but two times better in the Nile tilapia stocked unit compared with African catfish.

Salam, M.A. et al., 2014 3 media grow bed substrates;

Overall tomato plants growth and weight of fruits was higher in the case of gravel variant than in the case of the 1:1 gravel-sawdust mixture and the brick lets variants.

Saufie, S. et al., 2015 2 hydroponic techniques;

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The analyzed data proves that the deep water culture (DWC) technique combined with the media grow bed (MGB) technique is more effective than just the single DWC hydroponic technique.

Endut, A. et al., 2009 Aquaponic (RAS system - growing bed technique - different flow rates).

Plant growth was highest at a water flow rate of 1.6 L/min. Removal of inorganic nitrogen was extremely efficient under various flow rates trials (0.8–4.0 L/min). It was found that all flow rates were efficient in nutrient removal and in maintaining the water quality parameters within the acceptable and safe limits for growth and survival of fish.

Endut, A. et al., 2010 Fish production performance, plant growth and nutrient removal were measured and their dependence on hydraulic loading rate (HLR) was assessed.

This study demonstrated that the changes in concentrations of different nutrients in aquaponic system differ because of the disparity between the relative proportions of available nutrients generated by fish and nutrients uptake by plants. The optimal HLR in term of fish productions, plant growth and percentage nutrient removal were found to be 1.28 m/day.

Lennard, W.A. and Leonard, B.V., 2004

The evaluation of the differences between two aquaponic flood regimes; reciprocal flow (hydroponic bed was periodically flooded) and constant flow (hydroponic bed was constantly flooded), in a freshwater aquaponic test system.

Constant flow replicates were superior in plant nitrate and phosphate assimilation, in pH buffering, in dissolved oxygen concentrations and statistically identical in water and bicarbonate consumption. Constant flow replicates produced a slightly higher fish biomass and more efficient food conversion (lower FCR), although this was not significant. Plant biomass and yield in lettuce was significantly higher for the constant flow system.

Trang, N. et al., 2010 The growth, productivity and nutrient uptake of four leaf vegetable species (Lactuca sativa, Ipomoea aquatica, Brassica rapa var. chinensis and Brassica rapa var. parachinensis) in a controlled growth experiment with three root flooding treatments (drained, half-flooded and flooded) to assess their preferred hydroponic growth requirements, biomass production and nutrient removal capacities I. aquatica grow best in a completely water-saturated substrate, and L. sativa grow well in hydroponic culture with partly flooded roots.

In contrary, the two Brassica varieties did not grow well at water-saturated conditions and therefore has less potential.

Lennard, W.A. and Leonard, B.V., 2006

The test of differences between three hydroponic subsystems, Gravel Bed, Floating Raft and Nutrient Film Technique (NFT), in a freshwater Aquaponic test system.

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The present study showed that the NFT hydroponic subsystem was sig- nificantly less efficient than either Gravel bed or Floating raft hydroponic culture technologies.

Al-Hafedh, Y.S. et al., 2008 Testing different fish feed to plants ratios. It was determined that a fish feed to hydroponic surface ratio of 56 g/m2 was excellent to control nutrient buildup; however, plant density could be decreased from 42 to 25–30 plants/m2 to get marketable lettuce

Dediu, L. et al., 2012 Testing two different flow rates

Lower nitrate removal rate measured for hydroponic troughs under the higher flow rate treatment could

Damon, E. et al., 1997 Testing different initial biomasses of fish

In summary, this study demonstrated that the changes in concentrations of different nutrients in integrated systems differ because of the disparity between the relative proportions of available nutrients generated by fish and nutrients absorbed by plants.

Rafiee, G. and Saad, C.R., 2006 Testing the effect of natural zeolite on aquaponic production Results of this study have concluded that use of zeolite as bed medium could improve the environ- mental conditions for growing lettuce

Ghaly, A.E. et al., 2005 Five plants were examined for their ability to remove nutrients from aquaculture wastewater and suitability as fish feed: alfalfa, white clover, oat, fall rye, barley.

This study indicated that only oat, barley and rye can grow in this type of hydroponic system and could be used as a fish feed after being supplemented with fat, Ca, Na, Mn and Fe.

Taylor, P. et al., 2007 Determining the nitrification rate response in a perlite trickling biofilter (root growth medium) exposed to hydroponic nutrient solution, varying NO− 3 -N concentrations, and to pH levels optimum for plants (6.5) and nitrification (8.5).

Ammonia oxidation rate in perlite medium increased 1.75 times at pH 8.5 compared to the rate at pH 6.5. Nitrite oxidation rate increased 1.3 times un- der the same conditions.

Roosta, H.R. and Hamidpour, M., 2013

A comparative study between hydroponic vs aquaponic systems foliar application of some macro-micro nutrients, on tomato plants

The study showed that biomass gains of tomatoes were higher in hydroponics as compared to aquaponics, These findings indicated that foliar application of some elements can effectively alleviate nutrient deficiencies in tomatoes grown on aquaponics.

Silva, L. et al., 2015 Two aquaponic dynamic root floating technique (DRF) treatments were tested; one using pak choy as the hydroponic culture plant (PAK) and another using coriander (COR).

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The Nile tilapia - pak choy treatment has better performance in biomass production and in water treatment than the Nile tilapia-coriander.

Afsharipoor, S. and Roosta, H.R., 2010

The investigation of the effect of different plant substrates (perlite/cocopeat) on strawberry growth and development in hydroponic and aquaponic systems

The results showed that most parameters were better in hydroponic systems and that the planting beds of only perlite were cocopeat were not suitable.

Roosta, H.R. and Afsharipoor, S., 2012

Testing different substrates (various ratios of perlite and cocopeat) in hydroponic and aquaponic cultivation systems.

In hydroponic system, the substrates of sole perlite or cocopeat were not recognized as optimum substrates; therefore, it is recommended to use their mixture as substrate, while in aquaponic system, the substrates with higher percentage of perlite had better performance and are recommended for strawberry cultivation.

Shete, A.P. et al., 2013 Testing varied water circulation periods

The change in the water circulation period has effect on the water quality, fish growth as well as plant growth.

Nuevaespana, J. and Matias, J.R., 2016

The physical profile evaluation of Klayton and Light Expanded Clay Aggregate (LECA), ceramic based growing media.

Klayton has higher water absorption per surface area as compared to LECA. High surface area provides more space for the growth of nitrifying bacteria.

Malini, G. et al., 2015 2 plant species;

2 water sources;

The relatively higher growth rate of the plants in aquaponic water is due to the presence of relatively higher rate of nitrogen compounds within it.

Delaide, B. et al., 2016 3 production systems;

The principal finding of this research was that aquaponic (AP) and hydroponic (HP) treatments exhibited similar plant growth, whereas the shoot weight of the complemented aquaponic (CAP) treatment showed a significant growth rate increase compared to the HP and AP treatments. Additionally, the root weight was similar in AP and CAP treatments, and both were significantly higher than that observed in the HP treatment.

Nozzi, V. et al., 2018 3 plant species;

2 production systems;

4 nutrient variants;

Lettuce achieved the highest yields in system C, mint in system B, and mushroom herb in systems A and B. The present study demonstrated that the nutritional requirements of the mint and mushroom herb make them suitable for aquaponic farming because they require low levels of supplement addition, and hence little management effort, resulting in minimal cost increases. While the addition of supplements accelerated the lettuce growth (Systems B,

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C), and even surpassed the growth in hydroponic (System C vs. D), the nutritional quality (polyphenols, nitrate content) was better without supplementation.

Graber, A. and Junge, R., 2008 3 plant species;

The highest nutrient removal rates by fruit harvest were achieved during tomato culture, over a period of more than 3 months. In aquaponic, more than two thirds of nitrogen removal by the overall system could thus be converted into edible fruits. Plant yield in aquaponic production systems was similar to conventional hydroponic production systems.

Bittsanszky, A. et al., 2016 2 production systems;

Plants do thrive in solutions that have lower nutrient levels than “standard” hydroponic solutions. This is especially true for green leafy vegetables that rarely need additional nutritional supplementation. It is concluded that in the highly complex system of aquaponics, special care has to be taken, via continuous monitoring of the chemical composition of the circulating water, to provide adequate concentrations and ratios of nutrients, and special attention has to be paid to the potentially toxic component, ammonium. If certain plants require nutrient supplementation, we consider that one based on organic substances would be most beneficial.

Raja, S. et al., 2015 2 water sources;

The experiment conspicuously showed that influence of nutrients in the aquaponic water on the plant growth was higher than that of the ground water.

Schmautz, Z. et al., 2016 3 hydroponic techniques;

The results showed that the choice of the cultivation system had little influence on most of the above-mentioned properties. Tomato fruit mineral content was found to be in similar range for N, P, K, Ca, Mg, Fe, and Zn as reported in the literature. Yield and fruit quality were similar in all three systems. However, the drip irrigation system did perform slightly better.

Jordan, R.A. et al., 2018 4 media grow bed substrates;

The treatment with phenolic foam was considered as the least suitable for lettuce cultivation in aquaponic system, because it caused lower yield. The treatment using coconut shell fiber with crushed stone was considered as the most adequate, since it led to higher yield compared with the other substrates analyzed.

As result of Table 4, a graphic (Figure 17) of the 19 identified variables was created. It

can be noticed that the most common variables are: plant species, media grow bed

substrates, production technologies and production systems.

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Figure 17. Percentages of the aquaponic systems variables

As a result of the above graphic (Figure 17), an experimental design was conceived

(Figure 18), and it involves the following variables:

1 plant (Lemon basil);

1 fish species (Nile tilapia);

1 artificial light source (SanLight LED grow lamp);

2 climate conditions (Temperature, humidity, solar radiation);

2 media grow bed substrates (light expanded clay aggregate (L.E.C.A.) and lava rock);

2 water flow regimes (continuous flow and flood-and-drain);

(Triplicate experimentation).

All this occupying the entire 24 aquaponic modules within the four built metallic frames.

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Figure 18. Experimental design

Another graphic (Figure 19) was conceived to better illustrate the relations between

the variables and the other key elements that make up the aquaponic system.

The variables are categorized into: dependent variables, controlled variables and

independent variables.

Figure 19. Dependent, controlled and independent variables

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Figure 20 displays the experimental sampling points, the array of the proposed analyzes and the sampling frequency for fish, plants and technologic water.

Figure 20. Sampling points, proposed analyzes and sampling frequency

The experimental design that resulted from this work package (WP6) will be

implemented as a practical experiment in order to obtain an aquaponic technology applicable

at an industrial level, to a large-scale aquaponic system.

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