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This project has received funding from the Bio Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 792221.
Deliverable 1.2. Report on Region Specific Data Models
Acronym: ICT-BIOCHAIN
Project title: ICT-BIOCHAIN - ICT Tools in Efficient Biomass Supply Chains for
Sustainable Chemical Production
Contract Nº: 792221
Start date: 1.6.2018
Duration: 24 months
Deliverable number D1.2
Deliverable title Report on Region Specific Data Models
Submission due date M18 – November 2019
Actual submission date 29/11/2019
Work Package WP1
WP Lead Beneficiary VTT
Dissemination Level Public
Version 00
Authors Catriona Clark (STR), Johan Belfrage (STR),
Filippo Giancarlo Martinelli (IBF), Sol Cuenca
Ref. Ares(2019)7364696 - 29/11/2019
This project has received funding from the Bio Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 792221.
(CAGPDS), Natividad Pérez (CAGPDS), Antonio
Giráldez (CAGPDS), Timo Erler (IML), Jacek Flak
(VTT), Jennifer Attard (ITT), James Gaffey (ITT)
Marta Macías Aragonés (CTA)
Deliverable 1.2. Report on Region Specific Data Models Page 3 of 35
DOCUMENT CONTROL PAGE
Author(s)
Catriona Clark (STR), Johan Belfrage (STR), Filippo Giancarlo Martinelli (IBF), Sol Cuenca (CAGPDS), Natividad Pérez (CAGPDS), Antonio Giráldez (CAGPDS), Timo Erler (IML), Jacek Flak (VTT), Jennifer Attard (ITT), James Gaffey (ITT) Marta Macías Aragonés (CTA)
Version history
# Reviewer Comments
00 CC Document creation
Deliverable 1.2. Report on Region Specific Data Models Page 4 of 35
1. Executive Summary
This report details the methodology used to create Bioresource Mapping Tools for the two demonstrator regions of South East Ireland and Andalusia and will provide examples of the output that can be extracted from the model. This was a multi-step process as follows:
Determine the biomass available at a county/provincial level for three selected
value chains for each region.
Characterise the biomass composition into useful biorefinery products e.g.
protein, fat, carbohydrate, C5, C6 sugars.
Determine the accessibility of biomass considering its location and current
uses.
The models highlight the main sources of feedstock in the two regions and the bioresources that can be derived. The work to determine the biomass available at a county/provincial level for three selected material categories for each region has been successfully completed and can form part of the digital innovation hubs for each region and the data can also be further integrated into the platform where users can search selected parts of the model. Data of the composition for the defined material categories and streams from each region was further collected to allow the modelling of bioresource availability per county or province while also considering current uses. For the materials in the Andalusian region data on C5 sugars and C6 sugars was not available and it was also not possible to determine some of the prices of the mapped materials in this region. Both regions have clearly identifiable geographical areas where material streams and bioresources are clustered and thus provide potential suitable locations for future biorefining operations. The county of Cork stands out as a specifically strong area and hold almost one third of the total materials arising on Ireland and is predominantly from manure. In Andalusia, Almería, Jaén and Córdoba stands out as particularly strong provinces. Almería is dominated by horticulture resources and Jaén and Córdoba hold the majority of olive derived material streams. Algae based materials are only located in Cádiz and Huelva. This data was captured into a model that allows for the calculation and interpretation of data in a graphical and geographical form. This model will later be used as the input for the ICT-BIOCHAIN Platform, where it will be analysed alongside the collection of ICT, IoT and Industry 4.0 technologies.
Deliverable 1.2. Report on Region Specific Data Models Page 5 of 35
Content 1. Executive Summary ................................................................................................... 4
2. Acronyms and abbreviations ..................................................................................... 6
3. Introduction............................................................................................................... 7
4. Deliverable Aims........................................................................................................ 8
5. Methodology ............................................................................................................. 8
5.1. Quantifying Materials Arising ............................................................................ 9
5.2. Bioresource Content ........................................................................................ 16
5.3. Quantifying Accessibility of Material ............................................................... 18
5.4. Modelling ......................................................................................................... 18
6. Results and Opportunities ....................................................................................... 19
6.1. Irish Region ...................................................................................................... 20
6.1.1. Bioresource ................................................................................................... 22
6.2. Andalusian Region ........................................................................................... 30
6.3. Region Comparison .......................................................................................... 36
7. Conclusions.............................................................................................................. 37
Deliverable 1.2. Report on Region Specific Data Models Page 6 of 35
2. Acronyms and abbreviations
GIS Geographic Information System
CSO Central Statistics Office
IFA Irish Farmers Association
DAFM Department of Agriculture, Food and the Marine
COFORD Council for Forest Research and Development
Deliverable 1.2. Report on Region Specific Data Models Page 7 of 35
3. Introduction
The circular economy is an ambitious vision for a smarter way of managing resources through new business models, product redesign and new supply chain collaborations. The concept has developed against a backdrop of climate change and increasing resource pressure and therefore focuses on addressing both environmental and economic goals. It helps to secure businesses against risks (such as resource scarcity) and ultimately will help make supply chains more sustainable and competitive, whilst demonstrating businesses’ social responsibility, and minimising the environmental impact of products and services. The circular bioeconomy can also offer new business growth opportunities for organisations willing to innovate. Therefore, the adoption of a new innovative circular economy business model in Europe provides a very attractive opportunity to businesses to both become more competitive and to protect themselves against future increases to resource prices. Concentration of economic activity in a few, highly networked sectors lowers the cost of collaboration and increases the viability of cross sectoral projects and resource use. One example of how these cross sectoral projects can help maximise resource use and material productivity is that of biorefining. Biorefining offers the chance to extract as much value as possible from (usually biological) material streams via the production of chemical compounds that can be recycled directly back into industry. These compounds include materials such as proteins, carbohydrates, C5 and C6 sugars and lignin, all of which are valuable resources to feed back into industrial production loops. Advocates of biorefining make the point that turning biotic materials into energy by digestion can be inferior to reusing or recycling them in biorefinery processes.
One potential feedstock within a biorefinery is food waste. Biorefining offer a way of valorising food waste and therefore increasing the economic value of the waste material, allowing it to go from negative (a financial liability to the producer) to positive (a source of revenue for the producer).
The value chains of the two demonstrator regions contained within this report (South-East Ireland and Andalusia) differ greatly however they can be modelled using the same methodology to easily identify similarities, gaps and interlinking opportunities. By mapping key value chains within each region, this identifies waste, by-products and agricultural residues that are, or could be, available as feedstock for a biorefining processing. The bioresource mapping tools developed as part of this deliverable will therefore identify the scale of the opportunity for the bioeconomy sector in the two demonstrator regions by quantifying and mapping bioresource arisings to understand the scale and shape of potential markets.
Deliverable 1.2. Report on Region Specific Data Models Page 8 of 35
4. Deliverable Aims
The aim of this project deliverable is to meet a defined need of the industry, namely to identify the material arisings and characterising them for their biorefining potential. Key aims of the deliverable are therefore:
To identify key data sources on the arisings of materials streams valuable to the
biorefining industry – three value chains were selected for each region.
To map the material arisings that can be quantified regionally across the two demonstrator regions of South East Ireland and Andalusia, to enable assessment at the level of county/province of where key materials arise
Utilising the known fate of these arisings, to estimate the quantity of available arisings for industry when current market conditions are considered
To generate indicative figures of available bioresource arisings regionally across the two demonstrator regions.
To deliver the above analysis, a core output for the deliverable is a dynamic model (the bioresource mapping tool for each region) that will enable operators to quickly assess the viability of facilities looking to extract and exploit a given bioresource, providing clear visualisation of the density of both material arisings required as a feedstock, as well as the bioresource content that might be available for them to pursue.
5. Methodology
In order to generate meaningful estimates to allow assessment of the potential for biorefining in Ireland and Andalusia, a phased methodology was adopted to data collection, material characterisation, modelling of data and interpretation of outputs. This methodology was designed with the full expectation that data gaps would be encountered, and therefore that flexibility would be required to arrive at a usable model based on the best currently available data. Therefore, a key aspect throughout the methodology was a pragmatic approach to project delivery, identifying weaknesses in the data where they existed, recommending how these could be improved going forwards, but resolving to produce indicative outputs for industry use. All local data from the two regions was collated by the respective local partner: ITT for the Irish region and CAGPDS (former CAPDER) for the Andalusian region. The manipulation of the data into the Bioresource Mapping Model was conduction by a sub-contractor, Ricardo, through STR. The methodology developed was a four-step process:
Material arising: material arising from the selected three value chains within
each region were quantified with geographical breakdown to county/provincial
level
Deliverable 1.2. Report on Region Specific Data Models Page 9 of 35
Characterisation (bioresource content): composition of the
bioresource was identified (dry matter, calorific value, protein, fat,
carbohydrate etc.)
Accessibility: temporal availability (transport) and existing uses and economic
restraints were assessed
Modelling: the data was incorporated into Bioresource Mapping Tool for each
region to easily asses the results.
The three value chains assessed within the two regions are as follows: Table 1: Selected value chains for model demonstrator regions
South-East Ireland Lignocellulose Andalusia Olive and Olive Oil
waste
Horticulture Vegetable waste
Manure Algae
The data was limited to three value chains to allow the models to act as proof of concept for each region with the opportunity to expand the models with further value chain in the future. For each value chain the three levels of data (materials arising, bioresource content and accessibility constraints) were collected. This data was then manipulated in the model as shown in Figure 1 to provide an output of the bioresource availability.
Figure 1: Simple overview of model calculation
5.1. Quantifying Materials Arising
In order to build the bioresource mapping tool for each region a large amount of data has been collated from various sources. The specification of the type of information required was based on the Bioresource Mapping Tool previously developed for the Scottish Region and owned by project partner IBioIC (STR). The cumulative total of these material arisings is over 30 million tonnes for the Irish Region and 4.8 million tonnes for the Andalusian region of potential feedstocks for bio–refining which was mapped within the dynamic tool. Table 2 and Table 3 provides a breakdown of the sources per value chain for the Irish and Andalusian region materials arising respectively.
Deliverable 1.2. Report on Region Specific Data Models Page 10 of 35
Table 2: Source of Data for Irish Region Materials Arisings
Value Chain Biomass Arising Source of Data Year of Data Collection
Lignocellulose Winter wheat straw CSO 2010
Summer wheat straw CSO 2010
Winter barley straw CSO 2010
Summer barley straw CSO 2010
Winter oat straw CSO 2010
Summer oat straw CSO 2010
Winter oil seed rape CSO 2010
Summer oil seed rape CSO 2010
Spruce COFORD 2016
Broadleaf COFORD 2016
Other conifers COFORD 2016
Lodgepole pine COFORD 2016
Horticulture Spent mushroom compost IFA 2019
Mushroom offcuts IFA 2019
Manure Pig manure
DAFM, Agrocycle
2017
Poultry manure CSO, Agrocycle 2017
Dairy cattle CSO, Agrocycle 2017
Deliverable 1.2. Report on Region Specific Data Models Page 11 of 35
Table 3: Source of Data for Andalusian Region Materials Arisings
Value Chain
Biomass Arising
Source of Data Year of Data Collection
Olive and Olive Oil Waste
Wood “Potencial energético de la biomasa residual agrícola y ganadera en Andalucía. Secretaría General de Agricultura, Ganadería y Desarrollo Rural. 2008”. Link: https://juntadeandalucia.es/export/drupaljda/Potencial%20energetico%20de%20la%20biomasa.pdf
2008
Leaves and branches
“Potencial energético de la biomasa residual agrícola y ganadera en Andalucía. Secretaría General de Agricultura, Ganadería y Desarrollo Rural. 2008”. Link: https://juntadeandalucia.es/export/drupaljda/Potencial%20energetico%20de%20la%20biomasa.pdf
2008
Hojín
“Evaluación de la producción y usos de los subproductos de las agroindustrias del olivar en Andalucía. Servicio de Estudios y Estadísticas, de la Consejería de Agricultura, Pesca y Desarrollo Rural. 2015”. Link: https://www.juntadeandalucia.es/agriculturaypesca/observatorio/servlet/FrontController?ec=default&action=DownloadS&table=11030&element=1585171&field=DOCUMENTO
2015
Pit
“Evaluación de la producción y usos de los subproductos de las agroindustrias del olivar en Andalucía. Servicio de Estudios y Estadísticas, de la Consejería de Agricultura, Pesca y Desarrollo Rural. 2015”. Link: https://www.juntadeandalucia.es/agriculturaypesca/observatorio/servlet/FrontController?ec=default&action=DownloadS&table=11030&element=1585171&field=DOCUMENTO
2015
Orujillo
“Evaluación de la producción y usos de los subproductos de las agroindustrias del olivar en Andalucía. Servicio de Estudios y Estadísticas, de la Consejería de Agricultura, Pesca y Desarrollo Rural. 2015”. Link: https://www.juntadeandalucia.es/agriculturaypesca/observatorio/servlet/FrontController?ec=default&action=DownloadS&table=11030&element=1585171&field=DOCUMENTO
2015
Deliverable 1.2. Report on Region Specific Data Models Page 12 of 35
Value Chain
Biomass Arising
Source of Data Year of Data Collection
Vegetable Waste
Greenhouse Tomato Vegetal Waste
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Greenhouse Pepper Vegetal Waste
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Greenhouse Zucchini Vegetal Waste
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Greenhouse Cucumber Vegetal Waste
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Greenhouse Eggplant Vegetal Waste
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Strawberry Vegetal Waste
“Anuarios de Estadísticas Agrarias y Pesqueras de Andalucía de la CAGPDS de 2014 a 2017” and “Potencial energético de la biomasa residual agrícola y ganadera en Andalucía. Secretaría General de Agricultura, Ganadería y Desarrollo Rural. 2008”. Link: https://juntadeandalucia.es/export/drupaljda/Potencial%20energetico%20de%20la%20biomasa.pdf
2017
Deliverable 1.2. Report on Region Specific Data Models Page 13 of 35
Value Chain
Biomass Arising
Source of Data Year of Data Collection
Industry Tomato Vegetal Waste
“El sector del tomate de industria en Andalucía. Características y evolución del cultivo. Industria asociada” (Consejería de Agricultura y Pesca. Secretaría General de Agricultura y Ganadería. Departamento de Prospectiva de la Agencia de Gestión Agraria y Pesquera de Andalucía. Febrero 2007).
2007
Central Tomato Fruit Discard
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Central Pepper Fruit Discard
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Central Zucchini Fuit Discard
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Central Cucumber Fruit Discard
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Central Eggplant Fruit Discard
“Balance entre los restos vegetales generados por la horticultura intensiva andaluza y la capacidad de gestión de las plantas existentes”. Plan específico de gestión de restos vegetales de cultivos de invernadero. Departamento de Prospectiva. Agencia de Gestión Agraria y Pesquera de Andalucía. Publication pending from 2017.
2017
Strawberry Fruit Discard
“Anuarios de Estadísticas Agrarias y Pesqueras de Andalucía de la CAGPDS de 2014 a 2017” and “Potencial energético de la biomasa residual agrícola y ganadera en Andalucía. Secretaría
2017
Deliverable 1.2. Report on Region Specific Data Models Page 14 of 35
Value Chain
Biomass Arising
Source of Data Year of Data Collection
General de Agricultura, Ganadería y Desarrollo Rural. 2008”. Link: https://juntadeandalucia.es/export/drupaljda/Potencial%20energetico%20de%20la%20biomasa.pdf
Industry Tomato Fruit Discard
“El sector del tomate de industria en Andalucía. Características y evolución del cultivo. Industria asociada” (Consejería de Agricultura y Pesca. Secretaría General de Agricultura y Ganadería. Departamento de Prospectiva de la Agencia de Gestión Agraria y Pesquera de Andalucía. Febrero 2007).
2007
Industry Tomato Processing Waste
“El sector del tomate de industria en Andalucía. Características y evolución del cultivo. Industria asociada” (Consejería de Agricultura y Pesca. Secretaría General de Agricultura y Ganadería. Departamento de Prospectiva de la Agencia de Gestión Agraria y Pesquera de Andalucía. Febrero 2007).
2007
Algae
Microalgae nep.
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.” https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
2018
Micro Isochrysis galbana
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.” https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
2018
Micro Nannochloropsis gaditana
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.”
2018
Deliverable 1.2. Report on Region Specific Data Models Page 15 of 35
Value Chain
Biomass Arising
Source of Data Year of Data Collection
https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
Micro Tetraselmis chuii
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.” https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
2018
Macro Gracilariopsis spp.
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.” https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
2018
Macro Ulva lactuca
“AGAPA. 2019. La acuicultura marina en Andalucía 2018. Agencia de Gestión Agraria y Pesquera de Andalucía. Consejería de Agricultura, Ganadería, Pesca y Desarrollo Sostenible. Sevilla España. 56 pp.” https://juntadeandalucia.es/export/drupaljda/20190612%20Acuicultura%20Marina%20Andaluc%C3%ADa%202018.pdf
2018
Deliverable 1.2. Report on Region Specific Data Models Page 16 of 35
5.2. Bioresource Content
The model allows for key biochemical components to be reviewed. The team decided on 24 key components that would by collated to define each biomass arising including Protein, Fat and Carbohydrate including C5 and C6 sugars. The source of this data was varied with data from existing literature sources including United State Department of Agriculture, Energy Research Centre of the Netherlands, Oleícola el Tejar and Teagasc and data calculated for the project by Cellignis. Table 4: Source of Data for Irish Region Bioresource Content
Value Chain Biomass Arising Source of Data
Lignocellulose Winter wheat ECN, Teagasc, Celignis
Spring wheat ECN, Teagasc, Celignis
Winter barley ECN, Teagasc, Feedipedia, Celignis
Spring barley ECN, Teagasc, Feedipedia, Celignis
Winter oat ECN, Feedipedia, Celignis
Spring oat ECN, Feedipedia, Celignis
Rapeseed ECN, Teagasc, Feedipedia, Celignis
Sitka Spruce ECN, Celignis,
Lodgepole Pine ECN, Celignis,
Broadleaf ECN, Celignis,
Other conifers ECN
Manure Pig ECN, Celignis,
Chicken ECN, Dibanet, Feedipedia
Dairy cattle ECN, Feedpedia, Celignis
Horticulture Spent Compost Teagasc, Celignis, published references
Offcuts USDA, published references
Table 5: Data for Andalusian Region Bioresource Content
Value Chain Biomass Arising Source of Data
Olive Hojin El Tejar
Alperujo El Tejar
Pit El Tejar
Orujillo El Tejar
Prunning El Tejar
Algae Microalgae nep. Phyllis
Micro Isochrysis galbana
Phyllis
Micro Nannochloropsis gaditana
Phyllis
Micro Tetraselmis chuii
Phyllis
Deliverable 1.2. Report on Region Specific Data Models Page 17 of 35
Value Chain Biomass Arising Source of Data
Macro Gracilariopsis spp.
El.Din, Soad & Din, El & Hassan, Shimaa. (2018). The Promotive effect of different concentrations of marine algae on Spinach Plants (Spinacia oleracea L.).
Macro Ulva lactuca
El.Din, Soad & Din, El & Hassan, Shimaa. (2018). The Promotive effect of different concentrations of marine algae on Spinach Plants (Spinacia oleracea L.).
Horticulture Greenhouse Tomato Vegetal Waste
Phyllis
Greenhouse Pepper Vegetal Waste
Phyllis
Greenhouse Zucchini Vegetal Waste
Phyllis
Greenhouse Cucumber Vegetal Waste
Phyllis
Greenhouse Eggplant Vegetal Waste
Phyllis
Strawberry Vegetal Waste
Phyllis
Industry Tomato Vegetal Waste
Phyllis
Central Tomato Fruit Discard
USDA
Central Pepper Fruit Discard
USDA
Central Zucchini Fuit Discard
USDA
Central Cucumber Fruit Discard
USDA
Central Eggplant Fruit Discard
USDA
Strawberry Fruit Discard
USDA
Industry Tomato Fuit Discard
USDA
Industry Tomato Processing Waste
Agrowaste, EU
Deliverable 1.2. Report on Region Specific Data Models Page 18 of 35
5.3. Quantifying Accessibility of Material
In order to quantify the total potential of any bioresource material for use in a biorefinery two factors were considered namely, the existing uses of the material and the distance of the material from a potential biorefinery site, these were defined as the accessibility constraints in Figure 1 above. Information was gathered on the existing fate of the bioresource material arising, both the quantity and cost associated with the current outcome. The availability and accuracy of data varied across both demonstrator regions according to the material and their fates, however estimates were formed using existing knowledge from the two regions. Information on fates were provided by the Irish Farmers Association and Coillte for the Irish region and from CAGPDS for the Andalusian region. In order to address the question of is the material too far away the following calculation was performed. Firstly, centroid locations were identified for each county/province using GIS. A straight-line distance between counties/provinces was then calculated which was then augmented by factor (1.3 for the Irish region and 1.2 for the Andalusian region) to account for the deviation of roads from straight-line distances. Finally, a unit price for freight was applied. These calculations yielded in a table of prices (in euro/tonne) to move material between any two local counties/provinces.
5.4. Modelling
Two Bioresource Mapping Tools were developed as part of this deliverable, one corresponding to each region. Each model consists of a series of data sheets to capture materials arising from each of the three value chains for each region including current price and fate information, bioresource content for each material and freight costs as described above. These inputs formed the background data sheets as illustrated in Figure 2 below. The flow of data through the model is controlled using Excel’s Power Pivot functionality.
Deliverable 1.2. Report on Region Specific Data Models Page 19 of 35
Figure 2: Bioresource Mapping Tool Model
The model contains three calculation sheets where the user can manipulate the data from the background data sheets to get the output they require. Selections within the model that may be of interest include the selection of a single bioresource to be modelled. The user may also not be interested in considering all possible materials, therefore the Arisings PT and Bioresources PT can be used to screen for certain categories, materials and fates as desired. In order to update the model for the desired output “Refresh All” buttons are used to update any changes. Another possible adjustment is the assumed location of a biorefinery. On the Arisings PT sheet the model calculates the optimum location for a biorefinery that minimises the tonnes-kilometers of freight required to bring all arisings to a single location. Alternatively, the user can edit the freight sheet to switch between a “calculated centre” to a chosen location of the biorefinery. Once the user has manipulated the calculation data sheets the results can be viewed in the results data sheets. The results data sheets primarily produce visual outputs in graphic form as illustrated below.
6. Results and Opportunities
The two bioresource mapping tool models contain a large quantity of data that can be manipulated and analysed in several ways depending on the desired outcome. This section looks at three possible scenarios for each region and how this alters the results. A comparison between the two regions was also completed to look at similarities and differences.
Deliverable 1.2. Report on Region Specific Data Models Page 20 of 35
6.1. Irish Region
The model for this region compiles information for the whole of Ireland for the three material categories: Lignocellulose, Horticulture and Manure. The total of these materials arisings is 30 million tonnes (wet weight) of potential feedstocks for biorefining, the summary of which is shown in Figure 3. This information can also be viewed as a geographical heat map that visualise the distribution of the materials (dry weight) as shown in Figure 4.
Figure 3: Total potential feedstocks for biorefining in the Irish region
0
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
30,000,000
35,000,000
Ton
nes
of
dry
ma
tter
Total Materials Arising
Ireland
Manure
Lignocellulose
Horticulture
Deliverable 1.2. Report on Region Specific Data Models Page 21 of 35
Figure 4: Geographical heat map of potential feedstock distribution.
The heat map distribution of the materials in Ireland reveal that especially Cork stands out the main contributor with over seven million tonnes of dry weight materials. Figure 5 below show the six counties with the highest amount of materials from the three materials categories of Lignocellulose, Horticulture and Manure. The dominant resource in these counties are found to be manure from either dairy or pig.
Figure 5: Six counties with highest quantity of biomass materials
0
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Cork Kerry Kilkenny Limerick Tipperary Waterford
Winter wheat straw
Winter oil rapeseed straw
Winter oat straw
Winter barley straw
Spruce
Spring wheat straw
Spring Oil rapeseed straw
Spring oat straw
Spring barley straw
Spent Mushroom compost
Pig manure
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6.1.1. Bioresource
The available bioresource from the different materials that has been mapped in the region can be calculated based on the compositional data for each material arising. The individual components called bioresource can be calculated for each county and presented in the graphs below and the heat map over the modelled area. Section 6.1.1 below show the output of the most important bioresources from the Irish region that can be produced by biorefining operations from the material categories that have been mapped (Manure, Lignocellulose and Horticulture). The chosen bioresources selected for this report are protein, fat, carbohydrate, C5 sugars and C6 sugars and total lignin. Some of the applications that are relevant for these bioresources are for example protein into food and feed products, fat into biodiesel or surfactants or other specialty chemicals. Carbohydrates are an important source for fermentable sugars that can be further converted into chemicals, materials, food, feed and fuels. The further breakdown of carbohydrates to C5 sugars (pentoses) and C6 sugars (hexoses) are important for the different suitable conversion routes available. Glucose and mannose are for example easily fermented into products whereas xylose and arabinose are potentially easier to convert through chemical catalysis routes. Total lignin is interesting for the biomaterials applications and new innovative concepts are being commercialised where lignin is used as resins or building blocks for bioplastics. The table below show the dry weight tonnage of each selected bioresource per county and the material vs Bioresource graphic is there to show how the selected materials from a specific region contribute the bioresource being analysed. The scale is relative so that the highest value will always be given the value of 100%. The plot data in the table is the input values for the heap map graph.
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Figure 6: Proteins
Council Country Plot Data Material BioResource
Carlow Ireland 40,830
Cavan Ireland 167,314
Clare Ireland 69,065
Cork Ireland 841,118
Donegal Ireland 50,578
Dublin Ireland 8,662
Galway Ireland 75,206
Kerry Ireland 216,869
Kildare Ireland 48,322
Kilkenny Ireland 187,581
Laois Ireland 99,278
Leitrim Ireland 5,198
Limerick Ireland 282,988
Longford Ireland 33,862
Louth Ireland 47,440
Mayo Ireland 43,964
Meath Ireland 142,611
Monaghan Ireland 244,773
Offaly Ireland 78,061
Roscommon Ireland 18,906
Sligo Ireland 17,888
Tipperary Ireland 377,544
Waterford Ireland 190,341
Westmeath Ireland 96,127
Wexford Ireland 170,174
Wicklow Ireland 52,727
3,607,426
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Figure 7: Fat
Council Country Plot Data Material BioResource
Carlow Ireland 10,814
Cavan Ireland 26,542
Clare Ireland 21,758
Cork Ireland 249,337
Donegal Ireland 13,611
Dublin Ireland 2,780
Galway Ireland 23,786
Kerry Ireland 66,660
Kildare Ireland 13,151
Kilkenny Ireland 57,607
Laois Ireland 28,716
Leitrim Ireland 1,333
Limerick Ireland 79,862
Longford Ireland 6,495
Louth Ireland 12,538
Mayo Ireland 12,132
Meath Ireland 42,501
Monaghan Ireland 33,305
Offaly Ireland 20,399
Roscommon Ireland 4,689
Sligo Ireland 5,487
Tipperary Ireland 111,443
Waterford Ireland 54,721
Westmeath Ireland 19,916
Wexford Ireland 50,721
Wicklow Ireland 16,018
986,326
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Figure 8: Carbohydrate
Council Country Plot Data Material BioResource
Carlow Ireland 160,832
Cavan Ireland 384,364
Clare Ireland 257,647
Cork Ireland 2,816,080
Donegal Ireland 189,246
Dublin Ireland 54,718
Galway Ireland 294,034
Kerry Ireland 738,105
Kildare Ireland 211,493
Kilkenny Ireland 656,504
Laois Ireland 362,254
Leitrim Ireland 32,605
Limerick Ireland 849,996
Longford Ireland 97,727
Louth Ireland 174,767
Mayo Ireland 147,851
Meath Ireland 517,498
Monaghan Ireland 367,844
Offaly Ireland 265,995
Roscommon Ireland 66,244
Sligo Ireland 70,328
Tipperary Ireland 1,297,426
Waterford Ireland 646,933
Westmeath Ireland 254,174
Wexford Ireland 641,192
Wicklow Ireland 228,670
11,784,524
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Figure 9: C6 sugars
Council Country Plot Data Material BioResource
Carlow Ireland 96,789
Cavan Ireland 215,538
Clare Ireland 160,837
Cork Ireland 1,687,075
Donegal Ireland 117,356
Dublin Ireland 33,927
Galway Ireland 185,314
Kerry Ireland 445,855
Kildare Ireland 127,892
Kilkenny Ireland 394,206
Laois Ireland 219,596
Leitrim Ireland 23,557
Limerick Ireland 504,982
Longford Ireland 57,322
Louth Ireland 104,906
Mayo Ireland 90,729
Meath Ireland 309,913
Monaghan Ireland 202,457
Offaly Ireland 159,116
Roscommon Ireland 41,019
Sligo Ireland 45,033
Tipperary Ireland 779,925
Waterford Ireland 389,805
Westmeath Ireland 149,368
Wexford Ireland 385,526
Wicklow Ireland 146,798
7,074,843
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Figure 10: C5 sugars
Council Country Plot Data Material BioResource
Carlow Ireland 64,079
Cavan Ireland 168,931
Clare Ireland 96,879
Cork Ireland 1,129,720
Donegal Ireland 71,940
Dublin Ireland 20,801
Galway Ireland 108,796
Kerry Ireland 292,443
Kildare Ireland 83,645
Kilkenny Ireland 262,463
Laois Ireland 142,750
Leitrim Ireland 9,058
Limerick Ireland 345,227
Longford Ireland 40,431
Louth Ireland 69,897
Mayo Ireland 57,158
Meath Ireland 207,704
Monaghan Ireland 165,450
Offaly Ireland 106,947
Roscommon Ireland 25,243
Sligo Ireland 25,314
Tipperary Ireland 517,830
Waterford Ireland 257,295
Westmeath Ireland 104,869
Wexford Ireland 255,819
Wicklow Ireland 81,927
4,712,617
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Figure 11: Total Lignin
Council Country Plot Data Material BioResource
Carlow Ireland 98,414
Cavan Ireland 273,980
Clare Ireland 177,362
Cork Ireland 1,910,968
Donegal Ireland 126,022
Dublin Ireland 25,881
Galway Ireland 198,192
Kerry Ireland 509,287
Kildare Ireland 120,438
Kilkenny Ireland 440,338
Laois Ireland 237,470
Leitrim Ireland 22,053
Limerick Ireland 579,680
Longford Ireland 71,508
Louth Ireland 101,282
Mayo Ireland 103,518
Meath Ireland 329,662
Monaghan Ireland 227,948
Offaly Ireland 177,155
Roscommon Ireland 45,719
Sligo Ireland 48,090
Tipperary Ireland 884,430
Waterford Ireland 442,406
Westmeath Ireland 169,928
Wexford Ireland 403,760
Wicklow Ireland 147,535
7,873,027
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Figure 12a and 12b below is shown to exemplify the model functionality to generate price curve of a given bioresource (in this case Total Lignin) calculated from the price associated with its current use (fate) and also including the cost of transport (freight). This information provide insight into the cost side of the business case and how much bioresource can be accessed depending on how much a business is willing to pay.
Figure 12a: Price curve for Total Lignin in Ireland
Figure 12b: Price curve (including freight cost) for Total Lignin in Ireland
€0
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5
73
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70
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ignin
Bio-Resource Arisings: 000s t
Current Price Paid for Chosen Material / Bio-Resource
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6.2. Andalusian Region
The model for this region compiles information for the whole of Andalusia for the three value chains: Olive, Horticulture and Algae. The total of these materials arisings is 4.8 million tonnes (wet weight) of potential feedstocks for biorefining, the summary of which is shown in Figure 13. This information can also be viewed as a geographical heat map that visualise the distribution of the materials (dry weight) as shown in Figure 14.
Figure 13: Total materials arising in Andalusia
Figure 14: Heat map distribution of dry matter from Total materials arising in Andalusia
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tter
Total Materials Arising
Andalusia
Olive
Horti
Algae
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Table 6: Total materials arising in Andalusia (dry matter)
The heat map distribution in Figure 14 and Table 6 above of the materials in Andalusia reveal that especially Almeria stands out the main contributor with over 1million tonnes of dry weight materials. Figure 15a-d below show graphs with a breakdown of all materials over all the 8 counties in the three materials categories of Olive, Horticulture and Algae. The figure reveals that Almería, Jaén and Córdoba stands out large contributors of feedstock for biorefining. The dominant resource in these counties are found to be from olive production in Córdoba and Jaén and from vegetable production in Almería.
Model Province District Community Country Plot Data
Almería Almeria Andalucia Spain 1,058,270
Cádiz Cadiz Andalucia Spain 13,965
Córdoba Cordoba Andalucia Spain 658,302
Granada Granada Andalucia Spain 323,742
Huelva Huelva Andalucia Spain 123,902
Jaén Jaen Andalucia Spain 707,988
Málaga Malaga Andalucia Spain 130,927
Sevilla Sevilla Andalucia Spain 205,025
3,222,121
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Figure 15a: All material categories
Figure 15b: Olive
Figure 15c: Horticulture
0
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600,000
800,000
1,000,000
1,200,000
1,400,000
Almería Cádiz Córdoba Granada Huelva Jaén Málaga Sevilla
Wood
Pit
Orujillo
Leaves and branches
Hojín
Strawberry Vegetal Waste
Strawberry Fruit Discard
Industry Tomato Vegetal Waste
Industry Tomato Processing Waste
Industry Tomato Fuit Discard
Greenhouse Zucchini Vegetal Waste
Greenhouse Tomato Vegetal Waste
0
200,000
400,000
600,000
800,000
1,000,000
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1,400,000
Almería Cádiz Córdoba Granada Huelva Jaén Málaga Sevilla
Wood
Pit
Orujillo
Leaves and branches
Hojín
0
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800,000
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Almería Cádiz Córdoba Granada Huelva Jaén Málaga Sevilla
Strawberry Vegetal Waste
Strawberry Fruit Discard
Industry Tomato Vegetal Waste
Industry Tomato Processing Waste
Industry Tomato Fuit Discard
Greenhouse Zucchini Vegetal Waste
Greenhouse Tomato Vegetal Waste
Greenhouse Pepper Vegetal Waste
Greenhouse Eggplant Vegetal Waste
Greenhouse Cucumber Vegetal Waste
Central Zucchini Fuit Discard
Central Tomato Fruit Discard
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Figure 15d: Algae
6.2.1. Bioresource
Section 6.2.1 show the output of the most important bioresources from the Andalusian region that can be produced by biorefining operations from the material categories that have been mapped (Olives, Horticulture and Algae). The chosen bioresources selected for this report for this region are protein, fat and carbohydrate. The tables below show the dry weight tonnage of each selected bioresource per county and the material vs Bioresource graphic is there to show how the selected materials from a specific region contribute the bioresource being analysed. The scale is relative so that the highest value will always be given the value of 100%. The plot data in the table is the input values for the heap map graph.
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
Almería Cádiz Córdoba Granada Huelva Jaén Málaga Sevilla
Microalgae nep.
Micro Tetraselmis chuii
Micro Nannochloropsis gaditana
Micro Isochrysis galbana
Macro Ulva lactuca
Macro Gracilariopsis spp.
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Figure 16: Protein
Model Province District Community Country Plot Data Material BioResource
Almería Almeria Andalucia Spain 110,750
Cádiz Cadiz Andalucia Spain 3,887
Córdoba Cordoba Andalucia Spain 0
Granada Granada Andalucia Spain 34,055
Huelva Huelva Andalucia Spain 350
Jaén Jaen Andalucia Spain 0
Málaga Malaga Andalucia Spain 5,881
Sevilla Sevilla Andalucia Spain 9,044
163,968
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Figure 17: Fat
Model Province District Community Country Plot Data Material BioResource
Almería Almeria Andalucia Spain 318
Cádiz Cadiz Andalucia Spain 17
Córdoba Cordoba Andalucia Spain 0
Granada Granada Andalucia Spain 52
Huelva Huelva Andalucia Spain 58
Jaén Jaen Andalucia Spain 0
Málaga Malaga Andalucia Spain 6
Sevilla Sevilla Andalucia Spain 500
951
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Figure 18: Carbohydrate
6.3. Region Comparison
By comparing the total amount of materials arising from the two model demonstrator regions it is apparent that there is a large different with the more than 30 million tonnes (wet weight) from Ireland (84,000 km2) and only around 4.8 million tonnes from the Andalusian region (87,000 km2). On a dry weight basis the comparison is 23 million versus 3.2 million tonnes indicating that the difference between the regions are independent of the water content of the selected materials The distribution of material in the Irish region is very dominated by the county of Cork that holds almost a quarter of the total material resulting in that all the major bioresources identified as protein, fat, carbohydrate, C5 sugars, C6 sugars and total lignin are heavily distributed to this part of Ireland. The source of material in Ireland is also heavily dominated by dairy, cattle and pig manure. The Andalusian region show a more diverse distribution of materials with the three counties Almería, Jaén and Córdoba contributing strongly to the total amount of material. Compared to Ireland that is strongly influenced by the category of manure
Model Province District Community Country Plot Data Material BioResource
Almería Almeria Andalucia Spain 6,568
Cádiz Cadiz Andalucia Spain 423
Córdoba Cordoba Andalucia Spain 0
Granada Granada Andalucia Spain 1,157
Huelva Huelva Andalucia Spain 1,629
Jaén Jaen Andalucia Spain 0
Málaga Malaga Andalucia Spain 115
Sevilla Sevilla Andalucia Spain 12,449
22,342
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both olives and horticulture contribute significantly to the total amount in the Andalusian region with 3 and 1.7 million tonnes respectively. Less than 1 percent comes from Algae. The region of Almeria holds the most amount of protein and the region of Seville holds the most amount of fat and carbohydrates. On Ireland, the counties of Cork, Tipperary, Limerick, Kerry, Waterford and Kilkenny rank at the top for all major bioresources (protein, fat, carbohydrate, C5 sugars, C6 sugars and total lignin) except for protein where Monaghan replaces Kilkenny in the top 6. In Andalusia the concentration of the different categories of materials are very distinct and offer opportunities for biorefining from olives in mainly Jaén and Córdoba and from horticulture in Almería. The algae resources, which comes with its own distinct opportunities of high value products are very focused to Cádiz and Huelva. On Ireland, Monaghan stands out as a potential for biorefining operations based on spent mushroom compost and mushroom off cuts. With regards to manure and lignocellulose these are more distributed than mushroom but with an increased concentration around Cork, Tippery and Limerick and a few other counties following closely behind
7. Conclusions
The work to determine the biomass available at a county/provincial level for three selected material categories for each region has been successfully completed and can form part of the digital innovation hubs for each region and the data can also be further integrated into the platform where users can search selected parts of the model. Data of the composition for the defined material categories and streams from each region was further collected to allow the modelling of bioresource availability per county or province while also considering current uses. For the materials in the Andalusian region data on C5 sugars and C6 sugars was not available and it was also not possible to determine some of the prices of the mapped materials in this region. Both regions have clearly identifiable geographical areas where material streams and bioresources are clustered and thus provide potential suitable locations for future biorefining operations. The county of Cork stands out as a specifically strong area and hold almost one third of the total materials arising on Ireland and is predominantly from manure. In Andalusia, Almería, Jaén and Córdoba stands out as particularly strong provinces. Almería is dominated by horticulture resources and Jaén and Córdoba hold the majority of olive derived material streams. Algae based materials are only located in Cádiz and Huelva.