DEF Drum & IBC Closed Systems - Airbluefluidsairbluefluids.com/wp-content/uploads/2010/06/Micro-Matic-DEF-Parts... · DEF Drum & IBC Closed Systems. Container Valve Systems CLOSED,

For Customer / End-User

DEF Drum & IBC Closed Systems

Container Valve Systems CLOSED, SEALED & SECURE

Order Toll-Free 1-866-755-4477www.industrial.micromatic.com2

Order Toll-Free 1-866-755-4477www.industrial.micromatic.com 3

CLOSED, SEALED & SECUREDEF Distribution

3 Ways to Go, 3 Sizes & 1 Recommended SolutionTo determine which packaging choice best suits your operating requirements you need to answer three simple questions:

1. What is the size of the fleet to be serviced, and how many truck miles driven?

2. What size package will deliver the greatest level of operating effeciency?

3. What is the most cost-effective distribution option, i.e. ONE-WAY, RETURNABLE or ON-SITE REFILLING?

Distribution OptionsONE-WAY Fill – Transport – Dispense – Disposal / Recycle. RETURNABLE Fill – Transport – Dispense – Transport (Back) – Refill - Transport...

ON-SITE REFILLING Fill - Transport - Dispense - On-site Refill Dispense - On-Site Refill...

One-Way Returnable On-Site Refilling

Ways to Go

Container Size Options 55-GALLON DRUM supplies up to 11,000 miles*. Ideal forone or two trucks operations and can last several months.

275-GALLON IBC supplies up to 55,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift.

330-GALLON IBC supplies up to 66,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift.

NOTE: * Above calculations based at 3% usage at average fuel economy of 6 miles per gallon. Container volume/mileage usage may vary depending on vehicle dosage rate.

55-Gal 275-Gal 330-GalDrum IBC (Tote)

CLOSED System options shown. In cold climates, containers should be stored indoors to prevent freezing.

Sizes

Ensure ISO 22241 DEF Purity CLOSED, SEALED & SECUREThe Micro Matic CLOSED, SEALED & SECURE Container Valve Systems help maintain DEF purity from manufacturer to the end-user. Provides for tamper evidency and includes DEF Warranty.

CLOSED SYSTEM Solutions

Container Valve Systems55-Gal 275 / 330-Gal


EPV• Economical & Low Cost

• Proprietary DEF Keyed System

• Tamper-Evident

• No Leak Back Check Valve (Optional)

• DEF Compatible

• Compatible With 2.5" x 5 Buttress Thread

55 Gallon Drums and 275/330 Gallon IBC’s

Single Trip / One Way Economical

Closed, Sealed & Secure

Down Tube– HDPE Plastic

– Drum: Straight With 30º Cut Bottom

– IBC: Tube With Flexible Bellows

Container Valve– HDPE Plastic– 3A Orange Key

Dispense Coupler– 316 Stainless Steel– Reusable– 3A Orange Key

Economical & Low Cost – Closed, Sealed & Secure for DEF Market.

Supply Chain Logistics

Install Transport Dispense

Container Valve Systems Options


Reusable

DVReturnable / Reusable / Refillable On-Site Filling

• Robust & Durable

• Proprietary DEF Keyed System

• Tamper-Evident

• No Leak Back Check Valve

• DEF Compatible

• Compatible With 55 Gallon Drums

and 275/330 Gallon IBC’s

The Only On-Site Filling – Closed, Sealed & Secure System for DEF Market.

Closed, Sealed & Secure

Down Tube– HDPE Plastic

– Drum: Straight Tube With Flexible Bellows

– IBC: Tube With Flexible Bellows

Dispense Coupler– 304 Stainless Steel– 4 Pin Key

Fill Head Coupler– 316 Stainless Steel– 4 Pin Key– On-Site Filling

Container Valve– 304 Stainless Steel– 4 Cam Key

On-Site Filling

Supply Chain Logistics

FillInstall Transport Dispense Refill


OptionsContainer Valve Systems


DRUM - 55 Gallon

Standard Installation - Detailed Diagram

EPV Container Valve System

Stainless Steel EPV Dispense Coupler

Connects to the EPV Container Valve and pump hose.

Preferred Component. Robust construction designed

for many years of service life.

EPV Crimp On Tamper Evident Seal

Tamper Evident seal secures the EPV Container Valve

to Drum. This protects unauthorized removal of the

EPV Container Valve from the Drum.

HDPE Plastic EPV Valve Dust Cover

Fits into the EPV Container Valve to

protect against debris.

55 Gallon - DRUM

3

2

1

5 HDPE Plastic EPV Down Tube with 30º CutDown tube connects to EPV Container Valve body housing.

4 HDPE Plastic EPV Container ValveDesigned for a single trip / one way system. Threads into 2.5" x 5 Buttress.

6 EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2” drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only.

7 Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only.

EPV Container Valve SystemDRUM - 55 Gallon

Standard Installation - ComponentsSingle Trip / One WayInstall - Transport - Dispense - Disposal / Recycle

Part Number Description Thread / Key /

ColorSeal Type

1 DISPENSE - COUPLER

756-008EPV Dispense Coupler FDA (316 Stainless Steel) 1/2" NPT Male Thread Outlet

2.5" x 5 Buttress 3A / Orange EPDM

756-008BEPV Dispense Coupler FDA (316 Stainless Steel) 3/4" Barbed Outlet


2 CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only)

749-325 EPV 2" Crimp-On Tamper Evident Seal 2.5" x 5 Buttress Orange NA

3 DV DUST COVER

WWX-160 EPV Container Valve Dust Cover (Non-Tamper Evident)

2.5" x 5 Buttress Orange NA

4 CONTAINER VALVE

755-003 EPV Container Valve (HDPE Plastic) 2.5" x 5 Buttress 3A / Orange EPDM

5 DOWN TUBE

102-136/805EPV Down Tube (HDPE Plastic) For 55 Gallon Drum30º Cut (805 mm length, 1/2" diameter)

NA NA

6 INSTALLATION / REMOVAL TOOL (Installer Use Only)

754-001 EPV Container Valve Install / Removal Tool NA NA

7 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only)

G-10 EPV Crimp-On Tamper Evident Installation Tool NA NA

USER MANUAL

204-030-405 EPV User Manual NA NA

1Reusable

756-008B(Preferred Component)

4

755-003

3

5

805 mm

102-136/805 (For 55 Gallon Drum)


2749-325

6

754-001(Installer Use Only)

204-030-405

NOTE: All wetted metal components are HDPE Plastic & Stainless Steel.

G-10( Installer Use Only)

7

Diameter: 1/2 in.

WWX-160


DRUM - 55 Gallon


Standard Installation - Detailed Diagram

DV Container Valve System

Stainless SteelDV Vapor Recovery

Fill Head CouplerFor filling in a closed system

through the DV Container Valve System.

For use at manufacturer and on-site filling in the field.

Provides flow rate of 35 GPM.

Stainless SteelDV Dispense Coupler

Attaches to the pump connector hose. Self venting

and prevents vacuum build-up in the container. For use with

DV Container Valve.

Plastic DV Tamper Evident Cap

Tamper Evident cap for the stainless steel

DV Container Valve.

For use after Drum is filled from DEF manufacturer thru

transportation to end-user to ensure DV Container Valve has

not been tampered.

Plastic DV Dust Cover

Simple dust cover for the Stainless Steel DV Container

Valve (NON-Tamper Evident).

For use when DV Dispense Coupler and Fill Head Coupler

is disconnected from DV Container Valve.

Stainless Steel DV Container ValveThis is the DV Container Valve that threads into a drum. For use with DV Fill Head and DV Dispense Couplers.

Stainless Steel Tamper-Evident Wire Brammal SealTamper Evident wire cable secures the DV Container Valve to Drum. This protects unauthorized removal of the DV Container Valve from the Drum.

3

4

2

1

6

7 HDPE Plastic DV Down Tube with Flex BellowsPlastic Flex Tube Assembly for use with the DV Container Valve.

This tube is for use the 55 Gallon Drum for use through the bung opening.

5

DV Container Valve Installation / Removal Tool Attaches to a standard 1/2" drive torque wrench to install the DV Container Valve and tube into a Drum. Torque specification 22 - 25 ft./lb. For use with DV Container Valve. Installer use only.

8

55 Gallon - DRUM


DV Container Valve SystemDRUM - 55 Gallon

Returnable / Reusable / RefillableFill - Transport - Dispense - Returnable / Reusable (On-Site Filling)

NOTE: All wetted metal components are stainless steel.

Part Number Description Thread / Pin / Cam Seal Type

1 FILL HEAD - COUPLER (Filler Use Only)

744-026 DV Vapor Recovery Fill Head Coupler (35 GPM Flow Rate) 4 Pin Viton®


744-048 DV Dispense Coupler Horizontal 3/4" Barbed Outlet 4 Pin EPDM

744-050DV Dispense Coupler Horizontal 3/4" BSPP Female Threaded Outlet

4 Pin EPDM

3 DV TAMPER EVIDENT CAP

102-081 DV Container Valve Tamper Evident Cap (Red)

2.5" x 5 Buttress 4 Cam NA

4 DV DUST COVER

102-014 DV Container Valve Dust Cover (Non-Tamper Evident)

2.5" x 5 Buttress and/or 2" BSP NA

5 DV TAMPER EVIDENT WIRE

CE-Z11-618 DV Tamper Evident Wire Brammal Seal, 18" length x 1/16" diameter Stainless Steel NA NA

6 CONTAINER VALVE

743-016 DV Container Valve 2" BSP / 4 Cam Viton®

743-096 DV Container Valve 2.5" x 5 / 4 Cam Viton®

743-097 DV Container Valve 2.5" x 5 / 4 Cam EPDM

7 DOWN TUBE

743-203/810DV Down Tube (HDPE Plastic)For 55 Gallon Drum (810 mm length, 1" diameter)

NA NA


741-084 DV Container Valve Install / Removal Tool 4 Cam NA

DV USER MANUAL

00274-I0808b DV Comprehensive Instruction Manual NA NA

Standard Installation - Components

810 mm743-203/810(For 55 Gallon Drum)

1On-Site Filling

744-026

102-014

4

7

743-097

6

3102-081

2

5CE-Z11-618


8

741-084(Installer Use Only)00274-I0808b

744-048Horizontal 3/4" Barbed Outlet

Diameter: 1 in.


EPV Container Valve SystemIBC - 275 & 330 Gallon

Center Mounted - Detailed Diagram






Plastic 6” Center Mount CapThe standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the 2.5" x 5 buttress bung opening so they can use the EPV Container Valve System. Order this cap to ensure you have the correct 2.5" x 5 Buttress threaded opening.

HDPE Plastic EPV Container ValveDesigned for a single trip / one way system. Threads into 2.5" x 5 Buttress.

275 & 330 Gallon - IBC

1

6 HDPE Plastic EPV Down Tube with Flex BellowsTube for the EPV Container Valve and for applications where the valve is installed in the center cap of a 275 or 330 Gallon IBC, flexes to the side for optimum product extraction.

5

4

EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2” drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only.


EPV Crimp-On Tamper Evident Seal

Tamper Evident seal secures the EPV Container Valve.

This protects unauthorized removal of the EPV Container

Valve from the IBC.




3

2



Single Trip / One WayInstall - Transport - Dispense - Disposal / Recycle

Center Mounted - Components

4

6

755-003

1065mm

755-641/1065(For 275 Gallon IBC)

301-807

5

Part Number Description Thread / Key / Color

Seal Type







749-325 EPV 2" Crimp-On Tamper Evident Seal 2.5" x 5 Buttress 3A / Orange NA

3 DV DUST COVER


2.5" x 5 Buttress 3A / Orange NA

4 CONTAINER VALVE

755-003 EPV Container Valve 2.5" x 5 Buttress 3A / Orange EPDM

5 6" CENTER MOUNT CAP

301-807 6" Center Mount Cap 2.5" x 5 Buttress EPDM

6 DOWN TUBE

755-641/1065 EPV Down Tube (HDPE Plastic) For 275 Gallon IBCFlex Bellows (1065 mm length, 1/2" diameter) NA NA

755-641/1245 EPV Down Tube (HDPE Plastic) For 330 Gallon IBC Flex Bellows (1245 mm length, 1/2" diameter) NA NA


754-001 EPV Container Valve Install / Removal Tool 3A / Orange NA



USER MANUAL


Diameter: 1/2 in.

7


204-030-405

G-10(Installer Use Only)

8

1Reusable


2749-325

3WWX-160

NOTE: All wetted metal components are HDPE Plastic & Stainless Steel.


Center Mounted - Detailed Diagram

DV Container Valve SystemIBC - 275 & 330 Gallon







Attaches to the hose to pump the DEF from the container.

This is a self venting Coupler and allows atmospheric

air into the container. For use with DV Container Valve.



DV Container Valve.

For use after IBC is filled from DEF manufacturer thru


not been tampered.




For use when DV Dispense and Fill Head Coupler is disconnected from

DV Container Valve.

Plastic 6” Center Mount CapThe standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the 2.5" x 5 buttress bung opening so they can use the tamper evident features of the DV Container Valve System. Order this cap to ensure you have the correct 2.5" x 5 Buttress threaded opening.

Stainless Steel DV Container ValveThreads into an IBC. This is the DV Container Valve only, no plastic tube is attached. For use with DV Fill Head and DV Dispense Couplers.

5 Stainless Steel Tamper-Evident Wire Brammal SealTamper Evident wire cable secures the DV Container Valve to IBC. This protects unauthorized removal of the DV Container Valve from the IBC.


9 DV Container Valve Installation / Removal Tool Attaches to a standard torque wrench to install the Drum Valve and tube into an IBC. Torques to 22 - 25 ft./lb. For use with DV Container Valve. Installer use only.

3

4

2

1

6


This tube is cut for a 275 or 330 Gallon IBC for use through the center cap and flexes to the side for optimum product extraction.

7







744-048 DV Dispense Coupler Horizontal 3/4" Barbed Outlet 4 Pin EPDM

744-050DV Dispense Coupler Horizontal 3/4" BSPP Female Threaded Outlet

4 Pin EPDM




4 DV DUST COVER





6 CONTAINER VALVE




7 6" CENTER MOUNT CAP

301-807 6" Center Mount Cap 2.5" x 5 Buttress EPDM

8 DOWN TUBE

743-236/1065 DV Down Tube (HDPE Plastic) For 275 Gallon IBC Flex Bellows (1065 mm length, 1 in. diameter) NA NA

743-236/1245 DV Down Tube (HDPE Plastic) For 330 Gallon IBC Flex Bellows (1245 mm length, 1" diameter) NA NA



DV USER MANUAL


Center Mounted - Components


9


1065mm

301-807

743-236/1065 (For 275 Gallon IBC)

1On-Site Filling

744-026

102-0144

2

7

8

743-0976

3 102-081

5 CE-Z11-618

00274-I0808b


Diameter: 1 in.


Top Side Mounted - Detailed Diagram






1

5

4

HDPE Plastic EPV Down Tube with 30º CutTube for the EPV Container Valve and for applications where the valve is installed in the top side bung of a 275 & 330 Gallon IBC.

HDPE Plastic EPV Container ValveDesigned for a single trip / one way system. Threads into 2.5" x 5 Buttress.

6 EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2" drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only.





EPV Crimp-On Tamper Evident Seal

Tamper Evident seal secures the EPV Container Valve.

This protects unauthorized removal of the EPV Container

Valve from the IBC.




3

2

Single Trip / One WayInstall - Transport - Dispense - Disposal / Recycle

Top Side Mounted - Components

Part Number Description Thread / Key / Color Seal Type







749-325 EPV 2 in. Crimp-On Tamper Evident Seal 2.5" x 5 Buttress Orange NA

3 DV DUST COVER


2.5" x 5 Buttress 3A / Orange NA

4 CONTAINER VALVE

755-003 EPV Container Valve (HDPE Plastic) 2.5" x 5 Buttress 3A / Orange EPDM

5 DOWN TUBE

102-136/975EPV Down Tube (HDPE Plastic) For 275 Gallon IBC30º Cut (975 mm length, 1/2 in. diameter)

NA NA

TBDEPV Down Tube (HDPE Plastic) For 330 Gallon IBC30º Cut (TBD mm length, 1/2 in. diameter)

NA NA


754-001 EPV Container Valve Install / Removal Tool 3A / Orange NA



USER MANUAL


204-030-405



4

755-003

5

975 mm

102-136/975 (For 275 Gallon IBC)

1Reusable


2749-325

3WWX-160

G-10(Installer Use Only)

7 6



Diameter: 1/2 in.

Top Side Mounted - Detailed Diagram









Attaches to the hose to pump the DEF from the container.

This is a self venting Coupler and allows atmospheric air into the container. For use with DV

Container Valve.



DV Container Valve.

For use after IBC is filled from DEF manufacturer thru


not been tampered.




For use when DV Dispense and Fill Head Coupler is

disconnected from DV Container Valve.

Stainless Steel DV Container ValveThreads into IBC. This is the DV Container Valve only, no plastic tube is attached. For use with DV Fill Head and DV Dispense Couplers.

Stainless Steel Tamper-Evident Wire Brammal SealTamper Evident wire cable secures the DV Container Valve to IBC. This protects unauthorized removal of the DV Container Valve from the IBC.


3

4

2

1

6


This tube is cut for the 275 & 330 Gallon IBC for use through the top side bung opening.

5

DV Container Valve Installation / Removal Tool Attaches to a standard torque wrench to install the DV Container Valve and tube into an IBC. Torques to 22 - 25 ft./lb. For use with DV Container Valve. Installer use only.

8






744-048 DV Dispense Coupler Horizontal 3/4 in. Barbed Outlet 4 Pin EPDM

744-050DV Dispense Coupler Horizontal 3/4 in. BSPP Female Threaded Outlet

4 Pin EPDM




4 DV DUST COVER





6 CONTAINER VALVE




7 DOWN TUBE

743-203/975DV Down Tube (HDPE Plastic) For 275 Gallon IBC (975 mm length, 1" diameter)

NA NA

TBDDV Down Tube (HDPE Plastic) For 330 Gallon IBC (TBD mm length, 1" diameter)

NA NA



DV USER MANUAL


Top Side Mounted - Components

975 mm743-203/975(For 275 Gallon IBC)

1

2

On-Site Filling

744-026

102-014

4

7

743-097

6

3102-081

5CE-Z11-618

8





00274-I0808b


Diameter: 1 in.


Connect & DisconnectEPV Container Valve System

00812-I0310

EPV Container Valve System - Instructions

CONNECT

DISCONNECT

Pull up Lever on Side of Coupler

Turn Hose Counter-Clockwise

Pull Coupler up & Remove

Insert Coupler Push Coupler Down Turn Hose Clockwise

Coupler Clicks & Locks in Place

21 3 4

1 32


Connect & DisconnectDV Container Valve System

Push Down Handle Button with Thumb

Handle Unlocks & Releases up

Turn Handle Counter-Clockwise

Pull up to Remove

1 2 3 4

00811-I0310

DV Container Valve System - Instructions

CONNECT

DISCONNECT

2 3 4

Insert Coupler Turn Handle Clockwise

Push Down Handle Handle Clicks, Locks & Remains Down

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Documents

DEF Drum & IBC Closed Systems - Airbluefluidsairbluefluids.com/wp-content/uploads/2010/06/Micro-Matic-DEF-Parts... · DEF Drum & IBC Closed Systems. Container Valve Systems CLOSED,