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Offshore Wind AcceleratorDeep Water Wind Farms Seminar
Emilie Reeve24th September 2013
Agenda
The role of innovation to bring down the cost ofoffshore wind
Offshore Wind Accelerator update
Risks to commercialising innovative technology
3
Costs must come downOtherwise projects won’t get built
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Cost per MW installed (€m/MW)
Year
Greater Gabbard
Thanet
Rhyl Flats
Gunfleet Sands
Robin Rigg
LynnBurbo
Barrow
Kentish FlatsScroby Sands
North Hoyle
Source: Emerging Energy Research 2009; Garrad Hassan 2011; Renewable Energy World.com 2009
Drivers– Rising commodity prices– Bottlenecks in supply chain– Complexity of sites, distance, depth– FX rate volatility
ROCs increased from 1.5 to 2
300MW
4
Innovation could deliver 25% cost reduction by 2020
TINA (UK waters) TCE pathways (4 to 6MW, site B)
75.07.4
5.84.03.82.71.4100.0
-25%
2020
Turb
ine
Foun
datio
ns
Inst
alla
tion
O&
M
Dev
elop
men
t
Col
lect
ion
&tr
ansm
issi
onToday
66.0
19.35.13.22.52.41.4100.0
-34%
2020Today
Turb
ine
Foun
datio
ns
Inst
alla
tion
O&
M
Dev
elop
men
t
Col
lect
ion
&tr
ansm
issi
onNote: TINA suggests further cost reduction is possible from turbines if there is more competition – up to ~15% LCOE reductionSource: TINA Executive Summary 17 Jan 2012; initial TCE pathways innovation model outputs 2 Feb 2012
18% excluding turbine 15% excluding turbine
5
Significant opportunity for innovation to drive down costs
Development Electrical Foundations Installation Turbine O&M
It takes time to reach technology maturity – But we do not have time
Source: Library of Congress Source: Qantas
125 yearsSource: Mercedes Benz Source: Mercedes Benz
107 years
Source: Robert W. Righter
1885 2010
1902 2009
Source: NASA?
?Source: MAXIM cars
Source: Vestas
118 years
1888 2006
?
Agenda
The role of innovation to bring down the cost ofoffshore wind
Offshore Wind Accelerator update
Risks to commercialising innovative technology
8Offshore Wind Accelerator
Offshore Wind AcceleratorObjective: Reduce cost of energy by 10% in time for Round 3
Joint industry programme involving 9 developers + Carbon Trust
£45m programme– 2/3 industry– 1/3 public
Only developers are members
Focus on overcoming near-term technical challenges
77% (36GW) of licensed capacity in UK waters
• Research-focused
• May not meet customer needs
• Customer-focused
• Innovators focus on main challenges
OWA is an example of market-pull innovation
Two approaches to innovationUK offshore wind R&D
customer-driven
Offshore Wind Accelerator
Innovators Market
Technology push
Marketpull
Source: Carbon Trust 2011
9
OWA focuses on five research areas to drive down costs
Cost of energy
YieldOPEXCAPEX
…
Cost of finance
Wake effects
Electrical systemsAccess systemsFoundations
Cables
10
Access research group has run projects to address needs of Round 3 wind farms
11
Key Project for OWA Access Identify, de-risk & bring new innovations to marketCreate performance metrics to compare different systemsModel and improve O&M strategies
12
OWA Access Competition resulted in many strong entries
Note: Image represents Round 3 site with V164-7.0 MW. Drawings are of 90m mothership and 30m in-field vessel, drawn to scale. Original picture is of Thanet, courtesy of Vattenfall 2010Source: Carbon Trust 2011
Competition results450 entries30 countries13 finalists
12
Navy inspired surface effect ship
13Source: Umoe Mandal 13
Innovative infield vessel
14
Source: ExtremeOcean
Concept Recovery Basket
15Source: DIVEX
Innovative launch and recovery systems for large daughter crafts
Sources: DIVEX, STX France15
16
Cable Installation research area
Vision
1. Increase the number of suppliers in the market• Internal and external cable-entry systems• Maximise potential suppliers by reducing vessel requirements• Communicate consolidated developer requirements to
industry
2. Minimise offshore operations• Reducing time for installation• Minimising offshore operations
• Reduce waiting on weather• Simplifying systems• Reducing weather sensitivity
3. Integrate cable installation planning into overall projects more effectively
4. Share developer experience of projects
Objective is to identify potential technology and process improvements to reduce cable failure rates and installation costs
17
Innovations with best savings: J-tubeless, free-hanging cablesSummary findings (cost vs baseline, £k/MW) – 2011 study
Baseline
Cable burial techniques
Cable protection design and pull-in operation
Access to and operations from WTG
platformImproved WTG layout
design and cable termination
Installation vessel and on-vessel cable management
Project organisation
ProcessTechnology
37
16
-5
-1
-9
-13
-5
-9
-4
-3
-2
-3
-5
-2
-7
-6
0
J-tubeless cable entry system
Detailed burial depth analysis
Detailed cable route survey
Pre-lay trenching
Post-lay jetting burial
Ploughed, standard J-tube
Contractor framework agreements
Early contractor involvement
Cabling FEED study
Storage tanks & coilable cables
Vessel availability
Dry-mate cable connectors
Improved WTG layout design
Pre-installed platform equipment
Improved access to platform
Cable spec for dynamic conditions
Free-spanning cable
Focus of Stage II Year 3
Source: Cable Installation Study, J P Kenny 2011
18
Free-hanging cable in dynamic environments study
Source: Subsea 2012
– Cables would be hung from transition piece,
rather than pulled through foundation
No J tubesNo DiversFaster installation
Benefits of free-hanging cables
The study is still underwayNext step is fatigue testing at Southampton University
19
Electrical research areaVision: Increase efficiency of collecting and transmitting electricity
Vision
Increase efficiency and reliability of electrical systems for offshore wind.
To develop a higher voltage inter-array system and assess the cost of such a system compared to a baseline scenario.
To accelerate the uptake of 66kV and to establish a closer relationship with the supply chain.
Support cable manufacturers in testing and qualifying 66kV cable.
20
Why 66kV?
5MW Turbines200 Turbines1000MW capacity
3 SubstationRadial configuration
5MW Turbines200 Turbines1000MW capacity
2 SubstationRing configuration
33kV 66kV
60
20
100
40
120
140
80
0Net NPV increase
Substation CAPEX
Equip. CAPEX
AvailabilityLosses
NPV[£m]
Changes in NPV compared to a 33 kV Radial Base Case Improvement in NPV is driven by reduced lost revenue due to increased availability (i.e. the ring design).
The reduction in the number of substation and associated equipment is benefiting
Some cost penalty in terms of wind turbine equipment – i.e. transformers and switchgear
Note: 0.015 failures/km/year was assumes
21
66kV cable qualification competition was launched 20 MayGood pick-up
22
Objective
Foundation research area Vision: Reduce costs in 30-60m depths
To reduce lifecycle costs by 30%
…in 30-60m depths…
…for Round 3 soil conditions…
…and to stimulate supply chain- Designers- Fabricators- Installers
23
Analysis priorities
Installation
De-risking
Foundation competition
Shortlisted FinalistsKeystone
SPT
UniversalFoundation(formerlyMBD)
Source: Carbon Trust Offshore Wind Accelerator 2010, IHC
Stage I Stage II
Fabrication
GBF(Gifford/ BMT/Freyssinet)
24Image: Forwind, 2012
Foundations Two Universal Foundations has been installed to support met masts
25
Keystone Twisted Jacket Installation 2011
26
Keystone Twisted Jacket Installation Complete October 2011
27
Wake EffectsVision is to increase energy yield and reduce financing costs by improving the accuracy of wake effects models
Vision
Generate toolsets and guidelines to optimise yield
Improve prediction accuracy
Reduce uncertainty and hence reduce financing costs
28
First of two Floating LIDAR systems has been deployedDeployed at Gwynt Y Mor in October 2012
Image: RWE Innogy 2012 (C0NFIDENTIAL)
– Objective: to make Floating LIDAR a bankable alternative to conventional met masts
– Performance is validated vs offshore met mast
29
Equipment has been installed for wakes measurement campaign Six LIDARs within E.ON’s Rødsand 2 wind farm
Source: Koppelius 2011
Six LIDAR units to be installed this month– 2 x long-range LIDAR to measure wake effects
throughout farm – 4 x nacelle-mounted LIDARs to record inflow and
wakes at specific WTGs
30
31
Agenda
The role of innovation to bring down the cost ofoffshore wind
Offshore Wind Accelerator update
Risks to commercialising innovative technology
We’re running out of timeTo commercialise new ideas, we need demonstrations – and not enough demonstration activity is happening
Source: TINA Executive Summary 17 Jan 2012
Learning by doing7% reduction
Innovation25% reduction
If we don’t act quickly, opportunity to use lower cost technologies at start of Round 3 will be lost
We can only achieve cost reduction if the industry works together
We need more offshore demonstrations to support market entry of new turbine and foundations designs
34
Test sites for turbines and foundations are limited in UKTurbine innovation will not happen quickly enough without demonstration opportunities
Demonstration site supply and demand for turbine OEMs1
Onshore prototype test site Offshore demonstration site
1. The Crown Estate, August 2011, Gap Analysis of Test and Demonstration Facilities for Offshore Wind Technology. 2. Carbon Trustperspective 2012. 3. It may be more economic to demonstrate concrete structures in a small wind farm, rather than 1 unit due to set-up costs
Shortage of 8-12 onshore turbines by 2015
Shortage of 20-25 offshore turbines by 2015
35
Conclusions
• The industry faces a challenge to reduce costs
• Innovation has the potential to deliver and accelerate large cost reductions
• There are many opportunities to innovate but commercialising the best ideas take time
• Demonstrations are needed to reduce risk and increase confidence in new technology• Especially turbines and foundations
• However there is a shortage of test sites – which needs to be addressed by streamlining planning and consenting and incentivising demonstration in commercial projects
“If you always do what you always did, you will always get what you always got.”
(A. Einstein).