DEEP HOLE DRILLING SYSTEMS DEEP HOLE DRILLING SYSTEMS CNC DEEP HOLE DRILLING MACHINES FOR PRECISION

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  • www.unisig.com

    DEEP HOLE DRILLING SYSTEMS

    DEEP HOLE DEPTH-TO- DIAMETER RATIOS

    MACHINES FOR GUNDRILL OR BTA TOOLS

    DEEP HOLE DRILLING MACHINES FOR A RANGE OF APPLICATIONS

    20:1 - 400:1

    http://www.unisig.com

  • DEEP HOLE DRILLING SYSTEMS

    Machine Capabilities UNISIG produces precision solutions to meet the production and specifi cation demands across applications.

    UNISIG’s Process UNISIG is committed to working closely with customers throughout the entire process.

    • Initial application • Review and propose solution • Machine building • Testing and Acceptance • Installation • Training • Service • Long Term Support

    ABOUT UNISIG UNISIG deep hole drilling machines bring powerful and intuitive capability to our industry-leading customers across the globe. Machines are engineered to handle a complete range of applications with confi dence, and supported by our high level of knowledge and service.

    TOOLING SYSTEMS

    HOLE DIAMETER

    HOLE DEPTH

    HOLE LOCATION

    WORKPIECE SHAPE

    AUTOMATION

    BTA GUNDRILLING 0.8 - 500 mm0.031 - 20.0 in < 25 mm - >10.0 m < 1.0 in - >32.8 ft ON- OR OFF-CENTER CYLINDRICAL OR CUBIC OPTION

    Industries Served: AEROSPACE

    AUTOMOTIVE

    STEELCYLINDERS

    DEFENSE MEDICAL

    ENERGY MOLDS

    OIL AND GAS

  • DEEP HOLE DRILLING SYSTEMS

    PRODUCTION DEEP HOLE DRILLING MACHINES FOR SMALL AND MEDIUM SIZED HOLES

    • Compact, 1- or 2-spindle machines allow any customer to have gundrilling with low cost and quick delivery

    • Multi-spindle machines or machine cells, typically with automation, handle the highest production levels

    Production deep hole drilling is easily managed.

    UNE UNI

    www.UNISIG.com FIND FULL MODEL FAMILIES, SPECIFICATIONS, AND TECHNICAL INFORMATION

    http://www.UNISIG.com http://www.unisig.com/products-and-technology/machines/all-machines/une/ http://www.unisig.com/products-and-technology/machines/all-machines/uni/

  • DEEP HOLE DRILLING SYSTEMS

    CNC DEEP HOLE DRILLING MACHINES FOR PRECISION OFF-CENTER HOLES

    • Multiple axes allow table positioning for on-center and off -center drilling

    • Precision machine design drills accurate holes at extreme depths-to-diameter ratios

    The most challenging deep holes are easily achieved.

    USK UNI UNX

    www.UNISIG.com FIND FULL MODEL FAMILIES, SPECIFICATIONS, AND TECHNICAL INFORMATION

    http://www.UNISIG.com http://www.unisig.com/products-and-technology/machines/ http://www.unisig.com/products-and-technology/machines/all-machines/uni/ http://www.unisig.com/products-and-technology/machines/all-machines/usk/

  • DEEP HOLE DRILLING SYSTEMS

    ON-CENTER DEEP HOLE DRILLING MACHINES FOR LARGER HOLES AND LONGER WORKPIECES

    • High-power BTA machines can manage larger, longer workpieces, and the deepest holes

    • Skiving and burnishing machines fi nish bores in hydraulic cylinders with unmatched throughput

    • These machines maintain superior productivity and accuracy, even in extreme applications

    Special versions and capabilities meet industry demands.

    B-SERIES S-SERIES

    www.UNISIG.com FIND FULL MODEL FAMILIES, SPECIFICATIONS, AND TECHNICAL INFORMATION

    http://www.UNISIG.com http://www.unisig.com/products-and-technology/machines/all-machines/b-series-ballscrew/ http://www.unisig.com/products-and-technology/machines/all-machines/s-series-skiving-machines/

  • DEEP HOLE DRILLING SYSTEMS

    CNC MACHINES FOR DEEP HOLE DRILLING AND MACHINING MULTIPLE PROCESSES IN ONE MACHINE

    • Large capacity CNC deep hole drilling machines, typically used by mold and energy industries

    • These machines are often equipped with additional machining capabilities for fi nishing a workpiece in fewer setups

    Superior capabilities and features transform industries.

    USC USC-M USC-TS

    www.UNISIG.com FIND FULL MODEL FAMILIES, SPECIFICATIONS, AND TECHNICAL INFORMATION

    http://www.UNISIG.com http://www.unisig.com/products-and-technology/machines/all-machines/usc-machines/ http://www.unisig.com/products-and-technology/machines/all-machines/mold-drilling-milling-machines/ http://www.unisig.com/products-and-technology/machines/all-machines/tube-sheet-drilling-machines/

  • DEEP HOLE DRILLING SYSTEMS

    AUTOMATION Automation is available for your deep hole drilling machine project. Loaders and robotic systems are easily combined and supported by UNISIG.

    eep hole drilling machine project. easily combined and

    TOOLING AND ACCESSORIES Machine accessories are very important to complete any project. UNISIG has a complete line of workholding and tool system support components to ensure your success.

    CONTROLS UNISIG Smart Control programming overlays intuitive operation and real-time feedback on systems from global leaders of controls manufacturers.

    AUTOMATION

    www.UNISIG.com FIND AUTOMATION CAPABILITIES AND VIDEOS

    http://www.UNISIG.com http://www.unisig.com/products-and-technology/automation/

  • DEEP HOLE DRILLING SYSTEMS

    TOOLING REFERENCE

    COMPANY OVERVIEW UNISIG products are engineered and manufactured in the USA by experienced teams, dedicated to innovation in design and the application of manufacturing technologies. UNISIG is a product division of Entrust Manufacturing Technologies, Inc. which has been building precision machinery since 1973. UNISIG machines are installed and supported worldwide.

    www.unisig.com

    UNISIG division of Entrust Manufacturing Technologies, Inc. N58W14630 Shawn Circle Menomonee Falls, WI 53051, USA

    Contact Us +1-262-252-3802 sales@unisig.com

    UNISIG Factory

    UNISIG GmbH Service

    Service Partners

    PROCESS HOLE SIZE SURFACE FINISH ROTATION HOLE STRAIGHTNESS

    μ-in Ra μ-m Ra (in/ft) (mm/m)

    Gundrill IT6-IT11 8-250 0.2-6.3 • 0.012 1.00

    • 0.002-0.006 0.16-0.5 • 0.001-0.004 0.08-0.33

    BTA IT8-IT10 60-125 1.5-3.2 • 0.012 1.00

    • 0.003-0.005 0.25-0.42 • 0.001-0.003 0.08-0.25

    Pull bore IT7-IT9 32-125 1.5-3.2 • 0.001 0.08 Skive-Burnish IT8-IT9 < 8.0 < 0.2 • as received

    DIAMETER RANGE IT6 IT7 IT8 IT9 IT10 IT11

    > ≤ tolerance - mm 0 3 0.006 0.010 0.014 0.025 0.040 0.060 3 6 0.008 0.012 0.018 0.030 0.048 0.075 6 10 0.009 0.015 0.022 0.036 0.058 0.090

    10 18 0.011 0.018 0.027 0.043 0.070 0.110 18 30 0.013 0.021 0.033 0.052 0.084 0.130 30 50 0.016 0.025 0.039 0.062 0.100 0.160 50 80 0.019 0.030 0.046 0.074 0.120 0.190 80 120 0.022 0.035 0.054 0.087 0.140 0.220

    120 180 0.025 0.040 0.063 0.100 0.160 0.250 180 250 0.029 0.046 0.072 0.115 0.185 0.290 250 315 0.032 0.052 0.081 0.130 0.210 0.320 315 400 0.036 0.057 0.089 0.140 0.230 0.360 400 500 0.040 0.063 0.097 0.155 0.250 0.400

    DIAMETER RANGE IT6 IT7 IT8 IT9 IT10 IT11

    > ≤ tolerance - in 0 0.1181 0.0002 0.0004 0.0006 0.0010 0.0016 0.0024

    0.1181 0.2362 0.0003 0.0005 0.0007 0.0012 0.0019 0.0030 0.2362 0.3937 0.0004 0.0006 0.0009 0.0014 0.0023 0.0035 0.3937 0.7087 0.0004 0.0007 0.0011 0.0017 0.0028 0.0043 0.7087 1.1811 0.0005 0.0008 0.0013 0.0020 0.0033 0.0051 1.1811 1.9685 0.0006 0.0010 0.0015 0.0024 0.0039 0.0063 1.9685 3.1496 0.0007 0.0012 0.0018 0.0029 0.0047 0.0075 3.1496 4.7244 0.0009 0.0014 0.0021 0.0034 0.0055 0.0087 4.7244 7.0866 0.0010 0.0016 0.0025 0.0039 0.0063 0.0098 7.0866 9.8425 0.0011 0.0018 0.0028 0.0045 0.0073 0.0114 9.8425 12.4016 0.0013 0.0020 0.0032 0.0051 0.0083 0.0126

    12.4016 15.7480 0.0014 0.0022 0.0035 0.0055 0.0091 0.0142 15.7480 19.6850 0.0016 0.0025 0.0038 0.0061 0.0098 0.0157

    March 2018 EN-US

    BTA SYSTEM External Coolant Internal Chip Exhaust

    Types: Brazed | Indexable

    Types: Solid Carbide | Brazed | Indexable

    GUNDRILL SYSTEM Internal Coolant External Chip Exhaust

    Bottle Boring 50 - 500 mm 2.0 - 20 in

    Skiving and Burnishing 38 - 500 mm 1.5 - 20 in

    BTA Trepanning 100 - 500 mm 3.9 - 20 in

    BTA Bottom Forming 20 - 500 mm 0.8 - 20 in

    BTA Counterboring 20 - 500 mm 0.8 - 20 in

    BTA Pull Counterboring 20 - 500 mm 0.8 - 20 in

    Gundrilling - Solid Drilling 0.8 - 50 mm 0.031 - 2.0 in

    BTA Solid Drilling 12 - 500 mm 0.5 - 20 in

    Tooling Methods and Typical Diameters

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