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Dr Saad Al-Shahrani ChE 334: Separation Processes Ternary System Most practical situations involving liquid-liquid equilibrium involve three or more components. Our attention is with three component systems. In this process, a solute is removed from a feed stream by contacting it with a solvent. The solute is quite soluble in the solvent, while the other component in the feed is less soluble. Liquid-Liquid Equilibrium

DECONTAMINATION OF LAND USING …ssaalshahrani.kau.edu.sa/Files/0008595/Files/13359_Lecture 13.pdf · Triangular Diagrams Ternary systems are represented by two types of triangular

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Dr Saad Al-Shahrani ChE 334: Separation Processes

Ternary System

Most practical situations involving liquid-liquid equilibrium involve

three or more components.

Our attention is with three component systems. In this process, a

solute is removed from a feed stream by contacting it with a solvent.

The solute is quite soluble in the solvent, while the other component

in the feed is less soluble.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

Terminology

Solute ≡ Component (1)

Original solvent ≡ Component (2)

Extractive solvent ≡ Component (3)

x1S, x2

S and x3S are the composition of the three components in (solvent

rich phase) 1,2,3 respectively.

x1R, x2

R and x3R are the composition of the Three components in the

(raffinate phase) 1,2,3 respectively.

Liquid-Liquid Equilibrium

Feed

(component +original solvent)

Extractive solvent

solvent-rich phase

(x1S1, x2

S1 , x3S1)

Raffinate-rich phase

(x1R1, x2

R1 , x3R1)

The solvent phase is rich in solvent and soaks up component 1 (the

solute), which we are trying to separate from the other component in

the feed (component 2, raffinate).

The raffinate phase is the liquid phase which is rich in the component

2 (raffinate) and from which the solute (component 1) is being

removed.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Equilibrium

The original feed is usually a mixture of solute (component 1) and

raffinate (component 2).

The solvent-rich phase contains mostly solvent (component 3) and

solute (component 1) and only a small amount of raffinate (component

2)

The raffinate-rich phase contains mostly solute (component 1) and

raffinate (component 2), but also possibly some small amount of

solvent.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

Triangular Diagrams

Ternary systems are represented by two types of triangular diagrams:

1. Equilateral triangles

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

2. Right Triangles

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Equilibrium

(Solute)

Original

solvent

Extractive

solvent

.

Mixture [50% Acetic + 20 H2O

+ 30%vinyl acetate

.

Dr Saad Al-Shahrani ChE 334: Separation Processes

b) Liquid-liquid Equilibrium tie lines (LLE Tie lines)

Different chemical systems give different types of triangular diagrams.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

The phase boundary, called the solubility line, is the solid line. Within

the two-phase region,

liquid-liquid equilibrium lines (the dashed lines) connect compositions

of the two phases that are in equilibrium with each other

The left side of the phase boundary gives the

compositions of the raffinate-rich liquid phase (xjR).

The right side of the phase boundary gives the

compositions of the solvent-rich liquid phase (xjS).

The LLE tie-lines and the equilibrium phase

boundary are normally found by laboratory

experimentation.

A mixture that has an overall composition inside the two-phase region will split

into two liquid phases with compositions given at the two ends of the LLE tie-

line.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

A conjugate line can be used to

locate the tie-lines.

From point A on-the left phase

boundary, the other end of the

tie-line is found by drawing a

horizontal line to the conjugate

line.

A vertical line is then drawn from

the point M intersection to the

right phase boundary. The point

of intersection of this line and

the right phase boundary (point

B in the figure) is the other end

of the tie-line.

Liquid-Liquid Equilibrium

M

Dr Saad Al-Shahrani ChE 334: Separation Processes

As the system becomes richer in solute, the tie-lines get shorter and

ultimately become just a point at the plait point P. Outside the two-

phase region, a single, homogeneous liquid phase exists.

Effect of Temperature on solubility

Usually, the solubility increases as the

temperature increases, for this reason,

most liquid-liquid extraction systems

operate at low temperatures and some

times even require refrigeration.

Pressure, on the other hand, has little

effect on solubility.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

if we specify only one concentration of one liquid phase, all the other

concentrations can be immediately determined from the phase diagram

For example, if we fix the concentration of component 1 in the

raffinate-rich phase (x1R), we can read from the diagram:

1. The concentration of component 3 in the raffinate-rich phase (x3R),

by using the left side of the solubility curve.

2. The concentrations of components 1 and 3 in the solvent-rich phase

that is in equilibrium with the raffinate-rich phase, by going to the other

end of the LLE tie-line. The concentrations x1S and x3

S are read from

the right side of the solubility curve.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

Example: Thirty thousand kg/hr

of a ternary mixture of 19

weight percent isopropyl

alcohol (IPA), 41 weight

percent toluene, and 40

weight percent water are

fed into a decanter

operating at 25°C. The

figure gives the LLE data for

the system. Determine the

compositions and flow rates

of the two liquid streams

leaving the decanter.

Liquid-Liquid Equilibrium

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Equilibrium

The solvent-rich phase is 23

percent IPA and 74 percent water.

The overall compositions of the feed

(z1 = 19 percent and z3 = 40

percent) are located on the

diagram.

The compositions of the two liquid

phases are read off the diagram at

the two ends of the LLE tie-line.

The raffinate-rich phase is 14

percent IPA and 2 percent water

(the rest being toluene).

Dr Saad Al-Shahrani ChE 334: Separation Processes

Solving the last two equations simultaneously gives

S = 15833 kg/h

R = 14176 kg/h

IPA in = (30000)(0.19) = 5700 kg/h

IPA out = S(0.23) + R(0.14)

= (15833)(0.23) + (14176)(0.14) = 5625 kg/h

Total mass: 30000 = S + R

Water = (30000)(0.4) = S(0.74) + R(0.02)

Liquid-Liquid Equilibrium

The difference is due to the accuracy of reading composition from the diagram

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

In liquid-liquid extraction, a liquid of two or more components to be

separated is contacted with a second liquid phase, called the solvent,

which is immiscible or partially miscible with one or more components

of the liquid feed.

The simplest liquid-liquid extraction involves only a ternary system. The

feed consists of two miscible components, the carrier (C) and the

solute (A). Solvent (S) is a pure component. Components (C,S) are at

most only partially soluble in each other. Solute (A) is soluble in (C)

and completely or partially soluble in S.

During the extraction process, mass transfer of (A) from the feed to the

solvent occurs, with less transfer of (C) to the solvent, or (S) to the

feed.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Liquid-liquid extraction is used to separate components in situations where:

1. Relative volatilities are quite close to unity ( < 1.1), making distillation

very costly. (Distillation requires tall towers due to the existence of

many trays, and high energy consumption because of high reflux

ratios.)

e.g. A mixture of benzene and cyclohexane. The normal boiling points of these organics

are 80.1°C and 80.7°C, respectively, making their separation by distillation impractical

2. Thermally sensitive components will not permit high enough

temperatures to produce a vapor-liquid system at reasonable pressures

(pressures greater than 10-50 mm Hg).

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

EQUIPMENT

Different mechanical devices are used in liquid-liquid extraction such as:

1. The simplest is a mixer/settler, or decanter, in which the two liquid

phases are separated.

2. Plate towers, packed towers, and mechanically agitated mixers

(rotating disk contactors)

The number of stages tends to be much smaller than in distillation

columns. This is due to the larger settling times required for liquid-liquid

separation because of the small density differences between the liquid

phases.

Liquid-liquid extraction columns are sometimes operated in a pulsed

mode.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Extractor/stripper process.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

1. Mixer/ Settler

Horizontal gravity-settling vessel. Mixing vessel with variable-speed

turbine agitator

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

2. Spray column

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Extract

3. Packed column

Single-section

cascade

Two-section cascade

Dual solvent with two-section cascade

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

GRAPHICAL MIXING RULES

If we have two streams that contain three components and mix them together.

Let one of these streams be stream A with flow rate FA (kg/h) and composition

x1A, x2

A and x3A (weight fractions of components 1,2, and 3), and let the other be

stream FB with corresponding composition x1B, x2

B and x3B . The mixed stream

leaving the mixer will have a flow rate FM and composition x1M, x2

M and x3M . A

flow diagram is as follows:

FA

x1A, x2

A , x3A

FB

x1B, x2

B , x3B

FM

x1M, x2

M , x3M

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

To determine the location of the mixture composition on a graph, since there are

three components, only two coordinates are needed to completely specify the

composition of any stream. We can use either right or equilateral triangular plots.

If we use right-triangular plot. locate point A with coordinates (x1A, x2

A ) and point

B with coordinates (x1B, x2

B). The point M with coordinates (x1M, x2

M ) representing

the mixture will lie some place on the graph.

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

After mixing point M is supposed to lie on a straight line joining the A

and B points. If we can show that the angles and in the figure are

equal, then M must lie on a straight line between A and B.

The total mass balance for the system is

Component balances for components 1 and 2 are

and

(1)

(2)

(3)

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

Rearranging these two equations, we obtain:

Solving for the ratio FAIFB, we have:

or

Dr Saad Al-Shahrani ChE 334: Separation Processes

Liquid-Liquid Extraction

These two ratios are the tangents of the angles and , hence, tan

= tan . Therefore, = , and we have proven that the line AMB is a

straight line.

The coordinates of the point M can be solved for analytically by using

equations (1), (2), and (3). Alternatively, M can be located graphically

where the distance from the point A to the point M divided by the

distance from the point M to the point B is equal to the ratio FB/FA.