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Deconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities. Bob Falk Research Engineer US Forest Products Laboratory Madison, Wisconsin & President Building Materials Reuse Association Chicago, Illinois

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Page 1: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Deconstruction to Reconstruction: How building materials reuse can help

conserve resource, create jobs, and bring

sustainability to communities.

Bob FalkResearch Engineer

US Forest Products Laboratory

Madison, Wisconsin

&

President

Building Materials Reuse Association

Chicago, Illinois

Page 2: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Forest Products Laboratory

• US Forest Service

• National lab for wood products research.

• Established in 1910 in Madison, Wisconsin.

• Operate in cooperation with UW.

• Solid wood/composites & pulp/paper.

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What the FPL Offers

• Unbiased research and information resource on the performance of wood and wood products.

• Thousands of publications on the use of wood.

• Expertise in wood performance, adhesives, preservation of wood, finishing of wood, durability, design standards, pulp & paper manufacture, recycling of wood and paper, etc.

Page 4: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

BMRA

• Building Materials Reuse Association

• 501 c3 non-profit educational organization.

• Mission is to facilitate the recovery and reuse of building materials through the deconstruction of buildings.

• Members include deconstruction practitioners, reuse businesses, green architects, recycling coordinators, etc.

Page 5: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

BMRA Governance

Executive Director

Anne Nicklin

Board of Directors

Bob Falk, USDA Forest Products Lab, Madison, WI

John Majercak, Center for Ecological Technology, Northampton, MA

Dave Bennick, Reuse Consulting, Bellingham, WA

Dirk Wassink, Second Use, Seattle, WA

Tom Napier, US Army CERL, Champaign, IL

Lancelot Coar, University of Manitoba, Winnipeg, CANADA

Ted Reiff, The Reuse People, Oakland, CA

Elise Zelechowski, Rebuilding Exchange, Chicago, IL

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www.fpl.fs.fed.us www.bmra.org

What the BMRA Offers

• Website with information on building materials reuse, deconstruction, and green building.

• National Conference on Building Materials Reuse, Deconstruction, C&D Waste Recycling

• Training and other educational opportunities.

• Sponsorship and participation in related activities.

Page 7: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

What is Deconstruction?

• Deconstruction = dismantlement, unbuilding, reverse construction, etc.

• Deconstruction is a tool for the salvage of reusable building materials from remodeling or building removal.

• Deconstruction can involve the selective salvage of materials OR as a means to remove the whole building.

• Deconstruction can be an alternative to demolition, but can also be part of a building removal process that involves demolition.

• Deconstruction should be the first step in the building removal process.

Page 8: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Why Salvage & Reuse Building Materials?

• Avoid landfill waste.• For every ton of material reused, a ton less goes into our

landfills.

• Help reduce the consumption of new resources. • For every pound of material reused, about 16 pounds of

raw material are not mined, harvested, or manufactured.

• Reduce pollution & carbon impact.• By reusing, we avoid the pollution and greenhouse gas

emissions associated with product manufacture and transport.

• Utilize a valuable resource• Functional and high value materials exist in the buildings

we tear down every year.

• Help transform distressed neighborhoods into sustainable communities.• Deconstruction keeps the value of these materials in the

neighborhood, an asset in community redevelopment.

Page 9: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Why Salvage & Reuse Building Materials?

(cont.)

• Help expand job opportunities, small business creation, and workforce development skills.• The number of reused building materials centers has

grown rapidly over the last 15 years, estimated at over 1000 nationwide.

• Deconstruction and building materials reuse offers job skills that can be used in many other industries, including construction and retailing.

• Deconstruction offers opportunity for those with little or no job skills to enter the workforce.

• Supports the tenets of green building through materials reuse.• US Green Building Council’s LEED for Homes program

offers up to 6.5 points for materials reuse from a total of 8 for Environmentally Preferable Products (MR 2.1).

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Current BMRA Activities

1. Training Development

2. EPA RRP Rule

3. DECON11 Conference

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www.fpl.fs.fed.us www.bmra.org

Training Development

• Development of a standardized deconstruction training curriculum is in progress.

• This curriculum would reflect the collective knowledge of our membership and would be developed and reviewed by the deconstruction industry.

• Curriculums are being developed for use at both the community college level as well as for municipality-based trainees.

• Current development partners include Iowa Central Community College and the City of Seattle.

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Core Competencies

Curriculum

TrainingAccreditation

Training Components

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Core Competency Development

Deconstruction Master

Practitioners

Leading Researchers

Regulatory Agencies

•Roles and responsibilities of deconstruction workers

•Types of deconstruction and salvage workers

•Fundamental processes and timelines of deconstruction

•Professional standards of practice

•Essential knowledge and continuing education

TE

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Y G

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UP

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Curriculum Development

Deconstruction Master Practitioners

Leading Researchers

CORE COMPETENCIES

Community Colleges

Curriculum Experts

•Required readings and workbook

•Syllabus, lesson plans and quizzes.

•Plan for licensing curriculum, or certifying independently

developed curriculum

•Timelines for variable length courses.

•Train the trainer

TE

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OR

Y G

RO

UP

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Training Development

•BMRA produced training of deconstruction workers

• BMRA approved training of deconstruction workers

• Train the trainer : Curriculum

• Train the trainer: On site training

TE

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NIC

AL

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Y G

RO

UP

Deconstruction Master Practitioners

Leading Researchers

CORE COMPETENCIES

Community Colleges

Curriculum Experts

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Process Timeline

Core Competencies

Curriculum Development

Training Development

Accreditation Development

Fall 2010 Winter 2011 Spring 2011 Summer/Fall 2011

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EPA’s RRP Rule

• Lead: Renovation, Repair, & Painting Rule

• Requested EPA to clarify Rule and its impact on salvage activities.

• Remodeling and painting contractors must be trained by a certified EPA firm and use lead-safe work practices and procedures: • Contain the work area.

• Minimize dust.

• Clean up thoroughly.

• Test.

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www.fpl.fs.fed.us www.bmra.org

Questions Posed

1. Does the RRP Rule apply to buildings slated for removal?

2. Does the RRP Rule apply to salvage in remodeling projects?

3. Does the RRP Rule affect the disposition of materials removed?

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www.fpl.fs.fed.us www.bmra.org

EPA’s RRP Rule

BMRA Interpretation:

1. The RRP does not apply to buildings slated for removal.

2. The RRP does apply to any remodeling project, regardless if salvage takes place or not.

3. The salvage and removal of materials or components coated with LBP is outside the scope of RRP.

Page 20: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

DECON11

• 2011 BMRA National Conference

• New Haven, CT

• May 15-19, 2011

• Yale University Campus

• Sponsors & Supporting Partners• CT Materials Reuse Network (MRN)

• CT Department of Environmental Protection

• Yale School of Forestry & Environmental Studies

• US EPA Regions I & II

• Reuse Consulting

• The Reuse People

• CT Construction Industries Association

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www.fpl.fs.fed.us www.bmra.org

DECON11

• Four simultaneous tracks of talks• Sustainable Communities/Economic Development

• Deconstruction Practices

• Building Materials Reuse

• C&D Waste Recycling

• Over 70 submitted presentations.

• Forums on LBP, wages, workforce development

• Trainings, tours, welcome reception, BBQ

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Some DECON11 Talks

• Diverting More C&D Waste from Your Renovation Projects.

• Creating and Implementing Volunteer-based Deconstruction Programs.

• Right Sizing Community Deconstruction Development

• Deconstruction of Houses Help Restore a Former Waterway.

• Using Construction Waste Recovery As a Green Education Tool.

• Green Collar Jobs: Reclaiming Jobs From the Landfill.

• The Econ of Decon: Recycling Money in Your Community

• Design for Deconstruction Website Teaching Aid.

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DECON11

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Ongoing Research

• Environmental impact of reusing

lumber and wood strip flooring.

• Reusing lumber in construction.

Page 25: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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Environmental Impact of

Reusing Wood

• Life Cycle Inventory (LCI) Analysis

• Objective is to evaluate the environmental

consequence of reusing wood framing and

wood flooring compared to using a similar

“new” product.

• Cooperative study between FPL, Athena

Institute, US Army CERL, UW.

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Life Cycle Assessment

• Methodology to assess the impact associated

with all the stages of a process from-cradle-to-

grave (i.e., from raw materials through materials

processing, manufacture, distribution, use, repair

and maintenance, and disposal or recycling).

• LCA is composed of individual LCIs (interlinked).

Page 27: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Cradle-to-Grave Life Cycle Assessment

Composed of individual life-cycle stages (i.e. LCIs)

Page 28: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Project Steps

1. LCI of new lumber & flooring

• Already developed by CORRIM (www.corrim.org)

• US LCI Database (www. nrel.gov/lci)

2. Develop LCIs of reclaimed lumber & flooring

• Survey of industry

• Quantification of processes/energy demands.

3. Compare 1 & 2

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New Lumber LCI

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Reclaimed Lumber LCI

Page 31: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Energy Requirements – Lumber

Planed dry softwood lumber Reclaimed lumber

PNW SE

MJ/m3 MJ/m3 MJ/m3

Coal 92 356 120

Crude oil 361 337 141

Natural gas 1447 279 38

Uranium 7 35 41

Biomass 1595 2473 0

Hydro 200 4 0

Electricity 3 8 0

Total 3705 3492 340

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Air Emissions - Lumber

Planed dry softwood lumber Reclaimed lumber

PNW SE

kg/m3 kg/m3 kg/m3

CO 1.43 1.83 0.5

CO2 (biomass) 160 248 1.9

CO2 (fossil) 92 62 18.9

HAPS 0.01 0.01 –

CH4 0.19 0.1 0.3

Nitrogen oxides 0.67 0.64 0.2

Particulates 0.05 0.05 <0.1

SO2 1.03 0.43 0.1

VOCs 0.08 0.49 <0.1

Page 33: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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Next Steps

• Quantify Carbon Impact

• Forest sequestration

• End-of-life scenarios (wood as fuel,

landfilling)

Page 34: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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Reuse of Lumber

1. Two product types to consider

a. Large timbers

b. 2-by lumber

2. Building Code approval required for

both.

Page 35: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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Large Timbers

• Either end up as:

• Timber frame construction.

• Flooring or other non-structural use.

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Timber Frame Construction

Page 37: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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2-by Lumber

• Problem

• Marketing of reclaimed 2-by lumber is

hampered.

• Acceptance is inconsistent.

Page 38: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

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How to Solve Problem?

1. Test reclaimed lumber to determine:

a. Residual engineering properties.

b. Effects of damage on properties.

2. Work with wood industry to draft

appropriate amendments to grading

rules and design standards.

Page 39: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Testing

1. Graded 4000 pieces

of lumber from 5 sites.

2. Tested over 2000

pieces of lumber to

failure (1200 full

sized).

3. Analyzed results and

compared to existing

data bases.

Page 40: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Testing Results

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Page 41: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

Rules/Standards

Page 42: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities
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www.fpl.fs.fed.us www.bmra.org

What’s Next?

1. Finalizing recommendations to grading

agencies via a white paper.

2. Hope that the wood industry moves

forward to approve.

Page 44: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Till Then?

1. West Coast Lumber Inspection Bureau

(WCLIB) will regrade reclaimed

lumber.

2. They will also train graders to do so.

Page 45: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Future Scenarios

1. Lumber will have to be regraded.

2. Form co-ops to pool enough lumber to

minimize regrading costs.

Page 46: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Deconstruction and building materials

reuse can change this scene……

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www.fpl.fs.fed.us www.bmra.org

to this…………

Page 48: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities

www.fpl.fs.fed.us www.bmra.org

Contacts

Anne Nicklin

Executive Director

[email protected]

(773)340-BMRA

Bob Falk

President, Board of Directors

[email protected]

(608) 231-9255

Page 49: Deconstruction to Reconstruction - · PDF fileDeconstruction to Reconstruction: How building materials reuse can help conserve resource, create jobs, and bring sustainability to communities