Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL!
Pack Expo 2017 – Innovation Stage
© 2017 Scholle IPN2
AGENDA
WHO WE AREWHAT PROBLEM
ARE WE SOLVING?WHAT IT IS
(THE INNOVATION) HOW WE DID IT WHAT’S NEXT
1 Scholle IPN –
“better packaging.”
2 Market insight.
3 Aseptic. Versatile.
Robust.
4 From concept to
customer experience.
5 Controlled launch for
best results.
S-6156BOOTH
© 2017 Scholle IPN3
COMBINATION OF TWO LEADERS
S-6156BOOTH
WE HELP OUR CUSTOMERS CREATE SAFE, NATURAL, ECONOMIC, AND SUSTAINABLE PRODUCTS WITH BETTER, FLEXIBLE PACKAGING SOLUTIONS.
S-6156BOOTH
© 2017 Scholle IPN5
VERTICALLY-INTEGRATED
Controlled supply chain for better results
WHAT WE DO
CONFIDENTIAL
MARKET ENGAGEMENT
Focus on market to identify high-impact “4-Trait Issues”
EQUIPMENT ENGINEERS
Aseptic. Versatile. Robust.
PACKAGING APPLICATIONS ENGINEERS
Ensure positive product transition and customer experience
RESEARCH & DEVELOPMENT
Apply market know-how for better solutions
S-6156BOOTH
© 2017 Scholle IPN6
AGENDA
WHO WE AREWHAT PROBLEM
ARE WE SOLVING?WHAT IT IS
(THE INNOVATION) HOW WE DID IT WHAT’S NEXT
1 Scholle IPN –
“better packaging.”
2 Market insight.
3 Aseptic. Versatile.
Robust.
4 From concept to
customer experience.
5 Controlled launch for
best results.
S-6156BOOTH
© 2017 Scholle IPN7
MARKET TRENDS OF NOTE
New, global food and beverage introductions had claims related to “clean label” in 2016.
S-6156BOOTH
© 2017 Scholle IPN8
MARKET TRENDS OF NOTE
HOLISTIC HEALTH FOCUS PRODUCT TRUST WHERE & WHEN
Cleaner labels Fewer preservatives More “natural” (fresh, organic) Plant-based products Less sugar PROTEIN, PROTEIN, PROTEIN
Food safety Can I see the product? What are
they hiding? Where did the product come
from?
“It goes where I go” Portability Anytime, anywhere
S-6156BOOTH
© 2017 Scholle IPN9
FORMULATOR OPPORTUNITIES & CHALLENGES
CLEAN LABEL
SHELF LIFE& STABILITY
S-6156BOOTH
© 2017 Scholle IPN10
FORMULATOR OPPORTUNITIES & CHALLENGES
Formulating with natural ingredients and focusing on shorter ingredient lists could be a way to gain consumer trust. Mintel Category Insight: Baby Milk
& Food – July 2016
S-6156BOOTH
© 2017 Scholle IPN11
Alternative formulations—as well as process and distribution strategies– may be necessary due to shelf life and micro issues resulting from clean label changes.
FORMULATOR OPPORTUNITIES & CHALLENGES
Leslie Skarra, CEO Melin Development 2013 Clean Label Conference
S-6156BOOTH
© 2017 Scholle IPN12
PRODUCT DELIVERY CHALLENGES
Clean Process/RefrigeratedEXTENDED SHELF LIFE
Extended Heat/Shelf StableRETORT
Minimal Heat/Frozen StorageFROZEN FOODS
Extended Heat/Shelf-StableHOT-FILL
Minimal Heat/Shelf-StableASEPTIC
S-6156BOOTH
© 2017 Scholle IPN13
AGENDA
WHO WE AREWHAT PROBLEM
ARE WE SOLVING?WHAT IT IS
(THE INNOVATION) HOW WE DID IT WHAT’S NEXT
1 Scholle IPN –
“better packaging.”
2 Market insight.
3 Aseptic. Versatile.
Robust.
4 From concept to
customer experience.
5 Controlled launch for
best results.
S-6156BOOTH
© 2017 Scholle IPN14
CLEAN LABEL AND FOOD PROCESSING
WHAT CAN THEFRUSTRATEDFOOD INDUSTRYDO TO MEET THE CHALLENGE?S-6156
BOOTH
© 2017 Scholle IPN15
Enabling confidence in a broader range of convenient foods.CHOOSE CLEANPOUCH® - ASEPTIC!
Eliminate preservatives Eliminate “cooked” flavors Eliminate cold chain
Extend distribution reach
Better nutrient retention Better flavors Better textures Better economics
Optimize risk management
S-6156BOOTH
© 2017 Scholle IPN16
AGENDA
WHO WE AREWHAT PROBLEM
ARE WE SOLVING?WHAT IT IS
(THE INNOVATION) HOW WE DID IT WHAT’S NEXT
1 Scholle IPN –
“better packaging.”
2 Market insight.
3 Aseptic. Versatile.
Robust.
4 From concept to
customer experience.
5 Controlled launch for
best results.
S-6156BOOTH
© 2017 Scholle IPN17
System overviewCLEANPOUCH - ASEPTIC
We set out to create the first pre-made, sterilized spouted pouch system for aseptically-processed products.
Pouches on RailPouch Production
Filling SterilizationFinished Pouches
Cap, Spout & Plug
S-6156BOOTH
© 2017 Scholle IPN18
Filler overviewCLEANPOUCH - ASEPTIC
Non-Aseptic Zone
Aseptic Zone
Pouches Enter
Unplug
Fill
Re-plug
CapTwist
Pouch Exit
S-6156BOOTH
© 2017 Scholle IPN19
Sterilization tunnel and aseptic zoneCLEANPOUCH - ASEPTIC
Design
Computational Fluid Dynamics (CFD)
Prototype
Critical Control Points (CCPs)
Temperature Mapping & Particle Counting
Sterilization-in-Place (SIP) & Fitment Challenge
Production
S-6156BOOTH
© 2017 Scholle IPN20
Computational fluid dynamicsCLEANPOUCH - ASEPTIC
ResultsModel Mesh andBoundary Conditions
S-6156BOOTH
© 2017 Scholle IPN21
CLEANPOUCH - ASEPTIC
S-6156BOOTH
© 2017 Scholle IPN22
Filler operational stepsCLEANPOUCH - ASEPTIC
Pouch Rails IndexAlong Buffer Track
Lift and StagePouch Rail
Push Pouches ToTransfer Tunnel
S-6156BOOTH
© 2017 Scholle IPN23
Filler operational stepsCLEANPOUCH - ASEPTIC
Push PouchesTo Carousel
Index PouchTo Slot
CarouselRotation
S-6156BOOTH
© 2017 Scholle IPN24
Filler operational stepsCLEANPOUCH - ASEPTIC
Pouch Entry
Filling Module
Remove PlugModule
Replace PlugModule
Pouch ExitAseptic Zone
S-6156BOOTH
© 2017 Scholle IPN25
Filler operational stepsCLEANPOUCH - ASEPTIC
Fill HeadsHolding Pins
Plug HandlingArms
Fitment Stabilizers
Holding Pins
Plug HandlingArms
Fitment Stabilizers
S-6156BOOTH
© 2017 Scholle IPN26
Filler operational stepsCLEANPOUCH - ASEPTIC
Pouch Entry
Pouch
Rejected Pouches
Cap Screw Module
Cap Check
Exit
Outfeed Unit
CappingJunction
Spout RinseModule
Module
S-6156BOOTH
© 2017 Scholle IPN27
Filler operational stepsCLEANPOUCH - ASEPTIC
Caps Path of Travel
Down PositionFastening
S-6156BOOTH
© 2017 Scholle IPN28
Microbiological challenge testCLEANPOUCH - ASEPTIC
Geobacillusstearothermophilus
spores (GS1)
Capable of commercial sterility
S-6156BOOTH
© 2017 Scholle IPN29
Cap and plug interactionCLEANPOUCH - ASEPTIC
S-6156BOOTH
© 2017 Scholle IPN30
AGENDA
WHO WE AREWHAT PROBLEM
ARE WE SOLVING?WHAT IT IS
(THE INNOVATION) HOW WE DID IT WHAT’S NEXT
1 Scholle IPN –
“better packaging.”
2 Market insight.
3 Aseptic. Versatile.
Robust.
4 From concept to
customer experience.
5 Controlled launch for
best results.
S-6156BOOTH
© 2017 Scholle IPN31
What’s next for CleanPouch - AsepticMARKETPLACE SUPPORT
PETER MESSACAR JOHN KNAPP Director, New Applications
[email protected] EVP, Marketing
S-6156BOOTH