4
SCANIA INDUSTRIAL ENGINES DC09 070A. 257 kW (350 hp) US Tier 4i, EU Stage IIIB Standard equipment • Scania Engine Management System, EMS • Extra high pressure fuel injection system, XPI • Turbo charger • Fuel filter and extra pre-filter with water separator • Fuel heater • Oil filter, full flow • Centrifugal oil cleaner • Oil cooler, integrated in block • Oil filler, in valve cover • Deep front oil sump • Oil dipstick, in block • Magnetic drain plug for oil draining • Starter, 1-pole 5.5 kW • Alternator, 1-pole 100A • Flywheel, for use with friction clutch • Silumin flywheel housing, SAE 1 flange • Front mounted engine brackets • SCR system • Open crankcase ventilation • Operator’s manual Optional equipment • Cooling package • Puller and pusher fans • Fan ring with sealing • Hydraulic pump • Air compressor • AC compressor • Side mounted PTO • Front mounted PTO • Exhaust connections • Electrical base system • Control and instrument panels • Accelerator position sensor • Engine heater • Flywheels: SAE11.5”, SAE14”, DANA15/16”, DANA17” flexplate, ZF WG260 • Stiff rubber engine suspension • Air cleaner • Closed crankcase ventilation • Studs in flywheel housing • External thermostat for extra oil cooler • Low coolant level reaction • Variable idle speed setting • Low oil sump • Oil level sensor The industrial engines from Scania are based on a robust design with a strength optimised cylinder block containing wet cylinder liners that can easiliy be exchanged. Individual cylinder heads with 4 valves per cylinder promotes repairability and fuel economy. The engine is equipped with a Scania developed Engine Management System, EMS, in order to ensure the control of all aspects related to engine performance. The injection system is Scania’s XPI (Extra High Pressure Injection), a common rail system that in combination with SCR (Selective Catalytic Reduction) gives low exhaust emissions with good fuel economy and a high torque. The engine can be fitted with many accessories such as air cleaners, silencers, PTO:s and flywheels in order to suit a variety of installations. This specification may be revised without notice. Engine speed (rpm) Rating 1200 1500 1800 2100 Gross power (kW) ICFN 225 257 257 257 Gross power (hp) ICFN 306 350 350 350 Gross torque (Nm) ICFN 1790 1636 1363 1169 Spec fuel consumption. Full load (g/kWh) 195 197 205 216 Spec fuel consumption. 3/4 load (g/kWh) 192 194 205 224 Spec fuel consumption. 1/2 load (g/kWh) 196 200 214 242 Reductant consumption. Full load (g/kWh) 28 24 18 14 Heat rejection to cooling water (kW) 94 100 104 115 ICFN – Continous service: Rated output available 1/1 h. Unlimited h/year service time at a load factor of 100%

dC09 070a. 257 kW (350 hp) - Kraft Power industrial engines se 151 87 södertälje, sweden telephone +46 8 553 810 00 telefax +46 8 553 829 93 [email protected] dC09 070a. 257 kW

Embed Size (px)

Citation preview

SCANIA industrial engines

dC09 070a. 257 kW (350 hp)us tier 4i, eu stage iiiB

Standard equipment• ScaniaEngineManagementSystem,EMS• Extrahighpressurefuelinjectionsystem,XPI• Turbocharger• Fuelfilterandextrapre-filterwithwater

separator• Fuelheater• Oilfilter,fullflow• Centrifugaloilcleaner• Oilcooler,integratedinblock• Oilfiller,invalvecover• Deepfrontoilsump• Oildipstick,inblock• Magneticdrainplugforoildraining• Starter,1-pole5.5kW• Alternator,1-pole100A• Flywheel,forusewithfrictionclutch• Siluminflywheelhousing,SAE1flange• Frontmountedenginebrackets• SCRsystem• Opencrankcaseventilation• Operator’smanual

Optional equipment• Coolingpackage• Pullerandpusherfans• Fanringwithsealing• Hydraulicpump• Aircompressor• ACcompressor• SidemountedPTO• FrontmountedPTO• Exhaustconnections• Electricalbasesystem• Controlandinstrumentpanels• Acceleratorpositionsensor• Engineheater• Flywheels:SAE11.5”,SAE14”,DANA15/16”,

DANA17”flexplate,ZFWG260• Stiffrubberenginesuspension• Aircleaner• Closedcrankcaseventilation• Studsinflywheelhousing• Externalthermostatforextraoilcooler• Lowcoolantlevelreaction• Variableidlespeedsetting• Lowoilsump• Oillevelsensor

TheindustrialenginesfromScaniaarebasedonarobustdesignwithastrength

optimisedcylinderblockcontainingwetcylinderlinersthatcaneasiliybeexchanged.

Individualcylinderheadswith4valvespercylinderpromotesrepairabilityandfuel

economy.

TheengineisequippedwithaScaniadevelopedEngineManagementSystem,

EMS,inordertoensurethecontrolofallaspectsrelatedtoengineperformance.

TheinjectionsystemisScania’sXPI(ExtraHighPressureInjection),acommonrail

systemthatincombinationwithSCR(SelectiveCatalyticReduction)giveslowexhaust

emissionswithgoodfueleconomyandahightorque.Theenginecanbefittedwith

manyaccessoriessuchasaircleaners,silencers,PTO:sandflywheelsinordertosuit

avarietyofinstallations.

Thisspecificationmayberevisedwithoutnotice.

Engine speed (rpm)

Rating 1200 1500 1800 2100

Grosspower(kW) ICFN 225 257 257 257

Grosspower(hp) ICFN 306 350 350 350

Grosstorque(Nm) ICFN 1790 1636 1363 1169

Specfuelconsumption.Fullload(g/kWh) 195 197 205 216

Specfuelconsumption.3/4load(g/kWh) 192 194 205 224

Specfuelconsumption.1/2load(g/kWh) 196 200 214 242

Reductantconsumption.Fullload(g/kWh) 28 24 18 14

Heatrejectiontocoolingwater(kW) 94 100 104 115

ICFN – Continous service:Ratedoutputavailable1/1h.Unlimitedh/yearservicetimeataloadfactorof100%

SCANIA industrial engines

se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]

dC09 070a. 257 kW (350 hp)us tier 4i, eu stage iiiB

edit

ion

01

© s

can

ia C

V a

B, s

e-15

1 87

der

tälje

, sw

eden

90

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260kW

120

140

160

180

200

220

240

260

280

300

320

340

360 hp

1080

1180

1280

1380

1480

1580

1680

1780

1880Nm

110

120

130

140

150

160

170

180

190 kpm

190

195

200

205

210

215

220

800 1000 1200 1400 1600 1800 2000 rpm

g/kWhFuel

0

5

10

15

20

25

30

35

40 g/kWhReductant

Reductant

Fuel

90

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260kW

120

140

160

180

200

220

240

260

280

300

320

340

360 hp

1080

1180

1280

1380

1480

1580

1680

1780

1880Nm

110

120

130

140

150

160

170

180

190 kpm

190

195

200

205

210

215

220

800 1000 1200 1400 1600 1800 2000 rpm

g/kWhFuel

0

5

10

15

20

25

30

35

40 g/kWhReductant

Reductant

Fuel

90

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260kW

120

140

160

180

200

220

240

260

280

300

320

340

360 hp

1080

1180

1280

1380

1480

1580

1680

1780

1880Nm

110

120

130

140

150

160

170

180

190 kpm

170175180185190195200205210215220

800 1000 1200 1400 1600 1800 2000 rpm

g/kWhFuel

0102030405060708090100 g/kWh

Reductant

Reductant

Fuel

Output

Torque

Spec fuel and reductant consumption

Engine description

Noofcylinders 5in-line

Workingprinciple 4-stroke

Firingorder 1-2-4-5-3

Displacement 9.3litres

Borexstroke 130x140mm

Compressionratio 16:1

Weight 950kg(excloilandcoolant)

Pistonspeedat1500rpm 7.0m/s

Pistonspeedat1800rpm 8.4m/s

Camshaft Highpositionalloysteel

Pistons Aluminiumpistons

Connectionrods I-sectionpressforgingsofalloysteel

Crankshaft Alloysteelwithhardenedandpolishedbearingsurfaces

Oilcapacity 32-38dm3

Electricalsystem 1-pole24V

1:69

64

1242

1:69

65

427 447

674

430

Test conditionsAirtemperature+25°C.Barometricpressure100kPa(750mmHg).Humidity30%.Dieselfuel

acc.toECER24Annex6.Densityoffuel0.840kg/dm3.Viscosityoffuel3.0cStat40°C.Energyvalue42700kJ/kg.

Power test codeISO3046.Powerandfuelvalues+/-3%.

SCANIA industrial engines

sCr systemus tier 4i, eu stage iiiB

SCR (Selective Catalytic Reduction) technology is used on Scania’s engines for Stage IIIB and Tier 4i to reduce the NOX content in the exhaust gases. A chemical process is started by injecting reductant, a urea and water mixture, into the exhaust gas stream. During injection the water evaporates and the urea breaks down to form ammonia. The ammonia then reacts with the nitrogen gases in the catalytic converter and forms harmless products such as nitrogen gas and water. Through the use of SCR the exhaust gases are purged of poisonous levels of NOX in the best possible way. Scania is making use of a system that is carefully developed and tested in our own laboratory.

The reductant tank holds 38 or 60 litres and is heated by the engine’s cooling system in order to avoid freezing of the urea solution, urea freezes at -11°C. The reductant tank and a pump module are delivered as a unit which is fi tted to brackets for an easy installation. The Scania system contains all mechanical and electrical parts needed except from the exhaust piping which is to be adapted according to the customers installation.

Mechanical system Standard Optional

1 Reductant tank and pump module 38 l 60 l

2 Reductant fl uid return line 2 m 3.5 m

3 Coolant valve –

4 Reductant pressure line 2 m 3.5 m

5 Coolant hose for tank and pump heating

– –

6 Hydrolysis catalyst with reductant doser

7 NOX sensor with control unit –

8 SCR catalyst –

9 Temperature sensor –

10 Coolant hose, return from tank and pump heating

– –

Mechanical system Electric system

Electric system Standard Optional

1 Customer interface, SCR system –

2 Pipe network between engine and SCR control unit

3 m 6 m

3 Electrical interface, SCR system –

4 Temperature sensor electrical cable 3 m 6 m

5 Reductant doser electrical cable 3 m 6 m

6 NOX sensor electrical cable 3 m 6 m

The principle for Scania SCR system

This specifi cation may be revised without notice.

6

1

9

2

8

3

7

5

10

4

1:70

58

3

1

2

6

5

4

1:70

59

SCANIA industrial engines

se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]

sCr systemus tier 4i, eu stage iiiB

edit

ion

01

© s

can

ia C

V a

B, s

e-15

1 87

der

tälje

, sw

eden

Engine Power (kw) Volume (litres) Measure A (mm)

DC09 202-294 24 765

DC13 257-405 33 857

DC16 405-515 48 1060

SCR catalyst

SCR catalyst with silencer

768

ø 59

7

1:70

64

570

675 280

1:70

60

700

675 280

1:70

61

450

ø 18

5

ø 19

0

1:70

62

Reductant tank - 38 litresTotal volume: 50 litresFilling volume: 38 litres

Reductant tank - 60 litresTotal volume: 70 litresFilling volume: 60 litres

Hydrolysis catalystwith reductant doser

This specification may be revised without notice.

Engine Power (kw) Volume (litres)

DC09 202-294 33

DC13 257-405 33

DC16 Not available