DC PmpMtdsacdsr Book US

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-122

    TABLE OF CONTENTS

    INNOVATORS IN D.C. MOTOR/PUMP TECHNOLOGY --------------------------------------------------- 3Motor Features ------------------------------------------------------------------------------------------------------ 4

    Pump Features ---------------------------------------------------------------------------------------------------- 5 - 6

    PRODUCT / FEATURE MATRIX --------------------------------------------------------------------------------- 7

    AERIAL LIFT MARKET

    Boom Lifts (Auxiliary Power Units) ------------------------------------------------------------------------- 8 - 15

    Scissor / Boom Lifts (Lift / Propel / Steer) ---------------------------------------------------------------- 16 - 22

    MATERIAL HANDLING MARKET

    Pallet Trucks (Lift) -------------------------------------------------------------------------------------------- 23 - 25

    Stacker Trucks (Lift) ------------------------------------------------------------------------------------------ 26 - 27

    3-Wheel Sit Down Trucks (Power Steering) ------------------------------------------------------------- 28 - 32

    CONSTRUCTION MARKET

    Various (Power Steering) ----------------------------------------------------------------------------------- 33 - 40

    Pictures on front cover are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    INNOVATORS IN D.C. MOTOR/PUMP TECHNOLOGY

    A Haldex D.C. motor/hydraulic pump as-sembies are compact, versatile hydraulicpower systems which include a pump anda D.C. motor. Numerous control valves canbe incorporated in the basic packages tomeet a wide variety of system requirements.These systems are typically applied in mo-

    bile applications where a common reservoiris accessible.

    Haldex expertise in designing, applyingand producing D.C. motor/hydraulic pumpassemblies is highly regarded within theindustries that we serve. We are consid-ered a source of knowledge in this area bythe material handling industry, aerial liftindustry and the construction equipmentindustry, among others.

    Material Handling IndustryThe Material Handling Industry relies on

    Haldex knowledge and experience forapplications such as lift, tilt, power steer-ing and auxiliary functions on many typesof industrial lift trucks. These motor/pumpunits can be designed for pallet trucks thatrequire separate motor, pump and reservoirpackages. These units provide primaryhydraulic power for lifting and other func-tions.

    They can also be designed for high reachstackers that require separate motor, pumpand reservoir packages as well. Theyprovide primary hydraulic power for lifting

    and, under certain applications, can providesecondary power for fork carriage extensionor side-to-side shift operation.

    Narrow aisle or 3-wheel sit down forkliftsalso typically require separate motor/pumpand reservoir packages. These units provideprimary hydraulic power for lifting and ve-hicle steering along with secondary powerfor fork carriage extension or side-to-sideshift operation.

    Aerial Lift IndustryThe Aerial Lift Industry also relies onHaldex long history of success in apply-ing D.C. motor/pump assemblies for itsequipment. Our systems are well suitedfor auxiliary / secondary lowering re-quirements for off-highway vehicles, lift

    platforms, or boom applications wherethe primary hydraulic source becomesnonfunctional or unavailable. They mayalso be used for minor jib or basketadjustments by the operator.

    These motor/pump units are also de-signed for scissor and boom lift vehiclesas the primary power source. Theseunits provide hydraulic power to propel,raise and steer the vehicles.

    Construction IndustryIn the Construction Equipment Industry,

    we are called upon for assistance withtraction drive applications as well as thelift functions for aerial devices.

    Also, many construction machinesrequire a supplemental source of hy-draulic power when the primary sourcebecomes nonfunctional or unavailable.Examples of these include large hoists,cranes and wheel loaders. Haldex D.C.motor/hydraulic pump assemblies areideally suited to meet these needs.

    Haldex D.C. motor construction is also

    well suited for applications in off-high-way equipment where the conditionsare harsh and rugged performance isrequired. For example, power units canbe constructed with heavy duty startswitches and insulated wiring boots.

    The mating of a D.C. motor and hydraulicpump into an assembly and the applica-tion of these assemblies is dependent ona diverse set of variables. Each applicatiovaries in complexity. Complete knowledgof the unique characteristics of individualD.C. motors is essential and, of course,

    expert knowledge of individual hydraulicpump performance is necessary. But themerging of D.C. motors and hydraulicpumps is a technology all its own. And, itis in this area that Haldex excels.

    Why Specify Haldex?Specifying a complete D.C. motor/hy-draulic pump assembly ensures systemreliability. All Haldex D.C. motor/pumpassemblies are tested for proper couplingengagement, balance motor armature,amp. draw at rated voltage and ow atspecied pressure.

    The Intent of this Catalog . . .This catalog draws on our extensive ex-perience to illustrate the range of HaldexD.C. motor/hydraulic pump capabilities.Included are performance curves anddimensional drawings. This catalog willpresent various types of D.C. motors available and the extensive selection of Haldexpumps available to be applied with them.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Permanent magnet motors generally run ata nominal speed of 1800 RPM (althoughother speeds are available). These motorshave a lower stall torque than wound eldmotors, but are more efcient and exhibit

    superior thermal characteristics which makethem more suitable for continuous dutyapplications. Some of the most commonapplications of permanent magnet motorsare power steering and fuel systems.

    Torque (Pound Feet)

    MOTOR FEATURES OFFERED

    MOTORS . . .Haldex offers an extensive range of D.C.motors from 12 to 48 volts. The two motordesigns that are incorporated in the major-ity of our applications are the permanentmagnet type and the wound eld type.Under these broad categories, there are

    numerous combinations of voltages, framesizes and duty ratings available.

    Permanent MagnetMotors with permanent magnet excita-tion are characterized by simple design.Because the magnetic eld is created bypermanent magnets, excitation of the mo-tor is constant under all operating condi-tions. The speed variation vs. torque willremain relatively consistent over the motorsoperating range.

    Series Wound FieldIn Series-Wound Field motors, the excitationand armature windings are both electri-cally operated with the current passingthrough the armature. Series Wound mo-tors, therefore, develop high initial torquewhich decreases sharply as the motor speed

    increases.

    Wound eld motors are higher speed mo-tors which exhibit a very high stall torque.Their thermal characteristics are such thatthey can generate higher power levels forshort periods of time. Wound eld motorsare available with different duty ratings. AtHaldex these motors are classied as stan-dard duty (usually single terminal motor,totally enclosed non-ventilated (TENV), withsleeve type bearing and 4 inch diameter),medium duty (usually has ball bearingin rear housing, U.L. approved, totallyenclosed non-ventilated (TENV), 4 inchdiameter motor and duty cycle is somewhatlonger than standard depending on applica-tion) and heavy duty (usually 2 terminal,5 inch diameter motor, open ventilatedfan cooled (OVFC), exhibiting longer dutycycles, depending on application).

    The above are distinguished by motordiameter or frame size, and the ability todissipate heat at different current levels overa specic time interval. In general, woundeld motors are used in applications wherethe loads are higher and greater speed isrequired but only on an intermittent basis.Wound eld motors are load sensitive andspeed will vary with the applied load; per-formance curves are required to determinethe output at a given point. Applicationsinclude lift functions on aerial devices andmaterial handling equipment as well asauxiliary power steering on constructionequipment.

    Listed below are the standard features avail-able on Haldex D.C. motors. A brief expla-nation of these features is also included foreach section.

    VoltageHaldex offers a full range of D.C. motor

    capabilities from 12 to 48 volts.

    Single or Double TerminalHaldex offers single terminal motors wherethe motor is internally grounded. Costsavings is achieved by eliminating additionalwiring. We also offer double terminal mo-tors where an external ground is required.

    Several Sizes andConstructionWe offer the standard 4 inch diametermotors as well as 3 and 5 inch diameter.Available features include open drip proof,thermal protection and sealed designs.

    Start SwitchesHaldex offers start switches which can bemounted in a variety of locations to suityour applications. We offer 3 terminal and4 terminal (U.L.) switches in heavy dutydesigns, with or without boots.

    Various MountsHaldex offers a number of standard motormounting brackets and will work to meetyour specic mounting requirements.Shown here are foot mounts, pump/statormounts, and horseshoe mounts.

    U.L. ApprovalHaldex can provide Direct Current electricmotors intended for use in the electric bat-tery powered industrial truck market. Thesemotors are intended to comply with therequirements of UL 583 for Type E, ES or EEindustrial trucks.

    Torque (Pound Feet)

    Armature

    PM Field

    S p e e d

    C u r r e n t

    Permanent Magnet D.C. Motors

    S p e e

    d ( R P M ) / C u r r e n

    t ( A m p e r e s )

    Typical PM MotorPerformance Curves

    Typical Series MotorPerformance Curves

    ArmatureWound Field

    S p e e d

    C u r r e n t

    Series Wound Field D.C. Motors

    S p e e

    d ( R P M ) / C u r r e n

    t ( A m p e r e s )

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    PUMP FEATURES OFFERED

    PUMPS . . .The Haldex line of high quality castiron and aluminum bodied gear pumpsrange in size from .065 in. 3 /rev. to 2.40in.3 /rev. (1.06 to 39.32 cc) displace-ments. The two pump styles offeredare xed clearance and pressure bal-

    anced. These two pump styles differ indesign and in the volumetric efciencythey exhibit under various conditions.

    Choosing a Pump . . .Choosing the type of pump is determinedby a number of factors that are inter-related. The system pressure requirementmay completely dictate the type of pumprequired and the motor may have to besized accordingly. When the selection of a

    pump type is not dictated, overall efciency(as it relates to choosing the most economi-cal D.C. motor and the cost of operatingthe vehicle) must be considered. In manycases, where high pressure, high duty cycleor low viscosity uid are not factors, a xedclearance pump is the most economicaldesign to use. These units are less expen-sive, and their volumetric efciencies at lowto moderate pressures are comparable topressure balanced pumps.

    Volumetric efciency is the actualow a pump produces relative to thetheoretical (or maximum) ow it couldproduce if it had no internal losses.The two major leak paths that deter-mine volumetric efciency in a gearpump are between the gear tips andthe housing, and between the gearfaces and the housing. Reducing theleakage over the gear tips is a functionof being able to hold component partsto precise and exacting tolerances.We have demonstrated over manyyears that we have the equipment andexpertise to consistently provide therequired precision in the fabricationof the components used in our gearpumps.

    To reduce the leakage between the gearface and the housing, the pressure balanceddesign has been developed. This designincorporates oating bearing blocks in thepump housing on the sides of the gear fac-es. As pressure is developed by resistanceto the pumps ow, it creates a hydraulic

    force which tends to push the bearingblocks away from the gear faces. However,this force is balanced by an opposite pres-sure which is applied on the opposite sideof the block via a port behind the block. Asthe pressure level increases, the oppositepressure on the block increases to insurethat the clearance between the bearingblock and the gear face is the smallest pos-sible without creating excess friction whichwould effect the mechanical efciency ofthe pump. Pressure balanced pumps arewell suited for applications where lower vis-cosity uids, higher temperatures, or higher

    pressures and duty cycles are encountered.

    In applications where xed clearance pumpefciency is not adequate, the pressurebalanced design may be desired becauseof the higher volumetric efciency. Highervolumetric efciency on the pump side typi-cally results in faster machine cycle speeds.Cycle speed is important in most batterypowered mobile equipment applicationsbecause battery life is rated in amp./hours.The less time that amps are being drawnfrom a battery pack, the longer the batterypack will last before recharge or replace-

    ment. In most applications, overall ef-ciency of pressure balanced pumps is higherthan that of xed clearance pumps. Theunderstanding of how the overall efciencyof a pump varies based on different applica-tion parameters is critical to the selectionof the optimum D.C. motor for a specicmotor/pump application. Haldex has manyyears of experience in this area.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    PUMP FEATURES OFFERED (Cont.)Listed below are the standard features avail-able on Haldex pumps. A brief explanationof these features is also included.

    GC SeriesFixed Clearance PumpsHaldex GC Series hydraulic pumps are high-efciency cast iron gear pumps designed for

    reliability and long-life performance underrugged conditions. GC Series pumps arebuilt with cast iron bodies and hardenedsteel gears. They are suitable for use in awide variety ofapplications.

    W SeriesPressure Balanced PumpsThe pressure balanced W Series hydraulicpump offers outstanding performance,exibility, high efciency, low noise perfor-mance and a variety of options to suit awide range of equipment needs. It features

    a through-bore bushing type design con-struction.

    Split Gear PumpsA Split Gear pump incorporates two gearsoffset by one tooth to obtain the desireddisplacement. By offsetting the teeth of thegears, the number of pressure pulses is in-creased and the magnitude of these pulsesis decreased; therefore, reducing any noisecaused by the pump.

    Multiple PumpsMultiple pumps provide multiple hydraulic

    functions from one power source at a sig-nicantly lower cost than separate pumps.Some can also be sealed between sectionsto allow for independent circuit operationwithout mixing hydraulic uids.

    High/Low PumpsTwo-Stage High/Low pumps provide twosection ow for high speed positioning, andunload one section of the pump at a pre-determined pressure to provide a maximumworking pressure.

    Pressure Balanced Pumps

    This design incorporates oating bearingblocks in the pump housing on the sides ofthe gear faces. As pressure is developedby the pump, it creates a hydraulic forcewhich tends to push the bearing blocksaway from the gear faces. However, thishydraulic force is balanced by an oppositepressure which is applied on the block viaa port behind the block. As the pressurelevel increases, the opposite pressure on theblock increases to insure that the clearancebetween the bearing block and the gearface is at the smallest possible incrementwithout creating excess friction which would

    decrease the mechanical efciency of the pump.

    Adjustable Relief ValveHaldex external gear pumps are availablewith integral adjustable relief valves. Tam-per proof versions are also available.

    Check ValveHaldex external gear pumps can incorpo-rate integral check valves. All Haldex checkvalves feature hardened steel seats.

    Solenoid L-H-L ValveHaldex external gear pumps can incorpo-rate lift-hold-lower valve circuits, integral tothe pump housing and electronically actu-ated by either a 12, 24, 36 or 48 volt D.C.UL approved coils.

    Unload ValveHaldex external gear pumps can be de-signed with an unload valve to optimizesystem performance and vehicle operation.

    Solenoid w/Manual OverrideThe solenoid actuated valve option caninclude a manual override feature to allowfor manual actuation of the valve.

    Load Sense ValveLoad Sensing is a hydraulic circuit congu-ration which allows the load, as sensed atthe control valve, to modulate pump outputin relation to system demand. Controllingboth ow and pressure at the pump allowsfor a signicant reduction in valving lossesand circuit inefciencies. This providesmany of the operational benets of a pistonpump with the performance, reliability andcost advantages of a gear pump.

    SAE Side/Rear PortsHaldex standard porting is SAE (StraightThread O-Ring) side ports. This type of portoffers greater resistance to leakage andis more serviceable than other port styles.SAE rear ports are also available.

    Inlet TubesOversized inlet tubes are available onHaldex pumps to ensure proper ll and uidinlet conditions.

    Drive Systems . . .The other critical element to be consideredwhen specifying a D.C. motor/pump unitfor your application is the drive system.Drive system failure is known to be asignicant problem in many D.C. motor/ pump applications today. Haldex has boththe product and a wealth of applicationexpertise in this area to ensure that yourD.C. motor/pump unit incorporates thecorrect drive system for your applicationrequirements. The following descriptionsdene the four (4) drive systems available

    for Haldex D.C. motor/pump units.

    Tang Drive SystemA .171 wide tang for GC pumps and a.244 wide tang for PB (Pressure Balanced)pumps are the most durable standard tangdrives offered. These wider tangs providegreater tang / shaft engagement, therebyreducing the play between the shaft andtang. Reduced play results in reduced wearof the tang during motor starts and longerdrive system life.

    Extended DutyTang Drive SystemFor higher duty cycle or high torque ap-plications, we have developed the Haldexextended duty tang drive. This innovativedrive reduces axial play between tang andshaft to a minimum by means of a wavewasher placed behind the ball bearing onthe shaft. This washer keeps a constantspring load on the shaft to ensure maxi-mum tang engagement at all times.

    Flexible CouplingDrive SystemThis drive system eliminates all metal tometal contact by means of a rubber spiderwhich engages inside two metal couplinghousings. The material Haldex has selectedfor its exible drive coupling exhibits superi-or resistance to deformation and wear. Thissystem provides maximum torque transferand quiet operation and is primarily usedfor continuous duty applications.

    SAE 9 Tooth Spline

    Drive SystemThis drive system allows for direct pump/ motor spline connection to distribute highertorque and duty cycle operation with lowernoise levels emitted from the pump/motorcombination.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    PRODUCT/FEATURE MATRIX

    Scissors/ Boom

    Lift/ Propel/ Steer

    12243648

    SingleDouble

    Permanent MagnetWound Field

    LowMediumExtendedContinuous

    Standard 4.53

    5Open Drip ProofSealedThermal Protection

    UL

    3 Terminal4 Terminal (UL)

    GCSplit GearW600W900High/LowPressure Balanced

    SingleMultiple

    Relief ValveCheck ValveSolenoid L-H-LUnloadSolenoid w/Man. OverrideSol. Vlv Cavity w/Steel PlugLoad Sense

    TangDirect Drive TangFlex CouplingSAE 9 Tooth Spline

    SideRearInlet Tube

    Motors

    Controls

    Mounting

    Pumps

    Voltage

    Terminals

    Design

    Duty Cycle

    Construction

    Approvals

    Start Switch

    Foot MountPump/StatorHorseshoe

    Type

    Sections

    Valves

    Shafts

    Ports

    Heavy Dutyw/Bootsw/o Boots

    SealedBetweenSections

    Boom

    APU

    3-WheelSit Down

    PowerSteering

    Construction

    Various

    PowerSteering

    Aerial Lift Material Handling

    Pallet/ Stacker

    Lift

    Product Features

    MarketVehicle

    Application

    2425,27

    24,25,27

    24,25,27

    24,2527

    24,25

    2727

    24,25,27

    24,25,272725,27

    25,27

    24

    24,25,27

    24,25,27

    24,25,2725,2727

    24,25,27

    24,25,27

    3029,313232

    29,30,31,32

    3229,30,31

    29,30,3132

    29,30,31,3229,30,31,32

    29,30,31

    29,30,31,32

    29,3032

    31

    29,30,31,32

    30,31,3230,31

    31

    29,30,31

    32

    29,30,31,32

    29,32

    34,35,36,37,38,39,40

    34,35,36,37,38,39,40

    34,35,36,37,38,39,40

    34,35,36,37,38,39,40

    34,35,36,37,38,39,40

    34,35,36,37,38,39,40

    34,36,37,4036,37,4037,4036

    34,35,36,37,38,39,40

    3435,36,37,38,39,40

    34,35,36,37,38,403939

    34,37

    38,39,40

    34,35,36,37,38,39,40

    34,36,37,38,39,4035

    Numbers represent page numbersin this catalog where you can ndexamples of your desired productfeatures for your market, vehicleand application.

    9,10,11,12,13,1514

    9,1011,12,13,14,15

    17,18,19,21,22

    20

    17,18,19,20,21,22

    20,2117,18,19,22

    17,18,19,20,21,22

    17,18,19,2217,18,19,21,222020

    17,18,19,22

    17,18,19,20,21,22

    17,18,19,20,21,22

    17,1819,20,21,22

    2121

    21

    1718,19,20,21,22

    17,18,19,20,21,22

    9,10,11,12,13,14,15

    9,10,1511,12,13,14

    9,10,11,12,13,1415

    11,12,13,14,15

    1012,13,14

    1012,13,14

    13159,10,11,12

    9,10,11,12,13,14,15

    9,10,11,12,13,14,15

    9,10,11,12,13,14,159,10,11,12,13,14

    14

    9,10,11,12,13,1415

    9,10,11,12,13,14,15

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-128

    BOOM LIFTSSecondary Lowering

    Auxiliary Power Units

    These pump and motor power units are designed for applications requiring auxiliary hydraulic pow-er. Typical applications are for truck, mobile crane and boom equipment. These power units arewell suited for auxiliary / secondary lowering requirements for off-highway vehicles, lift platforms,or boom applications when the primary hydraulic source becomes disabled or nonfunctional. Theymay also be used for minor positioning adjustments by the operator.

    Unit complexity can range from a simple pump and motor unit without any valving, to units that in-corporate pressure holding check valves and over-pressurization protecting relief valves. Units rangein size from light duty 3 inch motors to medium duty 4.5 inch motors.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 12 Volt DC, 1 Terminal, Wound Field, Low Duty, Standard 4.5 Motor, No StartSwitch, with Horseshoe Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    NOTE:

    Dimensions are inches [mm].

    INLET PORT3/4-16 SAE(THIS SIDE)

    OUTLET PORT9/16-18 SAE(OPPOSITE SIDE)

    ADJ. RELIEF VALVE

    ROTATION

    CV

    .50 [12.7]

    PORTSDRIVE

    CLCL

    2.50 [63.5]

    2.84[72.13]

    .42[10.41]

    10.55[267.97]

    6.83[173.48]

    4.49 [114.04]

    1.88[47.75]

    TERMINAL POST5/16-24 UNF-2A

    3.25[82.55]

    4.50[114.3]

    2.25[57.15]

    1.63[41.40]

    HYDRAULIC SCHEMATIC

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    Motor: 12 Volt DC, 1 Terminal, Wound Field, Low Duty, Standard 4.5 Motor, 3 Terminal Start Switch with Boots, and Horseshoe Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    HYDRAULIC SCHEMATIC

    6.65[168.91]

    MOTOR

    1.63[41.40]

    ADJ.RELIVALV

    2X5/16-24UNF-2A

    3.25[82.55]

    5/16-24 UNF-2A TERMINAL

    CHECK VALVE

    .42[10.66] 2.25[57.15]

    9/16-18 SAEOUTLET PORT(THIS SIDE)

    3/4-16 SAEINLET PORT(OPPOSITE SIDE)

    2X3/8-16 UNCX .625 [15.87] M.F.T.

    2.41[61.24]

    THIS SIDE2.54

    [64.51]OPPOSITE

    SIDE

    #10-32 UNF-2A

    .50[12.7]

    ROTATION

    NOTE: Dimensions are inches [mm].

    10.35[262.89]4.33

    [109.98]

    2.50 [63.5]

    4.49[114.04] CL

    CLPORTS

    4.01 [101.85]

    .91[23.11]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,UL Approved, No Start Switch, with Horseshoe Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    HYDRAULIC SCHEMATIC

    5.74[145.79

    DRIVE

    3.25[82.55]

    1.63[41.40]

    CHECK VALVE

    2.25[57.15]

    65/16-24UNF-2A

    INLET PORT3/4-16 SAE

    3.72[94.48] 4.50

    [114.3]

    ADJ. RELIEFVALVE

    3/8-16 UNC.625 [15.87]2 MTG. HO

    [170.18]6.70

    [72.13]2.84

    OUTLET PORT9/16-18 SAE

    40

    .50 [12.7]

    2.53[64.26]

    PORTS

    ROTATION

    NOTE: Dimensions are inches [mm].

    3.43[87.12]

    2.51[63.75]

    4.5[114.3]

    2.96 [75.18]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-122

    L

    L

    DRIVE

    1.625[41.27]

    1.50[38.1]

    CUSTOMERSSWITCHCONNECTIONS(2) #10-32 TERM.

    3.00[76.2]

    65/16-24UNF-2A2 TERM.

    INLET PORT1/2-14 NPT(OPP. SIDE)

    4.50[114.3]

    ADJ. RELIEVALVE

    3/8-16 UNC-2BX .62 [15.74] DP.(2) MTG. HOLES

    3.18[80.77]

    OUTLET PORT3/8-18 NPT(THIS SIDE)

    40

    .50 [12.7]

    PORTS

    CHECKVALVE

    3.25[82.55]2.25

    [57.15]

    4

    CUSTOMERSPOWERCONNECTION(2) 5/16-18UNF-2A

    ROTATION

    Motor: 12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,UL Approved, 4 Terminal Start Switch with No Boots, and Horseshoe Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    HYDRAULIC SCHEMATIC

    2.27[57.65]

    10.0 [254.0]11.25 [285.75]

    4.43 [112.52]

    2.50 [63.5]

    NOTE: Dimensions are inches [mm].

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    DRIVE

    [165.1]6.50

    [61.97]2.44

    CUSTOMERSSWITCHCONNECTIONS(2) #10-32 UNF-2A

    [123.69]4.87

    62X5/16-24UNF-2A

    INLET3/4-16

    10.41[264.41]

    1.25 TYP. (4)

    ADJ. REVALV

    12 VOLT, 2 TERM.,DC MOTOR

    3.96[100.58]

    40 MOTOR TE

    .50 [12.7]

    PORTS

    CHECKVALVE

    3.05 [77.47]

    2.22[56.38]

    2.00[50.8]

    4

    CUSTOMERSPOWERCONNECTION5/16-24 UNF-2A

    .38[9.65]

    .375 TYP. (4)

    7.41 [188.24]

    ROTATION

    OUTLET PORT9/16-18 SAE

    2.75[69.85]

    [61.97]2.44[76.2]

    3.00

    Motor: 12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,UL Approved, 4 Terminal Start Switch with No Boots, and Motor Foot Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    HYDRAULIC SCHE-MATIC

    4.50 [114.3]

    3.75 [95.25] 3.25 [82.55]

    NOTE: Dimensions are inches [mm].

    2.56[65.02]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-126

    AERIAL LIFTSScissor & Boom Lifts

    (Primary Power)

    These pump and motor units are designed for scissor and boom lift vehicles for primary power ap-plications. These units provide hydraulic power to propel, raise and steer the vehicles. Pumpingrequirement may be provided for by single or multiple sections. The pump may be supplied with atube inlet or other standard inlet porting. Electrical D.C. motors may be provided in 24, 36 or 48volt combinations. The units may be equipped with pressure holding check valves, over-pressuriza-tion protecting relief valves, or even pressure unloading valves to optimize system operation.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Ap No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Single Section, No Valves, Direct Tang NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pu

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    11.75[298.45]

    1.88[47.75]3.75

    [96.25]

    .34 [8.63]

    OUTLET PORT9/16-18 SAE

    INLET PORT3/4-16 SAE

    OUPO

    ROTATION

    [22.35].88

    6.38[162.05]

    .44 [11.17]

    .50[12.7]

    .20[5.08]

    2.85 [72.39]

    6.30 [160.02]

    22.5 22.5

    1.50[38.1]

    2X3.66[92.96

    2X2.44 [61.97

    HYDRAULICSCHEMATIC

    2.75[69.85]

    .50[12.7]

    2X2.44 [61.97

    1.50[38.1]

    NOTE: Dimensions are inches [mm].

    8.56[217.24] 7.31

    [185.67]2.44[61.97]

    5.62

    [142.74]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-128

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved, No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Single Section, No Valves, Flex Coupling Drive for Low Noise Operation NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    2X TERMINAL3/8-16 UNC-2A THD.

    2X2.42[61.46]

    2X3.45

    [87.63]

    .34 [8.63]

    24 VDC, 4 HP, 2 TERMINALSERIES WOUND MOTOR

    OUTLETPORT

    ROTATION

    [22.35].88

    6.38[162.05]

    .44 [11.17]

    2X.56

    [14.22]

    2X3.00[76.2]

    14.19[360.42]

    2X .50 [12.7]

    .20[5.08]

    2.85 [72.39]

    22.5 22.5

    1.50[38.1]

    2X3.66[92.96]

    HYDRAULICSCHEMATIC

    NOTE: Dimensions are inches [mm].

    5.14[130.55]

    11.02 [279.90]

    2X2.44

    [61.97]

    2X2.44

    [61.97]

    6.30 [160.02]

    1.50[38.1]

    2X 8.13 [206.50]

    .88 [22.35]

    1.88 [47.75]

    3.29[83.56]

    4.13[104.90]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Ap No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Two Section, No Valves, Flex Coupling Drive for Low Noise Operation NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pu

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    HYDRAULICSCHEMATIC

    2X 3/8-16 UNC-2A THD.

    INLET PORT3/4-16 SAE

    OUTLETPORT9/16-18SAE

    OUTLET PORT9/16-18 SAE

    ROTATION

    2.41[61.21]

    3.63 [92.2]5.50

    [139.7]

    16.10 [408.94]

    2.41[61.21]

    90

    11.44 [290.57]

    1.02 [25.9]

    30

    .19 [4.82]4X.411/.401[10.43] [10.

    DRIVE PORTS

    8.13[206.5]

    3.91[99.31]

    2.84[72.13]

    .50 [12.7]

    3.00[76.2]

    2.92[74.16

    1.50[38.1

    NOTE: Dimensions are inches [mm].

    1.88[47.75]2.50 [63.5]

    5.00[127.0]

    3.75[95.25]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-120

    [61.97]2.44

    3.25[82.55] 6.5

    [165.1]

    7/8-14 SAEAUXILIARYINLET PORT(THIS SIDE)STEEL PLUG

    4.0[101.6]

    10.22[259.58]

    .50[1.27]

    2.44[61.97]

    [469.39]18.48

    3/4-16 SAEOUTLET PORT(OPP. SIDE)PLASTIC PLUG

    3/4-16 SAEOUTLET PORT(OPP. SIDE)PLASTIC PLUG

    7/8-14 SAEINLET PORT(THIS SIDE)PLASTIC PLUG

    7/16-20 SAEOUTLET PORT(OPP. SIDE)

    3.50 [88.9]

    [167.38]6.59

    .50[12.7]REF

    Motor: 48 Volt DC, 2 Terminal, Permanent Magnet, Extended Duty, Thermal Overload Protection, Motor Foot Mounting

    Pump: GC Series Pump, Three Section, No Valves, Flex Coupling Drive for Low Noise Operation

    HYDRAULIC SCHEMATIC

    6.80[172.72]

    ROTATION

    [61.97]2.44

    NOTE: Dimensions are inches [mm].

    3.34[84.83]

    3.0[76.2]

    4.06 [103.12]2.56 [65.02]

    4.19 [106.42]5.69 [144.52]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-122

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved, No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Two Section, No Valves, Flex Coupling Drive for Low Noise Operation NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    HYDRAULICSCHEMATIC

    2X 3/8-16 UNC-2A THD.

    INLET PORT3/4-16 SAE

    OUTLETPORT9/16-18SAE

    OUTLET PORT9/16-18 SAE

    ROTATION

    2.41[61.21]

    3.63 [92.2]5.50

    [139.7]

    16.10 [408.94]

    2.41[61.21]

    90

    11.44 [290.57]

    1.02[25.9]

    30

    .19 [4.82]4X.411/.401[10.43] [10.18]

    DRIVE PORTS

    1.88[47.75]2.50 [63.5]

    5.00[127.0]

    8.13[206.5]

    3.91[99.31]

    2.84[72.13] 3.75

    [95.25]

    .50 [12.7]

    3.00[76.2]

    2.92[74.16]

    1.50[38.1]

    NOTE: Dimensions are inches [mm].

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    MATERIAL HANDLINGForklifts ( Pallet Trucks)

    These pump and motor power units are designed for the Material Handling market for pallet that require separate motor, pump and reservoir packages. They are available in both 12 andvolt motor options that comply with the requirements of UL583. The units provide primary power for lifting. Power units are available with valving that incorporates pressure holding cvalves, solenoid operated directional control valves and over-pressurization protecting relief

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-124

    4.05[102.87]

    [155.70]6.13

    10.20[259.08]

    ADJ.RELIEFVALVE

    90

    3/8-16UNC-2B.62 [15.74]MFT 2 MGT.HOLES

    6.85 [173.99]

    INLETPORT3/4-16SAE

    2.250[57.15]

    [41.27]1.625

    5/16-24UNF-2A2 TERM.

    [180.34]7.10

    5.69 [144.52]

    [16.66].656

    4.5[114.3]

    OUTLET PORT9/16-18 SAE(OPP. SIDE)

    2.84[72.13]

    2.219[56.36]

    DRIVE

    PORTS

    CUSTOMERS POWERCONNECTION

    5/16-24 UNF-2A

    CUSTOMERSCONNECT

    #10-32 UNF

    640

    [82.55]3.250

    Motor: 12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,UL Approved, Start Switch, and Horseshoe Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Tang Drive

    HYDRAULIC SCHEMATIC

    4.50[114.3]

    2.50[63.5]

    ROTATION

    NOTE: Dimensions are inches [mm].

    .50 [12.7]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    L

    L

    4.05[102.87]

    6.14[155.95]

    [180.34]7.10

    .56[14.22]

    [61.97]2.44

    .50 [12.7]

    OUTLET PORT1/4-18 NPTF(THIS SIDE)

    640

    RV

    CHECKVALVE

    1/2-13 UNC-2B

    [52.32]2.06

    6.63 [168.40]

    .32 [8.12]

    5.0[127.0]

    INLET PORT

    1/4-18 NPTF(OPP. SIDE)

    2.62 [66.54]

    4X

    PORTS

    DRIVE

    CUSTOMERS SWITCHCONNECTIONS#10-32 UNF-2A

    CUSTOMERS POWERCONNECTION

    5/16-24 UNF-2A

    1.44[36.57]

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,UL Approved, 4 Terminal Start Switch with Boots, Motor Foot Mounting withWeld Nuts

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive

    HYDRAULIC SCHEMATIC

    4.50 [114.3]

    ROTATION

    3.62 [91.94 [52.32]2.062.5 [63.5]

    NOTE: Dimensions are inches [mm].

    4.74 [120.39] 2.56 [65.02]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-126

    MATERIAL HANDLINGForklifts

    (Stackers)

    These pump and motor power units are designed for the Material Handling market for high reachstackers that require separate motor, pump and reservoir packages. They are available in 12 to48 volt motor options which comply with the requirements of UL583. The units provide primaryhydraulic power for lifting and, under certain applications, can provide secondary power for forkcarriage extension or side-to-side shift operation. Power units are available with valving that incor-porates pressure holding check valves, solenoid operated directional control valves and over-pressur-ization protecting relief valves.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof,UL583 Approved, Heavy Duty 4 Terminal Start Switch with Boots, MotorFoot Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Solenoid Lift-Hold-LowerValve, Tang Drive

    NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump forimproved ow at higher pressures for the larger displacement pumps (.226 in. 3 and up).

    HYDRAULICSCHEMATIC

    SOLENOIDRELEASE

    VALVE N.C.24 VDC

    INLET PORT3/4-16 SAE(THIS SIDE)

    OUTLET PORT9/16-18 SAE(OPPOSITE

    SIDE)

    1.02[25.9]

    CUSTOMERSPOWERCONNECTIONM10 x 1.5

    ROTATION

    ADJ.RELIEFVALVE

    BOOT (2)

    CHVAL

    3.75[95.25]

    CABLE

    16.6[421.64]

    10.9 [276.86]7.63 [193.80]7.51 [190.75]

    (2) TERMINALS3/8-16 UNC-2A THD.

    W/LOCKWASHERS

    5.30[134.62]D MAX.

    3.63[92.2]

    5.50[139.7]

    2.25[57.15] 2.84

    [72.13]

    .406 D.[10.31]4 MTG.HOLES

    5.9[149.86]

    5.00[127.0]

    1.875[47.62]

    2.50[63.5]

    2.73[69.34]

    2.91 [73.912.79 [70.86

    7.4[187.96]

    CUSTOMERSSWITCHCONNECTION.250 x .032 TABS[6.35] [0.81]

    NOTE: Dimensions are inches [mm].

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-128

    MATERIAL HANDLINGForklifts

    (Narrow Aisleor 3-Wheel Sit Down)

    These pump and motor power units are designed for the Material Handling market for narrow aisleor 3-wheel sit down forklifts that require separate motor, pump and reservoir packages. They areavailable in 12 to 48 volt motor options which comply with the requirements of UL583. These unitsprovide primary hydraulic power for lifting and vehicle steering along with secondary power for forkcarriage extension or side-to-side shift operation. Power units are available with valving that incor-porates pressure holding check valves and over-pressurization protecting relief valves.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, 5 Motor, UL Approved, Open Drip Proof, No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Single Section, Tang Drive, Inlet Tube NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pu

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    3/4-16 SAEOUTLET PORT(THIS SIDE)

    1 O.D. TUBEINLET PORT(OPP. SIDE)

    2X TERMINAL3/8-16 UNC-2A THD.

    14.74 [374.39]

    7.57 [192.27]

    10.90 [276.86]

    3.62 [91.94]

    5.38 [136.65]

    .50 [12.7]

    90

    30

    3.65 TYP. (2)[92.71]

    2.982.86

    [75.69][72.64]

    .187 [4.744X

    .411/ .401

    [10.43][10.18]MTG.HOLES

    1.885 [47.87]1.865 [47.37]

    2.5 [63.5]3.75

    [95.25]5.0

    [127.0] 3.0[76.2]

    ROTATION

    HYDRAULICSCHEMATIC

    NOTE: Dimensions are inches [mm].

    2.25[57.15]

    2.41[61.21]

    5.05 [128.27]

    3.09[78.48]

    .88[22.35]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-120

    Motor: 12 Volt DC, 2 Terminal, Wound Field, Extended Duty, 5 Motor, UL Approved, Open Drip Proof, No Start Switch, Motor Foot Mounting

    Pump: GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for

    improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).

    PORTS

    3/8-16 UNC-2A2 TERMS.

    .50 [12.7]DRIVE

    3.59 [91.18]TYP.

    [63.5]2.5

    45

    .13 [3.3]

    CHECKVALVE

    5.0[127]

    OUTLET PORT3/4-16 SAE(THIS SIDE)

    .437 [11.09]DIA. 4 HOLES

    ADJ. RELIEFVALVE

    INLET PORT9/16-18 SAE(OPP. SIDE)

    3.23[82.04]

    2.63[66.80]5.75

    [146.05]

    1.44[36.57]

    3.62[91.94]

    12.81[325.37]

    8.63[219.20]

    .32[8.12]

    2.44[61.97]

    45

    [52.32]2.06

    4.12[104.64]

    HYDRAULICSCHEMATIC

    2.88[73.15]

    [16.76].66

    ROTATION

    NOTE: Dimensions are inches [mm].

    5.06127.0]

    2.63[66.80]

    2.73[69.34]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Ap No Start Switch, Motor Foot Mounting

    Pump: PB Series Pump, Single Section, Check Valve, Relief Valve, Solenoid Release Vwith Manual Override (L-H-L), Tang Drive

    HYDRAULICSCHEMATIC

    L

    L

    30

    3.01 [76.4

    90

    ADREVA

    3.65 [92.71]

    .187[4.74]

    .411/.401[10.43]/ [10.18]

    DIA.(4) MTG.HOLES

    ROTATION

    3/8-16 UNC-2A THD.2 TERM.

    .50 [12.7]PORTS

    DRIVE

    OUTLET PORT3/4-16 SAE(THIS SIDE)

    3/4 O.D.TUBE(SOLENOIDRETURN TOTANK)

    INLET PORT7/8-14 SAE(OPP. SIDE)

    CHECKVALVE

    .31 [7.87]

    24 VDC SOLENOIDRELEASE VALVE W/MANUAL OVERRIDE

    2.98 [75.692.86 [72.64

    1.88[47.75]

    2.50[63.5]

    3.75[95.25]5.00[127]

    4.37[110.99]

    2.25[57.15]5.50

    [139.7]

    [92.2]3.63

    [25.9]1.02

    15.08[383.03]

    10.90[276.86]

    3.72[94.48]

    2.71[68.83]

    2.18[55.37]

    7.56 [192.02] 3.65 [92.71]

    NOTE: Dimensions are inches [mm].

    5.12 [130.04]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-122

    Motor: 36/48 Volt DC, 2 Terminal, Externally Vented, Permanent Magnet Motor, Continuous Duty, Open Drip Proof, Motor Foot Mounting

    Pump: Single Section Split Gear Pump, Relief Valve, Check Valve, Flex CouplingDrive for Low Noise Operation

    OUTLET PORT9/16-18 SAE(PLASTIC PLUG)

    2.44[61.97]TYP.

    .50[12.7]

    3.00[76.2]4.00[101.6]

    EXTERNALLY VENTEDRELIEF

    .62 [15.74]O.D. TUBE

    .12[3.04]

    3.50 [88.9]

    .50 [12.7] (REF)[61.97]2.44

    3.31[84.07] 6.62

    [168.14]

    [123.95]4.88

    PORT DRIVE

    .34 [8.63]

    .44 [11.17].88[22.35]

    DETAIL OF MOUNTING SLOTTYP. 4

    7.32 [185.92]

    2X 5/16-18 UNC-2A1515

    ROTATION

    HYDRAULICSCHEMATIC

    [62.23]2.45

    NOTE: Dimensions are inches [mm].

    13.50[342.9]

    9.80 [248.92]8.66[219.96]

    3.50[88.9]

    AUX. PRESSUREPORT 7/16-20(STEEL PLUG)

    1.28[32.51]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    CONSTRUCTIONSupplemental Steering

    These pump and motor power units are designed for applications requiring a secondary sourcsupplying steering when the primary source becomes nonfunctional.

    The pumps are available in single or multiple section, designed with optional priority load sethe rear valve cover. Motor construction is suited for applications in off-highway equipmentthe conditions are harsh, and rugged performance is required. Power units can be constructeheavy duty start switches and insulated wiring boots.

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, No StartSwitch, Motor Foot Mounting

    Pump: W900 Series Pump, Single Section, 9 Tooth Spline, No Valves, Rear Inlet/Outle

    7.60[193.04]

    OUTLETPORT9/16-18 SAE(PLASTICPLUG)

    [261.87]10.31

    [22.35].88

    [91.48]3.62 2.39

    [60.70]

    .062[1.57]

    5.38[136.65]

    4.28[108.71]

    .63 [16]REF

    PORTS

    DRIVE

    4X .411/.401[10.43/10.18]MTG. HOLES 5.88

    3.75[92.25]

    [47.75]1.88

    INLET POR3/4-16 SAE(PLASTIC P

    2X M10 TERM.

    3.55

    6.30 [160.02]60

    30

    .94[23.87]

    HYDRAULIC SCHEMATIC

    NOTE: Dimensions are inches [mm].

    .94[23.87]

    5.0 [127.0]

    2.50 [63.5]TYP.

    ROTATION

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-126

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Heavy Duty 4 Terminal Start Switch Without Boots, Motor Foot Mounting

    Pump: W900 Series Pump, Single Section, 9 Tooth Spline, No Valves, Side Inlet/Outlet

    7.60[193.04]

    [118.61]4.67

    [261.87]10.31

    [22.35].88

    [91.94]3.62

    [60.70]2.39

    5.38[136.65]

    .63 [16] REF

    PORTS

    DRIVE

    OUTLET PORT7/8-14 SAE(THIS SIDE)

    INLET PORT1 1/16-12 SAE(OPP. SIDE)

    30

    60

    2.29[58.16]

    CUSTOMERSSWITCHCONNECTIONS

    7.57 [192

    [47.75]1.88[95.25]

    3.754X .411/.401 [10.43/ 10.18] MTG. HOLES

    5.88[149.35]

    2X M10TERM..062

    [1.57]

    30CUSTOMERSPOWERCONNECTIONM10 x 1.5

    ROTATION

    CUSTOMERS POWERCONNECTION

    CUSTOMERS SWITCHCONNECTION

    CUSTOMERS GROUNDCONNECTION

    ELECTRIC / HYDRAULICSCHEMATIC

    NOTE: Dimensions are inches [mm].

    5.0 [127.0]

    2.50 [63.5]TYP.

    2.92[74.16]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    2X M10 TERM.

    7.60[193.04]

    RELIEF VALVE

    [261.87]10.31

    .88[22.35]

    3.62[91.94]

    2.39[60.70]

    5.38[136.65]

    .63 [16] REF

    PORTS

    DRIVE

    INLET PORT3/4-16 SAE(THIS SIDE)

    OUTLET PORT3/4-16 SAE(OPP. SIDE)

    30

    60

    CUSTOMERSSWITCHCONNECTIONS.250 x .032 TABS[635] [.81]

    7.5

    3.75[92.25]

    4X M10 x 1.5[38.1] WELDED NUTS

    5.88[149.35]

    CUSTOMERSPOWERCONNECTIONM10 x 1.5 [38.1]

    .062[1.57]

    BOOT (2)

    15.88 MAX.[403.35]

    2.03[51.56]

    4.48[113.79]

    [87.37]3.44

    2.34 [59.43]

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Heavy Du 4 Terminal Start Switch with Boots, Motor Foot Mounting

    Pump: W900 Series Pump, Single Section, 9 Tooth Spline, Adjustable Relief Valve,Rear Inlet/Outlet

    CUSTOMERS POWERCONNECTIONCUSTOMERS SWITCHCONNECTIONS

    CUSTOMERS GROUNDCONNECTION

    ELECTRIC / HYDRAULIC SCHEMATIC

    NOTE: Dimensions are inches [mm].

    5.0[127.0]

    1.88 [47.75]2.50 [63.5]

    TYP.

    2.[74

    ROTATION

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-128

    2X M10 TERM. 7.60[193.04]

    10.31[261.87]

    3.75[95.25]

    [91.94]3.622.39

    [60.70] 5.38[136.65]

    .54[13.71]

    3/4-16 SAEPRIMARY OUTLET(OPP. SIDE)

    60

    9/16-18 SAEDYNAMIC LOADSENSE PORT

    1.88[47.75]4X

    .411/.401[10.43/10.18]MTG. HOLES 5.88

    [149.35]

    2.50[63.5]TYP.

    1 1/16-12 SAEINLET PORT(OPP. SIDE)

    5.0 [1

    [50.03]1.97

    5.31[134.87]

    6.26[159]

    (16.65)[(422.91)]

    .062[1.57]

    6.30 [160.02]

    30

    [22.35].88

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor,No Start Switch, Motor Foot Mounting

    Pump: W900 Series Pump, Single Section, 9 Tooth Spline, Side Inlet/Outlet, Priority Load Sense in Rear Valve Cover

    PRI LS

    EX

    HYDRAULICSCHEMATIC

    NOTE: Dimensions are inches [mm].

    ROTATION

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    Motor: 24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, No StartSwitch, Motor Foot Mounting

    Pump: W900 Series Pump, Two Section (Sealed Between Sections), 9 Tooth Spline,Side Inlet/Outlet, Priority Load Sense in Rear Valve Cover

    2X M10 TERM.

    7.60[193.04]

    10.31[261.87]

    [92.25]3.75 [60.70]2.39

    5.38[136.65]

    60

    9/16-18 SAEDYNAMIC LOADSENSE PORT

    [47.75]1.88

    4X .411/.401[10.43/ 10.18] MTG. HOLES

    5.88149.35]

    2.50[63.5]TYP.

    OUTLET PORT3/4-16 SAE(OPP. SIDE)

    INLET PORT7/8-14 SAE(THIS SIDE)

    8.31[211.07]

    9.26[235.20]

    19.63[498.60]

    1.73[181.10]6.30 [160.02]

    30

    [22.35].88

    .062[1.57]

    INLETPORT

    1-1/16-12SAE

    3/4-16 SAEPRIMARY OUTLET

    .54 [13.71]

    2.84 [72.13]

    PRI LS

    EX

    HYDRAULIC SCHEMATIC

    NOTE: Dimensions are inches [mm].

    [12

    3.62 [91.94]

    ROTATION

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-122

    PUMP/MOTORS (DC/AC)DC Voltage Range

    12 to 72 VDCAC Horsepower Range

    1/2 to 3 HPPump Displacements

    0.04 1.71 cu. In. (0.65 to 28 cc)Maximum Pressure

    4,000 psi (276 bar)

    HE BOX POWER PACKSVoltage Range

    12 to 24 VDCPump Displacements

    0.049 to 0.388 cu. In. (0.80 to 6.36 cc)Maximum Pressure

    3,336 psi (230 bar)Reservoirs

    3 qt. to 5.0 gal. (2.84 to 19 ltr.) steel

    HB800 POWER PACKSVoltage Range12 to 24 VDCPump Displacements

    0.037 to 0.092 cu. In. (0.60 to 1.5 cc)Reservoirs

    0.13 to 1 gal. (.5 to 3.8 ltr.) plasticMaximum Pressure

    2,610 psi (180 bar)

    BIROTATIONAL POWER PACKSVoltage Range

    12 to 24 VDC, 115 to 230 VACPump Displacements

    0.049 to 0.129 cu. In. (0.80 to 2.11 cc)Reservoirs

    2 to 2.96 qt. (1.9 to 2.8 ltr.) plastic,1 to 2 gal. (3.8 to 7.6 ltr.) steel

    HE1000 SERIES POWER PACKSVoltage Range

    12 to 24 VDCPump Displacements

    0.015 to 0.122 cu. In. (0.24 to 2 cc)Maximum Pressure

    3,336 psi (230 bar)Reservoirs

    0.13 to 1.0 gal. (0.5 to 3.8 ltr.) plastic

    AC POWER PACKSGC-9500 SERIESDisplacements

    0.065 to 1.394 cu. In. (1.06 to 22.85 cc)Maximum Pressure

    3,000 psi (207 bar)Maximum Speed

    3,600 rpmReservoirs

    5 to 20 gal. (19 to 76 ltr.) steel

    HE2000 SERIES POWER PACKSVoltage Range

    12 to 24 VDC, 115 to 230 VACPump Displacements

    0.049 to 0.388 cu. In. (0.80 to 6.36 cc)Maximum Pressure

    3,336 psi (230 bar)Reservoirs

    0.95 qt. to 3.96 gal. (0.9 to 15 ltr.) steel,0.8 to 1.7 qt. (0.76 to 1.6 ltr.) plastic

    HE-Q (QUIET) POWER PACKSVoltage Range

    24 VDCWQ300 Pump Displacements

    0.073 to 0.347 cu. In. (1.2 to 5.7 cc)Noise

    42dB(A)

    Only Haldex offers this extensive range of products worldwide.

    POWER PACKS

    Call us for more informationFor application assistance or detailed literature on anyHaldex product line, call us toll-free:1-800-572-7867.Visit our web site: http://www.haldex.com/hbusE-mail us: [email protected]

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    HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12

    SPECI AL PRODUCTSH Y D R A U LI C S

    Powershift TransmissionLube and Charge

    High-Speed RotaryDrive Systems

    AuxiliaryHydraulic Power

    Axle Cooling and LubeSystems

    ElectrohydraulicLifting Systems

    Supplimental PowerSteering Systems

    Fan Drive With IntegratedBrake Charge Function

    Haldex provides innovative customsolutions to the vehicle industry on

    a global basis

    We focus on the areas where we can create customer value.Our applications expertise enables us to take on customersmost unique application challenges. The foundation for thisexpertise is an expert knowledge of hydraulic systems. The

    value we bring to our customers is our unique capability tointegrate a variety of system components and controls, toprovide multiple functions in one custom package.

    Our applications specialists seek to understand the overall goals

    for the vehicle, the vehicle subsystems and then the hydraulicssystem. This understanding enables them to respond withcustomized value engineered solutions. Haldex Hydraulics

    was the first to offer many of the solutions shown here.

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    PRODUCT RANGE

    Hald ex (www.h a ld ex . co m) ,

    www.haldex.com/hbus

    Haldex Hydraulics Corp.2222 15th StreetROCKFORD, IL 61104USATel: +1-815 398 4400Fax: +1-815 398 5977E-mail: [email protected]

    Haldex Hydraulics ABRingvgen 3, Box 95SE-280 40 SKNES FAGERHULTSwedenTel: +46-433 32400Fax: +46-433 30546E-mail: [email protected]

    Haldex Hydraulics GmbHSeligenweg 12, Postfach 15 07DE-95014 HOFGermanyTel: +49-9281 895-0Fax: +49-9281 87133E-mail: [email protected]

    Haldex International Trading(Shanghai) Co. Ltd.16 A, Zhao Feng World Trade BuildingNo. 369 Jiang Su RoadCN-200050 SHANGHAIChinaTel: +86 21 5240 0338Fax: +86 21 5240 0177E-mail: [email protected]

    HE Powerpacks12/24/48 VDC 0.3 4.5 kW and

    0.75 3 kW AC modular power packsHE Box Powerpacks12/24/48 VDC modular powerpacksin weatherproof boxes

    Pressure Switches5 - 350 bar, connecting/disconnecting

    W100 Hydraulic pumps0.5 - 2.0 cc 227 bar

    W300 Hydraulic pumps0.8 5.7 cc 230 bar

    W600 Hydraulic pumps / motors3 12 cc 276 bar

    W900 Hydraulic pumps / motors5 31 cc/section 276 bar

    Calma The new quiet pumps6.2 - 23.7 cc/section 250 bar

    WQ900 The quiet pumps5 - 23 cc/section 230 bar

    WP900X Hydraulic pumps16 - 31 cc/section 276 bar

    W1500 Hydraulic pumps / motors19 - 50 cc/section 276 bar

    F12 FERRA Heavy duty pumps16 - 41 cc/section 276 bar

    F15 FERRA Heavy duty pumps19 - 50 cc/section 276 bar

    F20/F30 (LS) Hydraulic pumps / motors23 161 cc/section 276 bar

    GPA Internal Gear pumps1.7 63 cc/section 100 bar

    GC Hydraulic pumps / motors1.06 11.65 cc/section 276 bar

    D Hydraulic pumps3.8 22.9 cc/section 207 bar

    II-Stage Hydraulic pumps4.2 22.8 cc/section 276 bar

    Rotary Flow Dividers

    3.8 13.3 cc/section 300 bar

    Transmission pumps

    H A L D E X - D

    C P U M P / M O T O R C A P A B I L I T I E S G U I D E - U S - 2 0 0 8 - 1

    2

    T iscataogisinten e orgenera re erence