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RANGE
S e v e n P u m p i n g S y s t e m C a t e g o r i e s O u r B r a n d s
C o n t a c t D e t a i l s
Pump and Abrasion Technologies® South Africa592 Barolong Street, Unit 1, Icon Industrial Park, Sunderland Ridge, Centurion Tel: +27 (0)12 666 0904/5 | Email: [email protected]
Pump and Abrasion Technologies® Canada2054 Kingsway Blvd, Sudbury Ontario, Canada, P3B 4J8Tel: +1 705 222 1753 | Email: [email protected]
Pump and Abrasion Technologies® USA5577 South Country Club Road, Tucson, Arizona 85706Tel: +1 480 665 7384 | Email: [email protected]
Pump and Abrasion Technologies® Australia10 Remisko Drive, Forrestdale, WA, 6112 Perth, Western AustraliaTel: +61 (08) 9707 2682 | Email: [email protected]
P A B T g l o b a l . c o m
We look forward to hearing from you and working together with you to find the best solution for your business.
In response to recent customer requests, our engineers have expanded the CURVE Range product portfolio across Seven Categories of a complete pumping system.
We’re taking it further to save you more. Client service, savings, quality, innovation and safety define us. It’s who we are. It runs through our veins and will never change. We know the quality of our people is our biggest asset. Thanks to their commitment and passion for service, we are able to exceed our customers’ expectations. Our team will continue to serve our clients’ operational needs by ensuring that we maintain the following:
• High levels of stock availability• 24/7/365 Breakdown response teams• On-site application engineers• ISO 9001:2015 certification
From our humble beginnings in 2004, we are proud that our team currently serves customers right across the globe, from Eastern Australia to the Western United States. Our focus on savings and service, as well as our continuously expanding product range, has given us traction in new industries and commodities within uncharted African territories as well as growing our international locations into Australia, South Africa, the USA and Canada.
At Pump & Abrasion Technologies® we are leading the way in supplying heavy-duty pumping solutions that reduce Total Ownership Cost (TOC) in the mining, mineral processing, industrial and agricultural industries. Our journey to becoming an Original Equipment Manufacturer (OEM) was driven by a quest to save our customers money. Even though we were already producing the highest quality slurry pumps available, using only premium grade materials and the highest manufacturing standards, we recognised that the outdated traditional pump design, prevalent in the marketplace, was preventing us from giving our customers what they truly deserved.
As a team, it was now up to us to drive the technological and design innovations needed to take our customers TOC savings to the next level. Our celebrated CURVE Range was a product of this guiding principle. Technological advances of the CURVE Range design, enabled us to generate unparalleled savings for our customers.
We are privileged to have developed strategic relationships with many of the leading companies within the sectors we serve. And, driven by their regular interaction with our employees, we have expanded our product range substantially over time. Our comprehensive collection of pumps and spares currently supports companies using both legacy pumping systems and our proprietary CURVE Range.
C o m p a n y I n t r o d u c t i o n
• R&D team with the ability to create bespoke customer solutions and services as required.
• CURVE IQ• O-Ring Kits• Lifting Tools• CURVE Gear• Thread Protection Kits
PRODUCTS
VA
LUE ADDED
• CFD & Wear Simulations• Application Engineering• In-house Engineering• Site Service
VA
LUE
AD
DED
SERV
ICES
• CURVE S-Range• CURVE C-Range• International (IN) Range
HORIZONTAL PUMPS
• VS Range• CURVE VT Range
VERTICAL PUMPS
• Nigbo• BSN (Sand)• BSD (Drainage)• BSZ (Dewatering)• BS & BSS (Stainless)
SUBM
ERSIB
LES
• Rubber• Polyurethane• High Chrome
FLO
W C
ORR
ECTO
R
• RedX• Butyl• Ceramics• Wear Compounds• Chemical Cure Rubber
WEAR LININGS
PROD
UCTS
VA
LUE ADDED
VA
LUE
AD
DED
SERV
ICES
HORIZONTAL PUMPS
VERTICAL PUMPS
SUB
MER
SIBLES
FLO
W C
ORR
ECTO
R
WEAR LININGS
8
BattleStream | FeaturesSTANDARDISED PUMPS
Cast iron volute with integrally cast feet.1Back pull-out facility permits removal of back
cover, stuffing box and impeller without
disturbance of suction and delivery pipework.
Drive motor can also remain in place if a spacer
coupling is fitted.
Shaft carried in oil lubricated rolling contact
bearings.
Only three shaft modules cover the entire range
and all pumps common to one shaft module have
identical bearings, shaft sleeves, seals and
impeller fastenings.
Cast iron bearing housing secured to cover plate
and volute. Only three sizes cover the entire range.
For liquid temperatures above 105oC and up to
160oC, a gland cooling chamber can be formed
through the addition of a cover plate.
Shaft sealing by soft packed gland or mechanical
seal each with a stainless steel shaft sleeve.
Component or cartridge seals are available as an
option.
Double shrouded design of impeller with back
balancing vanes or, on larger diameters, hydrauli-
cally balanced by incorporating replaceable wear
rings.
Replaceable wear rings fitted to all volutes and also
to back covers of larger pumps.
FOOT DIMENSIONS32/13 25 32 50 80 360 112 140 50 14 100 70 190 140 14 100 14 267 24 50 27 8 140
32/16 25 32 50 80 360 132 160 50 14 100 70 240 190 14 100 14 267 24 50 27 8 140
32/20 25 32 50 80 360 160 180 50 14 100 70 240 190 14 110 14 267 24 50 27 8 140
32/26 25 32 50 100 360 180 225 65 14 125 95 320 250 14 110 14 267 24 50 27 8 140
40/13 25 40 65 80 360 112 140 50 14 100 70 210 160 14 100 14 267 24 50 27 8 140
40/16 25 40 65 80 360 132 160 50 14 100 70 240 190 14 100 14 267 24 50 27 8 140
40/20 25 40 65 100 360 160 180 50 14 100 70 265 212 14 110 14 267 24 50 27 8 140
40/26 25 40 65 100 360 180 225 65 14 125 95 320 250 14 110 14 267 24 50 27 8 140
50/13 25 50 65 100 360 132 160 50 14 100 70 240 190 14 100 14 267 24 50 27 8 140
50/16 25 50 65 100 360 160 180 50 14 100 70 265 212 14 110 14 267 24 50 27 8 140
50/20 25 50 65 100 360 160 200 50 14 100 70 265 212 14 110 14 267 24 50 27 8 140
50/26 25 50 65 100 360 180 225 65 14 125 95 320 250 14 110 14 267 24 50 27 8 140
65/13 25 65 80 100 360 160 180 65 14 125 95 280 212 14 110 14 267 24 50 27 8 140
65/16 25 65 80 100 360 160 200 65 14 125 95 280 212 14 110 14 267 24 50 27 8 140
65/20 25 65 80 100 360 180 225 65 14 125 95 320 250 14 110 14 267 24 50 27 8 140
65/26 35 65 80 100 470 200 250 80 16 160 120 360 280 18 110 14 342 32 80 35 10 140
65/32 35 65 80 125 470 225 280 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
80/16 25 80 100 125 360 180 225 65 14 125 95 320 250 14 110 14 267 24 50 27 8 140
80/20 35 80 100 125 470 180 250 65 14 125 95 345 280 14 110 14 342 32 80 35 10 140
80/26 35 80 100 125 470 200 280 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
80/32 35 80 100 125 470 250 315 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
100/20 35 100 125 125 470 200 280 80 16 160 120 360 280 18 110 14 342 32 80 35 10 140
100/26 35 100 125 140 470 225 280 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
100/32 35 100 125 140 470 250 315 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
100/40 45 100 125 140 530 280 355 100 18 200 150 500 400 23 110 14 370 42 110 45 12 140
125/26 35 125 150 140 470 250 355 80 16 160 120 400 315 18 110 14 342 32 80 35 10 140
125/32 45 125 150 140 530 280 355 100 18 200 150 500 400 23 110 14 370 42 110 45 12 140
125/40 45 125 150 140 530 315 400 100 18 200 150 500 400 23 110 14 370 42 110 45 12 140
150/32 45 150 200 160 530 280 400 100 18 200 150 550 450 23 110 14 370 42 110 45 12 140
150/40 45 150 200 160 530 315 450 100 18 200 150 550 450 23 110 14 370 42 110 45 12 140
TYPE SHAFT
d s 1 2 1 2 1 2 1 1NW NW a f h h b c m m n n s e s w d l t u YMODEL SIZE
PUMP MEASUREMENTS DISTANCESHAFT END MEASUREMENTS
FOOT DIMENSIONS
Dimensions in mm (Y)
Back pull-out distance
required between motor
shaft end and pump shaft
U
t
n 2
m1
m
d
s1
s
C
w
S
nb
1
e 1
h1
ly
f a
h2
NW
d
k
3
1
2 9
8
764 5
1
2
3
4
5
6
7
8
9
BattleStream pumps are constructed to conform with the now widely accepted DIN EN 733:1995 standard, which sets out an agreed hydraulic grid for pump performance and, at the same time, ensures this performance is achieved within precisely specified limits.
As an end-user, the benefits to be gained by specifying pumps constructed to the DIN 242555 standard are considerable and include the following: • Simplified design and tender procedures • Time and cost savings due to the standardization of pipework layouts • Fewer spares needed • Replacements available from a variety of sources, ensuring the best possible after-sales service
The BattleStream range of pumps is widely used for heating circulation duties, water boosting, irrigation, drainage, and many other general applications for both clean and slightly contaminated, non-corrosive liquids.
BattleStream is specially designed for industrial and general-purpose users and is one of a comprehensive range of end-suction products available. Each range is designed to meet the particular needs of the market it serves.
I n t r o d u c t i o n
1 Cast iron volute with integrally cast feet.
2 Back pull-out facility permits removal of back cover, stuffing box, and impeller without disturbing the suction and delivery pipework. Drive motor can also remain in place if a spacer coupling is fitted.
3 Shaft carried in oil-lubricated rolling-contact bearings.
4 Only three-shaft modules cover the entire range and all pumps common to one shaft module have identical bearings, shaft sleeves, seals, and impeller fastenings.
5 Cast iron bearing housing secured to cover plate and volute. Only three sizes cover the entire range.
6 For liquid temperatures above 105°C and up to 160°C, a gland cooling chamber can be formed through the addition of a cover plate.
7 Shaft sealing by soft packed gland or mechanical seal each with a stainless steel shaft sleeve. Component or cartridge seals are available as an option.
F e a t u r e s
8 Double shrouded design of impeller with back balancing vanes or, on larger diameters, hydraulically balanced by incorporating replaceable wear rings.
9 Replaceable wear rings fitted to all volutes and also to back covers of larger pumps.
The BattleStream back pull-out facility allows the pump rotor and associated components to be removed without disturbing the pipework. The motor can also remain in place if the space required to withdraw the pump rotor assembly is fitted with a spacer coupling.
Maintenance is therefore considerably simplified, both in terms of time and in the different trade skills required. After dismantling the support foot along with the connections to the volute casing and any cooling water or other lines, the complete pump motor assembly can be removed for servicing. On re-assembly, any problems with coupling realignment are completely eliminated.
M a i n t e n a n c e M a d e E a s y
Technical Information
Capacity (max.)Differential Head (max.)Suitable for use on 60Hz cycle electrical supply
Net Positive Suction Head requirement are generally low, thus allowing relatively high suction lifts.(See individual performance curves)
2900 rpm100 ℓ/s100 m
1450 rpm150 ℓ/s55 m
Standard Material OptionsPump PartCasingImpellerWear RingShaftShaft SleeveLantern RingGlandPump PartCasingImpellerWear RingShaftShaft SleeveLantern RingGland
Type DCast IronCast IronCast IronHigh Tensile SteelStainless SteelCast IronCast IronType FCast IronBronzeCast IronHigh Tensile SteelStainless SteelCast IronCast Iron
Type ECast IronBronzeBronzeHigh Tensile SteelBronzeBronzeBronzeType JCast IronBronzeCast IronStainless SteelStainless SteelCast IronCast Iron
1
3 2 9
8
7654
20 30 605040 80 100 150 200 300 400 600 8001000 1500 2500(USGPM):2 2 432.5 5 6 9.5 13 19 25 38 50 63 95 158(l/s):
150
200
100
80
60
50
40
30
20
10
8
(ft)
7
60
50
30
40
20
15
10
9
6
5
4
8
7
(m)
2
100/40 125/40 150/40
150/32125/32
125/26100/2680/2665/26
50/2640/26
32/26
32/20
32/16
32/1340/13 50/13 65/13
40/1650/16 65/16
80/16
40/20 50/2065/20 80/20
100/20
100/3280/3265/32
Flow Coverage Map at 1450 RPM
300
380
200
150
100
90
80
70
60
50
40
(ft)
120
100
70
90
80
60
50
40
30
20
18
16
14
12
25
(m)
10
HEA
D
30 605040 80 100 200 300 400 600 800 1000 2000(USGPM):2 3 4 5 6 7 8 10 20 30 40 50 60 70 80 100(l/s):
32/26
40/2032/20 65/2050/20 80/20
80/16
65/16
50/16
40/1632/16
32/13
40/13 50/1365/13
50/26 65/26
Flow Coverage Map at 2900 RPM
FLOW
F l o w C o v e r a g e M a p s