DC – DC Converter (Chopper)

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    DC DCConverter(Chopper)

    DCtoDCCONVERTER

    (CHOPPER)

    Buckconverter

    Boostconverter

    BuckBoostconverter

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    DCDCConverter

    (Chopper)DEFINITION:

    ConvertingtheunregulatedDCinputtoacontro e outputw t a es re voltagelevel.

    Generalblockdiagram:

    LOAD

    DC supply

    (from rectifier-

    filter, battery,

    fuel cell etc.)

    DC output

    control

    (derived from

    feedback circuit)

    APPLICATIONS: Switchedmodepowersupply(SMPS),DC

    motorcontrol,batterychargers

    Linearregulator

    Transistorisoperatedinlinear

    (active)mode.

    Outputvoltage

    +

    Vo

    RL

    + VCEce

    IL

    Vin

    Thetransistorcanbeconveniently

    modelledbyanequivalentvariable

    resistor,asshown.

    LINEAR REGULATOR

    RT

    RL

    + Vce

    I

    L

    V

    +

    ceino VVV =

    dueto:

    EQUIVALENT

    CIRCUIT

    ino

    Lceo

    TLo

    IVP

    RIP

    =

    =

    or

    2

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    SwitchingRegulator Transistorisoperatedinswitched

    mode: Switchclosed: Fullyon(saturated)

    Switchopened: Fullyoff(cutoff)

    +

    Vo

    RL

    + Vce

    IL

    SWITCHING REGULATOR

    Vin

    Whenswitchisopen,nocurrentflowinit

    Whenswitchisclosednovoltagedropacrossit.

    SinceP=V.I,nolosses occursintheswitch. Poweris100%transferredfromsourceto EQUIVALENT CIRCUIT

    RL

    IL

    Vin

    Vo

    +

    SWITCH

    .

    Powerlossiszero

    (foridealswitch):

    SwitchingregulatoristhebasisofallDCDCconverters

    (ON)

    closed

    (OFF)

    open

    (ON)

    closed

    DT T

    OUTPUT VOLTAGE

    o

    Vin

    Buck(stepdown)converter

    Vd

    L

    DC R

    L

    S

    +

    Vo

    Vo

    CIRCUIT OF BUCK CONVERTER

    CIRCUIT WHEN SWITCH IS CLOSED

    +

    iL

    Vd D RL

    S + vL

    Vo

    +

    CIRCUIT WHEN SWITCH IS OPENED

    Vd D

    RL

    S

    + vL

    iL

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    Switchis turnedon(closed)

    Diodeisreversedbiased.

    Switchconductsinductor

    current

    Thisresultsinpositiveinductor

    Vd VD

    + vL

    -

    C RL

    +

    Vo

    iL

    +

    S

    voltage,i.e:

    Itcauseslinearincreaseinthe

    inductorcurrent

    odL VVv =

    VdV

    o

    closed

    openedclosed

    opened

    t

    vL

    =

    =

    dtvL

    i

    dtdiLv

    LL

    LL

    1

    o

    DT Tt

    iLmin

    iLmax

    IL

    iL

    Switchturnedoff(opened)

    Becauseofinductiveenergy

    storage,iL

    continuestoflow.V

    d

    + vL

    -

    C RL

    +

    Vo

    iL

    S

    D

    Dio eis orwar iase

    Currentnowflows(freewheeling)

    throughthediode.

    VdV

    o

    closed opened closed opened

    t

    vL

    derivedas:

    oL Vv =

    o

    DT T

    t

    iLmin

    iLmax

    IL

    iL

    (1-D)T

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    Analysis

    When the switch is closed (on):

    Derivative of is a positive constant.Therefore

    d oL LL d o

    L L

    V Vdi div V V L

    dt dt L

    i i

    = = =

    VdVo

    vL

    t

    closed

    ( )

    must increased linearly. From Figure:

    d oL L L

    d oL closed

    V Vdi i i

    dt t DT L

    V Vi DT

    L

    = = =

    =

    For switch opened,

    IL

    iL max

    DT T

    iL

    t

    iL min

    iL

    ( )

    (1 )

    (1 )

    oL L

    L o

    oL L L

    oL opened

    Vdi di

    v V L dt dt L

    Vdi i i

    dt t D T L

    Vi D T

    L

    = = =

    = = =

    =

    Steadystateoperation

    iL

    Unstable current

    t

    Decaying current

    Steady-state current

    t

    t

    iL

    iL

    ( ) ( )

    Steady-state operation requires that at the end of switching cycle is the same at the

    begining of the next cycle. That is the change of over one period is zero, i.e:

    0

    L

    L

    L Lclosed opened

    d o

    i

    i

    i i

    V V

    L

    + =

    (1 ) 0o

    s s o d

    VDT D T V DV

    L

    = =

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    LAverage inductor current Average current in R

    oL R

    VI I

    R

    =

    = =

    Average,MaximumandMinimum

    InductorCurrent

    max

    min

    Maximum current:

    1 1 (1 )(1 )

    2 2 2

    Minimum current:

    o oLL o

    LL

    V Vi DI I D T V

    R L R Lf

    iI I

    = + = + = +

    = i

    L

    1 (1 )2

    Inductor current ripple:

    oDV

    R Lf =

    max min

    Li I I =

    IL

    Imax

    Imin

    iL

    t

    ContinuousCurrentMode(CCM)

    min

    From previous analysis,

    2

    LL

    iI I

    =

    iL

    Imax

    min

    )

    2

    For continuous operation, 0,

    1 (1 )0

    2

    1

    o

    o

    VR Lf

    I

    DV

    R Lf

    D

    =

    Imin

    t0

    min2

    This is the minimum inductor current to ensure continous mode

    of operatio

    f =

    min

    n.

    Normally is chosen b beL L>>

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    CalculateLmin.ChooseL>>10Lmin

    CalculateCforripplefactorrequirement. Capacitorratings:

    mustwithstandpeakoutputvoltage

    .triangularw/fisIp/3,whereIp isthepeakcapacitorcurrentgivenbyi

    L/2.

    ECAPscanbeused

    Wiresizeconsideration:

    NormallyratedinRMS.ButiL

    isknownaspeak.RMSvaluefori

    Lisgivenas:

    22

    ,3

    2

    += LLRMSLi

    II

    Problems Abuckconverterissuppliedfroma50Vbatterysource.Given

    L=400uH,C=100uF,R=20Ohm,f=20KHzandD=0.4.Calculate:

    (a)outputvoltage(b)maximumandminimuminductor

    current,(c)outputvoltageripple.

    Abuckconverterhasaninputvoltageof50Vandoutputof

    25V.Theswitchingfrequencyis10KHz.Thepoweroutputis

    125W.(a)Determinethedutycycle,(b)valueofLtolimitthe

    peakinductorcurrentto6.25A,(c)valueofcapacitanceto

    limittheoutputvoltageripplefactorto0.5%.

    whentheinputis48V.Theloadis8Ohm.Designthe

    convertersuchthatitwillbeincontinuouscurrentmode.The

    outputvoltageripplemustnotbemorethan0.5%.Specify

    thefrequencyandthevaluesofeachcomponent.Suggestthe

    powerswitchalso.

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    Boost(stepup)converter

    Vd

    L D

    C

    RL

    S +

    Vo

    Vd

    LD

    CR

    LS

    + vL

    Vo

    CIRCUIT OF BOOST CONVERTER

    CIRCUIT WHEN SWITCH IS CLOSED

    +

    iL

    Vd

    L

    D

    C RLS

    + vL

    -

    Vo

    +

    CIRCUIT WHEN SWITCH IS OPENED

    Boostanalysis:switch closed

    Vv dL = Vd

    LD

    CS

    + vL

    iL

    +

    vo

    DT

    i

    t

    i

    dt

    di

    LV

    dtdi

    dtL

    LLL

    dL

    L

    =

    =

    =

    =

    vL

    CLOSED

    t

    Vd

    ( )L

    DTVi

    Ldt

    dclosedL

    dL

    =

    =

    DT T

    iL

    t

    VdV

    o

    iL

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    Switchopened

    dt

    diL

    VVv

    L

    odL

    =

    =V

    d

    D

    CS

    + vL-

    iL

    +

    vo

    -

    TD

    i

    t

    i

    dt

    di

    Ldt

    L

    LL

    odL

    )1(

    =

    =

    =

    vL OPENED

    t

    Vd

    VdV

    o

    ( )( )

    L

    DTVVi

    L

    VV

    dt

    di

    odopenedL

    odL

    )1(

    =

    =

    DT T

    ( 1-D )T

    iL

    t

    iL

    Steadystateoperation

    ( ) ( )

    ( )

    0

    (1 )0

    1

    L Lclosed opened

    d od do

    i i

    V V D T V DT V V

    L L D

    + =

    + = =

    Boostconverterproducesoutputvoltagethatisgreateror

    equaltotheinputvoltage.

    Alternativeexplanation:

    whenswitchisclosed,diodeisreversed.Thusoutputis

    isolated.Theinputsuppliesenergytoinductor.

    ensw c sopene , eou pu s agerece vesenergy

    fromtheinputaswellasfromtheinductor.Henceoutputis

    large.

    OutputvoltageismaintainedconstantbyvirtueoflargeC.

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    Average,Maximum,MinimumInductorCurrent

    2

    2 2

    2

    Input power Output power

    (1 )

    d

    o d

    d d d L

    V

    DV VV I V I

    =

    = = =

    2

    Average inductor current:

    (1 )

    Maximum inductor current:

    dL

    VI

    D R

    =

    max 2

    min

    2 (1 ) 2

    Minimum inductor current:

    2 (1

    d dLL

    dLL

    V V DT i

    I I D R L

    ViI I

    = + = +

    = =

    2) 2

    dV DT

    D R L

    LandCvalues

    min

    2

    For CCM,

    0

    0(1 ) 2

    d d

    I

    V V DT

    D R L

    I

    max

    Vd

    vL

    VdV

    o

    ( ) ( )2 2

    min

    1 1

    2 2

    Ripple factor

    o

    D D TR D D RL

    f

    VQ DT C V

    = =

    = =

    Imax

    Imin

    Imin

    iD

    L

    o oo

    o

    o

    R

    V DT V DV

    RCf RCf

    V Dr

    V RCf

    = =

    = =

    ic

    Io=V

    o/ R

    DT T

    Q

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    Problems

    Theboostconverterhasthefollowingparameters:Vd=20V,

    D=0.6,R=12.5ohm,L=65H,C=200F,fs=40KHz.Determine(a)

    outputvoltage,(b)average,maximumandminimuminductor

    current,(c)outputvoltageripple.

    Designaboostconvertertoprovideanoutputvoltageof36V

    froma24Vsource.Theloadis50W.Thevoltageripplefactor

    mustbelessthan0.5%.Specifythedutycycleratio,switching

    frequency,inductorandcapacitorsize,andpowerdevice.

    BuckBoostconverter

    Vd L

    D

    CRL

    S

    +

    Vo

    Vo

    CIRCUIT OF BUCK-BOOST CONVERTER

    +

    iLVd vL

    +

    DS

    Vo

    +

    CIRCUIT WHEN SWITCH IS CLOSED

    CIRCUIT WHEN SWITCH IS OPENED

    iLVd vL

    +

    DS

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    BuckboostanalysisV

    d

    vL

    VdV

    o

    Imax

    Switch closed

    dL LL

    Vdi div Vd L

    dt dt L

    Vi i

    = = =

    Imin

    Imax

    iD

    iL

    Imin

    ( )

    Switch opened

    d

    L closed

    oL L

    t DT L

    V DTi

    L

    Vdi div V L

    = =

    =

    = = =

    DT T

    ic

    Q

    o o

    (1 )

    (1 )( )

    oL L

    oL opened

    dt dt L

    Vi i

    t D T L

    V D Ti

    L

    = =

    =

    Outputvoltage

    ( ) ( )

    Steady state operation:

    (1 )0 0d o

    iL c losed iL opened

    V DT V D T

    L L

    + = + =

    NOTE:Outputofabuckboostconvertereitherbehigheror

    lowerthaninput.

    IfD>0.5,outputishigherthaninput

    oOutput voltage: V1

    sV

    D =

    . ,

    Outputvoltageisalwaysnegative.

    Notethatoutputisneverdirectlyconnectedtoload.

    Energyisstoredininductorwhenswitchisclosedand

    transferredtoloadwhenswitchisopened.

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    Averageinductorcurrent

    2

    Assuming no power loss in the converter, power absorbed by the load

    must equal power supplied the by source, i.e.

    But average source current is related to average inductor current as:

    oo s d sP P V I

    R= =

    2

    Substituting for ,

    os L d L

    o

    VI I D V I D

    R

    V

    = =

    2

    2(1 )o o dL

    d d

    V P V DI

    V RD V D R D= = =

    LandCvalues

    max 2

    Max and min inductor current,

    2 (1 ) 2

    d dLL

    V D V DT iI I

    R D L

    = + = +

    min 2

    2

    dmin2

    2 (1 ) 2

    For CCM

    V (1 )0

    (1 ) 2 2

    d dLL

    d

    I IR D L

    D V DT D RL

    R D L f

    = =

    + = =

    ,

    Q o o

    o o oo

    o

    VDT C V

    R

    V DT V D V DV r

    RC RCf V R

    = =

    = = = =

    Cf

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    ConvertersinCCM:Summary

    2

    Buck

    1

    8

    o

    d

    o

    o

    V

    DV

    V D

    V LCf

    =

    =

    V

    d

    L

    D C RL

    S

    +

    Vo

    min2

    Lf

    =

    2

    min

    1Boost

    1

    (1 )

    o

    d

    o

    o

    V

    V D

    V D

    V RCf

    D D RL

    =

    =

    =

    V

    d

    L D

    C

    RL

    S

    +

    Vo

    V

    d

    L

    D

    C RL

    S

    +

    Vo

    2

    min

    Buck Boost1

    (1 )

    2

    o

    d

    o

    o

    V DV D

    V D

    V RCf

    D RL

    f

    =

    =

    =

    ControlofDCDCconverter:

    pulsewidthmodulation(PWM)

    Comparator

    Vcontrol

    Vo(desired)

    Vo

    (actual)

    +

    -

    Switch control

    signal

    Sawtooth

    Waveform Sawtooth

    Waveform

    Vcontrol 1

    Vcontrol 2

    Switch

    control

    signalton 2

    T

    ton 1