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Second Generation Solid Biofuels and Steam Explosion Ryan Davis - Technical Manager, Zilkha Biomass Wood Bioenergy Conference Atlanta, GA April 5, 2016

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Second Generation SolidBiofuels and Steam Explosion

Ryan Davis - Technical Manager, Zilkha Biomass

Wood Bioenergy ConferenceAtlanta, GAApril 5, 2016

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Topics and Focus     

   

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2nd Generation Solid Biofuels – A Real Solution for Coal Plants

• • • • • 

• 

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Role of Advanced Solid Biofuels in Utility Industry

 o o 

 o o 

o o 

o 

*Approximate scale

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Role of Advanced Solid Biofuels in Utility Industry

 o o 

 o o o 

 o 

o  

o  

Test burns in Canada, UK and Europe50,000 mt Stored Outdoors in EuropeOutdoor Pellet Storage and Loading in USA Roller Mill Testing

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2nd Generation Technologies

• 

• 

• 

• 

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Zilkha Biomass History and Progress

E & P Zilkha Energy (1983-1998)

WIND Zilkha

Renewables (1998-2005)

BIOENERGY Zilkha

Biomass (2006)

Commercial Production

>100,000 mt

    

Pilot Testing

    

Process Design

   

Selim Zilkha

Michael Zilkha

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Selma Plant Has Now Started Commercial Operations

Zilkha Steam Explosion Island

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First Black Pellets from Selma

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Steam Exploded Black Pellets

 o 

 o o 

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HANDLING: Black pellets are water-resistant

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Logistics

Loads and Piles Like Coal, No Problem with Rain

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Shipping

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End Result: A Direct Replacement for Coal

 o 

  

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Adding Steam Explosion to Convert White to Black

Pellet Coolers

Chipyard

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Feedstock, Conditioned, and Pelletized

Feedstock

ConditionedPelletized

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Black Pellet Batch Process

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Zilkha Batch Technology

3-D CAD Design As-Built

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Resizing, Drying, and Steam Explosion

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Pelletizing and Truck Loading

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Port Operations in Alabama

Pellets unloaded in truck dumpPellets stored in barges

(>1500 mt)

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Barges Fleeted Prior to Mid-Streaming Onto Ships

Barge Fleeting

Area

Mid-streamShip Loading

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Safety Lessons Learned from White Pellets

Source: Melin, Safety in Handling Wood Pellets, 2008.

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Self Heating Tests

  

  

Self

Heating

   

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UBC: Dangerous Gas Emissions Greatly Reduced

Less methane:

WHITE

BLACK

Less carbon monoxide:

WHITE

BLACK

More oxygen:

BLACK

WHITE

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Solid Fuel Management Plans 

o o o 

 o 

 o o 

    

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Biomass Risks Are Black Pellet Advantages

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Zilkha Black Pellet Stockpiles in Europe   

o o o 

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Zilkha Black Pellet Outdoor Storage Experience

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Zilkha Black Pellet Outdoor Storage Experience

Coal

Black Pellets

Denmark France On the Coal Pile Outdoors

in the Rain

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Black Pellets Can Use Coal Dust Controls

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Industry Lessons

 o o o o 

 o o o 

 o o 

o 

o 

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Black Pellet Licensing Program

 o o o 

 o o o o o 

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Valmet Partnership

JOINT GLOBAL MARKETING

(formerly ‘Metso’)

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Continuous steam explosion Plant

 o o 

       

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Continuous steam explosion system

  Surge bin hopper

  Plug screw feeder

  Vertical Continuous Reactor

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Vertical Reactor installation

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Digesters and Reactors for wood

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Summary 

   

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  Thank You