Upload
feed-compounder
View
242
Download
0
Tags:
Embed Size (px)
DESCRIPTION
A visit to Davidsons Animal Feeds
Citation preview
Page 24 March/aPril 2014 Feed Compounder
by Andrew Mounsey
OUT & ABOUT
A Visit to Davidsons
Animal Feeds
Out & About is sponsored by DSM Nutritional Products Ltd
“Our buzzword is consistency in everything we do. We focus on
consistency of service for our customers, from the salespeople and
from our drivers who see and interact with them. We need consistent
quality from the mill and consistent nutrition from the products. We
want our customers to know that, when buying from us, they get that
consistency in service, quality and in value. Everything that we do, right
across the organisation, we have to ask ourselves, ‘This action I am
about to perform, how does this add value to my customer?’ We are
not looking to be the cheapest supplier, and hopefully we’ll never be
the most expensive – what we are looking for is consistent value.”
This is how William Davidson sums up the ethos of Davidsons
Animal Feeds. The company was founded by William’s father Billy
Davidson in 1977 and grew rapidly by providing a local alternative
supplier and a more personal service than much of the competition.
Today it can claim to be the largest manufacturer of animal feed in
Scotland. While Billy Davidson is still officially the Managing Director,
the role he fulfils on a day-to-day basis is more akin to that of a
Chairman, while William, officially Operations Director, actually acts
more in the capacity of the MD.
Davidsons’ focus on consistency applies to products and services
for customers but also benefits suppliers. As suppliers to Davidsons
know that they can rely on this consistency, this in turn helps with their
own suppliers and thus strings benefits along the supply chain; this
allows value to be passed along the chain and on to the customer.
There are many things in any feed business which cannot be controlled
– for example the weather and the markets (both the one which the
business buys from and the one which its customers are selling into).
And while it is necessary to be aware of these and to understand them,
it is important to focus on elements which can be controlled, and that
is how consistent value can be achieved.
All members of staff are treated equally and everyone has the
same opportunities, no matter that each has their own role to perform.
All are part of the team and there are no prima donnas. It is a family
business with Billy and William at the core but with everyone regarded
as part of an extended family; everyone is important. Farming is a family
business industry and this creates synergy and understanding between
Davidsons and their customers – it really does make a difference.
William tells his staff to give his number to farmer customers so that,
if they have an issue, they can phone him direct – “I may not have all
the answers, I’m not a nutritionist. But I will listen, I’ll take it on board
and do what I can to inform, assist, resolve – whatever is required,”
he says.
“First and foremost,” says William, “what a farmer requires of their
feed supplier is that when they go to their silos or their bins and open
the chute, feed comes out.” Remembering to order feed takes up a
small proportion of a farmer’s thinking time, in amongst all the jobs
which they have to do in running their farms. But that small proportion is
100% of what Davidsons do, so the company has to understand and do
its best to achieve the objectives set by the customer when the orders
are placed. The ethos is to do exactly what they say they will do – not
to promise what cannot be or is not intended to be delivered. And it is
working: sales are growing, they are getting closer to customers and
to suppliers.
The last time I visited Davidsons, in the spring of 2013, the offices
were in two buildings and on three floors. “Accounts were on the far
side on the top floor. Nobody ever went to accounts and it was a trek
for accounts to come to
see anyone else!” William
explains. “My dad was in
“We want our
customers to know
that, when buying
from us, they get that
consistency in service,
quality and in value,”
says William Davidson
Feed Compounder March/aPril 2014 Page 25
one corner, transport in another, me in another and the laboratory was
tucked away at the back of the building. Sales were across the yard
in a separate building so people were crossing vehicle routes carrying
envelopes from one place to another – and a trip to see someone for
a necessary two minute conversation could take half an hour by the
time you’d said ‘hello, how’s it going and cheerio’ to the people you
met along the way.” The situation had evolved according to need as
the company had grown, but what had resulted was fragmented and
clearly far from ideal.
William was lucky enough to go on a ‘Learning Journey’ with
Scottish Enterprise which took him over to the States. The group visited
many different businesses in different parts of the country: amongst
others, a hotel, a magazine publishing house and an architect’s
office in New York City, a design company and a clothing retailer in
San Francisco and a couple of universities – all nothing whatsoever
to do with feed but all successful organisations from which lessons
could be learned. One of the talks, Williams recalls, was advocating
the benefits of being ‘Messy’ in business. He took some persuading,
being someone who prefers his working environment to be neat and
tidy with everything in its place. How, he wondered, could being messy
be an improvement on order? Eventually, it clicked. What was being
spoken about was people, not things. Don’t put them, like different raw
materials, into silos – mix them up and get them crossing over each
other and, that way, communication and cross-fertilisation of ideas
are nurtured. “When I got back I realised I had a hundred silos in the
factory, but I had just as many in the offices, and that was holding us
back.” So last year, coming out of a good winter for the trade, William
decided to have a go at creating the kind of beneficial ‘mess’ he had
learned about, bringing all the office staff together in one building to
provide his leadership with the help of having people around about
him. A different animal from his father, whose entrepreneurial style
had been so essential in building the company up from the beginning,
William saw this as an opportunity to change the working environment
to one which suited his management style and would help him to grow
into his role in the future.
William brought in an architect and explained what he saw as the
problems, and how he would like these to be solved. Together they
walked round the site, looking at what people did and discussed the
brief, which was to give everyone their own space, but close enough to
facilitate teamwork and communication. The architect came back with
a courtyard idea, which spaced people out but gave visibility (“there’s
nowhere to hide, including for me,” comments William, pointing to the
glass front of his own office). With a few tweaks, the idea was adopted
and the decision made to go ahead in May 2013. Ground was broken in
the first week of July and, in spite of the architect’s belief that it would
probably take until Easter 2014, the building was handed over complete
and finished on 25th November – some achievement by the builder and
obviously hugely important to Davidsons to be able to make the move
in before the height of the winter feeding season.
The sales team were fantastic during the process of the changeover.
Their original office, which was one half of one of the existing buildings,
was sealed off from where the refurbishment and building work was
taking place. A temporary kitchen and toilets were installed outside and
they continued working while the new build, consisting of a canteen,
toilets, offices, laboratory, store rooms and a training room, was added
alongside. Not only did they have to keep going while the building work
was taking place, last year William was also brave enough to stick his
neck out and regionalise the salesforce – so they had that restructuring
to cope with as well and at the same time! Previously, each telephone
salesperson may be calling a customer in Cumbria one minute and
Inverness-shire the next. It was decided that it made sense to organise
the telephone sales team on a regional basis according to the number
of available customers. Davidsons as a company had embraced the
use of telephone sales as a cost-effective means of selling to farmers,
perhaps to a greater extent than any other in the feed trade. Certainly,
Right: Views of the new office building. From top to bottom: The
courtyard, the boardroom and the training room
Page 26 March/aPril 2014 Feed Compounder
they had reduced the number of traditional sales rep on the road over
time – maybe too much, they now believe. More recently, in order to
help sales growth by getting closer to their customers, they have started
to recruit external reps to complement the telephone sales efforts, with
both now organised regionally. It wasn’t easy to make this change;
some of the telesales people had been calling the same customers
for up to 14 years. However, it is working well. They now have sales
teams in the department with subject matter experts in each team for
each region. It also means that the people who deal with customers
in a particular area can attend events within that area. The sales team
consists of ten people making
calls from the office, together
with six on the road and Tommy
Davidson (pictured left) as
sales manager, who places an
emphasis on continued, steady
and sustainable sales growth,
achieved by getting close to
and understanding customers.
Sales have grown from just
over 80,000 tonnes in each of the three years from 2009 to 2011 to
130,000 tonnes last year, a clear indication that the strategies are
working. William himself is also actively involved in sales, speaking to
his own customers on very a regular basis, which helps him to keep his
finger on the pulse of the markets the company is selling into.
The business is very much focussed on feed – they do supply
some third party products but those are on the fringe of the company’s
offer. The feed produced is mostly compounds, with some blends, but
regardless, everything is produced through the mill; the blends are
simpler mixes and not ground or pelletised but otherwise produced
in the same way as the compound. And speaking of compounds
and blends, William believes there has been something of a change
in emphasis towards the former in his markets in recent years. He
believes there a variety of reasons for this trend, including changes
in pricing policy from suppliers of pelleted co-products as well as the
implementation of UFAS accreditation across all feed suppliers, which
has narrowed the cost differential. At the same time, changes on farms,
such as the introduction of robotic milk parlours have mitigated towards
feeding complete compounds.
That the change to regional sales teams was accepted readily
by people who had been doing things differently for a long time is
testament to the trust which has developed in William’s leadership. He
first started taking on such a role in 2009, and he believes that such
trust is built on communicating his ideas to the team, explaining the
reasons behind them and making sure they know that changes are not
irreversible if they don’t work out. But everyone is prepared to give them
a go. He began on the operations side in the factory and has also run
the transport department in his time, which gives him a good grounding
in the business and was excellent preparation for a leadership role.
He could do most of the jobs in the business himself if required and
he knows what can be achieved easily as well as what might be a
bit more challenging. To help spread a similar level of understanding
and communication across the company, the management team has
done such things as putting a driver in the sales office for a morning or
one of the sales team on a truck or in the control room for half a day,
allowing them to see how their colleagues work in other parts of the
business. Across the whole workforce they know that the people before
or after them in the process of serving the customers are working just
as hard as they are.
I asked William about the dynamics of taking over the day-to-day
running of the company as the second generation in a family business,
and once more he pointed to assistance he had received from the
Scottish government. This came in the form of mentoring in his transition
from being an operator, to managing operations through to being a
leader of the business. It was, he admits, a challenge. “In operations,
we don’t like anything to change,” he says. “Just keep giving us product
to make and we’ll make it. If something comes up, we’ll firefight it –
that’s the ethos in operations, and that is where I had spent most of my
working life. But as you transition into the leader, you’ve got to recognise
the need for change and then drive it right across the team. How my
dad did that with his entrepreneurial spirit was to just get it done. He
went that fast that everyone ran behind him as quickly as they could
to make it work! I need to do things differently because I’m not that
person – what I need is a few key guys round about me.”
William’s team consists of an operations manager (Gordon
Mullen, a recent appointment from a different industry), a transport
manager (Stephen Hunter, a farmer’s son and for 20 years a driver
for the company who knows the customers and the job inside out), a
sales manager (Tommy Davidson – whose role in growing sales has
already been mentioned and whose surname is purely coincidental)
and a finance manager (Gary Dow, not originally from the feed industry,
who joined a few years ago). The five of them sit down as a senior
management team (with an average age of around forty, which is
impressive for our industry) around a table once a week to discuss the
running of the company. Operational day-to-day communication with
the sixty-strong workforce is carried out by the managers, whereas
communication of strategic information giving a business overview
comes directly from William.
Left: Part of the office sales team hard at work
Feed Compounder March/aPril 2014 Page 27
DSM Nutritional Products is the world’sleading supplier of vitamins, feedenzymes, eubiotics and carotenoids to theanimal nutrition industry. We are dedicated to developing innovative solutions to meet the challenges faced by our customers.
Our core values are based on achieving the higheststandards of safety, traceability and product quality andare your assurance that DSM products are the best foryour customers, the environment and your business.
Adding value through innovation
HEALTH • NUTRITION • MATERIALS
DSM Nutritional Products (UK) Ltd•Heanor Gate•Heanor•Derbyshire•DE75 7SG•UK •Tel. +44 (0)1773 536500•Fax +44 (0)1773 536600
In the past, the company has focussed very much on having the
latest technology – as a result it has one of the most modern feed
manufacturing plants in Europe. And they continue to work hard to look
after it, but William has changed the emphasis to developing the people
within the company, by appointing the best people for the roles and by
allowing those already in the business to take on new challenges and
responsibilities. The new building includes an impressive training room,
which is large enough to seat everyone in the company at one time,
and training takes places on a continual basis on all areas, undertaken
by a local specialist training consultant, by directors and managers and
by external suppliers.
William was keen to emphasize how Davidsons Feeds has evolved
and matured. For a good part of its history, within the trade and the
local farming community, the company has been associated almost
exclusively with the man who founded it and has driven it forward.
“My dad. The leader. The wee guy with the fiery temper,” as William
describes him. And to be sure, Billy is the person who started it all
and made it as successful as it has become. And he is still around
every day and oversees everything. As William says, “I like to do the
analysis down to the last dot, he likes to go with gut feel. There is a
balance – he makes sure my analysis is timely and I make sure that
we’ve actually done some analysis!” But today, as I hope this article has
demonstrated, there is a team of people providing a consistent reliable
long term partner to suppliers and customers alike. It is not a one-man
band, it is a well-run and sustainable family business.
Billy himself emphasizes the point. “We’ve been through a
transformation in recent times, right across the board. William is making
a tremendous job of it – he’s far better at it than I am. My problem is
I have no self-discipline or patience. I know what I want to do and I
can drive but William has the patience and we work better as a team
because he imposes the discipline on me. I think it’s tremendous. I’m
more enthusiastic than I was 20 years ago. Our oldest person in the
sales team is forty (and he’s been here twenty years) and right across
the company we have people who are in the twenties and thirties. My
only regret is that I’m not any
younger myself!” Billy sees a
lot of opportunities opening
up in the industry. He tells me
that the mill has three times
the capacity that it is currently producing, and believes there is scope
within the existing trading area to double their sales, whether by
organic growth or through acquisition (“We have the firepower to do
that if the right opportunity comes along at the right money, but today
I don’t see anything worth getting excited about.”) He believes one of
the company’s great strengths is its very tight management style with
the ability to makes decisions very quickly and to act on them. He
also believes in a one-site operation saying that it is not possible to
manage effectively from a distance. So if, in the future, an acquisition
is made it would be to bring tonnage into the mill at Shotts. But for the
time being, the emphasis will be to continue to invest in people and
their development, to maintain a first rate production and transport
capabilities and to grow organically.
William believes that Scotland has a great brand in producing food
and drink and that being part of the food chain in Scotland is, therefore,
a great place to be. The devolved Scottish government recognises this
and is very keen to promote it, and more than once the company has
been helped with training and development. “We are part of a good,
down to earth and honest industry dedicated to producing quality, safe
food and we are lucky enough to be able to supply the feed. You can’t
produce Scottish dairy products, Scottish beef and Scottish chicken in
any other part of the world. So for me, there is great opportunity and I
am very positive that there is more than enough business out there to
sustain our growth for years to come.”
Right: Billy Davidson – the
man who started it all back
in 1977