Dave Chapman celsius 420 sw kb - SCI News & Medianews-sci.com/wp-content/uploads/2015/07/14-hillong-d… · · 2015-07-07Dave Chapman BEng CEng MIStructE ... data descriptions BIM

Celsius® 420EN10210:S420

Monday, 06 July 2015

Dave Chapman BEng CEng MIStructE

Regional Technical ManagerStructural Advisory ServiceTata Steel Europe

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Technical information1

Tata Steel Europe size range and offering2

Technical Support3

2

Summary4

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Technical Information

• Manufacture of Celsius 420

• Specification of Celsius 420

• Advantages of Celsius 420

• Compared to Cold Formed Structural Hollow Sections

• Compared to Hot Finished Structural Hollow Sections

• Warm / Stress relieved

• Seamless

• Traceability

• Sustainability

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Furnace


Celsius 420 – Full Body Normalised

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Hot Finished Structural Hollow Section of Non alloy and Fine Grain Steels

EN10210:S420 NHMinimum yield strength<= 16mm :- 420 N/mm2

Minimum Impact -20oc @ 40 J

Tensile Strength 520N/mm2 – 680 N/mm2

Elongation - 19 %

Carbon Equivalent (CEV)

Celsius 420 NH – 0.45


Product Specification

Carbon Equivalent (CEV)– 0.50

Silicon Content (Si)Celsius 420 NH –

0.15 to 0.25

Silicon Content Si- 0.60

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•Tighter corner profiles on hot – Better area, less weight.• Weld line - Due to the full body normalising the weld line becomes the same as the tube. Better consistency for product.•Consistent hardness values around the whole perimeter – During heating or manipulating/ bending no loss of yield, tensile, Charpy impacts. Can weld in corner of hot but issues with cold. • No built in stress – Design standards recognise the difference and have higher compression and tension for same size same thickness.

Advantages of Celsius 420 Compared to Cold Formed

Weld line

Heat Affected Zone

Cold Formed Celsius 420

Due to the manufacture the Celsius 420 has many advantages on a size for size basis compared to EN10219:S420MH

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The Celsius 420 is full body normalised and final shaped at a high temperature ensuring that the product is fully stress relieved.

The product Standard EN10210 does allow for warm/ stress relieved which will not give the same consistent values as Celsius.

The warm product is manufactured cold then shaped giving similar disadvantages for manufacture as the cold product

Advantages of Celsius 420 Compared to Warm/ Stress relieved products

HOT

WARM

COLD

>approx

900oC

Celsius 420

Warm

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The Celsius 420 is a true full body normalised hot finished structural hollow section. It should be compared more with the seamless tube than warm and cold.

When we compare the Celsius 420 against the seamless product due to the consistent manufacture it has better tolerances. The product standard EN10210

recognises this and the Celsius has better tolerances.

Advantages of Celsius 420 Compared to Seamless

Celsius 420® has better control on wall thickness at 5%( seamless can be up to -12,5% over 25% of perimeter)

Celsius 420® has a uniform wall thickness and thus a concentric “Bore”. Seamless sections may be more difficult in fabrication

Celsius 420® sections have a finish similar to original strip condition whereas seamless finish is typical of a hot rolling process

Celsius 420® has tighter tolerance on supplied length (0/+150mm) versus seamless (+/- 500mm)

Celsius 420® has full chemical composition stated on inspection certificate

Wall thickness T(+ tolerance controlled by mass)

Wall thickness T – 12.5%

25%

of p

erim

eter

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Celsius420 starts to deform plastically (irreversible) at a higher Yield

Celsius420 reaches a higher ultimate strength before sample fractures

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Yield / Ultimate

355MPa

420MPa

Celsius355

Celsius420

420/355=1.18

520-680MPa

470-630MPa


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200x100x10

10

Can make thinner/lighter

e.g. 200x100x8

Celsius S355

Celsius S420

Celsius S420 Or smaller

e.g. 180x100x10


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EN10210 S355 J2H Design

Chord – 273 x 10 CHSBrace – 219.1 x 6.3 CHS

Truss weight = 9.5 tonnes

Celsius EN10210 S420 NH Design

Chord – 244.5 x 10 CHSBrace – 193.7 x 6.3 CHS

Truss weight = 8.4 tonnes


Weight Saving - Example

50 m span plain roof truss4m deep

Purlins at 4m centresTrusses @ 15 m centres

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Celsius 420 is manufactured and tested to the highest standardsThe product will have the following documentation to show full traceability :-

•Declaration of Performance (DOP)•3.1 Certification

• Factory Production Control (FPC)

Traceability

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Tata Steel Europe has the importance of sustainability and responsible resourcing in an ever demanding market.

Celsius 420 has received ‘very good’ rating for responsible resourcing at both Corby and Hartlepool, but as important Port Talbot and Scunthorpe.

Sustainability

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Technical Support3

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Summary4

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Celsius® 420 – Size range and offering

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Technical Support3

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Summary4

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Celsius® 420 E-brochure

Commercial enquiries –[email protected]

Technical enquiries –[email protected]

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Celsius® 420 – Brochures

Celsius® 420 – Technical Guide TST74

Celsius® 420 Test Certification TST77

Celsius® 420 Data SheetTST76



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Celsius® 420 – Additional Tools



To assist Engineers in the design using Celsius® 420.For software download from –

http://www.tatasteeleurope.com/en/products-and-services/long/tubes/technical-response-documents

Tube Element Design Package

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Tata Steel Celsius 420 BIM Objects

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Tata Steel Data Sheets 3D geometry • AutoDesk Revit• Tekla Structures coming soon

Tata Steel BIM Object

Full Celsius 420 range now available

[email protected]/en/design-guidance/bim


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Product data

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Robust, flexible & scaleable

Tata Steel Data Sheets

COBie – mandated exchange format for UK public projects

Geometry –in leading software platforms dependent on product

IFC – ISO standard exchange format and data descriptions

BIM ToolkitBIM Toolkit

Digital Plan of Works & Classification – project stage-specific requirements developed as part of UK Gov. Level 2 package

Product Data Templates – used by industry to request and obtain product data

Template Category

Template Version

Category Description

Classification System

Classification

Information Category Parameter Name Value Units Notes

Specifications Manufacturer TextSpecifications Manufacturer Website URLSpecifications Product Range TextSpecifications Product Model Number (Code) TextSpecifications CE Approval No. TextSpecifications Product Literature Webpage URL

Specifications Type Text This is a COBie field, other fields will be required Specifications Shape Text This is a COBie field, other fields will be required Specifications Material Text This is a COBie field, other fields will be required

Specifications Overall Length mmSpecifications Overall Width mmSpecifications Overall Height mmSpecifications GrossWeight kg Equates to Operating WeightSpecifications Shipping Weight kgSpecifications Access Clearance Top mmSpecifications Access Clearance Bottom mmSpecifications Access Clearance Left mmSpecifications Access Clearance Right mmSpecifications Access Clearance Front mmSpecifications Access Clearance Rear mm

Specifications ReferenceStandard Text

Specifications Incoming Supply Electrical Voltage VoltsSpecifications Incoming Supply Phase Number 1,3Specifications Incoming Supply Electrical Frequency Hertz 50,60Specifications Motor Enclosure Rating Text IP numbersSpecifications Motor Type TextSpecifications Number of Poles Number 1,3Specifications Motor Efficiency Class (CEMEP) TextSpecifications Starting Method Text DoL,StarDel ta, Soft

Specifications BMS Links Y/N

Sustainable Materia l BREEAM etc Embodied Carbon kgCO2Sustainable Materia l BREEAM etc Life Cycle Analysis Number BREEAMSustainable Materia l BREEAM etc Location of Manufacturer GridRef Northing,EastingSustainable Materia l BREEAM etc Green Guide for Specification Text A - ESustainable Materia l BREEAM etc Environmental Product Declaration Text 3rd Party VerificationSustainable Materia l BREEAM etc Responsible Sourcing of Materials Text Endorsing bodySustainable Materia l ETL URL to Energy Technology List URL Hyperlink to ETL webpage for productSustainable Materia l LEED v.4 Responsible Extraction of Materials Text TBASustainable Materia l LEED v.4 Material Ingredient Reporting Text TBA

Facilities/Asset Management URL to O&M Manual Text Hyperlink to Manufacturer O&M DataFacilities/Asset Management Daily Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Weekly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Monthly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Quarterly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management 6 Monthly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Annually Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Bespoke Timeframe Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Maintenance Required: 0-300hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 301-600hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 601-1000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 1001-2000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 2001-4000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 4001-8000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintance Required: 8001-12000hrs Text Maintenance tasks required during this time framFacilities/Asset Management ExpectedLife YearsFacilities/Asset Management WarrantyID Text

Dimensional Data

Performance Data

Electrical Data (if required)

Sustainability

Controls

Operations & Maintenance

Category

Value

v.

Manufacturer Data

Construction Data

Description

Template Category

Template Version

Category Description

Classification System

Classification

Information Category Parameter Name Value Units Notes

Specifications Manufacturer TextSpecifications Manufacturer Website URLSpecifications Product Range TextSpecifications Product Model Number (Code) TextSpecifications CE Approval No. TextSpecifications Product Literature Webpage URL

Specifications Type Text This is a COBie field, other fields will be required Specifications Shape Text This is a COBie field, other fields will be required Specifications Material Text This is a COBie field, other fields will be required

Specifications Overall Length mmSpecifications Overall Width mmSpecifications Overall Height mmSpecifications GrossWeight kg Equates to Operating WeightSpecifications Shipping Weight kgSpecifications Access Clearance Top mmSpecifications Access Clearance Bottom mmSpecifications Access Clearance Left mmSpecifications Access Clearance Right mmSpecifications Access Clearance Front mmSpecifications Access Clearance Rear mm

Specifications ReferenceStandard Text

Specifications Incoming Supply Electrical Voltage VoltsSpecifications Incoming Supply Phase Number 1,3Specifications Incoming Supply Electrical Frequency Hertz 50,60Specifications Motor Enclosure Rating Text IP numbersSpecifications Motor Type TextSpecifications Number of Poles Number 1,3Specifications Motor Efficiency Class (CEMEP) TextSpecifications Starting Method Text DoL,StarDel ta, Soft

Specifications BMS Links Y/N

Sustainable Materia l BREEAM etc Embodied Carbon kgCO2Sustainable Materia l BREEAM etc Life Cycle Analysis Number BREEAMSustainable Materia l BREEAM etc Location of Manufacturer GridRef Northing,EastingSustainable Materia l BREEAM etc Green Guide for Specification Text A - ESustainable Materia l BREEAM etc Environmental Product Declaration Text 3rd Party VerificationSustainable Materia l BREEAM etc Responsible Sourcing of Materials Text Endorsing bodySustainable Materia l ETL URL to Energy Technology List URL Hyperlink to ETL webpage for productSustainable Materia l LEED v.4 Responsible Extraction of Materials Text TBASustainable Materia l LEED v.4 Material Ingredient Reporting Text TBA

Facilities/Asset Management URL to O&M Manual Text Hyperlink to Manufacturer O&M DataFacilities/Asset Management Daily Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Weekly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Monthly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Quarterly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management 6 Monthly Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Annually Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Bespoke Timeframe Text Maintenance tasks or SFG2012 codes.Facilities/Asset Management Maintenance Required: 0-300hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 301-600hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 601-1000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 1001-2000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 2001-4000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintenance Required: 4001-8000hrs Text Maintenance tasks required during this time framFacilities/Asset Management Maintance Required: 8001-12000hrs Text Maintenance tasks required during this time framFacilities/Asset Management ExpectedLife YearsFacilities/Asset Management WarrantyID Text

Dimensional Data

Performance Data

Electrical Data (if required)

Sustainability

Controls

Operations & Maintenance

Category

Value

v.

Manufacturer Data

Construction Data

Description


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Technical Support3

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Summary4

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Summary


Celsius 420 Technical Support

Celsius 420 – Size range and offering

The Celsius 420 is fully compliant to EN10210:S420NH with additional benefits of Full Body Normalised ,lower CEV and optimum Silicon

We have established a limited initial size range but will be pushing the development up to the full thickness as Celsius 355 range by 2016.

Celsius 420 has the technical support to help designers with blue book & BIM models.

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CELSIUS 420

Smaller diameter

Less visual intrusion

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Smaller chord diameter/thickness ratio

Lower utilisation/Smaller diameter

Less intumescent paint

Aesthetics

Stronger Joints

Fire Protection/coatings

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Celsius 420

Smaller diameter

Reduced Welding

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Lighter loads

Lower embodied carbon

Lower construction costs

Welding

Environmental

Reduced temporary works

Documents

Dave Chapman celsius 420 sw kb - SCI News & Medianews-sci.com/wp-content/uploads/2015/07/14-hillong-d… · · 2015-07-07Dave Chapman BEng CEng MIStructE ... data descriptions BIM