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Date: 08/04/2020
To, The Member Secretary, Expert Appraisal Committee,
(Industrial Project-II) Ministry of Environment, Forest and Climate Change, Indira Paryavaran Bhavan,
Jor Bagh Road, New Delhi-110 003 Subject: Submission of Queries for Environmental Clearance application of M/s. Orgo
Chem (Guj.) Pvt. Ltd. Located at Plot No. 719, Road No. 7, Sachin GIDC, Taluka - Chorasi, District - Surat, Gujarat, INDIA.
Reference: EC Application on dated 21st March 2020 Proposal No.: IA/GJ/IND2/124974/2019 File No.: IA-J-11011/339/2019-IA-II(I)
Dear Sir,
We, Orgo Chem (Guj.) Pvt. Ltd. did online application for persual of Environmental Clearance for our proposed new project of Synthetic Organic Chemical (Dye Intermediates and Specialty Chemicals) proposed at Plot No. 719, Road No. 7, Sachin GIDC, Taluka - Chorasi, District -
Surat, Gujarat, INDIA on dated 21st March 2020. Query was raised by MS on dated 24th March 2020 and with reference to the same you are requested to find the attached reply of queries.
We request you to kindly consider the same and consider our proposal for further proceedings. Thanking you.
Yours Faithfully,
Enclosures:
Enclosure 1: Reply of Queries
Additional Attachments in Enclosures:
Annexure 1: Compliance of MoEF Circular for CPA (Critically Polluted Area) and SPA
(SeverelyPolluted Area) dated 31st October 2019. Annexure 2: Treatabillity Study Report Annexure 3: Plant Layout
Annexure 4: Land Possession Documents Annexure 5: Notification of Sachin GIDC Annexure 6: Revised ToR Complainces
Annexure 7: Revised Form-2
Enslosure 1: Reply of Queries
Sr. No. Query Reply
1
S. no. 23.1 of form 2 (CPA) mentioned
However PP has not submitted the Report as per the Ministry’s office memorandum 31st October, 2019
regarding projects located in Critically Polluted Area
Project site is proposed at Plot No. 719,
Road No. 7, Sachin GIDC, Taluka - Chorasi, District - Surat, Gujarat which is located in Critically Polluted Area as
Notified in Office Memorandum of MoEF dated 31st October, 2019, F. No.22-23/2018-IA.III (Pt).
Compliance of Compliance of Mechanism for Environmental Management ofCritically Polluted Area (CPA) was also
attached as Additional Attachment in EC Application and here as Annexure 1.
Unit has proposed to implement complete ZLD system for effluent. No effluent will be discharged outside plant
premises. Unit has proposed to use natural gas as a fuel with 30 m stack height. As conditioned 40% of the total
area is proposed for the green belt development. Condition wise compliance is attached in Annexure 1.
2
Effluent treatment mechanism with plan for Zero Liquid Discharge needs to be
submitted.
Unit has already proposed ZLD (Zero liquid Discharge) for the proposed project. Total wastewater generation
shall be 34.5 KL/Day (30 KL/Day Industrial + 4.5 KL/Day Domestic).
Entire Industrial effluentwill be treated into in-house MEE plant followed by biological treatment and RO plant. RO
permeate water shall be reusedback within plant premises and RO reject water shall be again sent back to MEE
plant. Domestic wastewater shall be disposed through septic tank/Soak pit system. Details of water consumption
and wastewater generation along with process description of effluent treatment plant (ZLD) are given below.
WATER CONSUMPTION AND WASTEWATER GENERATION
Description Water Consumption Wastewater generation
KL/Day KL/Day
Total Industrial 37 30
Process 13.5 13.5
Boiler 10 5
Cooling 9 7
Washing 3 3
Scrubber 1.5 1.5
Domestic 5 4.5
Gardening 3 0
Grand Total 45 34.5
WATER BALANCE DIAGRAM
Process Description of Effluent Treatment Plant
Effluent generated during manufacturing process and other utility operations shall be sent to inhouse MEE plant followed by biological plant and RO plant. Permeate water from RO plantshall be recycle and reused back within plant premises and RO reject water shall be
againsent back to MEE plant. Captive MEE:
For Captive MEE facility, effluent first will be collected in collection tank. Such two collection tanks are provided. In each collection tank before sending effluent for further treatment,
Limesolution / caustic lye is added for neutralization. Once one batch of collection tank isneutralized effluent is fed to inlet of settling tank. Here precipitated mass is allowed to settleunder gravity. Clear supernatant is collected in MEE feed tank. Sludge from settling tank is
dewatered through filter press. Effluent from MEE feed tank is transferred to multiple effect evaporation system. Hereeffluent is evaporated in forced circulation multiple effect evaporator byconcentrating it from 1% solid
content to 30% solid content. Concentrated mass is further subjected to evaporation in ATFD / Pusher centrifuge system where salt is recovered at thebottom. Evaporated mass obtained as condensate from MEE system is collected in condensate storage tank. It is expected that
evaporated mass will have very less concentration of low volatiles though condensate can have COD/BOD in range of 1500 / 500 mg/lit which needs further polishing treatment for reuse in process.
Condensate such obtained is subjected to biological treatment using Activated Sludge Processin aeration tank. Aeration Tank mixed liquor is fed to secondary settling tank for separation of
biomass. Clean liquor is then collected in treated waste water storage tank. Biomass is recycled back to aeration tank. At regular interval biomass is wasted as side stream and subjected to dewatering along with primary sludge.
Treated wastewater after aeration tank is subjected to treatment through RO plant for providing polishing treatment. Since TDS level of condensate is expected to be in range of 500-1000 mg/l,
RO recovery of more than 90% is achieved in RO plant. RO reject is fed back to MEE feed tank for treatment. RO Permeate is recycled back to plant for reuse mainly as utility water in cooling tower and boiler application.
It is also to note that, lab scale treatability study was carried out for the finalization of
treatment scheme of the effluent and based on that only, the ETP scheme has been proposed.
Stagewise charactristics of the effluent is given in the table below.
CHAPRACTERISTICS OF WASTEWATER
Parame ter
Unit
Concentr ated
Stream Characte
ristics
Effluent Characteri stics After
MEE Treatment
Reduct ion (%)
Effluent Characteri stics After Biological Treatment
Reduct ion (%)
Effluent Characteri stics After
RO Treatment
Reduct ion (%)
pH - 2.5 6.6 - 7.1 - 7.2 -
COD mg/l 34561 3456 90 691 80
BLOCK DIAGRAM FOR EFFLLUENT TREATMENT PLANT
Effluent flow: 30 KL/Day + 4 KL/Day from RO reject
Capacity of ETP: 35 KL/Day
LIST OF EFFLUENT TREATMENT PLANT UNITS (CONCENTRATED STREAM)
Sr. No.
Equipments Nos. of Units Brief Specification
1 Collection Tank 2 Type: Circular Capacity: 25 m3 RCC Tile line
2 Dosing Tank (pH CorrectionSystem)
2 Capacity: 500 Litres MOC: HDPE circular tank
3 Neutralization Tank 2 Type: Rectangular tank Capacity: 25 m3 RCC Tile line
4 Stripper 1
Feed rate: 2 KL/hr (based on 20 hrs operation) Heating medium: Dry saturated steam
at 5 kg/cm2(g) Steam Temperature: as per saturated steam condition
MOC of major parts All HT tubes: Ti (Grade 2) Tube sheet: SS316
Bottom Dish End, Liquid piping, liquid vapor separator (Where liquid is in contact): SS316
Vapor contact part: SS304
5 MEE with ATFD 1
Cap: 3 m3/hr
Treatment Scheme: 1. Tripple stage forced circulation 2. Tripple stage evaporator followed by
ATFD/Centrifuge for removal of salts Utility:
Steam at 5 kg/cm2g Cooling water at 32 deg C
MOC of major parts: All tubes: SS316 L Ti/Ti Vapor line: SS316L
Shell side: SS316L Circulation Line: SS316L
Inlet parameter:
Sr. No.
Equipments Nos. of Units Brief Specification
pH:7-8 (On line pH correction to be provided) Inlet Salts: 15-20 % by wt
6 Biological treatment 1
Aeration Tank: Cap: 2 m3/hr Retention time: 18 Hr
RCC Circular tank with epoxy paint Secondary Lamella: Cap: 2m3/hr MOC: MS Lined
7 Intermittent storage tank 1
Type: RCC Circular tank Diameter: 6 m
Height: 1.5 m + 0.5 m free board Volume: 56.52 m3 MOC : RCC with Epoxy lining
8 Dual Sand Filter 1 Capacity: 2 m3/hr
9 RO Plant 1
Capacity: Feed 34 m3/day Feed Flow rate: 2 m3/hr based on 20
hours/day operation Inlet Parameter
PH: 7 to 7.5 COD: < 250 mg/lit TDS: < 1000 mg/lit
Suspended solids: 70 mg/lit Design Parameter
Pre-treatment: RO plant with spiral tube module, then pre-treatment should consist of PSF, MF and UF for bringing
down SS and Turbidity at the inlet of RO Plant. Acid Dosing, SMBS and Antiscalent
dosing shall be provided in RO Plant. Recovery: 85 % Salt Rejection: 90-92 %
10 Treated water storage tank
1
Type: RCC Circular tank Diameter: 6 m Height: 1.5 m + 0.5 m free board
Volume: 56.52 m3 MOC : RCC with Epoxy lining
Sr. No. Query Reply
3
Proposed Green belt development program along-with time line and budgetary allocation needs to be
provided (40 % Green belt as per Ministry’s office memorandum 31st October, 2019)
Total area of the project site is 2010 m2 (0.201 hac.). Out which 805 m2 area shall be used for green belt development which
is 40 % of the total area.Plant layout is attached as Annexure 3.
However, it is to inform you that,due to some technical error while doing online application, we were not able to change
the detailson portal regarding total plot area.The actual area of the project site is 0.201 hac. (2010 m2) which is mentioned
in EIA report. Moreover, land possession documents are also attached as Annexure 4.
Also Plant layout and land area break up is given as under:
LAND AREA BREAK-UP
Sr. No.
Description Area (m2) % of Land Use
1 Manufacturing Area-1 135.5 6.7
2 Manufacturing Area-2 144.4 7.2
3 Raw Material Storage Area-1 43.2 2.1
4 Raw Material Storage Area-2 48.6 2.4
5 Hazardous Waste Storage Area 40.5 2.0
6 Final Product 49.9 2.5
7 ETP Area 43.2 2.1
8 Utility Area 30.6 1.5
9 Office Area 66.3 3.3
10 Parking Area 20.8 1.0
11 Security 9.0 0.4
12 Green Belt 805 40.0
13 Roads & Other Area 573 28.5
Total Site Area 2010 100.00
PLANT LAYOUT
Green Belt Development Plan and Budgetary Allcation
Unit has proposed to develop green belt in 805 m2 area which is 40 % of the total plot area. The tress shall be planted in three tiers pattern so as to ensure that the entire area
getscovered and ensure effective pollution abatement. For this, management shall ensurethat plantation of trees shall include mixture of lower, higher and middle canopy structure,which shall be mixed appropriately / proportionately / uniformly.
Indigenous species with fast growth are only selected or form the base of selection asGreen Belt can come in view as fast as possible.
The plantation shall also include fruit bearing trees/ species which shall be uniformlydistributed which shall act as dwelling place for Varity of birds and other fauna and
forma breeding ground for them. Care shall be taken to plant ample trees along the road side, boundary wall as well aswithin
the plant premises. It shall enable proper balance of atmosphere both outside thecampus by
absorbing noise and gaseous pollutants of the road side movement of vehiclesand also absorption of noise and emissions within the premises of the plant.
The non-structural actions shall be initiated with inception of commissioning stage andshall be implemented & practiced as routine throughout the project life.
As per the present project activities, it is recommended to raise the following plant species. Thesespecies can be also available near the forest department nurseries.
PLANTATION NEAR WASTE LANDS / RESERVE FORESTED AREAS / ROAD SIDE
Botanical name No.
of Trees Importance
Suggested planting Zone/
Direction
Trees
Ficusbenghalensis 10 Shade, foodfor birds Buffer zone Ficusracemosa 10 Edible fruits Buffer zone
Peltophorumpterocarpum 20 Shade Buffer zone Samaniasaman 100 Avenue tree Buffer zone Cassia fistula 50 Avenue tree Buffer zone Delonixregia 20 Avenue tree Buffer zone
Calophylluminophyllum 50 Shade, Medicinal Buffer zone Casuarina equisetifolia 100 Pulp andconstructionmaterial Core zone
Callistemon citrinus 50 Ornamentaltree Core zone Cocos nucifera 20 Fruits Buffer zone
Dendrocalamusstrictus 10 Bamboo Buffer zone Syzygiumcumini 10 Fruits Buffer zone
Tamarindusindica 10 Shade, fruits Buffer zone Tecomastans 20 Shade Buffer zone
Tectonagrandis 100 Shade, Wood Buffer zone Terminalia bellirica 50 Fruits, Shade Buffer zone Termineliachebula 20 Fruits, Shade Buffer zone
Botanical name No.
of Trees Importance
Suggested planting Zone/
Direction
Thespeciapopulnea 10 Shade Buffer zone Thevetianeriifolia 10 Shade Buffer zone Tremaorientalis 20 Shade Buffer zone Vitex negundo 100 Shade Buffer zone
Wrightiatinctoria 50 Shade Buffer zone Phyllanthus emblica 20 Fruits Buffer zone Pithecellobium dulce 20 Fruits Buffer zone
Plumeria alba 20 Shade Buffer zone
LIST OF TREES RECOMMENDED FOR PLNTATION WITHIN PLANT PREMISES
Sr. No. Botanical Name Site No Space Each Area (m2)
A B D E F G H=E*G
1 Polyalthia longifolia (Sonn.) A1 15 3x3 9 135
2 Azadirachta indica A.Juss A1 4 5x5 25 100
3 Leucaena leucocephala (Lam.) de A1 15 1x1 1 15
4 Terminalia catappa L A1 10 5x5 25 250
5 Thespesia populnea (L.) A1 3 3x3 9 27
6 Tecoma stans (L.) Juss. ex Kunth A2 3 2x2 4 12
7 Vitex negundo L A2 3 2x2 4 12
8 Pongamia pinnata (L.) Pierre A2 10 3x3 9 90
9 Cascabela thevetia (L.) A2 4 2x2 4 16
10 Melaleuca citrina (Curtis) A2 3 2x2 4 12
11 Nerium odoratum Lam A3,B 3 2x2 4 12
12 Bauhinia purpurea L A3 10 2x2 4 40
13 Caryota urens L. B 4 2x2 4 16
14 Roystonea regia (Kunth) O.F.Cook B 4 2x2 4 16
15 Plumeria alba L C 3 2x2 4 12
16 Ixora coccinea L C 10 2x2 4 40
Total 104 805
Preferred site of planting codes: A1: Tall trees towards boundary wall A2: Medium sized trees next row to A1 species
A3: Small trees next row to A2 species B: Near entrance gate and paths C: Garden centre and space provided for plantation
PROPOSED FINANCIAL BUDGET FOR THE GREEN BELT DEVELOPMENT (RS IN LAKHS)
Sr. No.
Component First Year
Second Year
Third Year
Fourth Year
Fifth Year
Total
1 Plant Seeds/Saplings 2.0 2.0 2.0 2.0 2.0 10.0
2 Pits and Watering 0.4 0.4 0.4 0.4 0.4 2.0
3 Regular Maintenance 0.4 0.4 0.4 0.4 0.4 2.0
4 Transportation 0.2 0.2 0.2 0.2 0.2 1.0
Grand Total 3.0 3.0 3.0 3.0 3.0 15.0
Sr. No. Query Reply
4
PP mentioned in-adequate incremental value for PM10 & PM2.5. Air Quality Impact Prediction mentioned (18.1 of form 2) is
inadequate kindly correct it.
Assessment of incremental ground level concentration of PM10, PM2.5, SO2, NOX and NH3 is provided below using
software AERMODCloud Version 18.1 (Build: 36) developed by M/S. Envitrans Consultancy Services.
AERMODCloud is an integrated graphical userinterface of AERMOD, ISCST3, AERMAP and AERMET.
Details of predicted emission from proposed stack are given in following table.
Sr. No.
Operating Parameters
Unit
Source of Emission
Stack Attached To Process Vent Attached To
Boiler (Stack 01)
Thermopack
Unit (Stack 02)
D.G.Set Reactor
(Stack 03)
1 Stack height m 33 12 20
2 Diameter m 0.3 0.1
3 Flue gas
temperature K 423 353 323
4 Air Pollution
Control
Equipment
As Natural Gas is Proposed as a Fuel 33 M Stack Height
Shall be Provided
12 m Stack
Height
Two Stage Ammonia
Scrubber
5 Flue Gas Velocity
m/sec 9.06 - 7
6 Flow Rate Nm3/Hr 1623.90 - 182.50
7 Emission
Concentration
PM10 mg/m3 80* -
PM2.5 mg/m3 40* -
SO2 mg/m3 209.4* -
NOX mg/m3 75.2* -
NH3 mg/m3 - - 140*
8 Emission Rate
PM10 g/sec 0.03609 -
PM2.5 g/sec 0.01804 -
SO2 g/sec 0.09446 -
NOX g/sec 0.03395 -
NH3 g/sec - - 0.00710
(* Permissible Limits for Critically Polluted Area)
MODEL ISOPLETHS AND MAXIMUM INCREMENTAL GROUND LEVEL CONCENTRATIONS
Isopleths plots for the parameters – PM10, PM2.5, SO2 and NOX, NH3 for proposed scenario are given in below figures.
FIGURE 1 – ISOLPLETHS PLOT FOR PM10
Interpretation: Maximum incremental Ground Level Concentration for PM10 is 0.08 μg/m3 at X: 278035 m and Y: 2334129 m at 600 m distance in East direction from source of emissionas
shown in above Figure 1.
FIGURE 2 – ISOPLETHS PLOT FOR PM2.5
Interpretation: Maximum incremental Ground Level Concentration for PM2.5 is 0.03 μg/m3 at X: 278135 m and Y: 2334129 m at 700 m distance in East direction from source of emission as
shown in above Figure 2.
FIGURE 3 – ISOPLETHS PLOT FOR SO2
Interpretation: Maximum incremental Ground Level Concentration for SO2 is 0.13 μg/m3 at X: 278135 m and Y: 2334129 m as at 700 m distance in East direction from source ofemission
shown in above Figure 3.
FIGURE 4 – ISOPLETHS PLOT FOR NOX
Interpretation: Maximum incremental Ground Level Concentration for NOX is 0.05 μg/m3 at X: 278135 m and Y: 2334129 m at 700 m distance in East direction from source of emissionas
shown in above Figure 4.
FIGURE 5 – ISOPLETHS PLOT FOR NH3
Interpretation: Maximum incremental Ground Level Concentration for NH3 is 0.06 μg/m3 at X: 277635 m and Y: 2334129 m at 200 m distance in East direction from source of emission as
shown in above Figure 5.
MAXIMUM INCREMENTAL GROUND EVEL CONCENRATION
Sr. No. Parameters Maximum GLC (μg/m3) Distance and Direction
1 PM10 0.08 700 m in E
2 PM2.5 0.03 700 m in E
3 SO2 0.13 700 m in E
4 NOX 0.05 700 m in E
5 NH3 0.06 200 m in E
Sr. No. Query Reply
5 In form 2 w.r.t. exemption of PH, copy of notified industrial are document needs to
be uploaded.
Proposed new project is proposed at Plot No. 719, Road No. 7, Sachin GIDC,
Taluka - Chorasi, District - Surat, Gujarat which is located in Notified Industrial Estate (Sachin GIDC). Thus,
Public Hearing is not applicable. Notification documents for Notified Industrial Estate is attached as
Annexure 5.
6
Details of Raw material and its linkage and its mitigation measure during
transportation needs to be submitted (13.1 of form 2).
Details of Raw materials and its linkage along with mitigation measusres during transportation are mentioned below.
Sr. No.
Name of Raw Material Physical
State Consumption
(MT/Year) Suggested Source Storage
Mode of Transportation
BP °C MP °C
1 Acetic Acid Liquid 104.8 Pioneer Chemicals,
Surat Tanks Road 118.1 16.6
2 Ammonia Liquid 3736.6 Ganesh Traders,
Surat Tanks Road - -
3 Benzoic Acid Solid 822.2 Imported from
abroad HDPE Bags
Road 249.2 122.4
4 Benzoyl Chloride Liquid 423.5 Open Market,
Sachin Tanks Road 198 -1
5 Dilute Nitric Acid Liquid 4206 Shivam Products,
Ankleshwar Tanks Road 82.6 (-41.6)
6 Dilute Sulphuric Acid Liquid 832.6 Niken Traders,
Pandesara Tanks Road 119 10.49
7 Hydrochloric Acid Liquid 11024.2 A B Chemicals, Vapi Harsidhi Chemicals,
Vadodara Tanks Road 108.58 (-62.2)
8 Iron Powder Solid 6860.6
Texchem Industries, Ahemedabad
Thacker Pulverizing
Co., Rajkot
HDPE Bags
Road 3000 1535
9 Meta Phenylene Diamine 4 Sulfonic
Acid (MPDSA) Solid 300
Imported from abroad
HDPE Bags
Road 284 62
10 Methanol Liquid 205.7 Open Market,
Sachin Tanks Road 64.7 -97.8
11
NaOH (Caustic Lye)
Liquid 205.9
A B Chemicals, Vapi Shivam Products,
Ankleshwar
Tanks
Road
1388
323
12 Nitric Acid Liquid 2422.7 Shivam Products,
Ankleshwar Tanks Road 121 (-41.6)
13 Ortho Amino Phenol (OAP) Solid 180 Imported from
abroad HDPE Bags
Waterways NA 172
Sr. No.
Name of Raw Material Physical
State Consumption
(MT/Year) Suggested Source Storage
Mode of Transportation
BP °C MP °C
14 Ortho Di Chloro Benzene (ODCB) Liquid 2800.8 Panoli
Intermediates, Panoli
Tanks Road 180 (-17.6)
15 Ortho Nitro Chloro Benzene Para
Sulfonic Acid (ONCBPSA) Solid 727.2
Shri Arihant Dye-Chem, Sachin
HDPE Bags
Road NA NA
16 p- Nitrobenzoyl chloride (PNBC) Solid 840 Transpek Industries, Vadodara
HDPE Bags
Road 202 70
17 p- Nitrobenzoyl chloride (PNBC) Solid 840 Jainik Industries,
Ahemedabad HDPE Bags
Road 205 74
18 Para Nitro
Toluene Ortho Sulphonic Acid (PNTOSA)
Solid
840 Imported from
abroad HDPE Bags
Waterways
500
92
19 p-Nitro Toluene (PNT) Liquid 727.2 Aarti Industries
Ltd., Vapi Tanks Road 240 53
20 p-Nitrobenzoic acid (PNBA) Solid 840 Chemcrux
Enterprises Ltd., Ankleshwar
HDPE Bags
Road 270 221
21 Polycyclohexylenedimethylene
terephthalate (PCT) Solid 1522.9
Imported from
abroad
HDPE
Bags Waterways NA 285
22 p-Phenylenediamine (PPD) Solid 476.5 Imported from
abroad HDPE Bags
Waterways 267 146
23 Soda Ash Solid 4972.8 Ramesh Trading
Co., Surat HDPE Bags
Road 1600 851
24 Sodium Methoxide Liquid 36 Open Market,
Sachin Tanks Road 5 93
25 Sulphuric Acid Liquid 120 Niken Chemicals,
Pandesara Tanks Road 270 (-35)
26 Urea Solid 606 Amos Corporations,
Ahemedabad HDPE Bags
Road NA 132.7
Sr. No.
Name of Raw Material Physical
State Consumption
(MT/Year) Suggested Source Storage
Mode of Transportation
BP °C MP °C
27 2- Chloro 5- Nitro Benzene Sulfonic
Acid (PNCBOSA) Solid 300
Open Market, Sachin
HDPE Bags
Road NA NA
28 2-Acrylamido-2-methylpropane
sulfonic acid (APMS) Solid 270
Open Market, Sachin
HDPE Bags
Road NA NA
29 2-Chloro-5-Nitrobenzoic Acid Solid 105.2 Chemcrux
Enterprises Ltd., Ankleshwar
HDPE Bags
Road NA 142
30 2-Methyl-2,4-pentanediol (MPD) Liquid 176.5 Open Market,
Sachin Tanks Road 197 -40
31 2-Methyl-6-nitrobenzoic anhydride
(MNBA) Solid 840
Chemcrux Enterprises Ltd.,
Ankleshwar
HDPE Bags
Road NA 108
32 3,5-Dinitrobenzoic Acid (DNBA) Solid 412.6 Ankur Chemicals,
Rajasthan HDPE Bags
Road NA 206
33 3-Nitro Benzoic Acid Solid 412.6 Shree
Chemopharma, Ankleshwar
HDPE Bags
Road NA 140
MITIGATION MEASURES DURING TRANSPORTATION
It is proposed to use plastic cover sheet while transporting raw materials. All safety & control measures shall be provided to prevent spill, leakand accident during transportation.
Safety Precautions during Transportation of Raw Materials by Road
Training shall be given to driver and cleaner regarding the safe driving, hazards of chemicals, emergency handling, and use of Self contained breathing apparatus (SCBA) sets.
TREM card shall be kept with Tanker/Lorry. SCBA set shall be kept with Tanker/Lorry. Fire extinguishers shall be kept with Tanker/Lorry. Flame arrestor shall be provided to Tanker/Lorry exhaust. Hazard Identification symbol and emergency telephone number shall be displayed as per
HAZCHEM CODE. Appropriate PPEs are kept with Tanker/Lorry.
In case of leak or spill:
Source of leakage shall be checked. Damaged containers or spilled material shall not attended without wearing appropriate
protective clothing. Leak shall be stopped, if possible to do so without risk. Combustibles (wood, paper, oil, etc.) shall be kept away from spilled material.
Safety Precautions during Unloading of Chemicals from Tanker/Truck
Priority shall be given to Tanker/truck to immediately enter the storage premises at site and shall not be kept waiting near the gate or the main road.
Security person checks License, TREM CARD, Fire extinguisher condition; SCBA set condition, Antidote Kit, required PPEs as per Standard Operating Procedure (SOP) laid down.
Following precautions are taken during unloading:
Wheel stopper shall be provided to Tanker/Lorry at unloading platform. Static Earthing shall be provided to road tanker. Tanker unloading procedure shall be followed according to check list and implemented
strictly. Flexible SS hose connection shall be done at Tanker/Lorry outlet line. Only day time unloading shall be permitted.
Safety Precautions during Chemical Trasfer from Storage Areas to Process Plant
Double mechanical seal type FLP type pump shall be provided. Flame arrestor with breather valve shall be provided on vent line. Lightening arrestor is provided on the top of tallest structure.
Over flow system shall be provided for additional safety and it is connected to main storage tank.
NRV’s shall be provided on pump discharge line. Double Jumper clip shall be provided to all solvent handling pipelines.
WAYS TO MINIMIZE THE MANUAL HANDLING OF THE HAZARDOUS CHEMICALS
1. Fork liftswill be used for unloading chemical barrels/carboys, their movements within
plant, handling carboys, bulk chemical bags, etc.
2. Cranes, hoists, pallet trucks, conveyors, etc. are used as per the requirement, to eliminate manual handling.
3. Lifting tools & tackles are used, wherever required. 4. SOPs, work instructions are prepared and followed. 5. Trainings are provided to relevant staff, operators, workers for the risk associated with
manual handling of hazardous chemicals, ways to overcome those risk, etc.
Sr. No. Query Reply
7
TOR compliance is not adequate in
EIA/EMP report and need to revise as per the terms of reference granted for the project, and shall conform to Appendix III
of the EIA Notification, 2006.
Noted. Revised ToR compliance has been attached to EIA/EMP report. Same is attached in Annexure 6.
8
In form 2 Sr. No. 33, the benefit of project mentioned by PP, “Amendment in EC of
Mineral Addition & Amendment in EC Production & EC Transfer for Quartz, Feldspar and Granite mining project of M/s.
Shri Shyam Minerals is situated at near village - Ratanpura, Tehsil – Masuda, District – Ajmer, Rajasthan is of utmost
importance to the area for interest of mineral development and improves the socio-economic conditions of the local
habitants. The operation of the proposed project of Quartz, Feldspar and Granite mining will pass on various social and
economic ben“. Consultant has copied and paste the details for some other project and even do not consider to recheck before
submitting the documents in parivesh portal.
Benefits due to project activities are
mentioned as under: Social: Proposed proect will generate
direct/indirect employments to the local/near by area/villages. CER activities will improve the quality of
nearby villagers as their need will be fulfilled.
Financial: As products will also be exported to other countries, there will be benefit to
the country due to taxation. No. of Employments to be
generated: 45 (7 Skilled, 10 Semi-skilled and 28 un-skilled)
Sir, it is to inform that, technical error is happening during online submission
of proposal. Due to technical error, while uloading EIA/EMP report we were not able to change some details. Online
portal was not allowing to modify the same.
9
In view of the above, PP/Consultant are
requested to revise the application for grant of EC and accordingly revise the Form 2 along with EIA/EMP Report. The EIA/EMP
Report shall match with the information as filled in Form 2. On examination it is observed that the Consultant has not
adequately submitted the application as per the provisions of the EIA Notification, 2006. Consultant has to read the documents
before uploading the information in Form 2/EIA/EMP report.
With above changed, application has been revised. Revised Form-2 with
updated details are mentioned in Annexure 7.
Also EIA report has been revised considering the above changes and uploaded online.
Annexure 1
Compliance of MoEF Circular for CPA
(Critically Polluted Area) and SPA (Severely
Polluted Area) dated 31st October 2019.
Compliance of Mechanism for Environmental Management of
Critically Polluted Area (CPA) and Severally Polluted Area (SPA)
Reference: OM F. No. 22-23/2018-IA.III (Pt.) dated: 31st October, 2019
Environm
ent Mitigation Measures Compliance
Air Stipulation of Conditions Such as:
i. Stack emission levels should be
stringent than the existing
standards in terms of the identified
critical pollutants.
Noted and shall be complied. Unit
has proposed to provide adequate
Air Pollution Control Measures for
flue gas and process gas emission to
achieve the norms as mentioned and
revised in CPA.
Flue gas emission and its proposed
air pollution control measures are
mentioned below:
⚫ Unit has proposed to use
natural gas as a fuel for Boiler
(2 MT/Hr) and Thermopack
(200 U). Unit will provide 33 m
common stack for Boiler &
Thermopack as natural gas is
proposed as fuel.
⚫ LDO shall be used for D.G. Set
having capacity of 125 KVA.
However, it will be used only
during the emergency power
cutoff.
Process gas emission and its
proposed air pollution control
measures are mentioned below.
⚫ Two stage ammonia scrubbers
shall be provided to control
emission of VOCs and NH3.
More details are provided in EIA
report Chapter – 2.
ii. CEMS may be installed in all Continuous Emission Monitoring
large/medium red category
industries (air polluting) and
connected to SPCB and CPCB
server.
System will be installed and
connected with GPCB/CPCB Server.
iii. Effective fugitive emission control
measures should be imposed in the
process, transportation, packaging
etc.
Complied.
Unit has proposed to use natural gas
a fuel for boiler (2 MT/Hr) and
Thermopack (200 U).
iv. Transportation of materials by
rail/conveyor belt, wherever
feasible.
Unit will prefer the transportation of
the materials through rail whenever
it is possible. Manual handling will
be utilized in minimum activities.
v. Encourage use of cleaner fuels (pet
coke/ furnace oils/ LSHS may be
avoided.)
Noted. Unit has proposed to use
natural gas a fuel. LDO will be used
in DG Set and which shall be used
only during emergency power cutoff.
vi. Best Available Technology may be
used. For example, usage of
EAF/SAF/IF in place of cupola
furnace. Usage of supercritical
technology in place of sub-critical
technology.
Unit will comply the condition and
use best available technology to
increase yield and minimize quantity
of waste. Unit has also explored the
technology of continuous reactor
process in place of batch process for
their some of the products to
maximize the yield and minimize the
pollution.
vii. Increase of Green belt cover by
40% of the total land area beyond
the permissible requirement of
33%, wherever feasible.
Complied. Unit has proposed to
develop 40 % green belt within the
plant premises. However, there is
existing structure available at the
project site. Unit will modify it
according to the need.
viii. Stipulation of greenbelt outside the
project premises such as avenue
plantation, plantation in vacant
areas, social forestry, etc.
Unit has proposed to develop 40 %
green belt within the plant premises.
Total area of the project site is 2010
m2. And area proposed for the
green belt development is 805 m2.
ix. Assessment of carrying capacity of
transportation load on roads inside
the industrial premises. If roads
required to be widened, shall be
prescribed as a condition.
Project location is in well-established
GIDC of Sachin having adequate
infrastructure facilities. Unit has also
proposed to provide 4 m wide road
within the plant area.
Water Stipulation of Conditions Such as:
i. Reuse/Recycle of treated
wastewater, wherever feasible.
Unit has proposed ZLD system for
wastewater management. Entire
effluent generated from industrial
activity shall be send to inhouse MEE
plant followed by biological
treatment and RO plant. RO
permeate water shall be reused
within plant premises itself. And RO
reject water shall be again sent back
to MEE plant.
ii. Continuous Monitoring of effluent
quality/ quantity in large and
medium red category industries
(water polluting).
Noted and unit will comply the
condition as per standards.
Unit will install flow meters as inlet
and out of ETP. Regular monitoring
will be carried out to check the
quality of effluent. Unit will provide
COD, pH sensor at final outlet for
continuous analysis.
iii. A detailed water harvesting plan
may be submitted by the project
proponent.
Water Harvesting plan is provided in
EIA report Chapter – 2.
iv. Zero Liquid Discharge wherever
techno-economically feasible.
Unit has proposed Zero Liquid
Discharge for wastewater
management.
Total water requirement is 45
KL/Day. Out of which unit will
recycle and reuse 23 KL/Day water
through MEE plant followed by
biological treatment and RO plant.
Thus, fresh water demand shall be
reduced to 22 KL/Day.
Domestic wastewater shall be
disposed through septic tank/soak
pit system.
v. In case, domestic waste water
generation is more than 10 KLD,
Industry may install STP.
Domestic waste water generation
shall be 4.5 KLD and shall disposed
through septic tank/soak pit.
Land Stipulation of Conditions Such as:
i. Increase of Green belt cover by
40% of the total land area beyond
the permissible requirement of
Unit has proposed to develop 40 %
green belt within the plant premises.
Total area of the project site is 2010
33%, wherever feasible. m2. And area proposed for the
green belt development is 805 m2.
ii. Stipulation of greenbelt outside the
project premises such as avenue
plantation, plantation in vacant
areas, social forestry, etc.
Unit has proposed to develop 40 %
green belt within the plant premises.
Total area of the project site is 2010
m2. And area proposed for the
green belt development is 805 m2.
iii. Dumping of waste (fly ash, slag,
red mud, etc.) may be permitted
only at designated locations
approved by SPCBs/CPCBs.
Unit will send Hazardous waste to
approved TSDF site only.
All the waste will be disposed of as
per Solid and hazardous waste
management.
More details are provided in EIA
report Chapter – 2.
iv. More stringent norms for
management of hazardous waste.
The waste generated should be
preferably utilized in co-processing.
Noted.
The details for management of
hazardous waste are provided in EIA
report Chapter – 2.
Other
Condition
(Additional)
Stipulation of Conditions Such as:
i. Monitoring of compliance of EC
conditions may be submitted with
third party audit every year.
Noted. Unit shall Comply the
condition.
ii. The % of CER may be at least 1.5
times the slabs given in OM dated
01.05.2018 for SPA and 2 times for
CPA in case of Environment
Clearance.
The unit has proposed to spend
nearly ₹ 37,00,000/- Budget (4 %
of the total cost ₹ 9.25 Crores) for
social development programs under
CER activities for the next 5 years.
More details are provided in EIA
report Chapter – 8.
Annexure 2
Treatability Study Report
ENPRO Enviro Tech and Engineers Pvt. Ltd.
Treatability Study Report for M/s. Orgo Chem (Guj.) Pvt. Ltd.
INTRODUCTION
Orgo Chem (Guj) Pvt. Ltd. is proposing to set up a new manufacturing unit of dye intermediate and specialty chemical products @ 170.5 MT/Month at Block No. 719, Road No. 7, Sachin GIDC, Surat, Gujarat. Unit has purchased entire plot with existing infrastructure having constructed building and other utilities. Total generated industrial waste water 30 KL/Day shall be treated in proposed MEE plant. Industrial effluent shall be sent to inhouse MEE plant followed by biological treatment and RO plant. RO permeate water shall be reused within plant premises itself and RO reject water shall be again sent back to MEE plant. 1) Concentrated effluent stream – 30 KL/Day A detailed treatability study is carried out to identify optimum dosing of various treatment chemicals.
1. FOR CONCENTRATED EFFLUENT STREAM Effluent generated during manufacturing process and other utility operations shall be sent to inhouse MEE plant followed by biological plant and RO plant. Permeate water from RO plant shall be recycle and reused back within plant premises and RO reject water shall be again sent back to MEE plant. Characteristic of composite sample is given below:
TABLE 1 – EFFLUENT CHARACTERISTICS (CONCENTRATED STREAM)
No. Parameter
Composite Sample (Considering Worst Case
Scenario)
1 pH 2.5
2 COD, mg/l 34561
3 BOD, mg/l 11234
4 Total Dissolved Solids, mg/l 44895
5 Suspended Solids, mg/l 986
LABORATORY TREATABILITY STUDIES Laboratory scale pilot study was carried out on the composite effluent having characteristics as mentioned in Table 4. A summarized result of study is reported in this section. Distillation Initially sample was neutralized using caustic for further distillation treatment. Lab scale analysis was done for distillation process. Initially 500 ml of sample was treated through distillation at control temperature in the range from 50 ℃ to 80 ℃. Further to this, the same flask was further heated at 105 ℃ and distillate was collected and analysed to check the parameters of the sample. Summary of the result is tabulated herewith in Table 2.
ENPRO Enviro Tech and Engineers Pvt. Ltd.
Treatability Study Report for M/s. Orgo Chem (Guj.) Pvt. Ltd.
TABLE 2 – SUMMARY OF DISTILLATION PROCESS
Parameters Run 1 Run 2
Volume of sample, ml 500 500
TDS (mg/lit)
Influent (KL) 44895 44895
Effluent (KL) 1347 449
% removal 97 99
BOD (mg/lit)
Influent (KL) 11234 11234
Effluent (KL) 1011 640
% removal 91 94.3
COD (mg/lit)
Influent (KL) 34561 34561
Effluent (KL) 5081 3456
% removal 85.3 90
OBSERVATION: Based on laboratory scale pilot plant study, following observations can be made, 1. Analysis of effluent sample from individual industries and composite sample suggest following ranges: a. pH – < 4 b. COD – 30000-35000 mg/l c. BOD – 75000-8750 mg/l d. TDS – 40000-45000 mg/l e. SS – 100-1000 mg/l 2. Initially neutralization was done to get pH in the range from 6.5 to 8.5 and further distillation was provided. After distillation at lab scale, it is observed that, Total dissolved solids level is reduced upto 99%, COD level is reduced up to 90 % and BOD level is reduced up to 94.3 %.
Annexure 3
Plant Layout
STATEMENT OF AREAS
S.N DESCRIPTION AREA (sq.m)
1
2
3
4
5
6
144.4
7
8
9
10
11
12
13
SECURITY 9.0
2010TOTAL SITE AREA
% OF LAND USE
MANUFACTURING AREA-1 135.5 6.7
7.2
43.2RAW MATERIAL STORAGE AREA-1 2.1
48.6
HAZARDOUS WASTE STORAGE AREA 2.0
2.4
40.5
FINAL PRODUCT 2.549.9
UTILITY AREA 1.530.6
28.5573
GREEN BELT 40.0805
0.4
PARKING AREA 20.8 1.0
ROADS & OTHER AREA
100.00SECURITY
3 m x 3 m
GATE
PARKING AREA
7.7 m x 2.7 m
MANUFACTURING AREA - 1
13.5m x 10m
OFFICE AREA
8.5 m x 7.8 m
MANUFACTURING AREA - 2
19 m x 7.6 m
UTILITY
AREA
9.3 m x
3.3 m
ETP
AREA
13.1 m x
3.3 mRAW MATERIAL
STORAGE AREA-1
9 m x 4.8 m
RAW MATERIAL
AREA-2
10.8 m x 4.5 m
HAZ. WASTE
STORAGE AREA
9.0 m x 4.5 m
FINAL PRODUCT
STORAGE AREA
11.1 m x 4.5 m
4 m WIDE ROAD
4 m
WID
E R
OA
D
4 m
WID
E R
OA
D4 m
WID
E R
OA
D
MANUFACTURING AREA-2
RAW MATERIAL STORAGE AREA-2
ETP AREA 2.143.2
OFFICE AREA 3.366.3
GATE
RAIN WATER
HARVESTING
Annexure 4
Land Possession Documents
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Annexure 5
Notification of Sachin GIDC
Date: 08/04/2020 To,
The Member Secretary, Expert Appraisal Committee, (Industrial Projects - II), Ministry of Environment, Forest and Climate Change, Indira Paryavaran Bhavan,
Jor Bagh Road, New Delhi - 110 003
Subject: Public hearing is exempted for Orgo Chem (Guj.) Pvt. Ltd. located at Plot No. 719,
Road No. 7, Sachin GIDC, Surat, Gujarat.
Dear Sir,
With reference to above subject, proposed new project location for Orgo Chem (Guj.) Pvt.
Ltd. is in Notified Industrial estate, Sachin GIDC. Due to the same public hearing is not applicable for this project.
Thanking You.
Enclosure:
Notification of Sachin GIDC
Annexure 6
Revised ToR Compliances
Sr. No.
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1 Executive Summary Orgo Chem (Guj) Pvt. Ltd. is proposing to
set up a new manufacturing unit of dye intermediate and specialty chemical products @ 170.5 MT/Month at Plot No. 719, Road No. 7, Sachin GIDC, Surat, Gujarat.
Proposed project shall be located in 2010 m2 area. In which, 805 m2 (40 % of the total plot area) shall be allotted to green belt
development. Total water requirement for the proposed project is 45 KL/Day which shall be sourced from Sachin GIDC. Total wastewater
generation shall be 34.5 KL/Day. Unit will recycle and reuse 23 KL/Day water from MEE plant.
Total power requirement shall be 200 KVA
which shall be sourced from DGVCL. Total employment generation due to
proposed project shall be 45. Capital cost for the Environmental Management Plan (EMP) will be Rs. 288 Lakhs.
Recurring cost for the Environmental Management Plan (EMP) will be 146.1 Lakhs.
Funds for the Corporate Environment Responsibility (CER) will be Rs. 37 Lakhs. Total capital cost of the project is Rs. 9.25 Crores.
2 Introduction
I. Details of the EIA Consultant including NABET accreditation
EIA Consultant Name:
ENPRO Enviro Tech and Engineers Pvt. Ltd. Certificate No.:
Sr. No.
Standard Terms of References Compliances
NABET/EIA/1922/RA 0122 valid till 12th
January, 2022 Approved Sectors and Category:
1. Metallurgical industries (ferrous & non-
ferrous) - Cat. A 2. Synthetic organic chemicals industry
(dye & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic rubber; basic organic chemicals, other synthetic organic chemicals and chemical
intermediates) - Cat. A 3. Common hazardous waste treatment,
storage and disposal facilities (TSDFs) -
Cat. A
4. Common Effluent Treatment Plant
(CETPs) - Cat. B 5. Common Municipal Solid Waste
Management Facility (CMSWMF) - Cat. B
6. Bio Medical Waste Treatment Facilities -
Cat. B
7. Chlor alkali Industry - Cat. B
8. Isolated Storage and Handling of
hazardous chemicals - Cat. B 9. Cement Plants – Cat A
10. Power Plants – Cat. A
Contact Details: Email id: [email protected]
Contact: +91-81604-83760
mailto:[email protected]
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Address: 306, Royal Park, Nr. Deepa
Complex, Adajan Road, Surat, Gujarat – 395 009
II. Information about the project proponent
Orgo Chem (Guj.) Pvt. Ltd. is promoted by Mr. Paras Mehta who is having more than 25
years of experience in the field of chemical industry especially in Dye intermediate products. The promoter is already having a unit of dye intermediate products in Sachin GIDC which is under operation for more
than two decades. List of directors for the proposed project is given in Section 1.4 on page no. 1.2 in
chapter 1.
III. Importance and benefits of the project The global and local market for dye intermediates has been witnessing significant growth due to rising demand
from end-user industries. Based on this requirement, the company proposes to install a new plant which will benefit the country and region. Also, based on informal survey of the market with their existing
customers and various traders, company has found that there is a big potential for the range of the proposed products which will directly help to grow the market of Indian products worldwide.
More details are given in Section 1.5.1 on page no. 1.4 in chapter 1.
3 Project Description
I. Cost of project and time of completion. Total cost for the proposed project is Rs. 9.25 Crores. CA Certificate is attached as Annexure V. Proposed Project activities are
likely to start after getting Environmental Clearance from EAC, Delhi and NOC/CTE from GPCB.
Proposed schedule for approval and implementation is given in Section 2.5 on page no. 2.11 in chapter 2.
II. Products with proposed project. Production capacity of the proposed project will be 170.5 MT/Month.
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List of proposed products with their manufacturing capacity per month is given in Table 2.3 in Section 2.4 on page no. 2.4 in chapter 2.
III. If expansion project, details of existing products with capacities and whether adequate land is available for expansion,
reference of earlier EC if any.
Proposed project is new project. However, Company has purchased a land
with existing construction available within plot and they have proposed to modify the same as per requirement.
IV. List of raw materials required and their
source along with mode of transportation.
List of raw material required with quantity
and their source along with mode of transportation is given in Table 2.8 on page no. 2.19 in Section 2.6.1 in chapter 2.
V. Other chemicals and materials required with quantities and storage capacities
Other chemicals required for dosing in effluent treatment plant will be sourced from
local market and will be stored in raw material storage area. Unit has proposed to provide 71.8 m2 area for raw material storage.
VI. Details of Emission, effluents, hazardous waste generation and their management.
Air Pollution: Unit has proposed to install Boiler having capacity of 2 MT/Hr and Thermopack having capacity of 200 U. Unit has proposed natural
gas as a fuel for both utilities. Common stack with 33 m shall be provided to Boiler and Thermopack. D.G. Set having capacity of 125 KVA shall be
kept for emergency power back up. LDO (600 Liters/Day) will be used as a fuel for D.G. Set. Details for the same are given in Section 2.7
on page no. 2.22 in chapter 2. Wastewater Management:
Unit has proposed ZLD system for wastewater management. Total water requirement for the proposed project is 45 KL/Day (37 KL/Day for
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Industrial + 5 KL/Day for Domestic + 3
KL/Day for Gardening). Total wastewater generation is 34.5 KL/Day (30 KL/Day + 4.5 KL/Day Domestic).
Entire industrial wastewater (30 KL/Day) shall be send to stripper followed by MEE plant, biological treatment and RO plant. 23 KL/Day RO permeate water shall be reused
within the plant premises itself and RO reject water shall be again sent back to MEE plant. This way, fresh water demand for the proposed project shall be reduced to 22 KL/Day from 45 KL/Day.
Domestic wastewater (4.5 KL/Day) shall be disposed through septic tank / soak pit system.
Details for the same are given in section on page no. 2.23 in chapter 2. Hazardous waste management
Hazardous waste shall be disposed of to TSDF site / recyclable waste shall be sent to authorized recycler as per Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2016.
Details for the same are given in section on page no. 2.32 in chapter 2.
VII. Requirement of water, power, with
source of supply, status of approval, water balance diagram, man-power requirement (regular and contract)
Water Requirement:
Total water requirement for the proposed project is 45 KL/Day (37 KL/Day for
Industrial + 5 KL/Day for Domestic + 3 KL/Day for Gardening). Details for the same are given in section 2.8 on page no. 2.23 in chapter 2.
Water balance diagram is presented as Figure 2.2 on page no. 2.25 in chapter 2.
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Power Requirement: Total power requirement for proposed
project will be 200 KVA and shall be sourced from Dakshin Gujarat Vij Company Limited (DGVCL). To meet the emergency power requirement for critical operations
for ensuring safety, 01 D.G. Set having capacity 125 KVA will be kept as standby power back up.
Details of the same are given in Section 2.4.1.3 on page no. 2.8 in chapter 2.
VIII. Process description along with major equipments and machineries, process
flow sheet (quantitative) from raw material to products to be provided
Details of manufacturing process along with chemical reaction and mass balance is given
in Annexure I.
Details of major equipments are given in Table 2.5 in section 2.4.1.5 on page no. 2.9 in chapter 2. Unit will install Boiler (2 MT/Hr),
Thermopack (200 U) and D.G. Set (Stand By) (125 KVA). There shall be installation of RO plant, Stripper, MEE plant, biological treatment units in ETP.
IX. Hazard identification and details of
proposed safety systems.
Details of hazardous identification are given
in Section 7.2 on page no. 7.6 in chapter 7. Qualitative Risk Assessment has been carried out for the proposed project. In this,
risk has been analyzed using methodology called HIRA-Hazard Identification & Risk Assessment. In HIRA, major manual activities carried out by plant personnel as well as contract labors have been
considered. Qualitative risk assessment is given in section 7.2.1 on page no. 7.6 in chapter 7.
X. Expansion/modernization proposals:
Copy of all the Environmental Clearance(s) including Amendments
Not applicable as proposed project is new project.
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thereto obtained for the project from
MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30th
May, 2012 on the status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be
provided. In addition, status of compliance of Consent to Operate for the ongoing existing operation of the project from
SPCB shall be attached with the EIA-
EMP report.
In case the existing project has not obtained environmental clearance, reasons for not taking EC under the
provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of
units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the
SPCB shall be submitted.
Not applicable as proposed project is new project.
4 Site Details
I. Location of the project site covering village, Taluka/Tehsil, District and
State, Justification for selecting the site, whether other sites were considered.
Proposed project shall be located at Plot no. 719, Road No. 7, Sachin GIDC, Surat,
Gujarat. Nearest town: Sachin (approx. 3 km) District: Surat
Nearest water body: Mindhola River (approx. 5.45 km (S))
Nearest High way: National Highway No. 53 (Old NH 6) (approx. 1.08 km (NE)) State Highway No. 6 (approx. 1.18 km (NE))
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Nearest railway station: Sachin railway station (approx. 2.45 km (SE)) Nearest airport: Surat airport (approx. 12.76 km (NW))
Note: Above distances are aerial distances.
More details are provided in Section 2.3 on page no. 2.1 in chapter 2. Justification for selecting the site:
The main reason behind selection of this site is availability of existing construction facility in the well-established in Sachin GIDC. So, there is no alternative site was examined for the proposed project.
More details are provided in section 5.1 on page no. 5.1 in chapter 5.
II. A toposheet of the study area of radius of 10 km and site location on 1:50,000/1:25,000 scale on an A3/A2
sheet. (including all eco-sensitive areas and environmentally sensitive places)
A toposheet of the study area of radius of 10 km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet is presented in Map
3.2 on page no. 3.37 in chapter 3.
III. Details w.r.t. option analysis for selection of site
Details about analysis of alternative site are given in section 5.1 on page no. 5.1 in
chapter 5.
IV. Co-ordinates (lat-long) of all four corners of the site.
Geographical location of the project site: Latitude: 21°5'41.00"N Longitude: 72°51'27.00"E
Coordinates of the boundary:
Point Latitude Longitude
A 21° 5'42.11"N 72°51'25.19"E
B 21° 5'41.69"N 72°51'27.56"E
C 21° 5'40.70"N 72°51'27.38"E
D 21° 5'41.05"N 72°51'25.07"E
- Specific Location of Site with Project
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Boundary is given in section 2.3.2 in on
page no. 2.3 in chapter 2.
V. Google map-Earth downloaded of the project site.
Specific location of the project site on google earth is given as Map 2.2 on page no. 2.3 in chapter 2.
VI. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout
of Industrial Area indicating location of unit within the Industrial area/Estate.
Total plot area of the project site is 2010 m2. Company has purchased a land with existing construction available within plot and they have proposed to modify the same as per requirement.
Area proposed for Green belt development is 805 m2 (40 m2 of the total plot area)
Manufacturing area shall be located in 279.9 m2, Raw material storage area shall be located in 71.8 m2, hazardous waste storage area shall be located in 40.5 m2,
final product storage area shall be located in 49.9 m2, ETP/MEE area shall be located in 43.2 m2, remaining area will covered utility area, office area, security, parking etc.
Plant layout is presented in Figure 2.2 and Annexure III. Area break up is presented in
Table 2.4 on page no. 2.8 in chapter 2.
VII. Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular.
Photographs of the project site are showing in Figure 2.1 on page no. 2.6 in chapter 2.
VIII. Landuse break-up of total land of the project site (identified and acquired), government/private - agricultural, forest, wasteland, water bodies,
settlements, etc shall be included. (not required for industrial area)
Mostly area is covered with fallow land 33 %, water bodies are located in 10 %, mud area is located in 19 %, plantation is located in 4%.
Land use break up is presented in Table 3.14 in section 3.7.5.4 on page no. 3.54 in chapter 3.
IX. A list of major industries with name and type within study area (10km radius) shall be incorporated. Land use details of the study area
Project site is proposed within notified industrial area of Sachin GIDC, District: Surat. Sachin GIDC consist of approximately 65 textile processing industries,
approximately 45 different chemical manufacturing units and many numbers of textile weaving units. Most of the industries
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located within Sachin GIDC are small and
medium scale industries. Land use break up for the study area is presented in Table 3.14 in section 3.7.5.4 on page no. 3.54 in chapter 3.
X. Geological features and Geo- hydrological status of the study area shall be included.
Geographically, the Surat district belongs to the western coastlands of the Deccan peninsula. The area is mainly characterized by the alluvial plains comprising the flood
plains of the Tapi and Mindhola rivers. Geology The geological formations encountered in
the Surat district are of Quaternary alluvium, Tertiary limestone and sandstone, and Deccan Trap basalt.
Details of the same are given in section 3.9.5 on page no. 3.68 in chapter 3. Hydrology
The major aquifers in the study area are mainly formed by alluvium and Tertiary formations. The common ground water
abstraction structures are dug wells, dug- cum-bore wells and tube wells. The yields mainly depend on the recharge conditions. The depths of the wells in alluvium generally range from 3.0 to 20.0 and some even 25.0
m. Some of the dug wells have in-well bores down to >30 m. Depths to water levels in the area range from 0.5 to 15 m bgl about 90% wells shows water levels less than 10m bgl.
More details regarding the same is given in section 3.9.6 on page no. 3.70 in chapter 3.
XI. Details of Drainage of the project upto 5 km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency
The area is regionally dissected by perennial and intermittent rivers, streams and streamlets, and forming part of either Tapi or Mindhola River Systems comprising the flood plains deposits. The drainage pattern
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based on peak rainfall data of the past
30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects)
in general is sub- dendritic. Both the rivers
merge west of the study area before culminating into the Arabian Sea. The Tapi is the major river which passes through the central parts of the district and flows towards the west. The river is perennial in
nature.
More details area given in section 3.9.4 on page no. 3.67 in chapter 3.
XII. Status of acquisition of land. If
acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land.
Orgo Chem (Guj) Pvt. Ltd. has purchased a
land from M/s. Siddhnath Tradelink Pvt. Ltd. This was manufacturing different type of yarns and threads. However, units has shut down its facility and sell the plot having total area of 2010 m2 with existing building
constructed on 1300 m2 area to Orgo Chem (Guj.) Pvt. Ltd. Land documents mentioning the same is enclosed as Annexure II.
XIII. R&R details in respect of land in line
with state Government policy.
R&R is not applicable as proposed project
site is located in Notified Industrial Area (Sachin GIDC).
5 Forest and wildlife related issues (if applicable):
I. Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (if applicable)
Not applicable as proposed project site is located in notified industrial area (sachin GIDC). So, no forest or wildlife clearance is required as, wildlife sanctuary and national parks are not found within 10 km radius
from the project site.
II. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case
of projects involving forest land more than 40 ha)
Not applicable as there is no forest land is located within 10 km radius of the project site.
III. Status of Application submitted for obtaining the stage I forestry clearance
along with latest status shall be submitted.
Not applicable as there is no forest land is located within study area.
IV. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project
Not applicable. No National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild
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proponent shall submit the map duly
authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon.
Animals are located in the study area.
V. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if
any exists in the study area.
Not applicable
VI. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing
Committee of the National Board for Wildlife.
Not applicable
6 Environmental Status
I. Determination of atmospheric inversion
level at the project site and site-specific micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall.
Baseline motoring was carried out for the
period of 1st March, 2019 to 31st May, 2019 by NABL approved laboratory ENPRO Enviro Tech and Engineers Pvt. Ltd. (Environmental Laboratories).
Interpretation of micrometeorological data:
Wind Pattern: 24 hourly wind rose diagram for March to May and resultant vector of wind rose diagram indicates that the
predominant winds are from South – West to North - East direction with 36.75 % calm condition. Average wind speed is 1.06 m/s.
Temperature: During the month of March to May, temperature has varied in the range from 16 °C to 44 °C.
Relative Humidity: During the month of March to May, relative humidity has varied in the range from 16% to 89 %.
Details regarding the same are given in Section 3.4 on page no. 3.13 in chapter 3.
II. AAQ data (except monsoon) at 8 Ambient air quality monitoring was carried
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locations for PM10, PM2.5, SO2, NOX,
CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the pre- dominant wind direction,
population zone and sensitive receptors including reserved forests.
out at eight monitoring locations during 1st
March, 2019 to 31st May, 2019.
Interpretation of the results:
Average concentration of PM10, PM2.5, Sox, NOx, CO and NH3 remains within the
stipulated standards of NAAQS [24 hrs.] at all the monitoring locations. While HC, VOC and PAH were not detectable at any monitoring locations.
Details regarding ambient air quality monitoring is given in section 3.5 on page no. 3.18 in chapter 3.
III. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with -
min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations
should be provided as an annexure to the EIA Report.
Results of Ambient air quality is presented in Table 3.8 in section 3.5 on page no. 3.22 in chapter 3 along with min, max, average and 98 %. Hard copy of the same shall be made
available at the time of presentation.
IV. Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.
Surface water monitoring was carried out at six different location. In which, 5 were lake water samples and 1 is river sample.
Interpretation of the results: Surface water sources i.e. only Lakes and river water needs water treatment plant
before it is used as domestic purposes.
Details of surface water monitoring and its results is presented in section 3.3 on page no. 3.2 in chapter 3.
V. Whether the site falls near to polluted
stretch of river identified by the CPCB/MoEF&CC, if yes give details.
Not applicable.
VI. Ground water monitoring at minimum at 8 locations shall be included.
Ground water monitoring was carried out at seven different locations. Six samples were
collected from bore well and one sample is collected from hand pump.
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Interpretation of the results: Ground water can be used as drinking water as well as industrial water after obtaining
permission from CGWA and after relevant treatment.
Details of ground water monitoring and its results is presented in section 3.3 on page no. 3.2 in chapter 3.
VII. Noise levels monitoring at 8 locations within the study area.
Noise level monitoring was carried out at eight different location. One is at project site and others are village area. Interpretation of the results:
Noise level in the industrial area as well as residential area found within the stipulated norms of GPCB/CPCB/MoEF.
More details regarding the same is presented in Section 3.6 on page no. 3.25 in
chapter 3.
VIII. Soil Characteristic as per CPCB guidelines.
Soil quality monitoring was carried out at seven different locations.
Interpretation of the results: The pH of soil samples ranges from
Moderately alkaline to strongly alkaline. The cation exchange capacity of the soils is moderately contributed mainly by potassium exchangeable ions. The soil texture is predominantly clay loam.
More details are presented in section 3.7 on page no. 3.28 in chapter 3.
IX. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc.
It is predicted that, there are nearly 3 vehicles visits per day at project site due to proposed production activity. Detail regarding the transportation of the vehicles is presented in section 4.7.3 on page no.
4.22 in chapter 4.
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Unit has provided 20.8 m2 area for parking within the plant premises. And unit has also provided 4 m wide road within the plant with separate entry and exit for better movement of vehicles as shown in plant layout attached
as Annexure III.
X. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special
reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished.
The trees in the study area; were generally planted either as farmland plantation or homestead plantation or along the road
sides. Otherwise natural tree cover is very less in this part of Surat District. Homestead plantation was dominated by Tamarindus indica (Amali), Mangifera indica (Keri), Moringa oleifera (Sargavo), Ficus benghalensis (Vad), and Cocos nucifera (Narial). There is no notified/protected ecologically sensitive area including national park, sanctuary, Elephant/Tiger reserves or Schedule-I fauna existing in the study area
covering 10 km radial distance. Details on ecology and biodiversity are given in section 3.8 on page no. 3.45 in chapter 3.
XI. Socio-economic status of the study area.
The project area having a total of 24 villages and seven cities/towns in the radial distance of 10 km from the project site. The demographic profiles show huge deviation of the value from the average value of each
demographic variables and are largely concentrated among 14 villages only in the project area having radial distance of 10 km from the project sites.
The villages/towns within the 10 km from the project sites shows Public amenities like presence of Anganwadi center, Self Help
Group, Public/Private Transportation, Telephone/mobile, black toppled metal road, Govt. PHC/SC; Govt. Primary School; untreated tap water and regular power supply are present in almost 90%-100% of
villages. While other public amentias like presence of river and canal in 52% of the villages, and presence of Community
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Centers; existence of commercial bank,
presence of agriculture credit society, Total Sanitation Campaign and Govt. vocational training center – ITI ranges from 45% to 10% to the villages in the radial distance of 10 km from the project site.
More details are presented in section 3.10 on page no. 3.73 in chapter 3.
7 Impact and Environment Management
Plan
I. Assessment of ground level concentration of pollutants from the stack emission based on site-specific
meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the
potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used
and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing
the location of project site, habitation nearby, sensitive receptors, if any.
Assessment of incremental ground level concentration of PM10, PM2.5, SO2, NOX and NH3 is provided in this Section 4.7 using
software AERMODCloud Version 18.1 (Build: 36) developed by M/s. Envitrans Consultancy Services.
Results for Air Modelling:
PM10: 0.08 µg/m3
PM2.5: 0.03 µg/m3
SO2: 0.13 µg/m3
NOx: 0.05 µg/m3
NH3: 0.06 µg/m3
Details of Predicted Emission from Stacks
are given in Table 4.9 on page no. 4.14 in chapter 4.
Isopleths for the PM10, PM2.5, SO2, NOX and NH3 are presented in section 4.701 on page no. 4.15 in chapter 4.
II. Water Quality modelling - in case of
discharge in water body
Not applicable.
III. Impact of the transport of the raw materials and end products on the surrounding environment hall be
assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor cum-rail
transport
Incremental emission due to proposed transportation of vehicles is presented in section 4.7.4 on page no. 4.23 in chapter 4.
Unit will prefer the transportation of the materials through rail whenever it is possible. Manual handling will be utilized in minimum activities.
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shall be examined.
IV. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete
scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E(P) Rules.
Total wastewater generation is 34.5 KL/Day (30 KL/Day + 4.5 KL/Day Domestic). Entire industrial wastewater (30 KL/Day)
shall be send to stripper followed by MEE plant, biological treatment and RO plant. 23 KL/Day RO permeate water shall be reused within the plant premises itself and RO reject water shall be again sent back to MEE
plant. This way, fresh water demand for the proposed project shall be reduced to 22 KL/Day from 45 KL/Day. Domestic wastewater (4.5 KL/Day) shall be
disposed through septic tank / soak pit system. A detail for the same is given in section 2.8 on page no. 2.23 in chapter 2.
V. Details of stack emission and action plan for control of emissions to meet standards.
Details of gaseous emission and its control is presented in section 2.7 o page no. 2.22 in chapter 2.
VI. Measures for fugitive emission control Unit has proposed natural as a fuel for boiler
and Thermopack. Common stack with height of 33 m shall be provided to control emission. In addition to this, Only PUC vehicle will be used for the transportation of
materials and equipment. Vehicles shall use plastic cover sheet while transporting Hazardous waste/products from project site. Paved roads shall be made available within the plant premises to minimize the dust
emission.
VII. Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and
hazardous waste in cement plant shall also be included. EMP shall include the concept of waste- minimization, recycle/reuse/recover techniques,
Energy conservation, and natural resource conservation.
Details of hazardous waste management are given in section 2.9 on page no. 2.32 in chapter 2.
Hazardous waste shall be disposed of to TSDF site / recyclable waste shall be sent to authorized recycler as per Hazardous Waste (Management, Handling and Transboundary
Movement) Rules, 2016. NOC from M/s. BEIL for landfilling of haz.
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waste is attached as Annexure VI.
NOC from M/s. BEIL for incineration and co-processing of haz. Waste is attached as Annexure VII.
NOC from M/s. Rhythm Chemical for spent
solvent is attached as Annexure VIII. Details on cleaner production technology are
given in section 10.8 on page no. 10.13 in chapter 10.
VIII. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be
provided.
Not applicable as there is no generation of fly ash during the operation of plant.
IX. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per
ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used
for the project shall also be incorporated.
Total area of the project site is 2010 m2 as shown in plant lay out attached as Annexure III.
Unit will develop green belt in 805 m2 area (40 % of the total plot area).
Details for green belt development management are presented in section 10.6 on page no. 10.9 in chapter 10.
X. Action plan for rainwater harvesting
measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the
project site to conserve fresh water and reduce the water requirement from other sources.
Unit has proposed to recharge 994.7 m3
water annually for rain water harvesting facility. Details regarding rain water harvesting is given in section 2.11 on page no. 2.37 in
chapter 2.
XI. Total capital cost and recurring
cost/annum for environmental pollution control measures shall be included.
Total capital cost towards the environmental
pollution control measures shall be Rs. 288 Lakhs and recurring cost shall be Rs. 146.1 Lakhs.
Detail break up is given in section 10.7.1 on page no. 10.12 in chapter 10.
XII. Action plan for post-project environmental monitoring shall be
Details regarding post project environmental monitoring plan is given in section 6.2 on
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submitted. page no. 6.1 in chapter 6.
Unit has allocated Rs. 5,45,900/- for environmental monitoring plan. Same is presented in table 6.2 on page no. 6.5 in chapter 6.
XIII. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control.
Disaster management plan should be linked with District Disaster Management Plan.
On site / off site emergency management plan which defines the level of emergency, objective of emergency management system, structure of emergency
management system is given in section 7.5 on page no. 7.30 in chapter 7.
8 Occupational health
I. Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers
Unit has allocated Rs. 22,500/- for health monitoring of workers. Details on occupational health & safety
program are given in section 7.6 on page no. 7.40 in chapter 7.
II. Details of exposure specific health status evaluation of worker. If the
workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect) ECG, during
pre placement and periodical examinations give the details of the same. Details regarding last month analysed data of above mentioned parameters as per age, sex, duration
of exposure and department wise.
Details of provision of industrial hygienist & health evaluation of workers are presented
in section 7.6.8 on page no. 7.42 in chapter 7.
Details on safety trainings and mock drill are presented in section 7.6.9 on page no. 7.42
in chapter 7.
III. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are
within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be
preserved
Details of occupational health impacts and safety hazards which describe the occupational hazard identification and
occupational health impacts are given in section 7.6.5 on page no. 7.41 in chapter 7.
IV. Annual report of heath status of workers with special reference to
Details on safety trainings and mock drill are presented in section 7.6.9 on page no. 7.42
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Occupational Health and Safety. in chapter 7.
9 Corporate Environment Policy
I. Does the company have a well laid down Environment Policy approved by its Board of Directors? If so, it may be
detailed in the EIA report.
Since the project is new, unit will comply the said condition after establishment of proposed project.
II. Does the Environment Policy prescribe for standard operating process / procedures to bring into focus any
infringement / deviation / violation of the environmental or forest norms
/conditions? If so, it may be detailed in the EIA.
Since the project is new, unit will comply the said condition after establishment of proposed project.
III. What is the hierarchical system or Administrative order of the company to deal with the environmental issues and
for ensuring compliance with the environmental clearance conditions? Details of this system may be given.
Orgo Chem (Guj.) Pvt. Ltd. will formulate the Environmental Management Cell for its proposed unit. The company will have a
well-defined hierarchical system or administrative order to deal with the environmental issues. EMC will involve personnel of plant level as well as corporate level for interaction with technical and
statutory bodies to deal with environmental requirements/issues at all level.
Details of the same is attached in section 10.3.3 on page no. 10.2 in chapter 10
IV. Does the company have system of
reporting of non-compliances / violations of environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism
shall be detailed in the EIA report
Since the project is new, unit will comply the
said condition after establishment of proposed project.
10 Details regarding infrastructure
facilities such as sanitation, fuel, restroom etc. to be provided to the labour force during construction as well as to the casual workers including truck drivers during
operation phase.
Workers and truck drivers will use sanitation
facility available in admin building during operation phase. Unit will made availability of rest room for worker and others at the time of construction/modification of building.
11 Enterprise Social Commitment (ESC)
Adequate funds (at least 2.5 % of the
project cost) shall be earmarked
The unit has proposed to spend nearly Rs.
37,00,000/- Budget (4 % of the total cost
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towards the Enterprise Social
Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon.
Rs. 9.25 Crores) for social development
programs under CER activities for the next 5 years.
More details are provided in section 8.4 on page no. 8.1 in chapter 8.
12 Any litigation pending against the
project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of
Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and
compliance/ATR to the notice(s) and present status of the case.
Not applicable as proposed project is new.
13 'A tabular chart with index for points wise compliance of above TOR.
Complied.
Specific Terms of References
1 Details on solvents to be used, measures for solvent recovery and for emissions control.
Unit will provide three stage condensations with distillation column for the maximum recovery of solvents used during the
operation phase. Unit has also proposed to install VOC detectors at various places to identify any fugitive emission.
Solvent management plan is given in section 2.10 on page no. 2.34 in chapter 2. Unit will try to recover up to 99 % solvents.
2 Details of process emissions from the proposed unit and its arrangement to control.
There shall be emission of VOCs and NH3 during manufacturing process. Unit has proposed tow stage ammonia scrubbers to control the same.
Details are given in the section 2.7 on page no. 2.22 in chapter 2.
3 Ambient air quality data should include
VOC, other process – specific pollutants* like NH3*, chlorine*, HCl*,
Details of ambient air quality monitoring are
given in section 3.5 on page no. 3.18 in chapter 3.
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HBr*, H2S*, HF*, etc., (*- as
applicable)