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Electromagnetic Flowmeter
MagMaster – Water & Waste Water Version
MagMaster – bringing unsurpassedflowmetering performance to the
Water and Waste Water industries
Data SheetSS/MAG/WW_11
Industry-specific design– suitable for all applications found in the water and
waste water industries
Widest flow range, highest accuracy– diameters from 15mm to 2200mm (0.5 to 84 in.)– sizes up to 2600mm (102 in.) are available to
special order
Submersible sensor– suitable for flooded chambers and pits
Buriable sensor– eliminates chambers and ensures fast, low-cost
installation
Hazardous area approvals– FM, CSA, ATEX– ideal for waste water treatment works
Built-in earthing (grounding) electrode– eliminates the need for earthing (grounding) flanges
2-year warranty as standard– high-quality product guarantees reliable
maintenance-free operation
CalMaster compatible– in situ verification of flow meter calibration
Remote Communications– including Profibus DP v0
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
2
Calibration VerificationCalMaster is the world's first in situ calibration verificationsystem. The system allows the calibration of MagMasterelectromagnetic flow meters to be verified without the need for'wet calibration'. The complex series of tests automaticallyperformed by CalMaster is completed and a certificateproduced without costly excavation of the sensor or disruptionto the water supply. A complete solution to the regulatoryrequirement for routine verification and traceability ofelectromagnetic flow meters.
Setting the StandardDesigned specifically to target the diverse applications found inthe supply and treatment of both potable and waste water,MagMaster sets new levels of accuracy, reliability and low cost ofownership.
MagMasters ground-breaking design guarantees long-termcalibration stability, coupled with the wide range of sizes, 15 to2600mm (0.5 to 102 in.), choice of lining and electrode materialquickly established MagMaster as the de facto industrystandard electromagnetic flow meter.
Class-leading Flow PerformanceThe combination of sensors with ultra-linear magnetics, proventechnology, signal processing and sensor drive results inunsurpassed accuracy and an operable flow range of 1500:1.MagMaster's class-leading performance ensures reliable andaccurate measurement over the widely varying flow rates,including minimal night flows, which occur in typical water andwaste water systems.
Assured QualityMagMaster is designed and manufactured in accordance withinternational quality procedures (ISO 9001) and all flowmetersare calibrated on nationally-traceable calibration rigs to providethe end user with complete assurance of both quality andperformance of the meter.
For further information on CalMaster refer to the brochurePB/CALMASTER
ABB operated national and internationally accredited flow calibration facilities in the UK, USA, Australia, Germany and India.
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
3
Electronic Display Unit Comprehensive display
Forward, reverse and net totals
4 digital outputs: forward pulse, reverse pulse, alarm 1and alarm 2
2 analog outputs (output 2 optional)
Communications: serial data (RS232), HART andProfibus DP v0
MagMaster is available with integral or remote transmitters,configuration is achieved either with a configurator of via theoptional integral keypad. The software features multi-levelpassword protection to prevent unauthorized configurationchanges. In the 2-line display only variant, display data can onlybe changed using a magnetic wand, no operational parameterscan be changed without the use of a configurator andappropriate passwords.
Forward flow total Reverse flow total Net flow total Alarms Flow Velocity in m/s or ft/s Flow Rate % of Range
Flow rate
>43567 Ltr
12.328Ltr/s Ltr/s>43567Ltr
12.328Alarm/Flowrate units
Magnetic switches fortotalizer reset & toscroll through allparameters
Membrane keys for access,adjustment of all parameters,totalizer reset and to scrollthrough all parameters
2-Line Display Version32-Character Super-Twist Display Keypad Version
Programming Options Local hand-held configurator (for example PSION Workabout)
Integral keypad
HART
Personal computer
Wall-mount Version
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
4
ROSNES EPIPEDISNI NOITACOLRETTIMSNART
DCBASPUORG,2.VID,1SSALC–LAVORPPAAERASUODRAZAHASC&MF
DEVORPPAMF EFASYLLACISNIRTNISEDORTCELE
AERASUODRAZAHNIYLNOETOMER
DEIFITRECASC AERASUODRAZAHNIYLNOETOMER
DEIFITRECASC EVIDNECNINON AERASUODRAZAHNIETOMERDNALARGETNI
4TCIIaimexEEG)i(2II—XETA
1ENOZ 0ENOZ AERAEFASNIRETTIMSNARTETOMER
Easy, Low-cost InstallationMagMaster sensors rugged and robust construction ensure along, maintenance-free life under the arduous conditionsexperienced in the water and waste water industry. The sensorsare fully submersible, meeting the requirements of IP68 (NEMA6)enabling installation in flooded chambers or metering pits.
MagMaster sensors in all sizes are buriable. Installation merelyinvolves excavating to the underground pipe, fitting the sensor,cabling back to the transmitter and then backfilling the hole. Nometering chambers or pits are required to the installation issimple, fast and low cost.
International ApprovalsAlternative versions of MagMaster are available for generallocations with FM Approval/CSA Certification and for HazardousArea locations to ATEX, FM and CSA Standards. A briefsummary of these Hazardous Area versions is given below,covering the safety designation inside the pipe. No externalsafety barriers are required.
Underground Installation of MagMaster
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
5
Specification – SensorSizes
* Based on 10ms–1 (33fts–1), but instrument capability in excess of15ms–1 (50fts–1)
seziS).ni(mm
egnaRwolFmuminiM *mumixaM
m 3 )nim/gSU(h/ m 3 )nim/gSU(h/)6.0(51 )120.0(500.0 )82(6)8.0(02 )830.0(900.0 )05(11
)1(52 )950.0(410.0 )77(71)6.1(04 )51.0(530.0 )791(54
)2(05 )32.0(350.0 )113(17)5.2(56 )04.0(980.0 )525(911
)3(08 )95.0(631.0 )697(181)4(001 )49.0(12.0 )3421(382)6(051 )01.2(74.0 )7972(046)8(002 )37.3(48.0 )4794(0311)01(052 )38.5(23.1 )1777(0771)21(003 )4.8(19.1 )09111(0452)41(053 )11(06.2 )03251(0643)61(004 )51(93.3 )09891(0254)81(054 )91(92.4 )08152(0375)02(005 )32(3.5 09013(0707)42(006 )33(6.7 )06744(08101)82(007 )64(41 )02906(05831)03(067 )25(61 )03996(00951)13(008 )06(81 06597(00181)53(009 )57(32 )007001(00922)93(0001 )39(82 )003421(00382)14(0501 )211(13 )004051(00243)74(0021 )431(14 )000971(00704)55(0041 )281(55 )007342(00455)95(0051 )802(46 )007972(00636)36(0061 )832(27 )003813(00427)17(0081 )203(29 )008204(00619)97(0002 )273(311 )004794(001311)78(0022 )154(631 )000206(000731
Accuracy (under forward flow reference conditions)
5.0
4.0
3.0
2.0
1.0
0 0.1 0.2 0.3 0.4 0.5Velocity — m/s (ft/s)
Acc
urac
y %
0.150.20
1.0 15.0
Sizes 700mm (27 in.)±1mm/s (0.0033ft/s) for velocities
below 0.4m/s (1.3ft/s)
Sizes 600mm (24 in.)±0.75mm/s (0.0025ft/s) for velocities
below 0.5m/s (1.64ft/s)
Analog output Additional < 0.008mA
Temperature effect
Transmitter <0.08% of reading/10C
Analog output – Additional
<0.08% of reading/10C
Power supply variation Negligible
Pressure effect <0.15% over the operating range ofthe equipment
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
6
…Specification – Sensor
Wetted MaterialLining
Suitable for potable water and waste water(all materials UKWFBS listed)Contact factory for non-standard materials
Electrodes
Stainless steel 316Contact factory for non-standard materials
Flanges
Carbon steel
Pressure limitations
600mm as flange rating
700mm 6, 10 or 16 bar
Environmental protection
IP68 (NEMA6)
Buriable to 5m (16 ft) depth
Pressure equipment directive 97/23/EC
This product is applicable in networks for the supply, distributionand discharge of water and associated equipment and is thereforeexempt.
Conductivity
5S/cm
End connections
PN6 ANSI B16-5 Class 150
PN10 ANSI/AWWA C207 Class B & D
PN16 AS2129 Table 'C'
or BS10/AS2129 Table 'D' & 'E'
Electronic Display UnitMounting
Integral with sensor
OR
Remote up to 100m (325 ft)Longer lengths available on request
Housing
IP65 (NEMA4)
Glass-loaded polypropylene, polycarbonate window ULVO rated
Electrical connections
20mm glands, or accepts1/2 in. NPT connections
Sensor cable
ABB cable supplied as standard
Armored version available on request
Power supply*
epyTegatloV)V(egnaRegatloV
gnitaretulosbA)zH(ycneuqerF AV
CA 562ot58 044ot74 02<
CD 04ot11 – 02<
Temperature Ranges
60°C (140°F)
–20°C (–4°F)
Process Ambient
–10°C (14°F)
70°C (158°F)75°C (167°C)
–20°C (–4°F)
Storage
*Power supply fully isolated
Liquid Sensing
Drives output to zero with an empty pipe
Languages
Operation in English, French, German, Spanish, Italian, Dutch plusothers on application
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
7
Common
mA
Forward
Reverse
Choice of9 alarms
<21mA, 16V
<800Hz, <35V open collectorsquare wave, or fixed pulsewidth <2.5s, 250mA
<35V, >250mA open collector
Contact closure or logic input
Totalizer resetDual range selectionOutput holdDrive to zero
RS232(local only)
9-pin D-connector (PC compatible)
Dual analog (optional)Non-active output is 4mA or 0mA
Optional (For blind & 2-line display units)
Optional (For keypad units)
Dual mA Dual analogNon-active output is 4mA or 0mA
Galvanic isolation to 50V DC between analog pulse/alarmand earth/ground
Profibus DP v0
Dual mA
HART
Output/Inputs Mounting
>5 x pipe dia.
minimum
>2 x pipe dia.
minimum
Flow Direction
Sensor Electrodes
45°maximum
Pipe Connections
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
8
Sensor Specification (nominal dimensions)
15 to 2200mm (0.5 to 84 in.)
eziSreteM).ni(mm
eziSegnalF).ni(mmAhtgneL thgieWetamixorppA
)bl(gk)ND(segnalFcirteM )BN(segnalF01SB 702CAWWA)SPN(segnalF
51 *51 1/21/2
*)9.7(002
)51(702 *02 3/43/4
52 *52 1 104 *04 11/2 11/2 )02(905 *05 2 2 )32(0156 *56 21/2 21/2 )04(8108 *08 3 3 )04(81001 *001 4 4 *)8.9(052 )45(42051 *051 6 6 *)8.11(003 )48(83002 **002 8 8 **)8.31(053 )18(73052 **052 01 01 **)7.71(054 )231(06003 **003 21 21 **)7.91(005 )451(07053 **053 41 41 **)7.12(055 )022(001004 **004 61 61 **)6.32(006 )352(511054 **054 81 81 **)5.72(896 )253(061005 **005 02 02 **)2.03(867 )554(712006 **006 42 42 **)1.63(819 )396(513007 ***007 72 82 ***)6.72(007
)549(034067 ***067 03 03 ***)03(267008 ***008 – – ***)5.13(008009 ***009 63 63 ***)4.53(009 )0911(0450001 ***0001 93 93 ***)4.93(0001 )5851(0270501 ***0501 24 24 ***)24(7601 )0391(0880021 ***0021 84 84 ***)2.74(0021 )0612(00010041 ***0041 45 45 ***)1.55(0041 )0913(05410051 ***0051 06 06 ***)95(4251 )0003(07310061 ***0061 66 66 ***)36(0061 )0044(00020081 ***0081 27 27 ***)6.88(0522 )0825(00420002 ***0002 87 87 ***)4.89(0052 )0407(00230022 ***0022 48 48 ***)011(0572 )0039(0024
mm3–/0+ecnareloT*mm5–/0+ecnareloT**
mm01–/0+ecnarelotlacipyT***
Dimensions in mm (in.)
A
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
9
Overall Dimensions
Terminal Box – Sensor Mounted
Integral Electronic Display Unit (mounted on Sensor)
Dimensions in mm (in.)
IP65/NEMA4 Remote Electronic Display Unit
Dimensions in mm (in.)
Dimensions in mm (in.)
29(1.14)
34.5 34.534.5= 69 =
214(8.43)
232(9.13)
161.5(6.36) ø6.5 (0.25)
(3 POSN)
34.5mm = 1.36in
Unit Depth = 70 (2.75)
29(1.14)
34.5(1.36)
34.5(1.36)
214 (8.43)
161.5(6.36)
242.5 (9.55)
33.5(1.32)
Unit Depth = 70 (2.75)
M20 CableGland shown
95 (3.75)
61 (2.4)
30 (1.2)
80 (3.15)
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
10
Note: Remove any exposedblack conductive layer from theinner insulation of both coaxialcables.
N (–)
L (+)
SIGGND
DS1
SIG1
SIG2
DS2
BLK2
BLK3
BLK1
ALARM1
ALARM2
PLS0V
EXTI/P+
IC+
FOUTA / FWD
FOUTB / REV
PLS0V
EXTI/P–
IC2 /DUAL I
IC–CD1
CD2
5V
INPUT
PULSE/ALARMS
SENSORCONNECTIONS
Optional
CD1
CD2
SIGGND
DS1
SIG1
SIG2
DS2
220R220R
HART
TRANSMITTER
*
*ABB cable
SupplyF u s e
ESCRN
Electrical Connections
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
11
edoCgniredrOrosneS FM XXXX X X X X 0 X XX X XX
eroBdetarbilaC(mm51 1/2 ).ni(mm02 3/4 ).ni
).ni1(mm521(mm04 1/2 ).ni
).ni2(mm052(mm56 1/2 ).ni
).ni3(mm08).ni4(mm001).ni6(mm051).ni8(mm002).ni01(mm052).ni21(mm003).ni41(mm053).ni61(mm004).ni81(mm054).ni02(mm005).ni42(mm006).ni82(mm007).ni03(mm067).ni13(mm008).ni53(mm009).ni93(mm0001).ni14(mm0501).ni74(mm0021).ni55(mm0041).ni95(mm0051).ni36(mm0061).ni17(mm0081).ni97(mm0002).ni78(mm0022
eciffOselaSotylppa–).ni49(mm0042
051E002E052E004E005E056E008E101E151E102F152F103F153F104F154F105F106F107F167F108F109F201F211F221F241F251F261F281E202E222E
degnalF–snoitcennoCdnEdetarylluf,61NP
mm0022otmm007detarrab01,61NPmm0022otmm007detarrab6,61NP
detarylluf,01NPmm0022otmm007detarylluf,6NP
detarylluf,051ssalc5.61BISNA .ni42.ni66ot.ni72detaryllufBssalc702CAWWA/ISNA.ni66ot.ni72detaryllufDssalc702CAWWA/ISNA
detaryllufCelbaT9212SA .ni42detaryllufDelbaT9212SA .ni66
detarylluf,EelbaT9212SA/01SB .ni84detaryllufDelbaT01SB .ni66
61ssalC7804SA
1CB583UVFL7KZ
lairetaMgniniLretawetsawdnaretawelbatoprofelbatiuS
noitacilppanosrehtOW
sedortcelE)retawetsawdnaretawrofelbatius(leetSsselniatS613 W
dradnatSdliuBrosneSlareneG
LARENEG–ASC/MF18
noitarbilaCtseterusserphtiw,tniop-3dradnatS
tseterusserphtiw,tniop-8tseterusserphtiw,SAKU
tseterusserpon,tniop-3dradnatStseterusserpon,tniop-8
tseterusserpon,SAKUtseterusserpoN;ksid&tnirpregniFretsaMlaC;tniop-3dradnatS
tseterusserphtiW;ksid&tnirpregniFretsaMlaC;tniop-3dradnatS
125ABDIJ
–htgneLelbaC )4tigidyrtnetiudnocrof'00'ebtsuM().xamm09(stnemercnim01nihtgneldeificeps-resU XX
gnidnalG)dettopdnadettifelbacrosnes(dnalgcitsalpmm02
:yrtnetiudnoC 1/2 )'00'ebothtgnelelbac(snoisrevnaciremAhtroNlla–)deknalB(TPN.ni.dettiftonelbaC.citsalpmm02.dettiftonelbaC.romramm02
1457
rettimsnarT,rettimsnarTretsaMgaMdetnuom-rosneS ylno).ni61(mm004
rettimsnarTretsaMgaMetomeRHERE
Ordering Information – Sensor
Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11
SS
/MA
G/W
WIs
sue
11
ABB LimitedOldends Lane, StonehouseGloucestershireGL10 3TAUKTel: +44 (0)1453 826661Fax: +44 (0)1453 829671
ABB Inc.125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183
ABB has Sales & Customer Supportexpertise in over 100 countries worldwide
www.abb.com
The Company’s policy is one of continuous productimprovement and the right is reserved to modify the
information contained herein without notice.
Printed in UK (11.04)
© ABB 2004
edoCgniredrOrettimsnarT X XX X X X X X X XgnidnalG
)dettopdnadettifelbacrosnes(dnalgcitsalPmm02:yrtnetiudnoC 1/2 snoisrevnaciremAhtroNlla–)deknalb(TPN.ni
dettiftonelbaC.citsalPmm02.dettiftonelbaC.deromrAmm02
1457
epyTrettimsnarTrettimsnartretsaMgaMdetnuomrosneS
rettimsnartretsaMgaMetomeRHERE
ylppuSrewoPzH044ot74,lanimonCAV042otV59
)xaM(CDV04otV1113
yalpsiDenoN
yalpsiDeniL-2)TRAHon(dapyekhtiwyalpsiDeniL-3
034
snoitpOtuptuOstuptuodradnatS
tuptuotnerruclauDsnoitacinummocTRAH
0vPDsubiforP
0128
dradnatSdliuBrettimsnarTLARENEG
LARENEG–ASC/MF13
noitatneirOyalpsiDdradnatS
eriuqneesaelprehtO1
egaugnaLhsilgnEhcnerFnamreGhsinapS
nailatIhctuD
123456
gnillebaL)ylnolanretni(detacollayrotcaF X
Ordering Information – Transmitter