Data Sheet Carbon Steels

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  • 7/27/2019 Data Sheet Carbon Steels

    1/17

    CARBON STEELS

    EN BS970 NOTES

    EN1A 230M07

    Mild Steel that is very easy to machine to a good surface finish,

    percentage of lead which makes it unsuitable for welding. It is mused in mass produced (CNC) items because of the ease of whic

    which aids extended tool life.

    Common uses: Low stress hubs, casings, handles, linkages and

    Not suitable for: Stressed items subjected to tensile loading su

    studs or wear likely applications as the surface will tend to dull aonto mating materials. Material rusts very readily if left unprotec

    this steel can be welded, it is not recommended as the parent m

    to 'rip' about the welds when stressed, shear loading will cause f

    Machining: To achive the best finish and accuracy, EN1A shouldat high surface speeds and feeds with a general purpose carbide

    be used to good effect. Most lubricants are suitable, but beware will cause surface staining.

    EN3 070M20

    Mild Steel, fairly easy to machine but with a tendency to 'rip' if uis very easy to weld and is used as a more general purpose stee

    applications.

    Common uses: Lightly stressed bolts, fixings, shafts, spacers, h

    bushings. Bracketry, linkages and baseplates would be fine to prEN3.

    Not suitable for: Stress components such as torque loaded sha

    bending forces and shock loading. The material will yield and dis

    stress conditions, bending before shear.

    Machining: Surface 'ripping' is more evident in EN3 so lubricati

    Fairly high surface speeds should be used with moderate feeds. easy with cutting oil and achiving a fine finish is achived with sligVery nice to weld with good flow and strength.

    EN8 080M40 Medium strength steel that is suitable where good all-round perf

  • 7/27/2019 Data Sheet Carbon Steels

    2/17

    required. Much better quality than EN3 but with the drawback of

    Common uses: Hydraulic rams (chromed) , key steel, medium medium bending and compression loading applications. Good co

    resistance. Material bends considerably before failour.

    Not suitable for: High shock loads as the material tends to sheextreme conditions. High bending forces.

    Machining: Achiving a fine finish is more difficult because the m'rip', especially evident during fine pitch dry screwcutting. Plenty

    content lubricant is recommended. Final polishing is very likely ra fine finish though will never quite look as bright as EN3. Weldiand achives a strong joint.

    EN16 605M36

    High strength steel that shares many of the good mechanical probut is far more resistant to shear loading and frictional wearing.

    Common uses: Tolerant shear pins, connecting rods, crosshead

    load couplings and hubs. Resists shearing and bending but with before breakage.

    Not suitable for: EN16 is a very good 'all round' performer, witof material cost to hold against it. May be used in most higher lo

    applications.

    Machining: The material is very similar to machine as EN8, shoreluctance to polish to a bright finish and has a very slight golde

    surface which develops over time. Screwcutting is fairly easy witthan EN8, though copious quantities of high pressure cutting flu

    recommended to achive the best surface.

    EN19 709M40

    High strength steel to be used when a very high tolerance to shorequired, suitable to be used in areas of very high loading such a

    etc. Material has slight corrosion resistant properties and is possvery accuratly to a fine surface finish. Can be induction hardene

    Common uses: Tow pins, high load studding, gears, shafts, rac

    load bearing tie rods.

    Not suitable for: Suitable for most applications where strength

  • 7/27/2019 Data Sheet Carbon Steels

    3/17

    requirement, but higher material cost should be considered.

    Machining: Quite tough material to machine as turning can be like, especially with HSS cutters - though the application of plen

    aids tool life. Easy to obtain a high surface finish with carbide tip

    should be machined at a medium surface speed. Polishes very wmachine to fine dimensional tolerances. Generally a stainless grashould be used if possible.

    EN24 817M40

    Very high strength steel that is easy to thru' heat treat and temp

    minimum surface scaling.

    Common uses: Used for the production of punches and dies behardenability, drill bushings, bearings surfaces, high strength sh

    hubs, screws and fixings.

    Not suitable for: Shock shear loading is more limited than EN1

    because failure will be more likey to occur in shear loads. Crackidistortion can occur during heat treatment so sharp edges shoul

    where possible.

    Machining: Tough to machine, especially with HSS. The use of recommended - though chip breaking is easilly achived with mod

    feeds. Easy to produce a high quality surface finish to high tolera

    higher surface speeds can be used on final cuts. Best roughed ouspeed but higher feed then finished with high speed and modera

    be machined when hardened with stainless grade tips or ceramic

    EN36 633M13

    To be used when very high surface strength is required with a so

    material.

    Common uses: High quality crank shafts, high strength gearing,

    and couplings. Maintains a soft core after heat treatment to resisvery hard surface will aid friction mechanical faces.

    Not suitable for: Material is produced for high strength, cost wou

    when selecting its use.

    Machining: In un-heat treated state the material machines simila

    steels but with a slight dulling to the surface when compared to or similar. After heat treatment, surface grinding should be perfo

  • 7/27/2019 Data Sheet Carbon Steels

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    mechanical faces as scale can be quite previlant. Ceramic tips mhigh surface speeds.

    The original 'EN' or 'Emergency Number' material designation was developedduring the years of WW2 to aid the standardisation of steel referance

    specification and production of components produced from materials. The ENreferance has continued to be used from that time - many attempts over the

    years have been made to update and circulate a new standard, but theoriginal EN designation tends to remain in the workplace. The second most

    common material designation used in the UK is probably the BS970 standard- although officially this has been superseded by another european standard,

    confusingly also named the 'BS EN' number. The BS970 standard however

    was designed to clearly detail the carbon content and the specific type ofsteel via the numbers and letter given to the material. (as shown below)

    Steel Type:

    This three digit number indicates the type of steel:

    000 to 199 - Carbon manganise steel, number shows the manganise

    content. (x100)

    200 to 240 - Free cutting steel, the 2nd and 3rd digit represents the

    sulphur content. (x100)

    250 to 250 - Silicon manganise steel.

    300 to 499 - Stainless steels and steels resistant to heat.

    500 to 999 - Reserved for alloyed steels.

  • 7/27/2019 Data Sheet Carbon Steels

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    Letter:

    The single letter will be one of four designations, A, H, M or S:

    A - The steel is supplied to a chemical composition as attained from a

    chemical batch.

    H - The steel specification is 'hardenable'.

    M - The material is produced to certain mechanical properties.

    S - The steel is stainless in specification.

    Carbon Content:

    The last two numbers represent the average material carbon content. (x100)

    Sometimes a further letter can be added to the designation when a certainheat treatment condition has been applied.

    EN Numbers:

    One can only generalise the structure of the EN system without producing a

    chemical make-up chart that details the complete steel composition. The

    designations can therefore be generalised as follows:

    The higher the EN number, the better the quality of steel - and the more

    carbon, or blended elements are added to the chemical content.

    EN1 to EN3 - Low carbon, general purpose steel.

    EN5 to EN16 - Medium carbon content with general purose strength.

  • 7/27/2019 Data Sheet Carbon Steels

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    EN19 to EN24 - Higher carbon steels with good hardenablity.

    EN32 to EN36 - Hard wearing materials.

    EN40 to EN45 - Spring steels.

    EN56 to EN60 - Stainless steels.

    It is often found that a further letter is added to the EN number to indicate aheat treated condition, more commonly used amongst the higher carbon

    steels to denote the hardness state.

    This list should be used only as a open generalisation to aid in material selection.

    En1A to En 7 - Page 1

    Chemical Composition Mechanical Properties

    Related

    Specificatio

    ns

    General

    Information

    C Si MnN

    i

    C

    r

    M

    o

    V

    a

    S P

    Tens

    ile

    Strength

    Yiel

    d

    Stress

    0.2

    %

    Proof

    Elon

    g-

    ation

    Izo

    d

    Brin

    ell

    No:

    BS SAE

    Spec

    BS97

    0

    Type

    of

    Steel

    Cond-

    ition% % % %

    %

    %

    %

    % %

    Tons

    / Sq

    In

    Min

    To

    ns /

    Sq

    In

    Mi

    n

    To

    ns

    /

    Sq

    In

    Mi

    n

    %

    Min

    Ft

    Lb

    Mi

    n

    No:- No:- No:-

    En

    1A

    Free

    Cutti

    ng

    Mild

    Steel

    Cold

    Rolled

    or

    Draw

    n

    0.

    0

    7

    to

    0.

    1

    0.

    1

    0

    %

    m

    0.8

    0

    to

    1.2

    0 %

    ---

    ---

    -

    -

    0.2

    0 to

    0.3

    0 %

    0.07

    %

    max

    -- -- --

    10

    to

    26

    a)

    -- --32/

    4--

  • 7/27/2019 Data Sheet Carbon Steels

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    5

    %

    ax

    En

    1B

    FreeCutti

    ng

    Mild

    Steel

    ColdRolled

    or

    Draw

    n

    0.

    0

    7

    to

    0.

    1

    5

    %

    0.

    1

    0

    %

    m

    ax

    1.00

    to

    1.4

    0 %

    ---

    ---

    -

    -

    0.3

    0 to

    0.6

    0 %

    0.06

    %

    max

    23

    to

    27 a)

    -- --

    10

    to

    24 a)

    -- --32/

    5--

    En 2b)

    G/Pu

    rp

    ColdForm

    ing

    Steel

    Rolled

    orForge

    d

    0.

    2

    0%

    m

    ax

    --

    0.8

    0ma

    x

    -- --

    -- --

    0.0

    6

    %

    ma

    x

    0.06

    %

    max

    20 -- -- 28 -- --

    144

    9162

    7 29

    10161019

    En

    2A

    Sp/P

    urp

    Cold

    Form

    ing

    Steel

    STCO

    c)

    0.

    1

    2

    m

    ax

    --

    0.5

    0

    ma

    x

    ---

    ---

    -

    -

    0.0

    5

    ma

    x

    0.05

    max-- -- -- -- -- --

    144

    9

    162

    7

    1006

    1010

    En

    2A/1

    Sp/P

    urp

    Cold

    Form

    ing

    Steel

    STCO

    c)

    0.

    1

    0

    m

    ax

    --

    0.5

    0

    ma

    x

    ---

    ---

    -

    -

    0.0

    4

    ma

    x

    0.04

    max-- -- -- -- -- --

    144

    9

    1006

    1008

    En

    2B

    Sp/P

    urpCold

    Form

    ing

    Steel

    STCO

    c)

    0.

    1

    5

    m

    ax

    --

    0.50

    ma

    x

    ---

    ---

    -

    -

    0.05

    ma

    x

    0.05

    max-- -- -- -- -- --

    1449

    162

    7

    1006

    1012

  • 7/27/2019 Data Sheet Carbon Steels

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    En

    2C

    Sp/P

    urp

    Cold

    Forming

    Steel

    As

    Rolled

    or

    Forge

    d

    0.

    1

    5

    to

    0.

    2

    5

    m

    ax

    --

    0.4

    0

    to

    0.6

    0

    ma

    x

    ---

    ---

    -

    -

    0.0

    5

    max

    0.05

    max-- -- -- -- -- --

    144

    9

    1017

    1020

    En

    2D

    Sp/P

    urp

    Cold

    Form

    ing

    Steel

    As

    Rolled

    orForge

    d

    0.

    1

    5

    to

    0.3

    0

    m

    ax

    --

    0.4

    0

    to

    0.70

    ma

    x

    --

    -

    - --

    -

    -

    0.0

    5

    ma

    x

    0.05

    max -- -- -- -- -- --

    144

    9

    1017

    10201025

    En 2E

    Cold

    Form

    ingFully

    Killed

    As

    Rolled

    orForge

    d

    0.

    1

    5m

    ax

    0.

    1

    0

    to

    0.3

    5

    m

    ax

    0.5

    0

    ma

    x

    --

    -

    - --

    -

    -

    0.0

    6

    ma

    x

    0.06

    max -- -- -- -- -- -- -- 1009

    En 3

    '20'

    Carb

    on

    Steel

    As

    Rolled

    orForge

    d

    0.

    2

    5m

    ax

    0.

    0

    5

    to

    0.3

    5

    m

    ax

    1.0

    0

    ma

    x

    --

    -

    - --

    -

    -

    0.0

    6

    ma

    x

    0.06

    max -- -- -- -- -- --

    14,

    29

    400

    1506

    /10

    2

    1017

    1022

  • 7/27/2019 Data Sheet Carbon Steels

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    En

    3A

    '20'

    Carb

    on

    Steel

    As

    Rolled

    /

    Norm

    a-

    lised

    0.

    1

    5

    to

    0.2

    5

    0.

    0

    5

    to

    0.3

    5

    0.4

    0

    to

    0.90

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max28 -- -- 25 -- --

    14,

    29

    32/

    2

    400

    150

    6/

    101

    1017

    1022

    En

    3C

    '20'

    Carb

    on

    Steel

    As

    Rolled

    /

    Norm

    a-

    lised

    0.

    1

    7

    to

    0.

    23

    0.

    0

    5

    to

    0.

    35

    0.6

    0

    to

    1.0

    0

    ---

    ---

    -

    -

    0.0

    5

    ma

    x

    0.05

    max28 -- -- 25 -- --

    14,

    29

    400

    150

    6/

    101

    1022

    En

    3B

    '20'

    Carb

    on

    Steel

    Cold

    Draw

    n

    0.

    2

    5

    m

    ax

    0.

    3

    5

    m

    ax

    1.0

    0

    ma

    x

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max28 -- -- 17 -- --

    32/

    2

    150

    6/

    121

    1017

    1022

    En

    3D

    '20'

    Carb

    on

    Steel

    Cold

    Draw

    n

    0.

    1

    5

    to

    0.

    2

    5

    0.

    0

    5

    to

    0.

    3

    5

    0.6

    0

    to

    1.0

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    28

    to

    35

    a)

    -- -- 15 -- --

    14,

    2932/

    2

    400

    150

    6/

    101

    1017

    1022

    En 4

    '25'

    Carb

    on

    Steel

    Norma-

    lised

    0.

    30

    m

    ax

    0.

    0

    5to

    0.

    3

    5

    1.0

    0

    ma

    x

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    28to

    38

    -- -- 25 --126to

    179

    1503/

    151

    1025

  • 7/27/2019 Data Sheet Carbon Steels

    10/17

    En

    4A

    '25'

    Carb

    on

    Steel

    Cold

    Draw

    n

    0.

    3

    0

    m

    ax

    0.

    0

    5

    to

    0.

    3

    5

    1.0

    0

    ma

    x

    ---

    ---

    -

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    32

    to

    42

    -- -- 12 -- -- --1025

    1026

    En 5

    '30'

    Carb

    on

    Steel

    Norm

    a-

    lised

    0.

    2

    5

    to

    0.

    3

    5

    0.

    0

    5

    to

    0.

    3

    5

    0.0

    6

    to

    1.0

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max32 16 -- 25 20

    143

    to

    193

    144

    9 29

    1026

    1030

    1033

    En 5K

    d)

    '30'

    Carb

    on

    Steel

    Norm

    a-

    lised

    0.

    2

    5

    to

    0.

    3

    5

    0.

    0

    5

    to

    0.

    3

    5

    0.6

    0

    to

    1.0

    0

    ---

    ---

    -

    -

    0.0

    5

    ma

    x

    0.05

    max32 16 -- 25 20

    143

    to

    193

    144

    91030

    En

    5A

    '30'

    Carb

    on

    Steel

    STCO

    c)

    0.2

    5

    to

    0.

    3

    0

    0.0

    5

    to

    0.

    3

    5

    0.7

    0

    to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max-- -- -- 25 20 --

    144

    9

    1026

    1030

    En

    5B

    '30'

    Carb

    on

    Steel

    STCO

    c)

    0.

    2

    8to

    0.

    3

    3

    0.

    0

    5to

    0.

    3

    5

    0.7

    0to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max-- -- -- -- -- --

    144

    91030

  • 7/27/2019 Data Sheet Carbon Steels

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    En

    5C

    '30'

    Carb

    on

    Steel

    STCO

    c)

    0.

    3

    0

    to

    0.

    3

    5

    0.

    0

    5

    to

    0.

    3

    5

    0.7

    0

    to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max-- -- -- -- -- --

    144

    91033

    En

    5D

    '30'

    Carb

    on

    Steel

    Harde

    ned

    Temp

    ered

    +Cold

    Draw

    n

    0.

    2

    5

    to

    0.

    3

    5

    0.

    0

    5

    to

    0.

    3

    5

    0.6

    0

    to

    1.0

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    35

    to

    45 a)

    -- --

    15

    to

    20

    10

    to

    40

    229

    to

    255

    144

    9

    1026

    1030

    1033

    En 6

    Med.

    Carb

    on

    Steel

    Bright

    0.

    4

    0

    m

    ax

    0.

    0

    5

    to

    0.

    3

    5

    0.5

    0

    to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    38

    to

    48 a)

    -- --

    10

    to

    12

    a)

    15

    to

    20

    -- -- 1035

    En 6K

    Medi

    um

    Carb

    on

    Steel

    Bright

    0.

    4

    0

    m

    ax

    0.0

    5

    to

    0.

    3

    5

    0.5

    0

    to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    5

    ma

    x

    0.05

    max

    35

    to

    45 a)

    -- --

    12

    to

    15

    a)

    10 --32/

    11035

    En

    6A

    Medi

    umCarb

    on

    Steel

    Bright

    0.

    40

    m

    ax

    0.

    0

    5to

    0.

    3

    5

    0.5

    0to

    0.9

    0

    ---

    ---

    -

    -

    0.0

    6

    ma

    x

    0.06

    max

    32to

    48 a)

    -- -- 10 -- --

    32/

    1

    46/

    1

    1035

  • 7/27/2019 Data Sheet Carbon Steels

    12/17

    En 7

    Semi

    Free-

    Cutti

    ng

    C/Steel

    Cold

    Draw

    n

    0.

    1

    0

    to

    0.

    3

    0

    0.

    2

    5

    m

    ax

    0.7

    0

    to

    1.3

    0

    ---

    ---

    -

    -

    0.1

    0 to

    0.1

    8

    0.06

    max

    30

    to

    50 a)

    -- --

    12

    to

    15 a)

    -- --

    32/

    1

    46/

    1

    1115

    En 7A

    Semi

    FreeCut'g

    '15'

    MildSteel

    Cold

    Drawn

    orNormal

    -ised

    0.

    2

    Max

    %

    0.10

    ma

    x %

    1.00 to

    1.5

    0 %

    -

    -

    -

    -

    -

    -

    -

    -

    0.

    10to

    0.

    18%

    0.06 %

    ma

    x

    35to

    45

    a)

    28

    b)

    -- --

    1

    5

    to

    2

    5b

    )

    1

    0-

    2

    0a)

    -- 1B 1115

    En 8

    '40'

    Carbo

    nSteel

    Normal

    -ised

    0.35

    to

    0.45

    %

    0.0

    5 to0.3

    5

    %

    0.6

    0 to

    1.00 %

    -

    -

    -

    -

    --

    --

    0.

    06%

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    ax

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    to

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    18

    to

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    --

    1

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    15

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    46/1

    1040

    En 8A

    '40'

    Carbon

    Steel

    Supplied

    ToComp'n

    Only

    -

    -

    -

    -

    -- -- -- -- -- --

    En 8B

    '40'Carbo

    n

    Steel

    SuppliedTo

    Comp'n

    Only

    -

    -

    -

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    En 8C

    '40'Carbo

    n

    Steel

    SuppliedTo

    Comp'n

    Only

    -

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    En 8D

    '40'Carbo

    n

    Steel

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    Only

    -

    -

    -

    -

    En 8E'40'

    CarboSupplied

    To--

    --

  • 7/27/2019 Data Sheet Carbon Steels

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    nSteel

    Comp'nOnly

    En 8K

    '40'

    Carbo

    nSteel

    Spec

    App

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    -isedor

    H/Temp'd

    -

    -

    -

    -

    En 8M

    '40'Carbo

    n

    Steel

    FreeCut'g

    CD

    NormH/Temp

    -

    -

    -

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    En8AM

    '40'

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    FreeC

    ut'g

    SuppliedTo

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    -

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    En

    8BM

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    n

    SteelFreeC

    ut'g

    Supplied

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    Comp'nOnly

    --

    --

    En

    8CM

    '40'

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    Steel

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    ut'g

    SuppliedTo

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    Only

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    En

    8DM

    '40'

    Carbo

    n

    SteelFreeC

    ut'g

    Supplied

    To

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    -

    -

    -

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    En 9

    '55'

    Carbon

    Steel

    Norm

    CD

    H/Temp'd

    -

    -

    -

    -

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    En 9K

    '55'Carbo

    n

    Steel

    NormCD

    Hard'd &

    Tempered

    -

    -

    -

    -

    En 10

    '55'Carbo

    n

    %

    Nickel

    Steel

    Finally

    Heat

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    -

    -

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    -

    En 11

    '60'

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    miumSteel

    Hardened

    andTempered

    -

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    En 12

    1%Nicke

    l

    Steel

    Norm

    -alised

    Hardened&

    Tempered

    -

    -

    -

    -

    En 12A

    1%

    Nickel

    Steel

    Supplied

    ToComp'n

    Only

    -

    -

    -

    -

    En 12B

    1%

    Nickel

    Steel

    Supplied

    ToComp'n

    Only

    -

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    En 12C

    1%

    Nickel

    Steel

    Supplied

    ToComp'n

    Only

    -

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    En 13

    Mang'

    eseNicke

    l

    Moly

    Steel

    Hardened

    &Tempered

    -

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    En 14ACarbo

    n

    Norm'd

    Cold

    -

    -

    -

    -

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    LOW CARBONCHROME + NICKEL MOLYSTEEL

    - - - -

    8620 - EN353, EN354 SNCM420H

    4320 17CrNiM06 EN36C, EN -

    - - 361, 362, 363 -

    CHROME STEEL

    5130 34Cr4

    EN18A,

    EN18C SCR435

    5140 41Cr4 SCR440

    CHROME + MOLYSTEEL 4130 25CrM04 EN19C SCM440H

    4135 34CrM04 - SCM435, SCM420

    4140 42CrM04 - -

    MEDIUM CARBONCHROME + NICKEL +POLYSTEEL

    4340 - EN24SNCM431, SNCM439

    SNCM447

    BEARING STEEL SAE52100 100Cr6 EN31 SUJ1, SUJ2 etc

    SAE5160 - EN45A SUP6, SUP9, SUP11

    GRADES (As per Indian & Various International Standards)

    CARBON AND ALLOYSTEELS (Automobile Sectors)1. Carbon Steel

    A. ForgingB. BoilersC. Auto

    2 Wheelers Cars Tractors

    D. Seamless TubeE. Exports

    Transmission2. Low Alloys

    A. ForgingB. Auto

    2 Wheelers 4 Wheelers

    C. Seamless Tube3. High Alloys

    A. ForgingB. Auto

    Heavy Engineering SPRING STEELS BALL BEARING STEELS ANY OTHER SPECIAL GRADES OF STEEL AS PER CUSTOMER'S REQUIREMENTS PRIMARY ALUMINIUM SMELTERS CATHODE/ANODE STEEL BARS.

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    Steel grades are used to classify various steels by their composition and physical properties.These grades have been developed by a number of standards organizations. These are thosestandards organizations:

    SAE steel grades

    British Standards

    International Organization for Standardization ISO/TS 4949:2003

    For alloys in general (including steel), unified numbering system (UNS) of ASTM International

    and the Society of Automotive Engineers (SAE).

    Japanese steel grades: JIS standard

    Germany steel grades: DIN standard

    China steel grades: GB standard

    Austrailian Standards

    French Standards