data - RigMaster Powerdealers.rigmasterpower.com/Manuals/PartsBulletins/Perkins Engine... · The build list of your engine, found on the front page of this parts book, provides a

GG66053J GG66053J402D-05 2014/06/16

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents

1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 124

The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.

Front Page

This lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used foridentification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index

Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.

Introduction

How to use your Parts Book

Engine Breakdown

Page 5

Section Page

Level 1 - ServiceAAAAAAGG

11

Level 2 - RepairAAAAAAGG

13

Level 3 - OverhaulAAAAAAGG

15

Long EngineACE30905

17

Cylinder BlockACPG0012

19

Cylinder BlockACPG0012

21

Crankshaft, Pistons & Connecting RodsACPG0012

23

Crankshaft, Pistons & Connecting RodsACPG0012

25

Rear End Oil SealACPG0012

27

Cylinder HeadACPG0012

29

Cylinder HeadACPG0012

31

Rocker Shaft AssemblyACPG0012

33

PipesACPG0012

35

Relief ValveACPG0012

37

Oil PumpU5MK8268.

39

Timing CaseADPG0054

41

Timing CaseADPG0054

43

Timing CaseADPG0054

45

Timing CaseADPG0054

47

Timing CaseADPG0054

49

MiscellaneousADPG0054

51

Camshaft & GearsADPG0054

53

Camshaft & GearsADPG0054

55

Fuel Injection PumpAFPG0054

57

High Pressure Fuel PipesAFPG0054

59

AtomisersAFPG0054

61

Section Page

Engine Breakdown

Page 6

Fuel Leak-Off PipeAFPG0054

63

Flywheel HousingCDPG0022

65

Flywheel & Starter RingDDPG0023

67

Starter MotorEDPG0010

69

PulleysFBPG0017

71

SumpGBPG5502

73

Dipstick & Filler TubeGBPG5502

75

SumpGCPG5504

77

FillerHBPG0025

79

Oil FilterJBPG0001

81

Oil FilterJCPG0000

83

Front End Drive InputKBPG5505

85

Water PumpLBPG5508

87

Section Page

Thermostat & HousingLBPG5508

89

Thermostat & HousingLDPG0012

91

FanMDPG0031

93

AlternatorNDPG5507

95

Drive Belt & TensionerNEPG5505

97

Blanking PlatesQCPG0016

99

Cylinder Head CoverTBPG0017

101

Cylinder Head CoverTBPG0017

103

Exhaust ManifoldUBPG0016

105

Exhaust ManifoldUDPG0003

107

Section Page

Engine Breakdown

Page 7

Lift PumpVBPG0031

109

Fuel FilterVBPG0031

111

Cold Start SystemWDPG0007

113

Engine Lifting EyesXBPG0002

115

Throttle & Stop ControlsZAPG0023

117

InstrumentationZJPG0014

119

InstrumentationZLPG0013

121

Fuel Pre-Lift PumpZVPG0001

123

Section Page

Engine Breakdown

Page 8

Page 9

Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Level 1 - Service Plate A

AAAAAAGG

Page 10

Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels: Level 1 - ServiceThe Level 1 workshop has the ability to perform basic non-intrusive maintenance on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 1- MaintenanceL'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans demontage).Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 1 - ServiceWerkstätten der Stufe 1 können grundlegende und einfache Wartungsarbeiten an Perkins-Motoren ohne Spezialwerkzeug durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 1 - ServicioEl taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli Livello 1 - AssistenzaIl livello 1 prevede che l’officina sia in grado di operare in maniera basilare sui motori Perkins.

Level 1 - Service Plate A

AAAAAAGG

Page 11

Item Part No. References Qty. Description Notes

1 1 LEVEL 1 - SERVICE

Level 2 - Repair Plate A

AAAAAAGG

Page 12

Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 2 - Repair The Level 2 workshop has the ability to perform maintenance service,and inspection service on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 2 - Maintenance & reparationL'atelier de niveau 2 est capable d’executer toutes les opérations d'entretien, la reparation des composants externes (demarreur, alternateur,etc) et le diagnostic pour les problèmes touchant à l'electroniqueEmpfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 2 - ReparaturWerkstätten der Stufe 2 können Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 2 - ReparaciónEl taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspección en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 2 - RiparazioneNel livello 2 l’officina è in grado di svolgere la manutenzione e di fare controlli di assistenza sui motori Perkins.

Level 2 - Repair Plate A

AAAAAAGG

Page 13


1 1 LEVEL 2 - REPAIR

Level 3 - Overhaul Plate A

AAAAAAGG

Page 14

Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 3 - Overhaul. The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application related faults.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 3 - Maintenance, reparation & refection L' atelier de niveau 3 est capable de couvrir toutes les opérations d'entretien des moteurs Perkins. Il peut aussi réparer et entièrement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic pour les problèmes touchant à l'electronique et aux applications. Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 3 - ÜberholungWerkstätten der Stufe 3 können umfassende Servicearbeiten an Perkins-Motoren durchführen. Sie können Motoren reparieren und komplett überholen und außerdem Motorprüfungen durchführen. Sie können umfassende elektronische Diagnoseprüfungen durchführen und anwendungsspezifische Störungen untersuchen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 3 - Reparación generalEl taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los niveles de diagnóstico electrónico y las fallas relacionadas con la aplicación.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 3 - RevisioneNel livello 3 l’officina è in grado di svolgere lavori di assistenza completi sui motori Perkins. E’ in grado di riparare e svolgere una revisione completa del motore, incluso le prove. Può anche effettuare diagnosi sull’elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.

Level 3 - Overhaul Plate A

AAAAAAGG

Page 15


1 1 LEVEL 3 - OVERHAUL

Long Engine Plate A

ACE30905

Page 16

Long Engine

Moteur Long

Langer Motor

Motore CompletoMotor Largo

1

Long Engine Plate A

ACE30905

Page 17


1 GG30905J 1 LONG ENGINE - ASSEMBLY (A)

Footnotes

(A) REFER TO PARTS BOOK GG30905JPB FOR DETAILS

Cylinder Block Plate A

ACPG0012

Page 18

1

19

18

21

20

14

2

3

7

9

10

6

12

11

13

17

4

15

16

5

22

8

23

Cylinder Block Plate A

ACPG0012

Page 19


1 1 CYLINDER BLOCK (A)2 064210015 1 CAP3 064210018 1 CAP4 064210035 1 PLUG5 064210035 1 PLUG6 064210035 1 PLUG7 198466010 2 PLUG8 198466010 1 PLUG9 198466010 1 PLUG10 198466050 1 PLUG11 198466940 1 PLUG12 198466940 2 PLUG13 1 SHAFT (B)14 042303015 1 NEEDLE BEARING15 040306203 1 BALL BEARING16 064100045 1 PLUG17 198517302 1 BUSH18 012110660 2 STUD19 010109440 2 STUD20 030500512 2 DOWEL21 030309005 2 PIN22 030500616 2 DOWEL23 030500825 2 DOWEL

Footnotes

(A) SERVICE BY COMPLETE ENGINE

(B) REFER TO U5MK8268

Cylinder Block Plate B

ACPG0012

Page 20

1

2

Cylinder Block Plate B

ACPG0012

Page 21


1 165996490 1 GASKET - TIMING CASE2 011310612 3 SCREW

Crankshaft, Pistons & Connecting Rods Plate A

ACPG0012

Page 22

16

10

3

11

5

6

12

1

2

9

15

4

8

14

7

13

Crankshaft, Pistons & Connecting Rods Plate A

ACPG0012

Page 23


1 115256910 1 CRANKSHAFT ASSEMBLY2 F 115256910 1 CRANKSHAFT3 115276210 1 CRANKSHAFT GEAR4 030509020 1 KEY5 110156450 1 BEARING HOLDER ASSEMBLY6 F 110156450 1 BEARING HOLDER ASSEMBLY7 010810845 2 BOLT8 030500612 2 DOWEL9 198586402 1 MAIN BEARING KIT10 011510850 1 SCREW11 110156460 1 BEARING HOLDER ASSEMBLY12 F 110156460 1 BEARING HOLDER ASSEMBLY13 010810850 2 BOLT14 030500612 2 DOWEL15 198586281 1 MAIN BEARING KIT16 010700845 2 SCREW

Crankshaft, Pistons & Connecting Rods Plate B

ACPG0012

Page 24

8

11

10

9

2

5

4

1

3

12

7

6

Crankshaft, Pistons & Connecting Rods Plate B

ACPG0012

Page 25


1 115017630 2 PISTON AND RING KIT2 F 115017630 1 PISTON3 115104050 1 PISTON RING KIT4 115026350 2 CON ROD5 F 115026350 1 CON ROD6 198517325 1 SMALL END BUSH7 115176130 2 CON ROD BOLT8 020109103 2 CON ROD NUT9 115326260 2 PIN10 036500019 1 CIRCLIP11 036500019 1 CIRCLIP12 U5ME0021 1 BIG END BEARING KIT

Rear End Oil Seal Plate A

ACPG0012

Page 26

1

Rear End Oil Seal Plate A

ACPG0012

Page 27


1 198636080 1 SEAL - REAR END OIL (A,B)

Footnotes

(A) SEE SERVICE BULLETIN NO.195

(B) ALSO ORDER WEAR SLEEVE - 29990038

Cylinder Head Plate A

ACPG0012

Page 28

2

11

15

163

8

6

5

7

9

10

1

4

14

13

12

17

Cylinder Head Plate A

ACPG0012

Page 29


1 111010631 1 CYLINDER HEAD ASSEMBLY2 F 111010631 1 CYLINDER HEAD3 030300414 2 PIN4 064210018 1 CAP5 064210022 1 PLUG6 064210022 1 PLUG7 064210022 1 PLUG8 064210022 1 PLUG9 120166370 2 INTAKE VALVE10 110136445 2 VALVE SEAT INSERT11 120176290 2 EXHAUST VALVE12 120186100 4 CAP13 120226080 8 VALVE COLLET14 198217070 4 VALVE SPRING15 120406080 4 SEAL - VALVE STEM16 012110650 1 STUD17 120216130 4 CAP

Cylinder Head Plate B

ACPG0012

Page 30

1

3

2

4

Cylinder Head Plate B

ACPG0012

Page 31


1 P 1 CYLINDER HEAD GASKET2 111136460 8 SCREW3 111136470 2 SCREW4 012110625 2 STUD

Service Options

1 111147600 1 GASKET - CYLINDER HEAD 1.2 MM1 111147610 1 GASKET - CYLINDER HEAD 1.3 MM

Rocker Shaft Assembly Plate A

ACPG0012

Page 32

2

10

39

5

1

11

8

4

6

7

15

17

16

1413

12

Rocker Shaft Assembly Plate A

ACPG0012

Page 33


1 120037111 1 ROCKER BOX ASSEMBLY2 F 120037111 1 ROCKER LEVER3 120366330 2 ROCKER ARM4 120366320 2 ROCKER ARM5 198217660 1 ROCKER SHAFT SPRING6 199486220 4 ADJUSTING SCREW7 020109076 4 NUT8 120316330 1 ROCKER SHAFT9 198436370 1 PLUG10 052100100 1 SEAL - O RING11 030300416 2 PIN12 120456320 4 PUSHROD13 120116160 4 TAPPET14 120996210 1 SEAL - ROCKER BOX15 011310625 1 SCREW16 012109259 2 STUD17 023100006 2 NUT

Pipes Plate A

ACPG0012

Page 34

6

2

5

1 43

7

Pipes Plate A

ACPG0012

Page 35


1 140607392 1 OIL PIPE2 198486780 1 BOLT3 140996260 1 WASHER4 140996260 1 WASHER5 198486780 1 BOLT6 140996260 1 WASHER7 140996260 1 WASHER

Relief Valve Plate A

ACPG0012

Page 36

1

2

Relief Valve Plate A

ACPG0012

Page 37


1 140036220 1 RELIEF VALVE2 052109078 1 SEAL - O RING

Oil Pump Plate A

U5MK8268.

Page 38

1

10

9

7

3

6

5

8

2

4

11

Oil Pump Plate A

U5MK8268.

Page 39


1 U5MK8268 1 OIL PUMP IDLER GEAR2 F U5MK8268 1 SHAFT3 199266180 1 WASHER4 F U5MK8268 1 IDLER GEAR5 F U5MK8268 1 ROTOR6 140116140 1 COVER7 P 1 SHIM8 198216720 1 SPRING9 199236540 1 COLLAR10 036800010 1 CIRCLIP11 1 LEAFLET

Service Options

7 199286150 J (+)0.10MM 1 SHIM7 199286160 J (+)0.15MM 1 SHIM7 199286170 J (+)0.20MM 1 SHIM7 199286180 J (+)0.50MM 1 SHIM

Timing Case Plate A

ADPG0054

Page 40

1

2

4

3

5

Timing Case Plate A

ADPG0054

Page 41


1 1 TIMING GEAR CASE (A)2 165996500 1 GASKET - TIMING CASE COVER3 011310640 4 SCREW4 011310660 4 SCREW5 023100006 1 NUT

Footnotes

(A) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS

Timing Case Plate B

ADPG0054

Page 42

1

3

2

Timing Case Plate B

ADPG0054

Page 43


1 165106780 1 TIMING CASE2 198636090 1 SEAL - FRONT END OIL3 030300414 1 PIN

Timing Case Plate C

ADPG0054

Page 44

8

7

4

2

6

3

10

5

1

9

1211

13

Timing Case Plate C

ADPG0054

Page 45


1 125616121 1 BRACKET2 165996640 1 GASKET3 125156263 1 ARM4 198217832 1 SPRING5 052100070 1 SEAL - O RING6 198217750 1 SPRING7 023100008 1 NUT8 012810635 R a. 1 SCREW9 2648A120 1 NUT10 26420462 1 ANTI-TAMPER CAP11 012810635 1 SCREW12 2318A207 1 NUT13 2314F004 4 SCREW

History

a.8 2315C039 1 SCREW

2315C039 1 SCREW

Timing Case Plate D

ADPG0054

Page 46

6

11

110

8

9

3

7

2

5

4

Timing Case Plate D

ADPG0054

Page 47


1 125046613 1 CONTROL LEVER2 125116221 1 SHAFT3 052100080 1 SEAL - O RING4 131046550 1 SPEED SENSOR5 020800010 1 NUT6 125306101 1 CONTROL LEVER7 125116211 1 SHAFT8 025100006 1 WASHER9 024500006 1 NUT10 198217880 1 SPRING11 031100004 1 PIN

Timing Case Plate E

ADPG0054

Page 48

1

6

3

4

2

5

7

11

9

8

10

Timing Case Plate E

ADPG0054

Page 49


1 131046640 1 SCREW2 F 131046640 1 BOLT3 020109177 1 NUT4 025100010 1 WASHER5 198217900 1 SPRING6 131466251 1 BOLT7 025100006 1 WASHER8 020109239 1 NUT9 198346160 1 RING10 131466272 1 ANTI-TAMPER CAP11 064210012 1 CAP

Miscellaneous Plate D

ADPG0054

Page 50

1

Miscellaneous Plate D

ADPG0054

Page 51


1 198217970 1 TOOL (A)

Footnotes

(A) REFER TO WORKSHOP MANUAL

Camshaft & Gears Plate A

ADPG0054

Page 52

6

5

7

9

2

4

1

8

3

10

11

Camshaft & Gears Plate A

ADPG0054

Page 53


1 120026910 1 CAMSHAFT2 F 120026910 1 CAMSHAFT3 034100508 1 KEY4 120016230 1 CAMSHAFT GEAR5 040109059 1 BALL BEARING6 120736081 1 CAMSHAFT GEAR7 199216230 3 SPACER8 125256220 1 SLIDER9 199566651 1 PLATE10 010700610 1 SCREW11 011310612 1 SCREW

Camshaft & Gears Plate B

ADPG0054

Page 54

1

Camshaft & Gears Plate B

ADPG0054

Page 55


1 199266180 1 WASHER

Fuel Injection Pump Plate A

AFPG0054

Page 56

1

2

3

4

Fuel Injection Pump Plate A

AFPG0054

Page 57


1 131017981 1 FUEL INJECTION PUMP2 P 1 SHIM (A)3 011310620 2 SCREW4 023100006 2 NUT

Service Options

2 131437381 1 SHIM (B)2 131437391 1 SHIM (C)2 131437810 1 SHIM (D)2 131437820 1 SHIM (E)2 131437401 1 SHIM (F)2 131437411 1 SHIM (G)2 131437470 1 SHIM (H)

Footnotes

(A) EMISSIONS CRITICAL COMPONENT - TO ENSURE CORRECT ENGINE TIMING RETAIN ORIGINAL SHIM DETAILS FOR EXACT REPLACEMENTS.

(B) THICKNESS - 0.2MM - WITH BEAD

(C) THICKNESS - 0.3MM - WITH BEAD

(D) THICKNESS - 0.25MM - WITH BEAD

(E) THICKNESS - 0.35MM - WITH BEAD

(F) THICKNESS - 0.4MM - WITH BEAD

(G) THICKNESS - 0.5MM - WITH BEAD

(H) THICKNESS - 0.5MM - WITHOUT BEAD

High Pressure Fuel Pipes Plate A

AFPG0054

Page 58

5

6

1

2

3

4

High Pressure Fuel Pipes Plate A

AFPG0054

Page 59


1 131507920 1 PIPE - FUEL INJ NO 1 CYL2 131507930 1 PIPE - FUEL INJ NO 2 CYL3 199106021 1 CLAMP4 199106021 1 CLAMP5 010110625 1 SCREW6 023100006 1 NUT

Atomisers Plate A

AFPG0054

Page 60

3

1

2

Atomisers Plate A

AFPG0054

Page 61


1 131406480 2 INJECTOR2 131426210 1 WASHER3 U31426200 R a. 2 SEAL - INJECTOR

History

a.3 131426200 2 SEAL - INJECTOR

Fuel Leak-Off Pipe Plate A

AFPG0054

Page 62

2

5

4

3

1

6

Fuel Leak-Off Pipe Plate A

AFPG0054

Page 63


1 131606970 1 PIPE - LEAK OFF2 068204090 1 FUEL INJ PUMP RETURN PIPE3 067200078 1 CLIP4 067200078 1 CLIP5 131246280 1 CONNECTOR6 025100006 1 WASHER

Flywheel Housing Plate A

CDPG0022

Page 64

1

2

3

Flywheel Housing Plate A

CDPG0022

Page 65


1 110366400 2 BACKPLATE2 011510820 10 SCREW3 011611035 2 SCREW

Flywheel & Starter Ring Plate A

DDPG0023

Page 66

3

1

2

4

Flywheel & Starter Ring Plate A

DDPG0023

Page 67


1 115358010 1 FLYWHEEL ASSEMBLY2 F 115358010 1 FLYWHEEL3 U15376150 1 STARTER RING4 010109330 4 SCREW

Starter Motor Plate A

EDPG0010

Page 68

1

Starter Motor Plate A

EDPG0010

Page 69


1 185086540 G 1 STARTER MOTORService Options

1 185086540R 1 STARTER MOTOR - EXCHANGE

Pulleys Plate A

FBPG0017

Page 70

1

Pulleys Plate A

FBPG0017

Page 71


1 145336490 1 WATER PUMP PULLEY

Sump Plate A

GBPG5502

Page 72

2

4

6

7

1

3

8

9

5

Sump Plate A

GBPG5502

Page 73


1 110708930 1 SUMP2 110996960 1 GASKET3 110516270 1 PLATE4 110996830 1 GASKET - SUMP5 011310616 21 SCREW6 140406600 1 STRAINER7 140986930 1 OIL PIPE8 052109076 1 SEAL - O RING9 011310612 2 SCREW

Dipstick & Filler Tube Plate A

GBPG5502

Page 74

2

3

1

4

5

Dipstick & Filler Tube Plate A

GBPG5502

Page 75


1 198416861 1 DIPSTICK2 110756380 1 DIPSTICK TUBE3 052109113 2 SEAL - O RING4 011310612 1 SCREW5 011510816 1 SCREW

Sump Plate A

GCPG5504

Page 76

2

1

Sump Plate A

GCPG5504

Page 77


1 010411212 1 PLUG2 025100012 1 WASHER

Filler Plate A

HBPG0025

Page 78

2

1

3

4

Filler Plate A

HBPG0025

Page 79


1 198436390 1 OIL FILLER CAP2 052100280 1 SEAL - O RING3 198436390 1 OIL FILLER CAP4 052100280 1 SEAL - O RING

Oil Filter Plate A

JBPG0001

Page 80

1

Oil Filter Plate A

JBPG0001

Page 81


1 140517030 1 OIL FILTER

Oil Filter Plate A

JCPG0000

Page 82

1

Oil Filter Plate A

JCPG0000

Page 83


1 140546020 1 CONNECTION

Front End Drive Input Plate A

KBPG5505

Page 84

1

3

2

Front End Drive Input Plate A

KBPG5505

Page 85


1 115398400 1 1 GROOVE CRANKSHAFT PUL-2 020800018 1 NUT3 034100508 1 KEY

Water Pump Plate A

LBPG5508

Page 86

6

3

4

1

5

2

8

7

Water Pump Plate A

LBPG5508

Page 87


1 145017380 1 WATER PUMP2 145146691 1 PLATE3 145996640 1 GASKET - WATER PUMP4 145996630 1 GASKET - WATER PUMP5 011310675 4 SCREW6 023100006 1 NUT7 011310660 3 SCREW8 064500020 1 PLUG

Thermostat & Housing Plate A

LBPG5508

Page 88

1

3

2


LBPG5508

Page 89


1 145206270 1 THERMOSTAT2 198217410 1 SPRING3 1 THERMOSTAT HOUSING


LDPG0012

Page 90

1

2

3

4


LDPG0012

Page 91


1 145216161 1 THERMOSTAT HOUSING2 145996740 1 GASKET - THERMOSTAT HSG3 011310650 2 SCREW4 023100006 1 NUT

Fan Plate A

MDPG0031

Page 92

2

1

Fan Plate A

MDPG0031

Page 93


1 145386520 1 PLATE2 011310620 4 SCREW

Alternator Plate A

NDPG5507

Page 94

96

2

1

8

3

4

7

5

Alternator Plate A

NDPG5507

Page 95


1 185046470 1 ALTERNATOR2 185726890 1 PIVOT PLATE3 011510845 1 BOLT4 011510816 1 SCREW5 010310890 1 BOLT6 027100008 1 WASHER7 026100008 1 WASHER8 199237090 1 COLLAR9 023100008 1 NUT

Drive Belt & Tensioner Plate A

NEPG5505

Page 96

1

Drive Belt & Tensioner Plate A

NEPG5505

Page 97


1 080109050 1 BELT

Blanking Plates Plate A

QCPG0016

Page 98

3

5

2

1

4

Blanking Plates Plate A

QCPG0016

Page 99


1 165166260 1 PLATE2 165206360 1 PLATE3 165996560 1 GASKET4 010310850 4 SCREW5 023100008 4 NUT

Cylinder Head Cover Plate A

TBPG0017

Page 100

6

3

5

2

1

9

8

7

10

4

Cylinder Head Cover Plate A

TBPG0017

Page 101


1 111210110 1 ROCKER BOX COVER2 111996450 1 GASKET - CYL. HEAD COVER3 110566070 1 BREATHER VALVE4 011100408 4 METRIC BOLT5 110666240 1 PLATE CLAMPING6 110666060 1 GAUZE7 015600406 4 SCREW8 024500006 2 NUT9 140996380 2 WASHER10 011310670 3 SCREW

Cylinder Head Cover Plate B

TBPG0017

Page 102

1

2

4

3

Cylinder Head Cover Plate B

TBPG0017

Page 103


1 135566480 1 PIPE - AIR2 U35996751 R a. 1 GASKET3 011310620 2 SCREW4 1 ROCKER BOX COVER

History

a.2 135996750 1 GASKET

Exhaust Manifold Plate A

UBPG0016

Page 104

1

2

3

4


UBPG0016

Page 105


1 135616690 1 EXHAUST MANIFOLD2 135996610 1 GASKET - EXHAUST MANIFOLD3 011310625 2 SCREW4 023100006 2 NUT


UDPG0003

Page 106

2

5

6

7

3

1

4

8


UDPG0003

Page 107


1 135686010 1 ELBOW2 F 135686010 1 ELBOW3 314990013 1 GASKET - EXHAUST4 010310822 4 SCREW5 027100008 4 WASHER6 W14120360 R a. 1 FLANGE7 314990013 1 GASKET - EXHAUST8 011510825 4 SCREW

History

a.6 314120070 1 FLANGE

Lift Pump Plate A

VBPG0031

Page 108

1

2

3

Lift Pump Plate A

VBPG0031

Page 109


1 130506351 1 LIFT PUMP2 2415A070 1 SEAL - O RING3 011140616 1 SCREW

Fuel Filter Plate A

VBPG0031

Page 110

5

4

10

8

3

11

12

13

16

15

2

6

1

7

9

14

Fuel Filter Plate A

VBPG0031

Page 111


1 130306041 1 FUEL FILTER ASSEMBLY2 F 130306041 1 HEAD3 052100440 1 SEAL - O RING4 130366040 1 FUEL FILTER5 130446090 1 RING6 130976750 1 MOUNTING BRACKET7 010310865 1 BOLT8 027100008 1 WASHER9 026200008 1 WASHER10 011510816 2 SCREW11 068207315 1 PIPE - FUEL12 067200115 1 HOSE CLIP13 067200115 1 HOSE CLIP14 068209084 1 HOSE15 067200115 1 HOSE CLIP16 067200115 1 HOSE CLIP

Cold Start System Plate A

WDPG0007

Page 112

1

5

4

2

3

Cold Start System Plate A

WDPG0007

Page 113


1 185376420 R a. 1 CONNECTOR2 185366250 2 GLOWPLUG3 F 185366250 1 GLOWPLUG4 023100004 1 NUT5 385620280 1 CONNECTION

History

a.1 185376380 1 CONNECTOR

Engine Lifting Eyes Plate A

XBPG0002

Page 114

4

1

3

2

5

Engine Lifting Eyes Plate A

XBPG0002

Page 115


1 195816660 1 LIFTING EYE2 011510816 1 SCREW3 195816660 1 LIFTING EYE4 011510830 1 SCREW5 199236680 1 SPACER

Throttle & Stop Controls Plate A

ZAPG0023

Page 116

3

1

2

Throttle & Stop Controls Plate A

ZAPG0023

Page 117


1 125416440 1 CONTROL LEVER2 U85206520 R a. 1 SOLENOID

R b.3 025100016 1 WASHER

History

a.2 U85206452 1 SOLENOID

b.2 U85206451 1 SOLENOID

Instrumentation Plate A

ZJPG0014

Page 118

3

4

2

1


ZJPG0014

Page 119


1 185246210 1 OIL PRESSURE SWITCH2 198486780 1 BOLT3 140996260 1 WASHER4 140996260 1 WASHER


ZLPG0013

Page 120

1


ZLPG0013

Page 121


1 385720500 1 WATER TEMPERATURE SENSOR

Fuel Pre-Lift Pump Plate A

ZVPG0001

Page 122

2

1

3

5

6

4

Fuel Pre-Lift Pump Plate A

ZVPG0001

Page 123


1 130306380 1 PRE-FUEL FILTER ASSY2 F 130306380 1 FUEL FILTER HEAD3 26560182 1 FUEL FILTER BOWL5 26560183 3 DRAIN PLUG4 130306360 1 FUEL FILTER6 26560184 1 SEAL - O RING

Parts Index

Page 124

Page 125

Parts Index

Description Part No. Page

1 GROOVE CRANKSHAFT PULLEY

115398400 85

ADJUSTING SCREW 199486220 33

ALTERNATOR 185046470 95

ANTI-TAMPER CAP 131466272 49

26420462 45

ARM 125156263 45

BACKPLATE 110366400 65

BALL BEARING 040109059 53

040306203 19

BEARING HOLDER ASSEMBLY

110156450 23

110156460 23

BELT 080109050 97

BIG END BEARING KIT

U5ME0021 25

BOLT 010310865 111

010310890 95

010810845 23

010810850 23

011510845 95

131466251 49

198486780 35, 35, 119

BRACKET 125616121 45

BREATHER VALVE 110566070 101

BUSH 198517302 19

CAMSHAFT 120026910 53

CAMSHAFT GEAR 120016230 53

120736081 53

CAP 064210012 49

064210015 19

064210018 19, 29

120186100 29

120216130 29

CIRCLIP 036500019 25, 25

036800010 39

CLAMP 199106021 59, 59

CLIP 067200078 63, 63

COLLAR 199236540 39

199237090 95

CON ROD 115026350 25

CON ROD BOLT 115176130 25

CON ROD NUT 020109103 25

CONNECTION 140546020 83

385620280 113

CONNECTOR 131246280 63

185376380 113

185376420 113

CONTROL LEVER 125046613 47

125306101 47

125416440 117

COVER 140116140 39

CRANKSHAFT ASSEMBLY

115256910 23

CRANKSHAFT GEAR

115276210 23


Parts Index

Page 126

CYLINDER HEAD ASSEMBLY

111010631 29

DIPSTICK 198416861 75

DIPSTICK TUBE 110756380 75

DOWEL 030500512 19

030500612 23, 23

030500616 19

030500825 19

DRAIN PLUG 26560183 123

ELBOW 135686010 107

EXHAUST MANIFOLD

135616690 105

EXHAUST VALVE 120176290 29

FLANGE 314120070 107

W14120360 107

FLYWHEEL ASSEMBLY

115358010 67

FUEL FILTER 130306360 123

130366040 111

FUEL FILTER ASSEMBLY

130306041 111

FUEL FILTER BOWL 26560182 123

FUEL INJ PUMP RETURN PIPE

068204090 63

FUEL INJECTION PUMP

131017981 57

GASKET 110996960 73

135996750 103

165996560 99

165996640 45


U35996751 103

GASKET - CYL. HEAD COVER

111996450 101

GASKET - CYLINDER HEAD

111147600 31

111147610 31

GASKET - EXHAUST

314990013 107, 107

GASKET - EXHAUST MANIFOLD

135996610 105

GASKET - SUMP 110996830 73

GASKET - THERMOSTAT HSG

145996740 91

GASKET - TIMING CASE

165996490 21

GASKET - TIMING CASE COVER

165996500 41

GASKET - WATER PUMP

145996630 87

145996640 87

GAUZE 110666060 101

GLOWPLUG 185366250 113

HOSE 068209084 111

HOSE CLIP 067200115 111, 111, 111, 111

INJECTOR 131406480 61

INTAKE VALVE 120166370 29

KEY 030509020 23

034100508 53, 85

LIFT PUMP 130506351 109

LIFTING EYE 195816660 115, 115


Page 127

Parts Index

LONG ENGINE - ASSEMBLY

GG30905J 17

MAIN BEARING KIT 198586281 23

198586402 23

METRIC BOLT 011100408 101

MOUNTING BRACKET

130976750 111

NEEDLE BEARING 042303015 19

NUT 020109076 33

020109177 49

020109239 49

020800010 47

020800018 85

023100004 113

023100006 33, 41, 57, 59, 87, 91, 105

023100008 45, 95, 99

024500006 47, 101

2318A207 45

2648A120 45

OIL FILLER CAP 198436390 79, 79

OIL FILTER 140517030 81

OIL PIPE 140607392 35

140986930 73

OIL PRESSURE SWITCH

185246210 119

OIL PUMP IDLER GEAR

U5MK8268 39


PIN 030300414 29, 43

030300416 33

030309005 19

031100004 47

115326260 25

PIPE - AIR 135566480 103

PIPE - FUEL 068207315 111

PIPE - FUEL INJ NO 1 CYL

131507920 59

PIPE - FUEL INJ NO 2 CYL

131507930 59

PIPE - LEAK OFF 131606970 63

PISTON AND RING KIT

115017630 25

PISTON RING KIT 115104050 25

PIVOT PLATE 185726890 95

PLATE 110516270 73

145146691 87

145386520 93

165166260 99

165206360 99

199566651 53

PLATE CLAMPING 110666240 101

PLUG 010411212 77

064100045 19

064210022 29, 29, 29, 29

064210035 19, 19, 19

064500020 87


Parts Index

Page 128

198436370 33

198466010 19, 19, 19

198466050 19

198466940 19, 19

PRE-FUEL FILTER ASSY

130306380 123

PUSHROD 120456320 33

RELIEF VALVE 140036220 37

RING 130446090 111

198346160 49

ROCKER ARM 120366320 33

120366330 33

ROCKER BOX ASSEMBLY

120037111 33

ROCKER BOX COVER

111210110 101

ROCKER SHAFT 120316330 33

ROCKER SHAFT SPRING

198217660 33

SCREW 010109330 67

010110625 59

010310822 107

010310850 99

010700610 53

010700845 23

011140616 109

011310612 21, 53, 73, 75

011310616 73


011310620 57, 93, 103

011310625 33, 105

011310640 41

011310650 91

011310660 41, 87

011310670 101

011310675 87

011510816 75, 95, 111, 115

011510820 65

011510825 107

011510830 115

011510850 23

011611035 65

012810635 45, 45

015600406 101

111136460 31

111136470 31

131046640 49

2314F004 45

2315C039 45, 45

SEAL - FRONT END OIL

198636090 43

SEAL - INJECTOR 131426200 61

U31426200 61

SEAL - O RING 052100070 45

052100080 47

052100100 33


Page 129

Parts Index

052100280 79, 79

052100440 111

052109076 73

052109078 37

052109113 75

2415A070 109

26560184 123

SEAL - REAR END OIL

198636080 27

SEAL - ROCKER BOX

120996210 33

SEAL - VALVE STEM

120406080 29

SHAFT 125116211 47

125116221 47

SHIM 131437381 57

131437391 57

131437401 57

131437411 57

131437470 57

131437810 57

131437820 57

199286150 39

199286160 39

199286170 39

199286180 39

SLIDER 125256220 53

SMALL END BUSH 198517325 25

SOLENOID U85206451 117


U85206452 117

U85206520 117

SPACER 199216230 53

199236680 115

SPEED SENSOR 131046550 47

SPRING 198216720 39

198217410 89

198217750 45

198217832 45

198217880 47

198217900 49

STARTER MOTOR 185086540 69

STARTER MOTOR - EXCHANGE

185086540R 69

STARTER RING U15376150 67

STRAINER 140406600 73

STUD 010109440 19

012109259 33

012110625 31

012110650 29

012110660 19

SUMP 110708930 73

TAPPET 120116160 33

THERMOSTAT 145206270 89

THERMOSTAT HOUSING

145216161 91

TIMING CASE 165106780 43

TOOL 198217970 51


Parts Index

Page 130

VALVE COLLET 120226080 29

VALVE SEAT INSERT

110136445 29

VALVE SPRING 198217070 29

WASHER 025100006 47, 49, 63

025100010 49

025100012 77

025100016 117

026100008 95

026200008 111

027100008 95, 107, 111

131426210 61

140996260 35, 35, 35, 35, 119, 119

140996380 101

199266180 39, 55

WATER PUMP 145017380 87

WATER PUMP PULLEY

145336490 71

WATER TEMPERATURE SENSOR

385720500 121


Documents

data - RigMaster Powerdealers.rigmasterpower.com/Manuals/PartsBulletins/Perkins Engine... · The build list of your engine, found on the front page of this parts book, provides a