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DATA MANAGEMENT ACROSS YOUR END-TO-END SUPPLY CHAIN – A FRESH & INNOVATIVE APPROACH Jonathan Shortis - VP Energy – EMEA
Ash Nelson - Co-Founder, Biarri
Global Energy Conference | Houston | 7 October 2014
DATA MANAGEMENT ACROSS YOUR END-TO-END SUPPLY CHAIN – A FRESH & INNOVATIVE APPROACH
3 Global Energy Conference | Houston | 7 October 2014
Agenda
• Supply Chain Challenges / Barriers
• Effects of Poor Data Management
• Benefits
• Where Are We Now ?
• Integrated Supply Chain Approach
• Case Study – On-Shore CSG Australia
– Strategic Planning
– Operational Management
• Conclusions
1 Integrated
Supply Chain
2 Discussion Panel
& Q&A
4
Supply chain challenges
• Scale & Complexity Multiple site locations / Material diversity
• Lack of Coordination Fragmented supply chains / Multiple providers
Data interchange / Traceability / Accountabilities unclear
• Dynamic Environment Plans change – impacting on supply chain requirements
• Materials Control Visibility of on-site usage & expenditure
• Multiple Stakeholders IOC, NOC, Service Cos, Drilling Cos, JVs, SOEs
• Site Logistics Logistics volumetrics, congestion, vehicle utilisation
• Procurement Compliance Sub-Optimal / Aggregation opportunity
Challenges
Global Energy Conference | Houston | 7 October 2014
5
Barriers
• Historic Custom & Precedence We’ve always done it this way…
• Fire-Fighting A perception of delivering value
• Procurement Fragmentation = optimisation
• Loss of Control Concerns over risk transfer
• Multiple Stakeholders Coherent data strategy missing
Dest Country Org Country
Org & Dest
Country
Shanghai
Veg
hel Detroit
Sao Paulo
AP-EU / AP-SA / AP-MX
NA-AP / NA-EU / NA-SA
NA
SA
EU
AP
Barriers to a Data-Driven Approach
Global Energy Conference | Houston | 7 October 2014
6
Data management
• Visibility & Traceability
Lack of visibility across the E2E supply
chain / Interfaces / Data interchange loss
Stakeholder frustration
• Supply Chain Cost Escalation
Emergency shipments
• Procurement Cost
Lack of framework compliance
Lost aggregation opportunity
• Project Delivery
Increased risk
Project overruns / Cost escalation
• Productivity & Production
Labour productivity loss
Production down
• Visibility & Traceability
Materials
• Cost Transparency
• Improved Communications
• Supply Chain Optimisation (E2E)
Cost / Inventory Reduced
• Service Enhancement
• Improved Planning Horizon
• Standardisation
• Holistic Approach
Asset Constraints
• Risk Reduction
Mitigation Planning
Scenario Planning
Responsiveness
Increased Production Loss of Control
Effects of Poor Data Management Benefits of a Data-Driven Strategy
Global Energy Conference | Houston | 7 October 2014
7 Global Energy Conference | Houston | 7 October 2014
Current state – Where are we now?
• Concept – under active discussion
• Differences in pace of adoption / levels of focus
• Leading practices in major projects, globally
Importance of data management understood & actively promoted
Move towards single service providers / single data platform / unbundling
Focus - developing geographies/technology
• Lagging – traditional approach
Procurement driving fragmentation / fire fighting proliferates
• Issue – perception of risk
• Wide variation
• Leading practices
Integrated approach - developing geographies/unconventionals
• Lagging – entrenched
Traditional procurement-driven strategy / in-house delivery / fire fighting
International oil companies
Service companies
8
What is Integrated Supply Chain Management?
International
Suppliers
Consolidation
Hubs Customs
Clearance
Worksite Site
Store
Consolidation
Centre or
X-Dock Domestic
Suppliers
Integrated Supply Chain Control Tower
Supply Chain
Planning
Domestic
In-bound On-Site
Materials
Management
Warehousing
&
Consolidation International
Supply
Chain
Procurement,
Expediting &
Supplier
Management
Distribution
Reverse
Logistics
Functional
Physical
Project Lifecycle
Start-Up
Operations
(MRO &
Turnarounds)
Hand-Over Commissioning Planning Construction
Global Energy Conference | Houston | 7 October 2014
9 Global Energy Conference | Houston | 7 October 2014
Data management approach –
Case Study – On-Shore CSG, Queensland, Australia
Tactical data management
• Supports day to day operations
• Risk mitigation
• Contingency planning
• Capital Project Freight Portal
– Tracking, sequencing, co-ordination,
visibility (physical and financial)
Operations Pre FEED/FEED
Strategic data management
• Investment decisions
• Supply Chain design
• Drilling & completions SC design
– Defining demand
– Optimized facility locations
10
Strategic data management –
Drilling and completions supply chain design
Objectives
• Improve and optimize drilling & completions Supply Chain
• Safety, on time rig move scheduling, transport utilization
• Supply lead times & stock turns, administrative excellence
Challenges
• Complexity – 4 concurrent projects, community, assets, cost
• Different requirements for development and operations
• Data poor environment
• Business focus on immediate challenges not long term planning
Method
• Define demand – projected forecast – activity/materials
• Transport network modeling – collection, wait, load, return by asset
• Flood mapping
• Scenario analysis – distance, time, productivity
2015 2025 2035
Global Energy Conference | Houston | 7 October 2014
11
Strategic data management - Real demand determination
Focus on substantial ramp-up in drilling programme
Dwarfed by the long term programme beyond 6 months
• Changed the logistics strategy
• Step change in transportation requirements
Global Energy Conference | Houston | 7 October 2014
12
Strategic data management – Optimised facility locations
Transport cost & CO2 reduction
Supply chain reliability HSE –
congestion/community
Scenario 1
Single site
Roma
Baseline
Scenario
3
2 sites
Km down
67%
Scenario
2
Single site
Close to
CoG
Km down
40%
Scenario
4
2 sites
+ 1 x temp
laydown
Km down
75%
Global Energy Conference | Houston | 7 October 2014
13 Global Energy Conference | Houston | 7 October 2014
Tactical data management
Single source of truth
• Complete accountability for each item
• Track, sequence & co-ordinate material
movements and transportation assets
• Web based data always available to stakeholders
Real time feedback on performance +
rapid rescheduling
• Rapidly consider status, productivity,
geo-spatial context, temporal sequencing by skill
type and contractor
• Web based data always available
Common accessible logistics data Data driven project operations – Real time
14 Global Energy Conference | Houston | 7 October 2014
Tactical data management
Benefits
Optimised
plan
Rapid intelligent
Re-planning
Real time data
on performance
One common
view
Better utilisation of costly
assets and people Compliance – tracking,
authorisation, permitting
Volumetrics
communication
Ahead of time delivery
performance
Simplified dynamic
sequencing
Cost visibility/
projections
15
Conclusion
Integrated Supply Chain control tower
Team
Productivity
Up
Asset
Utilisation
Up
Production
Up
Supply
Chain
Cost
Down
Global Energy Conference | Houston | 7 October 2014