Data Book Panel Simple Chaco Oc 111839 02 Carp 11972 Drs 1002 Rev-001

OC: CHA 111839 02 DRS 1002

TAG: SWCP 0520 VERSION INICIAL 08-01-2012

REV:-001 29-06-2012

DATA BOOK SINGLE WELL CONTROL PANEL

CODIGO: PAN.C-180 CARP: 11972

WENLEN S.A. – Estrada 180 | B1661 ARD Bella Vista Republica Argentina - Tel.:+54(11)4666-0969 - Fax:+54(11)4666-0791

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��ADVERTENCIA�No desmonte ninguna parte de este panel cuando este bajo presión. Si lo hace, puede dar lugar a daños, lesiones o pérdida de la vida.

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�Tabla de contenidos

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�Sección 1 - Instalación y Operación

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I- REQUERIMIENTOS GENERALES.

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A. Suministro de Gas. �

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B. Presión Regulada. �

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C. Verificar �/��0�%��%�� 6��!��7��! ��6�� 6�)��

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II- INSTALACION.�

�A- Herramientas especiales necesarias:

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B- Material necesario para la instalación: �)�E� �� %�� "�7�:��"7�;� ��;�<7�:��0��7�#!�#��!��7�� )�+�� #�� .�

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�9�:A��A:��9�E�:�+A:;$�A��:�ITEM QTY DESCRIPTION MANUFACTURER PART NUMBER

AAA 200' 316 S.S., 3/8" X .035" W.T. PARKER *BBB 40' 316 S.S., 1/4" X .083" S.L. PARKER *

CCC 10 3/8" TUBING UNION SWAGELOK/PARKER SS-600-6

DDD 2 UNION COUPLING HIP 20-21LF4-U

EEE 1 FUSIBLE PLUG SWAGELOK 316-XWP

FFF 4 3/8" X 1/2" MALE CONNECTOR SWAGELOK/PARKER SS-600-1-8

GGG 2 1/4" M-NPT X LF4 (FM ADAPTER) HIP 20-21LF4NM8

HHH 1 1/2" X-NPT X LF4 (FM ADAPTER) HIP 20-21LF4NMD

JJJ 2 QUICK EXHAUST VERSA QE-5-316

KKK 2 1/2" NIPPLE CAJUN SS-8-HN

LLL 40' 316 S.S., 3/8" X .065" S.L. PARKER *

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II- OPERACIÓN.��

A� Situación antes del arranque del Panel:

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B- Puesta en marcha:

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C- Paros de Emergencia:

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��IV- MANTENIMIENTO. �� 0�� 7��

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Sección 2 - Lista de materiales y planos

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Sección 3 – Fotos y Pruebas del Panel

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PRUEBAS.

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ETAPAS DE PRUEBA:

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Gráficos. � ��)��

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PRUEBA HIDRÁULICA SCSSV (1º CICLO)

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PRUEBA NEUMÁTICA, MASTER SSV (1º CICLO)

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PRUEBA NEUMÁTICA, WING SDV (1º CICLO)

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PRUEBA HIDRÁULICA, SCSSV (2º CICLO)

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PRUEBA NEUMÁTICA, MASTER SSV (2º CICLO)

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PRUEBA NEUMÁTICA, WING SDV (2º CICLO)

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FOTOS.

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Sección 4 – Catálogos de Proveedores

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Haskel is an international organization offering a worldwide service through the Haskel group of companies and factory trained distributors. The Haskel group is headquartered in Burbank, California, with facilities throughout the world. We have built an enviable reputation for quality based on high pressure fluid and gas handling equipment.

In addition to offering a comprehensive range of pneumatic driven liquid pumps, air amplifiers, pneumatic and hydraulic driven gas boosters, high pressure valves, fittings and accessories, we custom design and build power pacs and test rigs. Our continued investment in technology ensures that Haskel will stay at the leading edge of high pressure technology.

This brochure introduces our pneumatic driven liquid pump range. Technical details and advice on any of the products shown is available on request.

We are here to solve your problems. Just give us a call at 818-843-4000 or visit our website at www.haskel.com for more information or to locate a distributor.

• Safe pneumatic operation – no heat, flame or spark risk• Up to 100000 psi (7000 bar) capability• Infinitely variable cycling speed• Stall feature at pre-determined pressure to hold that pressure

without consuming power• Problem-free stop/start applications• Easily automated – many modification and control options• Suitable for most liquids and liquefied gases• Alternative gas drive options – sour gas, natural gas,

boil off gases, nitrogen

• No need for air line lubrication – saves costs and prevents contamination

• Robust, reliable, compact and easy to maintain proven design• Unbalanced cycling spool provides immediate response to

pressure changes• Also available in standard, or custom built power pac

configurations• Excellent worldwide service for spares and repairs• Can be manufactured to meet API 675, ATEX, CE and NACE

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Our pumps offer many advantages over electrically driven pumps:

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• Pressure testing• Work holding/power clamping• Jacking/lifting• Valve actuator control• Hydraulic cylinder actuation • Press safety overload devices • Roller tensioning• Metering• Precision lubrication and

spraying• Liquified gas transfer

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This guide will help you to pre-select the pump ideally suited for your application. If you have specific questions, however, we urge you to provide us with details of the duties you require from the pump, available air/gas drive pressure, and pressure/flow requirements, and we will recommend a model and any corresponding accessories.

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The pumps are categorized on their horsepower ratings (see pages 6-7). These are approximate and peak at 100 psi (7 bar), assuming adequate drive air, pressure and volume. Peak horsepower is at about 75% nominal ratio x air drive pressure, i.e. 100:1 pump @ 100 psi air drive peaks at 100 x 100 = 10000 x 0.75 psi = 7500 psi (517 bar) hydraulic pressure.

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Performance can be extended by stacking air pistons without changing the hydraulic piston. Haskel multi-head pumps consume less air than competitive single head pumps of the same area, as only one head is pressurized on the return stroke; e.g., on a 1.5 hp pump additional heads can raise performance to 2 hp.

Double air head pumps are identified by the last digit 2 in the pump model number. Thus, a nominal 50:1 ratio pump with two air heads is described as a 52. Similarly, a triple air head pump is identified with a last digit 3. Thus, a 900 ratio pump with three air heads is described as a 903.

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The pumps automatically reciprocate on a differential piston principle. A large piston driven by relatively low pressure drive acts directly upon a smaller hydraulic piston.

The nominal ratio between piston sizes is indicated in the model coding and approximates to the maximum working pressure. The actual ratio is about 15% above nominal so that the pump continues to cycle when drive pressure equals nominal ratio. Initially, the pump will cycle at maximum speed acting as a transfer pump to pressurize downstream.

It will cycle at a slower rate as the fluid meets resistance until it stalls at maximum output pressure. When a pressure drop downstream occurs, it will recycle as necessary in an effort to maintain maximum pressure. Stall pressure is achieved when the outlet pressure rises and offers more resistance to the reciprocating differential piston assembly. The piston assembly then stalls when the forces balance, e.g. when drive pressure x drive piston area equals outlet (stall) pressure x driven hydraulic plunger area. The pump design is sensitive to very small pressure drops due to the low frictional resistance of the large diameter drive piston and hydraulic piston seals.

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Nominal Ratio * (2) Indicates Double Drive Piston** (3) Indicates Triple Drive Piston

0.65 sq in (4 sq cm)Therefore, actual ratio = 40:1Nominal Ratio = 35:1

25.9 sq in (167 sq cm)

Area .65 sq in (4 sq cm)Therefore, actual ratio = 79:1Nominal Ratio = 72:1*

Area 25.2 sq in (163 sq cm)


Area .65 sq in (4 sq cm)Therefore, actual ratio = 118:1Nominal Ratio = 103:1**




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1. Drive SectionThe piston, complete with “O” ring seal, operates in an epoxy filled, fiberglass wound barrel, the diameter of which is constant throughout a given series of pumps. Drive media forces the piston down on the compression stroke and raises it on the suction stroke (M series have a spring return). The piston is pre-lubricated during assembly and therefore no air line lubricator is necessary.

2. Hydraulic Section/Check ValvesThis is directly linked to the drive piston by the hydraulic piston, the bottom portion of which is in the hydraulic body. Outlet flow and pressure are determined by the area of the hydraulic piston head, its nominal ratio with the drive piston head, and drive pressure. On the down stroke, liquid in the hydraulic section is forced under compression through the outlet check valve. Fresh liquid is induced via the inlet check valve on the return stroke. These check valves control the flow of liquid through the hydraulic section. They are spring-loaded and have a very low cracking pressure, allowing maximum opening on the induction stroke. The pressure of hydraulic fluid on the down stroke closes the inlet check valve and acts against the spring to open the outlet check valve.

3. Drive Cycling ValveThis is a pilot-operated, unbalanced, lightweight spool, which directs drive pressure, first to the top of the drive piston, and then to the underside to reciprocate the piston (cycle). It actuates via pilot valves at the top and the bottom of the stroke, which causes the unbalanced spool to shift and reciprocate the piston.

4. Hydraulic Seal/Check ValvesThis is one of the few wear parts. Its function is to allow the hydraulic piston to reciprocate without passing fluid into the drive section. The liquid, its pressure and its temperature determine seal specification. A distance piece can be incorporated between drive and hydraulic sections for complete contamination-free operation on most Haskel pumps.

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1. Drive Section

2. Hydraulic Check Valves

3. Drive Cycling Valve

4. Hydraulic Seal/Check Valve

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All Haskel pumps are identified by letters coding the type of pump, followed by a number indicating the practical working ratio

of the drive area to the hydraulic plunger area. These letters are explained in the chart below.

Pump Model Letter Coding

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The chart to the right shows the pressure/flow capability of each pump in the range. The diagonal lines show constant output horsepower for each series. The model ratios are circled.

ExampleThe pressure required is 2175 psi (150 bar). The flow required is 215 cubic inches (3.52 liters) per minute. The black dot plots position. Only models on diagonals to the right of the dot will meet the demand; e.g., the -35 ratio 1.5 hp pump, assuming a supply at 100 psi (7 bar) and 70 scfm (119m3/hr) can be met; if not, a -32 or -52 2 hp pump would be needed.

The diagonal horsepower lines in the chart below are based on 100 psi (7 bar) drive pressure. Drive flow requirement is different for each series as follows:

Note: For specific performance curves, refer to Liquid Pump Rapid Reference Guide.

Reduced air drive flow or pressure will result in a corresponding reduction in output horsepower. This chart can be used to select pump series and model ratio.

.33 hp 15 scfm (25 m3/hr) 3 hp 85 scfm (144 m3/hr)

.75 hp 45 scfm (76 m3/hr) 6 hp 175 scfm (297 m3/hr)

1.5 hp 70 scfm (119 m3/hr) 8 hp 225 scfm (382 m3/hr)

2 hp 85 scfm (144 m3/hr) 10 hp 270 scfm (459 m3/hr)

M .875” stroke .33 hp miniature pump series XH 2” stroke 1.5 + 2 hp Extreme High Pressure pump seriesS Stainless steel hydraulic piston and body G 4.5” stroke 6 hp pump series29723 .33 hp Chemical Pump 8 4.5” stroke 8 hp pump or booster seriesD (Prefix) Pump incorporates a Distance Piece 14 4” stroke 10 hp pump seriesD (Suffix) Double Acting pump W Polyurethane U-cup dynamic seal4B 1” stroke .75 hp pump series (bottom inlet only) F UHMWPE (Ultra-high Molecular Weight Polyethylene Dynamic SealA 2” stroke 1.5 + 2 hp pump series T Reinforced teflon dynamic sealH 2” stroke 1.5 + 2 hp High Pressure pump series V Viton o-ring static seal-C Filter, regulator with gauge and shut-off/speed control valve -B Bottom inlet

-CP Chemical Pump

100.000.2K

13.8

0.1K

6.9

0.5K

34

1K

69

2K

138

5K

345

10K

690

20K

1379

50K

3448

100K

6900

6000

49.17 3000

16.39 1000

8.20 500

3.28 200

1.64 100

0.82 50

0.33 20

0.16 10

0.08 5

Pressure (psi)

Pressure (bar)

Flow

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Flow

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in)

10 hp

1.5

4

10

2260

35

25

40

65100

315

14

2130

37

56

75

100

150

188

110

71

36

12

7

5

25

35

60

100

150

225

300

32

52

72

122

202

302

452

602683

9031373

25

35

60

100

150

3 hp

8 hp

.75 hp

.33 hp

6 hp1.5 hp

21

15

12

125

225

100

2 hp

10

15

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125

psi/8

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5 ba

r10

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i/7 b

ar15

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5 ba

r10

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hp3

hp2.

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5 hp

0.75

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0.33

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HP Pump Model Code Nominal

RatioActual Ratio

Maimimum Rated Output PressureDisplacement/Cycle Maximum Flow

Continuous Intermittent

psi bar psi bar cu in ml cu in/min l/min

M, MDSTV -5 5.6 625 43 625 43 0.83 13.6 506 8.30

M, MS-7 7.8 900 62 900 62 0.60 9.8 366 6.00-12 14 1500 103 1500 103 0.36 5.9 234 3.83

M, MS, 29723

-21 25 2600 179 2600 179 0.20 3.3 130 2.13-36 41 4500 310 4500 310 0.12 2.0 78 1.28-71 82 8800 607 8800 607 0.060 1.0 39 0.64-110 126 13500 931 13500 931 0.039 0.6 25 0.42

M, MS -188 217 15000 1034 15000 1034 0.023 0.4 18 0.29MS -220 237 20000 1380 25000 1723 0.021 0.344 14 0.22

4B

-14 16 1500 103 1500 103 0.90 14.7 428 7.01-21 24 2300 159 2300 159 0.60 9.8 285 4.67-25 29 2700 186 2700 186 0.50 8.2 238 3.89-30 34 3200 221 3200 221 0.43 7.0 204 3.35-37 42 3800 262 3800 262 0.35 5.7 166 2.72-55 63 6000 414 6000 414 0.22 3.6 105 1.71-75 86 7800 538 7800 538 0.17 2.8 81 1.32-100 114 10600 731 10600 731 0.13 2.0 62 1.01-150 171 15000 1034 15000 1034 0.088 1.44 42 0.68

DSTV -1.5 1.6 120 8 160 11 31.90 513 5104 83.6ATV, DTV -4 80 690 48 1200 83 20.00 328 3200 52.4

AW, ASF, DF, DSF, DSTV

-B10 11.5 1600 110 1600 110 4.05 66.4 1215 19.9-B15 17 2400 165 2400 165 2.70 44.3 810 13.3-25 29 4000 276 4000 276 1.62 26.6 486 8.0-35 40 5700 393 5700 393 1.16 19.0 348 5.7-60 69 9800 676 9800 676 0.67 11.0 201 3.3-100 115 15000 1034 16500 1138 0.41 6.7 123 2.0-150 173 15000 1034 20000 1380 0.27 4.5 81 1.3

HF, HSF, DHF, DSHF-151 173 25000 1724 25000 1724 0.27 4.5 81 1.3-225 260 30000 2069 37000 2551 0.18 3.0 41 0.7-300 345 30000 2069 50000 3448 0.14 2.3 32 0.5

HF -450 533 25000 1724 45000 3403 0.091 1.5 20 0.3


-B22 23 3200 221 3200 221 4.05 66.4 1215 19.9-B32 34 4800 331 4800 331 2.70 44.3 810 13.3-52 57 5000 345 8000 552 1.62 26.6 486 8.0-72 80 11000 758 11000 758 1.16 19.0 348 5.7-122 138 15000 1034 19000 1310 0.67 11.0 201 3.3

HF, HSF, DHF, DSHF-202 230 30000 2069 33000 2275 0.41 6.7 92 1.5-302 346 30000 2069 50000 3448 0.27 4.5 61 1.0

DXHF, DSXHF-452 520 30000 2069 70000 4827 0.18 3.0 41 0.7-602 690 30000 2069 75000 5171 0.14 2.3 32 0.5

DXHF, DSXHF-683 780 30000 2069 70000 4827 0.18 3.0 25 0.41-903 1038 30000 2069 75000 5171 0.14 2.3 20 0.33

DSXHW -1373 1575 30000 2069 100000 6895 0.086 1.4 12 0.197

AFD, DFD, ASFD, DSFD -B60 69 6500 448 6500 448 1.34 2.2 369 6.0

ASFD

-10 11.5 1600 110 1600 110 8.10 133 1823 29.9-15 17 2400 165 2400 165 5.40 89 1215 19.9-25 29 4000 276 4000 276 3.24 53.2 729 11.9-35 40 5700 393 5700 393 2.32 38.0 522 8.6-60 69 9800 676 9800 676 1.34 22.0 302 4.9-100 115 15000 1034 16500 1138 0.82 13.4 185 3.0-150 173 15000 1034 20000 1380 0.54 9.0 122 2.0-202 230 30000 2069 33000 2275 0.82 13.4 144 2.4

GWD, GSFD, DGFD, DGSFD, DGSTVD -12 14.8 1850 128 4000 276 15.9 260 5009 82.1

GW, DGF, GSF, DGSF, DGSTV-35 40.3 4375 302 4375 302 6.0 98 1890 31.0-60 69 7500 517 7500 517 3.5 57 1103 18.1-100 115 8000 552 10000 690 2.1 34 662 10.8

8SFD, 8DSFD, 8DSTVD -25 27.5 3575 246 4000 276 14.0 229 2660 44

8SFD-40 43.5 6000 414 6000 414 8.90 145 1691 28-65 73 10000 690 10000 680 5.40 88 1026 17

8DSFD -100 112 10000 690 10000 680 3.52 57.5 669 118HSFD -225 253 22500 1530 22500 1530 1.56 25.5 296 5

D14STD, D14SFD-125 138 16000 1103 16000 1103 8.80 144 704 11.5-315 347 36000 2482 36000 2482 3.50 57.4 280 4.6

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Typical Performance Based on 100 psi (7 bar) Pressure and Drive Flow Data on Page 5

Outlet Pressure Outlet Flow Outlet Pressure Outlet Flow

psi bar cu in/min l/min psi bar cu in/min l/min

225 15.5 500 8.20 415 29 249 4.09300 21 350 5.70 600 41 160 2.60700 48 200 3.28 1125 78 100 1.641500 103 90 1.48 2000 138 48.9 0.801700 117 70 1.15 3100 214 39.6 0.653000 207 39 0.64 6000 414 19 0.317500 517 20 0.33 8500 586 17 0.285000 345 18 0.30 10000 690 14 0.237500 517 14 0.23 15000 1034 12 0.20

700 48 400 6.55 1450 100 61 11000 69 270 4.42 2000 138 120 21250 86 230 3.77 2500 172 61 11500 1034 200 3.28 3000 207 62 11750 121 170 2.78 3500 241 82 1.332000 138 110 1.8 5000 345 66 1.082500 172 87 1.42 7500 517 37 0.65000 345 57 0.93 10000 690 26 0.437500 517 37 0.6 15000 1034 7 0.11

50 3 5000 81.9 150 10.3 1000 16.4100 7 1953 32 400 28 750 12.3400 28 1000 16.4 990 68 500 8.19750 52 598 9.8 1600 110 200 3.281000 69 403 6.6 2500 172 195 3.22000 138 350 4.1 3600 248 98 1.63000 207 152 2.5 6200 427 50 0.824000 276 100 1.64 10000 690 24.4 0.47000 483 59.7 0.98 15000 1034 29.9 0.497000 483 59.7 0.98 15000 1034 29.9 0.497500 517 39.6 0.65 24000 1655 9.8 0.1615000 1034 29.9 0.49 27000 1862 20.1 0.3336000 2483 14.6 0.24 45000 3103 9.2 0.15

400 28 799 13.1 2100 145 200 3.28700 48 500 8.2 3000 207 152 2.51900 131 299 4.9 5000 345 97.6 1.62000 138 226 3.7 7500 517 50 0.824000 276 122 2 12000 828 40.2 0.667000 483 91.5 1.5 20000 1379 20.1 0.3310000 690 45.2 0.74 30000 2069 15.2 0.2510000 690 34.8 0.57 40000 2759 15.2 0.2515000 1034 24.4 0.4 50000 3448 12.2 0.2

15000 1034 19.5 0.32 60000 4138 4.9 0.0815000 1034 15.9 0.26 70000 4828 5.5 0.0916000 1103 9.2 0.15 90000 6207 3.1 0.05

1000 69 348 5.7 5500 379 152 2.5

500 34 1520 24.9 1000 69 380 6.22750 52 1030 16.88 1500 103 260 4.261000 69 662 10.85 2500 172 162 2.661500 1034 465 7.62 3500 248 100 1.643000 138 248 4.07 6000 414 56 0.925000 345 151 2.48 10000 690 41 0.677500 517 103 2 15000 1034 27 0.4410000 690 63 1.03 20000 1379 47 0.77

200 14 5004 82 1200 83 1454 241000 69 1770 29 3500 241 600 9.82000 138 976 16 5500 379 397 6.52000 138 573 9.4 10000 690 195 3.2

1000 69 2400 39.3 2500 172 280 4.62000 138 1420 23.2 4000 276 200 3.273000 207 880 14.4 6000 414 310 5.085000 345 555 9.1 10000 690 163 2.6710000 690 270 4.4 20000 1379 144 2.36

8000 552 488 8.0 12000 828 195 3.215000 1034 238 3.9 30000 2069 79.3 1.3

Pump Series Maximum Cycles per Minute

0.3 hp 325 cpm

0.75 hp 225 cpm

1.5, 2.0 and 2.2 hp (Single and Double Drive Piston)

80 cpm

2.0 hp (Triple Drive Piston) 60 cpm

3.0 hp 80 cpm

6.0 hp 60 cpm

8.0 hp 50 cpm

10.0 hp 40 cpm

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7www.haskel.com33

8 www.haskel.com

Key Features• Choice of 5 models, 9 ratios,

27 possible combinations• Flows to 2 gpm (7.5 l/min)• Choice of wetted materials• Single air head• Drive pressure 25 to

125 psi (1.8 to 9 bar)

• Pressures to 25000 psi (1724 bar)

• All Hydraulic fluids, water (plain or DI), solvents, mild chemicals, liquefied gases

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ModelNominalRatio Maximum Working Pressure

Displacement per Cycle

M, MDSTV

-5 625 psi (43 bar) .83 cu in (13.6 ml)

M, MS(3) -7-12

900 psi (62 bar)1500 psi (103 bar)

.6 cu in (9.8 ml)

.36 cu in (5.9 ml)

M, MS(3), 29723(3)**

-21-36-71-110-188

2600 psi (179 bar)4500 psi (310 bar)8800 psi (607 bar)13500 psi (931 bar)15000 psi (1034 bar)

.2 cu in (3.3 ml)

.12 cu in (2.0 ml)

.06 cu in (1.0 ml)

.039 cu in (0.6 ml)

.023 cu in (.4 ml)

MS -220 25000 psi (1723 bar) .021 cu in (.34 ml)

** Not available in 188 ratio(3) Maximum intermittent pressure for stainless steel in the MS and 29723 is 10000 psig (690 bar.)

Number Description

-HP

26082 26220-2 26220-3

Hand pump attachment (with handle). Provides manual operation of pump for precision pressure control or use without air power.Handle only. With handle. Without handle. Kits for converting existing units.

-V Manual release with relief valve. For M and MS pumps only. Provides high pressure needle valve with internal adjustable safety relief downstream of pump outlet checks. Tank return is 1⁄8” NPT in pump body.

26063-3 Dead Man valve. ¼” NPT port.

26064-3 Combination air regulator/filter with gauge. ¼” NPT port.

26065-3 Speed control valve. ¼” NPT port.

26065-3 plus 26064-3

-C air controls installed on pump. ¼” NPT port.

28320 Manifold mount inlet port. Provides O-ring boss in aluminum block to enable mounting on side of tank below oil level. Modification applies to M-21 through M-188 only.

28590 Palm or foot start/stop button drive. Spring loaded shut.

28700-1 Air OP release valve.

28926 Remote start/stop control. Provides 1⁄8” NPT bleed signal port for single line remote control.

29002 Viton air drive.

29697 Single stroke from remote air pulse. Useful for metering applications. One stroke per air pulse signal; eliminates automatic cycling. 1⁄8” NPT signal port.

51331 EPR seals for liquid section for 29723-XX ratio pumps.

51788 Piped exhaust – standard. Provides connection ports for drive and pilot exhausts. Enables under tank top mounting and/or natural gas drive.

51794 Piped exhaust – sour gas. With hand pump (HP).

51794-2 Piped exhaust – sour gas. Without hand pump (HP).

51804 Muffler (for use with piped exhaust modifications below). ¼” NPT male port.

Number Description

51809 Normally open air operated release with relief valve. Provides highest release flow capacity. Will hold full pump psi piloted from drive air. Vents are not threaded. Ref. drawing 56643 for tank top mounting parts.

51809-1 Normally closed air operated release with relief valve. Used to hold hydraulic jacks. Will release up to 11000 psi (using 100 psi air). Vents are not threaded. Ref. drawing 56643 for tank top mounting parts. Not available in 188:1 ratio.

51810 Safety relief valve. Relief is upstream of outlet check. Vent hole 1/16 NPT M or MS series -21 through 188.

51811 External air pilot. Provides 1⁄8” NPT port for external air to pilot for remote start/stop.

52340 Solid air cap.

52950 Electric stroke counter provision. Micro switch (BZE6-2RQ) mounted on upper cap trips with each cycle.

53175 Level II cleaning.

53304 High pressure outlet port. Fits ¼” O.D. high pressure threaded and coned tube.

53784 Piped exhaust (drive only). For field conversion of any .33 HP pump. Provides ¼” NPT exhaust port.

53935 Low temperature drive. Enables operation down to 5°F. Some sacrifice of seal life at normal temperature. M or MS series.

54179 Stroke adjuster (includes 29697 above). Useful for metering applications. Knurled knob with vertical scale on pump cap.

57905 No return spring. Provides improved fill on suction stroke pumping liquefied gases by utilizing the inlet pressure. Only available on M and MS series.

59888 Cycle timer installed.

80103 Noise reduction kit fitted.

80348 SAE outlet for M-pumps, 3⁄8” SAE, 6500 psi (448 bar) max.

81499 EPR Seals for M and MS series for Liquid Section.

82367 SS trim for 1⁄3 hp drive

82500 ATEX Modification (Available on MS & 29723 but not M series).

85630 Conversion kit, new style exhaust muffler.

86337 Extended life air drive.

Optional Modifications

For service codes, see page 17.For weights and dimensions, see page 18.

34

Key Features• One model available

in 9 ratios• Output pressures to

15000 psi (1034 bar)• Flows to 1.5 gpm (5.7 l/min)

• Choice of wetted materials• Single air head• Drive pressure 3 psi to

100 psi (.2 to 7 bar)



4B -14-21-25-30-37-55-75-100-150

1500 psi (103 bar)2300 psi (159 bar)2700 psi (186 bar)3200 psi (221 bar)3800 psi (262 bar)6000 psi (414 bar)7800 psi (538 bar)10600 psi (731 bar)15000 psi (1034 bar)

.9 cu in (14.8 ml)

.6 cu in (9.8 ml)

.5 cu in (8.2 ml)

.43 cu in (7.1 ml)

.35 cu in (5.7 ml)

.22 cu in (3.6 mil)

.17 cu in (2.8 ml)

.13 cu in (2.1 ml)

.088 cu in (1.4 ml)

Number Description

-C Air drive controls.

56564 Extreme cycling service. Not recommended for long stall periods.

56594 External air pilot port 1⁄8” NPT. Allows remote start/stop of pump.

57639 Low drive air pressure. Allows user to regulate drive air to as low as 3 psi (.2 bar).

57960 Single acting drive. Used for pumping liquefied gases under pressure.

58475 1⁄8” NPT port on drive for recycle valve connection.

59354 Noise reduction kit fitted.

Number Description


80637 SAE outlet fitting for ratio 37 to 100, 1⁄4” SAE, 6500 psi (448 bar) max.

82104 Viton air drive.

82500 ATEX modification.



9www.haskel.com

3 97 ��' � 5 3 7: � ��8 ��"�' ��)� ��


35

www.haskel.com10

Key Features• Choice of 11 models,

13 ratios, 48 possible combinations

• Output pressures to 50000 psi (3448 bar)

• Flows to 22 gpm (83.0 l/min)

• Choice of wetted materials• Single air head• Drive pressure 3 to 150 psi (.2

to 10 bar)



DSTV(1) -1.5 160 psi (11 bar) 31.9 cu in (513.0 ml)

ATV, DTV(1)

-4 1200 psi (83 bar) 20.0 cu in (328.0 ml)


-B10-B15-25-35-60


4 cu in (66.4 ml)2.7 cu in (44.3 ml)1.6 cu in (26.6 ml)1.2 cu in (19 ml).7 cu in (11 ml)


-100-150

16500 psi (1138 bar) 20000 psi (1375 bar)

.4 cu in (6.7 ml)

.28 cu in (4.5 ml)

HF, HSF, DSHF

-151-225-300

25000 psi (1724 bar)37000 psi (2551 bar)50000 psi (3448 bar)

.28 cu in (4.5 ml)

.18 cu in (3.0 ml)

.14 cu in (2.3 ml)

HF -450 45000 psi (3403 bar) .09 cu in (1.5 ml)

(1) These series are “Lift” pumps and maximum outlet pressure is (air drive x pump ratio) + inlet pressure

Number Description

-C Air controls (filter, regulator, gauge, shut-off). ½” NPT.

-CP Air controls with precision regulator. ½” NPT.

-CO Air controls with recycle button. ½” NPT.

-CPO Air controls with precision regulator and recycle button. ½” NPT.

-B Bottom Inlet (designate “B” before ratio dash number, “BR” on -B10, -B15, -B22 and -B32) 1.5 hp and 2 hp pumps (not applicable to high output, chemical, 2.2 hp, or AWD series pumps).

-W Additional upper foot bracket.

16821 Low air pressure control feature. For operating at air pressures as low as 3 to 4 psi (.2 to .3 bar). Includes 28881 modification.

16831 Low temperature modification. For special sealing in air drive for operating temperatures from as low as -20°F up to normal +120°F.

16834 Exhaust adapter. With back pressure balance piston.

17860 Electrical stroke counter provision. Includes BZE6-2RQ microswitch.

25721 Mechanical stroke counter, installed (6 digit).

27964 Interconnecting inlet-outlet tubing. ½” female for 4:1 ratio series pumps (ATV-4 or DTV-4).

28000 Threaded vent (or purge) ports on standard distance piece. Except 1.5:1 ratio.

28003 Test port. Provides access port in pump’s body between inlet and outlet check valves for 1.5 hp and 2 hp pumps. -10 ratio or higher, single acting.

28881 Air pilot modification. 1⁄8” NPT. Allows remote start/stop of pump.

29376 Three-way cycling spool. For 1.5 hp and 2 hp single acting pumps, for use with CO2

29702 Single stroke modification.

Number Description

29806 Double distance piece. For 1.5 hp and 2 hp pumps only, except 1.5:1 ratio.

51050 Extreme service cycling modification. Not recommended for long stall periods.

51056 Exhaust/pilot vent combination.

51331 EPR (Ethylene propylene) static seals in wetted section. Applies to distance piece pumps only.

51345 Sour gas drive provision to N.A.C.E. specifications. 1.5 hp to 2.2 hp distance piece pumps only, single air head and double air head.

52788 Viton seals air drive.

53925 Severe Arctic low temperature service. -25, -35, -60, -100, -150, -151, -225, -300, -450 ratios.

54885 Rotate pump body 90° from standard.

54935 SS trim for 5/3 air drive.

55305 Tube ports. 5⁄8” SAE inlet and outlet. For 1.5 hp to 2 hp pumps. 15 pump minimum.

55516 Polyurethane (“W”) seal. For F or TV series pumps, except high output models.

55630 Stainless steel (AISI-316) distance piece. For 1.5 hp to 2 hp pumps.

59353 Noise reduction kit fitted. Not available on AFD, DFD, ASFD or DSFD.

82460 HNBR seals in air drive section.

82500 ATEX modification (not available on AW or DSXHW pumps).

82958 9⁄16 High pressure outlet converts medium ratio 10-122 outlet 1⁄2 port to high pressure port.



; 37 ��' � 5 ; 3 ;6 � ��8 ��"�' ��)� ��


36

; 37 ��' � 5 ; 3 ;6 � ��8 �� #,� ��" �'" �� + ��"�'�

Available in a choice of 3 models, these high output, low ratio pumps are capable of pressures to 1200 psi (82 bar) and flow rates of up to 22 gpm (83 l/min). These are “lift” pumps whereby the outlet pressure equals the air drive x the pump ratio plus the inlet pressure.

Model DSTV-1.5 has a maximum air drive of 150 psi (10 bar) and is capable of pressures up to 160 psi (11 bar). The model ATV and DTV-4 work on a maximum air drive of 150 psi (10 bar) and have a maximum pressure rating of 1200 psi (83 bar). A noise reduction modification is available for applications where noise level is an issue.

$#� ��!�� # �� 5.�'� %� � # �! 8

Pumps with prefix “D” in the model number have aluminum distance piece between the air drive and pump section (except DSTV-1.5). Vent holes can be threaded ½” NPT female at extra cost. Specify modification number 28000. Horizontal mounting is recommended for non-exchange of contaminants.

$#��!� #�!� � �$� �� "! � #!, �� %��

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To specify ratios -10, -15, -22 or -32, add “BR” between the model number and the ratio, e.g. AW-BR10.Inlet externally threaded 1 ¼” NPT maleInternally threaded 1” NPT female

Drive inlet and exhaust are ½” NPT female. Drive inlet also includes a ½” NPT male x ½” NPSM female (straight pipe thread) swivel adapter (connecting male nipple should include 30° inside bevel for proper fit).

To specify ratios -25 through -903, add “B” between the model number and the ratio, e.g. AW-B25.Inlet on the bottom and externally threaded 1” NPT maleInternally threaded ½” NPT female

www.haskel.com 11

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All series mounting brackets have 7/16” holes (slots) for 3/8” bolts. Upper mounting brackets are not furnished as standard on single air head non-distance piece units.

37

www.haskel.com12

Key Features• Choice of 16 models,

13 ratios, 46 possible combinations

• Output pressures to 100000 psi (7000 bar)

• Flows to 5 gpm (15 l/min)

• Choice of wetted materials• Double and triple air heads• Drive pressure 3 to

100 psi (.2 to 7 bar)

6��'

636��'




-B22-B32-52-72-122


4 cu in (66.4 ml)2.7 cu in (44.3 ml)1.6 cu in (26.6 ml)1.2 cu in (19 ml).7 cu in (11 ml)

HF, HSF, DHF, DSHF

-202-302

33000 psi (2275 bar)50000 psi (3448 bar)

.4 cu in (6.7 ml)

.28 cu in (4.5 ml)

DXHF, DSXHF

-452-602

70000 psi (4827 bar)75000 psi (5171 bar)

.18 cu in (3.0 ml)

.14 cu in (2.3 ml)

DXHF, DSXHF

-683-903

70000 psi (4827 bar)75000 psi (5171 bar)

.18 cu in (3.0 ml)

.14 cu in (2.3 ml)

DSXHW -1373 100000 psi (6895 bar) .09 cu in (1.4 ml)

AFD, DSFD, DFD, ASFD

-B60 6500 psi (448 bar) 1.3 cu in (22 ml)

Key Features• One model available

in 8 ratios• Output pressures to

33000 psi (2275 bar)• Flow rates to 8 gpm (30 l/min)

• Single air head• Drive pressure 3 to 150 psi (.2

to 10 bar)

ModelNominalRatio Maximum Working Pressure*


ASFD 1015253560100150202

1600 psi (110 bar)2400 psi (165 bar)4000 psi (276 bar)5700 psi (393 bar)9800 psi (676 bar)16500 psi (1138 bar)20000 psi (1379 bar)33000 psi (2275 bar)

8.1 cu in (132.8 ml)5.4 cu in (88.6 ml)3.3 cu in (53.2 ml)2.3 cu in (38 ml)1.3 cu in (22 ml).8 cu in (13.4 ml).6 cu in (9 ml).8 cu in (13.4 ml)

* Continuous/Intermittent

6 �< �6 3 6 ��' � 5 ; 3 => �< �; 3 := � ��8 ��"�' ��)� ��

4 ��' � 5 6 3 6= � ��8 ��"�' ��)� ��



38

13

Number Description

-C Air controls (filter, regulator, gauge, shut-off. ½” NPT.

-CP Air controls with precision regulator. ½” NPT.

-CO Air controls with recycle button. ½” NPT.

-CPO Air controls with precision regulator and recycle button. ½” NPT.

-B Bottom Inlet (designate “B” before ratio dash number, “BR” on -B10, -B15, -B22 and -B32) 1.5 hp and 2 hp pumps (not applicable to high output, chemical, 2.2 hp, or AWD series pumps)

16821 Low air pressure control feature. For operating at air pressures as low as 3 to 4 psi (.2 to .3 bar).

16831 Low temperature modification. For special sealing in air drive for operating temperatures from as low as -20°F up to normal +120°F.

16834 Exhaust adapter. With back pressure balance piston.

17860 Electrical stroke counter provision. Includes BZE6-2RQ microswitch.

25721 Mechanical stroke counter. Installed (6 digit).

27964 Interconnecting inlet-outlet tubing. ½” female for 4:1 ratio series pumps (ATV-4 or DTV-4).

28000 Threaded vent (or purge) ports on standard distance piece. Except 1.5:1 ratio and 3 hp pump.

28003 Test port. Provides access port in pump’s body between inlet and outlet check valves for 1.5 hp and 2 hp pumps, -10 ratio or higher, single acting.

28881 Air pilot modification. 1⁄8” NPT – Allows remote start/stop of pump.

29376 Three-way cycling spool. For 1.5 hp and 2 hp single acting pumps.

29702 Single stroke modification. Except 3 hp pump.

29806 Double distance piece. For 1.5 hp and 2 hp pumps only, except 1.5:1 ratio.

Number Description

51050 Extreme service cycling modification. Not recommended for long stall periods.

51056 Exhaust/pilot vent combiner.

51331 EPR (Ethylene propylene) static seals in wetted section. Applies to distance piece pumps only.

51345 Sour gas drive provision to N.A.C.E. specifications. 1.5 hp to 2.2 hp distance piece pumps only, single air head and double air head.

52788 Viton seals. Air drive only – 1.5 hp to 2.2 hp pumps only.

53925 Severe Arctic low temperature service. -25, -35, -60, -100, -150, -151, -225, -300, -450 ratios except 3 hp pump.

54885 Rotate pump body 90° from standard. Except 3 hp pump.

54935 SS trim for 5/3 air drive.

55191 Mounting ring kit for AWD series.

55192 3/4 NPT inlet port installed on AWD series (in place of threaded port).

55193 Extra foot bracket installed.

55305 Tube ports. 5⁄8” SAE inlet and outlet – for 1.5 hp to 2 hp pumps, 15 pump minimum.

55465 Ceramic Plunger -60 Ratio.

55516 Polyurethane “W” seal in “F” series pumps-except high output models.

55630 Stainless steel (SS-316) distance piece – for 1.5 thru 2 hp pumps.

59353 Noise reduction kit fitted. Not available on AFD, DFD, ASFD or DSFD.


82460 HNBR Seals in air drive section.

82500 ATEX modification (not available on AW or DSXHW pumps).


Optional Modifications (for 2 hp, 2.2 hp and 3 hp pump models)

www.haskel.com39

www.haskel.com


9 possible combinations• Pressures to 22500 psi

(1530 bar)• Flow rates to 11.5 gpm

(44 l/min)

• All hydraulic fluids, water (plain or DI), solvents, liquefied gases

• Choice of wetted materials• Single air head – double acting• Drive pressure 3 to 125 psi

(.2 to 9 bar)



8SFD, 8DFD, 8DSFD, 8DSTVD8FD

-25(1) 4000 psi (276 bar) 14 cu in (229 ml)

8SFD8DSFD

-40-65-100(1)

6000 psi (408 bar)10000 psi (690 bar)10000 psi (690 bar)

9 cu in (145.3 ml)5.4 cu in (88.2 ml)3.5 cu in (57.5 ml)

8HSFD -225(1) 22500 psi (1530 bar) 1.6 cu in (25.5 ml)

(1) Double Acting “Lift” Pumps


20 possible combinations• Output pressures to

10000 psi (690 bar)• Flow rates to 21 gpm (80 l/min) • Choice of wetted materials

• Single air head – double acting

• Drive pressure 3 to 125 psi (.2 to 9 bar)

• All hydraulic fluids, water (plain or DI), solvents



GWD, GSFD, DGFD(1), DGSFD(1), DGSTVD(1)

-12 4000 psi (276 bar) 15.9 cu in (260 ml)

GW, GSF, DGF, DGSF,DGSTV

-35-60-100

4375 psi (302 bar) 7500 psi (517 bar)10000 psi (690 bar)

6.0 cu in (98 ml)3.5 cu in (57 ml)2.1 cu in (34.5 ml)


14

: ��' � 5 = 3 =9 � ��8 ��"�' ��)� ��

? ��' � 5 7 3 >9 � ��8 ��"�' ��)� ��

Incorporating 10 models, this heavy duty range of double acting pumps provide pressures up to 10000 psi (690 bar) and flow rates up to 4 gpm (15 l/min).

Designed to operate with air drive pressures between 40 and 125 psi (2.8 and 9 bar). For drive pressures 3 to 40 psi (.2 to 2.8 bar), order 51875-1 mod.



40

www.haskel.com


4 possible combinations• Pressures to 36000 psi

(2500 bar)• Flow rates to 3 gpm (11 l/min)

• Drive pressure 3 to 125 psi (.2 to 9 bar)

• All hydraulic fluids, water (plain or DI), solvents, liquefied gases

• Choice of wetted materials

Key Features



D14STD 125(1)

315(1)16000 psi (1103 bar)36000 psi (2482 bar)

8.8 cu in (144.2 ml)3.5 cu in (57.4 ml)

D14SFD 125(1)

315(1)16000 psi (1103 bar)36000 psi (2482 bar)

8.8 cu in (144.2 ml)3.5 cu in (57.4 ml)


Incorporating two basic models, this heavy duty range of double acting pumps provide pressures up to 36000 psi (2482 bar) and output flow rate up to 3 gpm (11 l/min).

Operating from a maximum air drive pressure of 125 psi (9 bar), these pumps are designed for medium to high pressure service with minimum maintenance.

These large, slow speed pumps approach a seal life as high as 5 times that of many smaller pumps and this advantage becomes ever greater in heavy duty service involving water, or other liquids with negligible lubricity.

Number Description

C Air controls.

17860 Electrical stroke counter provision (includes BZE6-2RQ micro switch).

25721 Mechanical stroke counter installed (6 digit).

29077 Interconnecting tubing – 6 hp and 8 hp pumps, double ended.

29077-1 Interconnecting tubing – 6 hp and 8 hp pumps, double ended low ratio pumps.

29078 Same as 29077, 29077-1 double ended w/distance piece.

29078-1 Same as 29077, 29077-1 double ended w/distance piece low ratio pumps.

29079 Interconnecting tubing – 10 hp pumps.

29125 External pilot modification – for 6 hp thru 10 hp pumps.

51875-1 Low air pressure control – for 6 hp thru 10 hp pumps.

54030 Sour gas air drive provision to NACE spec. 6 hp distance piece pumps only.

Number Description

54312 Extreme service cycling modification – for 6 hp thru 10 hp pumps.

54936 Exhaust/pilot vent combiner.

55330 Interconnecting tubing 8DSFD-100 low pressure inlet.

55330-1 Interconnecting tubing 8DSFD-100 high pressure inlet.

55366 Interconnecting tubing 8DSFD-225.

57002 Viton seals – air drive only – 6 hp.

57944 Viton seals – air drive only – 8 hp.


82500 ATEX modification available for 6 hp only, not available on 8 hp or 14 hp drive, nor on GW, GSF, DGSF, GSFD, or DGSFD models.


Optional Modifications (for 6 hp, 8 hp and 10 hp pump)

15www.haskel.com

;@ ��' � 5 9 3 =: � ��8 ��"�' ��)� ��


41

• Air pilot switches• Air pilot valves• Regulating relief valves• Directional control and release valves• Hydraulic accumulators, gas receivers

and storage cylinders

• High pressure valves, fittings and tubing

• Plenum chambers• Port adapters• Pressure regulators• Gauge snubbers• Filters

• Stainless steel check valves• Intensifiers with integral checks for

cycling• Capillary type gauge snubbersPlease ask for your copy of our latest accessories brochure.

.� �� # !, ��"% ��% # ��

Haskel can either provide accessories separately or supply them fitted to form a complete package suited to your application. Additionally, Haskel can fit customer nominated accessories. Our accessories catalog is available and our technical support team is always ready to advise you on the most suitable choice of accessories for your application.

��+�% �. � ��.'�� #� � # � � �

World safety standards and quality demands are rising. Component manufacturers are required to provide test certification and product quality assurance which can only be determined using the types of systems which Haskel can provide. Typically, we have built systems for production and field testing the proof, leak, and burst aspects of hoses, cylinders, and valves.

These systems can be portable, mobile, or static test rigs. We also offer a range of standard pressure packs used for power jacking, clamping, and other applications where reliable power is needed.

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Haskel meets the requirements of international quality assurance ISO 9001. Build quality is matched by an innovative design and problem

solving ability which stems from years of years of experience. Our representatives around the world are carefully chosen and trained to help you arrive at a correct product choice, and to offer a maintenance and parts service that is second to none.

www.haskel.com1642

17www.haskel.com

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To assist in easier pump selection, we have classified various popular liquids in groups and assigned to each group a service code. These service code numbers are featured in the chart to the right and are designated for each pump series. Seals and other wetted materials can be supplied to suit your preferred liquid. For advice, please contact our technical services personnel at 818-843-4000.

.�%& # ��

Service Codes1 Petroleum-based oils, kerosene, water with 5% soluble oil.2 Plain water, diesel fuel.3 Most phosphate ester-based fire-resistant hydraulic fluids,

e.g. Pydraul, Lindol, Cellulube, Fyrquel, and Houghtosafe 1120 and petroleum-based solvents compatible with UHMWPE (Ultra-high Molecular Weight Polyethylene) dynamic seals and Viton static seals.

4 Petroleum-based solvents, e.g. boron fuels, aromatic hydrocarbons (benzene, toluene, xylene, hylene, etc.); chlorinated solvents (trichlorethylene, carbon tetrachloride, chlorobenzine, etc.); mercaptans, Dowtherm A, fluoronated solvents (fluorobenzene, fluorochlorethylene, etc.); Dowtherm E, plus all of Group 3 and some mildly corrosive acids compatible with wetted materials. See note 5A for service with methyl-ethyl-ketone, methyl acetone, diacetone, alcohol and freon 22.

5 Skydrol and Aerosafe hydraulic fluid; acetone and some alcohols (ethyl, methyl, and isopropyl). 5A. Also suitable for these fluids if Viton static seals are replaced with EPR; specify modification number 51331 (no extra charge); e.g., 51331-MDTV-5. Most phosphate ester-based fluids solidify at approximately 30000 psi.

6 Deionized water; demineralized water.Note: Dynamic seal life with non-lubricating fluids will understandably be less than with lubricating types.

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Drive Section-4° (25°F) to +65°C (150°F) (low temperature seals are available for Arctic operation).

Liquid SectionFor reasonable seal life, high temperature should be limited to 54° C (130° F), for F and W seal models, 135° C (275° F) for T and TV models (with distance piece).

Serviceshp Model 1 2 3 4 5 5A 6

.33

M •MS • •MDTV • • •MDSTV • • • • •MCPV • • • • •29723 • • • • •

.754B -14 to -37 •4B -55 to -150 • •

1.522.2

AW •ASF • •DF • • •DSF • • • • •HF •HSF • •DHF • •DSHF • • • •DSTV • • • • •ATV • •DTV • • •DSTV -1.5 • • • • • •AFD •DFD • • •ASFD • •DSFD • • • • •DXHF • •DSXHF • • • •DSXHW • •

3 ASFD • •

6

GW •GSF • •DGF • • •DGSF • • • • •DGSTV • • • • •GWD •GSFD • •DGFD • • •DGSFD • • • • • •DGSTVD • • • • •

8

8FD •8SFD • • • • •8DFD •8DSFD • •8DSTVD • • •8HSFD • • • • •

10

D14STD -125 • • • • •D14STD -315 • • • • •D14SFD -125 • • • • •D14SFD -315 • • • • •

43

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3 44 ��' � 5 3 67 � ��8 �� .� % # �� "�' ��)� ��

Net weight 2.65 kgBoxed weight 2.9 kgBox size 23 x 18 x 12 cm

M-7, M-12 approx. weight 9 lbs (4 kg)

MS-7, MS-12 approx. weight 9 lbs (4 kg)

NB. Plan view of M-Pump is common to all M-Series pumps.

MS-21, MS-36, MS-71, MS-110, MS-188, MS-220 approx. weight 6 lbs (2.7 kg)

M-21, M-36, M-71, M-110, M-188 approx. weight 6 lbs (2.7 kg)

Net weight 4 kgBoxed weight 4.25 kgBox size 23 x 18 x 12 cm

Net weight 2.5 kgBoxed weight 2.75 kgBox size 23 x 18 x 12 cm

Net weight 6 kgBoxed weight 6.5 kgBox size 30 x 20 x 15 cm

M-5 approx. weight 9 lbs (4 kg)

Weights and Dimensions

44

3 97 ��' � 5 3 7: � ��8 ��"�' ��)� ��

MDSTV-5 Approx weight 15 1/2 lbs (7 kg)

29723-21, 29723-36, 29723-71, 29723-110 approx. weight 6.5 lbs (3 kg)

Model 4B-14, 4B-21, 4B-25, 4B-30 and 4B-37

Model 4B-55 through 4B-150

19www.haskel.com45

1.5 and 2 hp low ratio pumps; -B10 and -B15 ratios

Net weight 10 kgBoxed weight 11 kgBox size 37 x 37 x 38 cm

; 37 ��' C � 6 �< � 6 3 6 ��' � 5 ; 3 ;6 C � ; 3 => �< �; 3 := � ��8 ��"�' ��)� ��

www.haskel.com20

DSFD-B60

www.haskel.com

1.5 and 2 hp medium ratio pumps; -52, -72, -122, -202 and -302 ratios


1⁄4 HP port (-202, -302)

(-52, -72, +22)

1.5 and 2 hp high ratio pumps; -683 and -903 ratios


25.4 mm = 1 inch

2 & 2.2 hp (1.49 & 1.64 kW) Pump Models46

1.5 and 2 hp medium and high ratios; -25 through -150, -151, -225, -300 and -450 ratios

ASFD-15

ASFD-202

ASFD-25 ASFD-35, ASFD-60ASFD-100ASFD-150

3⁄8" med. pressure}

AFD or ASFD, -B60, -B100 pumps; double acting, high output



4 ��' � 5 6 3 6= � ��8 ��"�' ��)� ��

DSTV-1.5 pump; single acting, high output

ATV-4 pumps; double acting, high outputNote: For model DTV-4, add distance piece dimension from page 11. Interconnecting inlet and outlet port tubing shown.

Net weight 9.5 kgBoxed weight 10 kgBox size 25 x 26 x 22 cm

21www.haskel.com47

Net weight 31 lbbs (14 kg)Boxed weight 35 lbs (16 kg)Box size 52 x 399 x 39 cm

All models havee 2 off 11⁄1 4⁄⁄ ” NPT air exhaustt ports and 1 off 3⁄3 4⁄⁄ ” NPPT air drive inlet ports.

Models GW, GSF nominal ratio 35, 60 100:1Models GW, GSF nominal ratio 35, 60 100:1

Net weight 57 lbs (26 kg)Boxed weight 61 (27 kg)Box size 66 x 41 x 49 cm

If interconnecting piping for the two inlets and two outlets is required, specify modification 29077 with your order.

Models GWD, GSFD nominal ratio 12:1

Net weight 41 lbs (18.5 kg)Boxed weight 48 (22 kg)Box size 66 x 41 x 49 cm

Models DGF, DGSF, DGSTV nominal ratio 35, 60 100:1

If interconnecting piping for the two inlets and two outlets is required, specify modification 29078 with your order.

Net weight 66 lbs (30 kg)Boxed weight 75 lbs (34 kg)Box size 91 x 51 x 39 cm

Models DGFD, DGSFD, DGSTVD nominal ratio 12:1

www.haskel.com22

: ��' � 5 = 3 =9 � ��8 ��"�' ��)� ��

48

Approx. net weight 320 lbs (145 kg)

Note: See 29079 interconnecting tubing optional page 15. (29079 shown) Single Inlet port – 3⁄4 JIC male flare connection, single outlet port 3⁄8 HP ports (BuTech). Individual Pump ports – Liquid inlets 2 ea. 1⁄2 NPT ports, 2 ea. 3⁄8 HP ports (BuTech)

23www.haskel.com

? ��' � 5 7 3 >9 � ��8 ��"�' ��)� ��

;@ ��' � 5 9 3 =: � ��8 ��"�' ��)� ��

Model Length Width Height Weight Air Drive Liquid Inlet Liquid Outlet

8FD-25 8SFD-25 25 3⁄8” (644.5 mm) 9 1⁄2” (241 mm) 11” (279 mm) 80 lbs (36 kg) 3⁄4” 1 1⁄4” NPT(2) 3⁄4” NPT(2)

8DFD-258DSFD-258DSTVD-25

34 3⁄4” (883 mm) 9 1⁄2” (241 mm) 11” (279 mm) 94 lbs (43 kg) 3⁄4” 1 1⁄4” NPT(2) 3⁄4” NPT(2)

8SFD-40 26 7⁄8” (683 mm) 9 1⁄2” (241 mm) 11” (279 mm) 64 lbs (29 kg) 3⁄4” 1” NPT 3⁄8” NPT

8SFD-65 26 7⁄8” (683 mm) 9 1⁄2” (241 mm) 11” (279 mm) 63 lbs (28.5 kg) 3⁄4” 1” NPT 1⁄2” NPT

8HSFD-225 28 3⁄8” (721) 9 1⁄2” (241 mm) 11” (279 mm) 71 lbs (32 kg) 3⁄4”3⁄8” M/P (20K coned and threaded connection)

3⁄8” M/P (20K coned and threaded connection)

8DSFD-100 41 3⁄4” (1060 mm) 9 1⁄2” (241 mm) 11” (279 mm) 92 lbs (42 kg) 3⁄4” 1 1⁄4” NPT(2) 3⁄4” NPT(2)

49

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�� ! � � %!� � # �!� � C � � !� 3100 East Graham PlaceBurbank, California 91502 USATel: 818-843-4000 / Fax: 818-556-2549 or 818-841-4291www.haskel.com

�� " %�'� �� ) 3North Hylton RoadSunderland SR5 3JD, England, UKTel: 44-191-549-1212 / Fax: 44-191-549-0911www.haskel-europe.com

�� #)) �� Hamilton Sundstrand Industrial ME FZEP.O. Box 262384 Jebel Ali, Dubai, United Arab EmiratesTel: +971 4886 2686 / Fax: +971 4886 2687Email: [email protected]

�� # �Hamilton Sundstrand Singapore Industrial Pte. Ltd.23 Tagore Lane #03-06Tagore 23 Warehouse Complex, Singapore 787601Tel: 65-6455-7559 / Fax: 65-6455-2841www.haskel.com.sg

Q05225EMS511920

50

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20,000 psi Medium Pressure Valves

High Pressure Equipment CompanyP.O. Box 8248 • 1222 Linden Ave. • Erie, PA 16505 U.S.A. • Phone: (814) 838-2028 • 1-800-289-7447 • Fax: (814) 838-6075 • E-Mail: [email protected]

3.3

Two Way Straight Valves

1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

43/8"43/8"61/8"7"7"827/64"827/64"

2"2"21/2"3"3"41/8"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

3/8"3/8"1/2"3/4"3/4"7/8"7/8"

1/8"13/64"5/16"7/16"33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

13/16"13/16"11/8"11/2"11/2"113/16"113/16"

3/4"3/4"1"13/8"13/8"13/4"13/4"

2"2"27/8"33/4"33/4"45/8"45/8"

20-11LF420-11LF620-11LF920-11LF1210-11LF1220-11LF1610-11LF16

20,00020,00020,00020,00010,00020,00010,000

LF4LF6LF9LF12LF12LF16LF16

1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

413/16"413/16"65/8"71/2"71/2"93/8"93/8"

2"2"21/2"3"3"41/8"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

_______

1/8"13/64"5/16"7/16"33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

11/4"11/4"15/8"2"2"29/16"29/16"

3/4"3/4"1"13/8"13/8"13/4"13/4"

27/16"27/16"33/8"41/4"41/4"57/16"57/16"

20-12LF420-12LF620-12LF920-12LF1210-12LF1220-12LF1610-12LF16

20,00020,00020,00020,00010,00020,00010,000


1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

5"5"67/8"77/8"77/8"93/4"93/4"

2"2"21/2"3"3"41/8"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

1"1"11/4"25/8"25/8"21/8"21/8"

1/8"13/64"5/16"7/16"33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

17/16"17/16"17/8"23/8"23/8"31/16"31/16"

3/4"3/4"1"13/8"13/8"13/4"13/4"

25/8"25/8"35/8"45/8"45/8"57/8"57/8"

20-13LF420-13LF620-13LF920-13LF1210-13LF1220-13LF1610-13LF16

20,00020,00020,00020,00010,00020,00010,000


1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

413/16"413/16"65/8"71/2"71/2"93/8"93/8"

2"2"21/2"3"3"41/8"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

11/4"11/4"15/8"2"2"25/8"25/8"

1/8"13/64"5/16"7/16"

33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

11/4"11/4"15/8"2"2"25/8"25/8"

3/4"3/4"1"13/8"13/8"13/4"13/4"

27/16"27/16"33/8"41/4"41/4"57/16"57/16"

20-14LF420-14LF620-14LF920-14LF1210-14LF1220-14LF1610-14LF16

20,00020,00020,00020,00010,00020,00010,000


1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

53/4"53/4"83/8"93/4"93/4"123/16"123/16"

2"2"21/2"3"3"41/8"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

111/16"111/16"29/16"31/4"31/4"41/8"41/8"

1/8"13/64"5/16"7/16"33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

13/16"13/16"13/4"21/4"21/4"213/16"213/16"

3/4"3/4"1"13/8"13/8"13/4"13/4"

33/8"33/8"51/8"61/2"61/2"81/4"81/4"

20-15LF420-15LF620-15LF920-15LF1210-15LF1220-15LF1610-15LF16

20,00020,00020,00020,00010,00020,00010,000


Two Way Angle Valves

Three Way Valves /Two Pressure Connections

Three Way Valves /One Pressure Connection

Three Way /Two Stem Connection Valves

R3 12/00

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Tubing Catalog No. psi Connection Orifice D E F G H J K L Thickness1/4" O.D.3/8" O.D.

9/16" O.D.3/4" O.D.3/4" O.D.1" O.D.1" O.D.

55/8"55/8"8"87/8"87/8"111/6"111/6"

2"2"21/2"3"3"41/6"41/8"

11/4"11/4"13/8"13/4"13/4"21/2"21/2"

_______

1/8"13/64"5/16"7/16"33/64"9/16"11/16"

7/32"7/32"11/32"7/16"7/16"9/16"9/16"

3/8"3/8"1/2"5/8"5/8"11/8"11/8"

11/4"11/4"15/8"2"2"29/16"29/16"

3/4"3/4"1"13/8"13/8"13/4"13/4"

27/16"27/16"33/8"41/4"41/4"57/16"57/16"

20-12LF4-R20-12LF6-R20-12LF9-R20-12LF12-R10-12LF12-R20-12LF16-R10-12LF16-R

20,00020,00020,00020,00010,00020,00010,000


Replaceable Seat ValvesK

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Soft Seat Check ValvesSoft seat check valves insure flow in onedirection only and can be mounted in anyposition. These are highly reliable for bothgas and liquid service. Standard O-ring(soft seat) material for the sealing surfaceis Buna-N (nitrile) with other materialsincluding Teflon and Viton availableon request. Temperature is limited by the choice of O-ring material.Material of all other parts is high tensile 316 stainless steel.Standard glands and collars are provided unless otherwise specified.

Ball Check ValvesBall type check valves insure flow in one direction only.Material for body, caps and cover is high tensile 316 stainless steel. Standard tubing glands and collars are provided unless otherwise specified.

Note: 20-41LF16 material 17-4PH

Note: 20-41LF16 material 17-4PH

Line FiltersThe line filters as shown utilize sintered stainless steelfilter discs 3 pc./set. Porosities are available as per the chart to the right. If not otherwise specified, 100micron filter discs are supplied. (One micron = 0.001 millimeters). Material of body, caps and cover is hightensile 316 stainless steel. Standard tubing glands and collars are provided unless otherwise specified.

High Pressure Equipment

3.6

FLOW

FLOW

FLOW

Micron Size FilterAvailable

Catalog No. Tubing psi Connections Orifice Length Thickness 0.5 2 5 10 40 100

20-51LF4 1/4" O.D. 20,000 LF4 1/8" 51/4" 13/8" • • • • • •20-51LF6 3/8" O.D. 20,000 LF6 7/32" 51/4" 13/8" • • • • • •20-51LF9 9/16" O.D. 20,000 LF9 23/64" 51/4" 13/8" • • • • • •

R2 12/99

Catalog No. Tubing psi Connections Orifice Length Thickness

20-41LF4 1/4" O.D. 20,000 LF4 1/8" 33/4" 1"

20-41LF6 3/8" O.D. 20,000 LF6 7/32" 33/4" 1"

20-41LF9 9/16" O.D. 20,000 LF9 23/64" 41/2" 13/8"

20-41LF12 3/4" O.D. 20,000 LF12 7/16" 51/8" 13/4"

20-41LF16 1" O.D. 20,000 LF16 9/16" 61/2" 21/2"

Catalog No. Tubing psi Connections Orifice Length Thickness

20-41LF4-T 1/4" O.D. 20,000 LF4 1/8" 33/4" 1"

20-41LF6-T 3/8" O.D. 20,000 LF6 7/32" 33/4" 1"

20-41LF9-T 9/16" O.D. 20,000 LF9 23/64" 41/2" 13/8"

20-41LF12-T 3/4" O.D. 20,000 LF12 7/16" 51/8" 13/4"

20-41LF16-T 1" O.D. 20,000 LF16 9/16" 61/2" 21/2"

52

6.8

High Pressure Equipment

13"

InletConnection(HF9)21/2"

Orifice

OutletConnection(1/2" NPT)

Relief Valves (Factory Set) Relief valves are offered in pressure ranges: 1,500 through 60,000 psi.

Standard materials include 316 stainless steel bodies and removable seatglands with 17-4PH stainless steel removable seats and pistons. Standard O-ring material on the piston is Viton Valves may be used up to 350° F.

Inlet connections are for 9/16" O.D. tubing (HF9) with adapters for other sizesavailable. Outlet connections are 1/2" NPT.

These valves are not recommended for use below 1,500 psi, and are notreadily adjustable in the field without proper test equipment. Pressure settings are made at the factory and valves are tagged accordingly.

To order, simply specify catalog number and set pressure.See table below.

Relief Valves (Field Adjustable)Relief valves are offered in pressure ranges: 1,000 through 20,000 psi.

Standard materials include 316 stainless steel bodies and seat glands.Standard O-ring material is EPDM, with teflon packing and nylon seats.

Inlet connections 1/4" NPT-HIP-10RV; HF4-HIP-20RV.Outlet connections are 1/4" NPT.

These valves are not recommended for use below 1,000 psi, and arereadily adjustable in the field.

To order, simply specify catalog number. Example: HIP-10RV

3/8"2

1/2"1

9/16"

7/32"5

3/4"7

1

*Valves not bubble tight on gas service.

R6 8/04

Pressure Range Orifice Type of Service* Assembly Max Flow CapacitySize Part No. H2O (GPM)

1,500 to 2,999 psi 1/4 GAS OR LIQUID 402633-03 13






Pressure Range Orifice Size Type of Service Part number Cv1,000 to 10,000 psi 0.070 GAS OR LIQUID HIP-10RV .12

10,001 - 20,000 psi 0.070 GAS OR LIQUID HIP-20RV .12

HIP-10-RV

*Please note HIP-20RV does not have handle, the valve is shipped with 1/2-13" set screw.

7.552"

6.275"

7/8"

2"

HIP-20-RV

53

54

See Section ALE-24 for Accessories

Littleton, CO USA Phone 303-794-2611 www.norgren.com

F74C/H

● Excelon design allows in-line or modular installation

● Quick release bayonet bowl

● Highly visible, prismatic liquid level indicator lens

● Standard visual service indicator turns from green tored when the filter element needs to be replaced

● Optional electrical service indicator provideselectrical output when the filter element needs to be replaced

● Modular installations with Excelon 72, 73, and 74series can be made to suit particular applications

Excelon 74 Oil Removal Filters (Coalescing) 3/8", 1/2", and 3/4" Port Sizes

ALE-2-8

Install an F74G pre-filter with a 5 μm filter element upstream of the F74Cand F74H filters for optimum coalescing element life.

Ordering Information. Models listed include PTF threads, service indicator, automatic drain, and a metal bowl with liquid level indicator.

* Maximum flow with 90 psig (6.3 bar) inlet pressure to maintain stated oil removal performance.

Main Port Size Body and Element Model Number Maximum Flow* Weight scfm ( dm3/s) lb (kg)

3/8" Standard F74C-3AD-AD0 33.9 (16.0) 1.88 (0.85)1/2" Standard F74C-4AD-AD0 33.9 (16.0) 1.84 (0.83)1/2" High Flow F74H-4AD-AD0 59.3 (28.0) 2.45 (1.11)3/4" High Flow F74H-6AD-AD0 59.3 (28.0) 2.40 (1.10)

Alternative Models F 7 4 -★ ★ ★ - ★★ ★ ★

Threads SubstitutePTF AISO Rc taper BISO G parallel G

Service Life Indicator SubstituteWith (visual) DWith (electrical) EWithout N

Drain SubstituteAutomatic AManual 1⁄4 turn Q

Element SubstituteCoalescing 0

Bowl SubstituteMetal with liquid level indicator DTransparent with guard PPort Size Substitute

3/8" 31/2" 43/4" 6

Body and Element SubstituteStandard* CHigh Flow** H

* available with 3/8" or 1/2" ports** available with 1/2" or 3/4" ports

Service KitsItem Type Part NumberService kit Seal and gasket 4380-730

Replacement elementsStandard 4344-01High flow 4344-02

Liquid level kit Prismatic 4380-050

Replacement drainsAutomatic (1/8 NPT outlet) 3000-10Manual quarter turn 619-50

Service kits include element seal, bowl seal and drain seal.

55

F74C/H Oil Removal (Coalescing) Filters

Littleton, CO USA Phone 303-794-2611 www.norgren.com ALE-2-9

All Dimensions in Inches (mm)

Technical DataFluid: Compressed airMaximum pressure

Transparent bowl: 150 psig (10 bar)Metal bowl: 250 psig (17 bar)

Operating temperature*Transparent bowl: -30° to 125°F (-34° to 50°C)Metal bowl: -30° to 150°F (-34° to 65°C)

* Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C).Particle removal: Down to 0.01 μmAir quality: Within ISO 8573-1, Class 1 (particulates) and Class 2 (oil content)Maximum remaining oil content in outlet air: 0.01 ppm at 70°F (20°C) with an inlet

concentration of 17 ppmMaximum flow at 90 psig (6.3 bar) inlet pressure to maintain stated oil removal

performanceF74C: 33.9 scfm (16 dm3/s)F74H: 59.3 scfm (28 dm3/s)

Manual drain connection: Will fit 1/8-27 and 1/8-28 pipe thread.Automatic drain connection: Will fit 1/8-27 and 1/8-28 pipe thread. - Flexible tube

with 3/16" (5mm) minimum I.D. can be connected to the automatic drain. Drainmay fail to operate if the tube I.D. is less than 3/16" (5mm). Avoid restrictions inthe tube.

Automatic drain operating conditions (float operated)Bowl pressure required to close drain: Greater than 5 psig (0.3 bar)Bowl pressure required to open drain: Less than 3 psig (0.2 bar)Minimum air flow required to close drain: 2 scfm (1 dm3/s)Manual operation: Depress pin inside drain outlet to drain bowl

Nominal bowl size: 7 fluid ounce (0.2 liter)Materials

Body: AluminumBowl

Transparent: Polycarbonate with steel bowl guardMetal: Aluminum

Metal bowl liquid level indicator lens: Transparent nylonElement: Synthetic fiber and polyurethane foamElastomers: Neoprene and NitrileService indicator

Body: Transparent nylonInternal parts: AcetalSpring: Stainless steelElastomers: Nitrile

An automatic drain is a two-way valve, which will close when the system ispressurized. The drain opens when the float rises due to accumulated liquidand on depressurization.

Typical Performance Characteristics

0 5 10 15 20 25 dm3/sAIR FLOW

0 10 20 30 40 50 scfm

0.6

0.4

0.2

0

PRES

SUR

E D

RO

P b

ar d

10

8

6

4

2

0

psi

d

PORT SIZE: 1/2"ELEMENT: SATURATED (F74C)

36(2.5)

90(6.3)

58(4.0)

150(10.0)

116(8.0)

INLET PRESSURE: psig (bar g)

FLOW CHARACTERISTICS

Maximum flow to maintain stated oil removal performance

PRES

SUR

E D

RO

P 0.6

0.4

0.2

0

bar

d

10

8

6

4

2

0

psi

d

PORT SIZE: 1/2"ELEMENT: DRY (F74C)

36(2.5)

58(4.0)

150(10.0)

90(6.3)

116(8.0)


AIR FLOW0 10 20 30 40 50 dm3/s

0 20 40 60 80 100 scfm

FLOW CHARACTERISTICSF74C

PRES

SUR

E D

RO

P 0.6

0.4

0.2

0

bar

d

10

8

6

4

2

0

psi

d PORT SIZE: 1/2"ELEMENT: SATURATED (F74H)

36(2.5)

58(4.0)

90(6.3)

116(8.0)


AIR FLOW

0 10 20 30 40 50 dm3/s

0 20 40 60 80 100 scfm


Maximum flow to maintain stated oil removal performance

PRES

SUR

E D

RO

P 0.6

0.4

0.2

0

bar

d

10

8

6

4

2

0

psi

d PORT SIZE: 1/2"ELEMENT: DRY (F74H)

36(2.5)

58(4.0)

150(10.0)

90(6.3)

116(8.0)


0 20 40 60 80 100 dm3/sAIR FLOW

0 40 80 120 160 200 scfm


8.44

(215

)

F74H, Automatic Drain

9.04

(230

)

11.1

8 (2

84) *

*

11.8

1 (3

00)*

*

F74H, 1/4 Turn Manual Drain

6.95

(177

)

F74C, 1/4 Turn Manual Drain

9.80

(249

) **

3.15 (80)

1.45

(37)

2.89

(74)

2.36

(60)

†

1.00

(25)

ServiceIndicator

6.35

(161

)

F74C, Automatic Drain

9.17

(233

) **

** Minimum clearance required to remove bowl.† Dimension for alternative electrical service indicator is 1.98" (50.4 mm)

Automatic and Semi Automatic Drain Manual Drain

ISO Symbols

56

R05

● Metallic parts meet NACE† recommendations

● Miniature high corrosion resistant design

● Adjusting Knob has Snap-Action Lock

● Particularly suitable for marine, petro-chemical,food processing, medical, dental and similarapplications

● Panel Mounting facility†National Association of Corrosion Engineers - recognised oil-field recommendationfor resistance to sulphide stress cracking common in well-head and other corrosiveenvironments.

Technical DataMedium:

Compressed air onlyMaximum Inlet Pressure:

17,2 barOperating Temperature:

–20˚C* to +66˚C*Consult our Technical Service for use below +2˚C

Recommended Regulated Pressures††:0,2 - 3,5 bar0,3 - 8,6 bar

††Can be adjusted to zero bar outlet pressure and, generally, to pressures in excessof those specified.

Gauge Ports:1/8" N.P.T.F.

Maximum Flow with 7 bar inlet pressure, 6 bar outlet pressureand pressure drop of 1 bar:

3 dm3/s

Ordering InformationTo order a standard Miniature Regulator, quote model numberfrom table overleaf.For non-standard models please consult our Technical Service.

MaterialsStainless steel body. Acetal resin adjusting knob/bonnet.Synthetic rubber elastomeric materials.

Miniature Regulator1/4" N.P.T.F.

1 2

1/4" N.P.T.F.

Other port thread forms

Port Sizes

Alternative Models

8/92 8.6.081.0157

8.6.081.02

R05

Typical Performance Characteristics

Port Size Relieving Weight kg Non-relieving Weight kg1/4" N.P.T.F. R05-200-RNEA 0,20 R05-200-NNEA 0,20

0 2 4 6 8 100

1

2

3

4

5

AIR FLOW - dm3/s

OU

TLE

T P

RE

SS

UR

E -

bar


6

7

INLET PRESSURE 7 barPORT SIZE 1/4 INCH

1 3 5 7 9

8

Standard Miniature Regulators3,5 bar spring

Port Size Relieving Weight kg Non-relieving Weight kg1/4" N.P.T.F. R05-200-RNLA 0,20 R05-200-NNLA 0,20

8,6 bar spring

Non-standard ModelsFor other options, please consult our Technical Service.

AccessoriesPanel Mounting Nut, reference 2962-89.

0 3 6 9 12 150

1

2

3

4

5

INLET PRESSURE - barO

UTL

ET

PR

ES

SU

RE

- ba

r

REGULATION CHARACTERISTICS

6

7

PORT SIZE 1/4 INCH

0,52,5

5 dm3/s

0,5

0,55 dm3/s

2,5 5 dm3/s0,5

2,5 5 dm3/s

2,5

58

R05

Miniature Regulator

6 m

ax

∅24

∅30

25

60

69∅38

42

1/8 N.P.T.F.

3,5 bar springRelievingR05-200-RNEA 1/4" N.P.T.F.

Non-relievingR05-200-NNEA 1/4" N.P.T.F.

8,6 bar springRelievingR05-200-RNLA 1/4" N.P.T.F.

Non-relievingR05-200-NNLA 1/4" N.P.T.F.

Note: Panel Mounting Nut not included.Order separately as shown in Accessories.

8/92 8.6.081.03

Warning

These products are intended for use in industrial compressed air systems only. Do notuse these products where pressures and temperatures can exceed those listed under‘Technical Data’.Before using these products with fluids other than those specified, for non-industrialapplications, life-support systems, or other applications not within publishedspecifications, consult NORGREN MARTONAIR.Through misuse, age, or malfunction, components used in fluid power systems can fail invarious modes. The system designer is warned to consider the failure modes of allcomponent parts used in fluid power systems and to provide adequate safeguards toprevent personal injury or damage to equipment in the event of such failure.System designers must provide a warning to end users in the system instructionalmanual if protection against a failure mode cannot be adequately provided.System designers and end users are cautioned to review specific warnings found ininstruction sheets packed and shipped with these products.

Spares Kits

Type Repair KitRelieving 3407-71Non-relieving 3407-72

59

8/97 N/E.8.200.100.01

F74G

EXCELON® 74Filtro standard

Conexiones 3/8", 1/2", 3/4"

● El diseño EXCELON permite la instalación en línea omodular

● Depósito con sistema de montaje tipo bayoneta● Visor prismático de alta visibilidad● Indicador de colmataje visual opcional que pasa de

verde a rojo cuando el elemento filtrante necesita serreemplazado

● Indicador de colmataje eléctrico opcional queproporciona una señal eléctrica cuando el elementofiltrante necesita ser reemplazado

● Alta eficacia en la eliminación de agua y partículassólidas

● Las series EXCELON 72, 73 y 74 pueden conectarseentre si para aplicaciones especiales

Dada nuestra política de investigación y desarrollo continuo, nos reservamos el derecho a cualquiermodificación, sin previo aviso en las especificaciones que figuran en este documento.

Datos TécnicosFluido: Aire comprimidoPresión máxima:

Depósito transparente con protector: 10 bar (150 psig)Depósito metálico: 17 bar (250 psig)

Temperatura de trabajo*: Depósito transparente con protector: -20° a 50°C (0° a 125°F)Depósito metálico: -20° a 80°C (0° a 175°F)

* El aire suministrado debe estar suficientemente seco para evitar la formación de hielo atemperaturas inferiores a +2°C (+35°F).Eliminación de partículas: elemento filtrante de 5, 25, ó 40 μm Calidad de aire: Según ISO 8573-1, Clase 3 y Clase 5 (partículas)Caudal máximo con elemento de 40 μm, presión de entrada a 6,3 bar

(90psig) y caída de presión a 0,5 bar (7psig): 83 dm3/s (176scfm) Tamaño nominal del depósito: 0,2 litrosConexión de la purga manual: 1/8"Conexión purga automática: 1/8"Condiciones de trabajo de la purga automática:

Presión mínima: 0,7 bar (10 psig). La purga se abre cuandola presión del depósito cae por debajo de 0,2 bar (3 psig).Caudal de aire mínimo: 1 dm3/s (2 scfm) para cerrar la purga.

Materiales:Cuerpo: AluminioDepósito:

Transparente con protector: Polycarbonato con protector enzinc

Metálico: AluminioIndicador de nivel del depósito metálico: Nylon transparenteElemento filtrante: Plástico sinterizadoElastómeros: Neopreno y Nitrilo

Datos para el SuministroVer información en las páginas siguientes.

Símbolos ISO

purga automática purga manual

60

N/E.8.200.100.02 8/97

Características

F74G


0,6

0,4

0,2

0

CA

IDA

DE

PRES

ION

bar

g

10

8

6

4

2

0

psi

g

2,5(36)

4,0(58)

10,0(150)

6,3(90)

8,0(116)

PRES. ENTRADA: bar (psig)

0 20 40 60 80 100 dm3/s

CAUDAL DE AIRE0 40 80 120 160 200 scfm

CONEXION: 1/2"ELEMENTO: 5 μm

CARACTERISTICAS DE CAUDAL

Datos para el Suministro. Los siguientes modelos son con rosca ISO cilíndrica, purga automática, depósito metálico conindicador de nivel, y elemento filtrante de 40 μm.

0,6

0,4

0,2

0

CA

IDA

DE

PRES

ION

bar

d

10

8

6

4

2

0

psi

d

CONEXION: 1/2"ELEMENTO: 40 μm

2,5(36)

4,0(58)

10,0(150)

6,3(90)

8,0(116)

PRES. ENTRADA: bar (psig)

0 20 40 60 80 100 dm3/s

CAUDAL DE AIRE0 40 80 120 160 200 scfm

CARACTERISTICAS DE CAUDAL

* Caudal con elemento filtrante de 40 μm, con presión de entrada a 6,3 bar (90 psig) y una caída de presión de 0,5 bar (7 psig).

Modelos AlternativosF 7 4 -G ★ ★ - ★★ ★ ★

Roscas SustituirNPT AISO cónica BISO cilíndrica G

Indicador de colmataje SustituirCon (visual) DCon (eléctrico) ESin N

Purga SustituirAutomática AManual, 1⁄4 de vuelta Q

Elemento filtrante Sustituir5 μm 125 μm 240 μm 3

Depósito SustituirMetálico con indicador de nivel DTransparente con protector P

Conexión Sustituir3/8" 31/2" 43/4" 6

Conexión Referencia Caudal* dm3/s (scfm) Peso kg (lb)G3/8 F74G-3GN-AD3 68 (144) 0,83 (1.82)G1/2 F74G-4GN-AD3 83 (176) 0,81 (1.79)G3/4 F74G-6GN-AD3 83 (176) 0,79 (1.75)

Pinza sujeción rápida Quikclamp Indicador de colmataje Indicador de colmatajeSoporte montaje en pared y soporte montaje en pared (visual) (eléctrico)

4324-50 4314-52 5797-50 4020-51R

Accesorios

61

8/97 N/E.8.200.100.03

Dimensiones mm (pulgadas)

F74G


177

(6.9

5)

purga manual 1/4 de vuelta

246

(9.6

9) *

80 (3.15)

60 (2

.36)

†

25 (1

.00)

74 (2

.89)37

(1.4

5)

purga automática

Indicadorcolmatajeopcional

161

(6.3

5)

230

(9.0

6) *

5 (0

.20)

20 (0

.77)

6 (0

.24)

50 (1

.97)

61 (2

.40)

69 (2.72)

4 (0.16)

37 (1.46)25 (1.00)

51 (2

.00)

79 (3

.11)

LCC*

LCC*

* Línea del centro de la conexión

Soporte de MontajeSoporte de Montaje

Utilizar tornillos de 5 mm (3/16") para montaje en pared.

Pinza de Sujeción Rápida Quikclamp y Soporte en Pared

Utilizar tornillos de 6 mm (7/32") para montaje en pared.

82,

5 (3

.25)

101

(3.9

8)

51 (2.01)24 (0.95)LCC*

* Línea del centro de la conexión

Referencia del Kit de SoporteDescripción ReferenciaSoporte en pared 4324-50Pinza de sujeción rápida Quikclamp y soporte en pared 4314-52

* Espacio mínimo necesario para extraer el depósito† Dimensión para indicador de colmataje eléctrico alternativo :50,4 mm (1.98")

62

Descripción Tipo ReferenciaKit de recambio Juntas y arandelas 4380-700

Elemento filtrante5 μm 4338-0125 μm 4338-9940 μm 4338-02

Indicador de colmatajeVisual 5797-50Eléctrico 4020-51R

Indicador de nivel Prismático 4380-050

PurgasAutomática (salida1/8 NPT) 3000-10Automática (salida G1/8) 3000-97Manual 1/4 de vuelta 619-50

8/97Dada nuestra política de investigación y desarrollo continuo, nos reservamos el derecho a cualquiermodificación, sin previo aviso en las especificaciones que figuran en este documento.

AdvertenciaEstos productos están destinados a que se utilicen únicamente en

sistemas industriales de aire comprimido. No utilizar estos productoscuando la presión y temperatura puedan exceder a las especificadas en los‘Datos Técnicos’.

Antes de utilizar estos productos con fluidos que no sean losespecificados, para aplicaciones no industriales,sistemas medico-sanitarios,u otras aplicaciones que no se encuentren entre las especificacionespublicadas, consultar a NORGREN.

Por mal uso, antigüedad o montaje deficiente, los componentesutilizados en sistemas de fluidos energéticos pueden producir diversosfallos.

Los diseñadores de sistemas deben considerar la posibilidad demalfunción de todos los componentes utilizados en sistemas de fluidos, ypreveer las medidas adecuadas de seguridad para evitar daños personaleso desperfectos en el equipo en el supuesto de producirse tales fallos

En el caso de no poder proporcionar la protección adecuadafrente a algún fallo, los diseñadores del sistema deben advertirlo alusuario final en el manual de instrucciones.

Tanto los diseñadores de sistemas como los usuarios finales , deberántener en cuenta las hojas de instrucciones que se proporcionan con estosproductos.

El vapor de agua pasará a través de estas unidades y se condensaráen líquido si la temperatura del aire disminuye en el sistema. Instalar unsecador de aire si la condensación del agua pudiera tener un efectonegativo sobre la aplicación.

F74G

N/E.8.200.100.04

El kit de recambio incluye juntas del depósito, la purga y el elemento filtrante.

Kits de Recambio

63

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REDUCTOR DE PRESION RP1301F Ø STD

LISTA DE PARTES Hoja __ de __ Rev.: 4 Código: LP-RP1301F-STD

POS. PARTE NºCANT.MATERIALDESCRIPCIÓN

1 RP1301F01CUERPO S/PEDIDO 1

1 RP1301F01AICUERPO ACERO INOXIDABLE 1

1 RP1301F01MOD-BCUERPO (DIMENSIONES P/MODELO LATON) LATON FORJADO 1

1 RP1301F01LCUERPO LATON FORJADO 1

2 RP1301F02DIAFRAGMA ACERO INOXIDABLE 1)(

3 RP1301F03AITAPON ACERO INOXIDABLE 1

3 RP1301F03CTAPON PARA CALEFACCION LATON FORJADO 1

3 RP1301F03TAPON S/PEDIDO 1

3 RP1301F03LTAPON LATON FORJADO 1

4 RP1301F04YUGO LATON FORJADO 1

5 RP1301F05CAPUCHON S/PEDIDO 1

5 RP1301F05AICAPUCHON ACERO INOXIDABLE 1

5 RP1301F05LCAPUCHON LATON FORJADO 1

6 TUEX10WACCONTRATUERCA 3/8" W ACERO CINCADO 1

7 RP1301F07JUNTA DEL DIAFRAGMA GOMA SINTETICA 1)(

8 RP1301F08JUNTA DEL DIAFRAGMA (CENTRO) GOMA SINTETICA 1)(

9 RP1301F09TORNILLO DE REGULACION ACERO 1

10 RP1301F10ATOBERA DE ALTA CAPACIDAD ACERO INOXIDABLE 1

10 RP1301F10TOBERA ACERO INOXIDABLE 1

11 RP1301F11OBTURADOR LATON LAMINADO 1)(

11 RP1301F11-1CONJUNTO OBTURADOR S/CONJUNTO 1

12 RP1301F12COMPLEMENTO DEL OBTURADOR NYLON 2)(

13 RP1301F13TUERCA GUIA ACERO INOXIDABLE 1

14 RP1301F14BRESORTE DEL OBTURADOR PARA Pe > 200 bar ACERO INOXIDABLE 1

14 RP1301F14ARESORTE DEL OBTURADOR DE ALTA CAPACIDAD ACERO INOXIDABLE 1

14 RP1301F14RESORTE DEL OBTURADOR ACERO INOXIDABLE 1

15 RP1301F15PLATILLO DEL DIAFRAGMA CHAPA ACERO D D 1

16 RP1301F16BRESORTE DE RANGO 3.5-11KG/CM² ACERO CINCADO 1

16 RP1301F16ARESORTE DE RANGO 0-5 KG/CM² ACERO CINCADO 1

16 RP1301F16CRESORTE DE RANGO 7-16 KG/CM² ACERO 1

17 RP67FR17APOYO DEL RESORTE ACERO CINCADO 1

19 TOFR04W12ACTORNILLO CAB. FREZADA Ø 5/32" W X ½" ACERO CINCADO 2

20 TOAL06W16ACTORNILLO ALLEM Ø ¼" W X 5/8" ACERO CINCADO 6

21 AS2-028ARO SELLO NITRILO 1)(

22 TUEX08NFACTUERCA HEXAG. Ø 5/16" NF ACERO CINCADO 1

24 RP1301F03C-1CAMARA PARA CALEFACCION LATON LAMINADO 1

25 RP1301F25PLACA DE DATOS VINILO 1

Buenos Aires - Argentina- Tel. / Fax : 54 -11 - 4769 - 3213 (línea rotativa) - www.epta.com.ar - e-mail: [email protected]

( ) PARTE RECOMENDADA COMO REPUESTO

INDUSTRIAS EPTA S.R.L. Calle Río Salado N° 8802 - B1657AWP - Loma Hermosa - Pdo. de Tres de Febrero -

F06-07 REV.00

69

INDUSTRIAS EPTA S.R.L. Calle Río Salado N° 8802 – B1657AWP – Loma Hermosa – Buenos Aires – Argentina Tel. / Fax : 54 -11 - 4769 - 3213 (línea rotativa) – www.epta.com.ar – e-mail: [email protected]

REDUCTOR DE PRESION RP1301F y RP1301G

Mantenimiento Código: M-RP1301F-11_04 Página 1 de 2

MATERIALES A TENER EN STOCK En los reductores de presión tipo RP1301F ó RP1301G, es aconsejable tener en stock un kit de reparaciones compuesto por: 1 - Conjunto del diafragma (*). 1 - Junta del diafragma (*). 1 - Obturador (*). 1 - Aro sello (*).

MANTENIMIENTO Es aconsejable que al menos una vez por año se desarme y se proceda a la limpieza y revisión de todas sus partes. Inspeccionar detenidamente el diafragma para observar el estado del material del mismo, que no presente muestra de envejecimiento o marcas que puedan producir una rotura del conjunto, cambiarlo si es necesario, observando el perfecto centrado del mismo con respecto al vástago del obturador antes de proceder al apriete de los tornillos que lo retienen. Verificar además el estado del obturador en su zona de cierre y el posible desgaste del vástago.Retirar cualquier incrustación de partículas extrañas que pudiere hallarse en la zona de cierre del obturador o cambiarlo si fuere necesario.

PEDIDO DE REPUESTOS Para pedido de repuestos indicar el tipo de reductor de presión y el Nº de parte de la pieza.

ATENCIÓN: Despresurizar totalmente la línea de alimentación al reductor de presión tipo RP1301F ó RP1301G y si es posible desmontarlo de su lugar de aplicación (línea de aire, gas, etc).

DESARMADO Para proceder a desarmar el reductor de presión tipo RP1301F ó RP1301G, Aflojar el tornillo de regulación y su contratuerca (*), aflojar los tornillos de la caja del resorte (*) y quitarla de su posición. Dentro del mismo se encuentran el apoyo superior del resorte (*), el resorte (*) y el conjunto del diafragma (*), aflojar y quitar el tapón inferior (*), el resorte del obturador (*) y el obturador (*), limpiar, revisar y/o cambiar las partes que por su estado así lo requieran.

REARMADOPara proceder a armar el reductor de presión tipo RP1301F ó RP1301G, colocar el obturador, el resorte y el tapón en su posición original y apretar este último. Presentar el conjunto diafragma centrándolo con el vástago del obturador, engrasar el apoyo superior del resorte en su contacto con el tornillo de regulación y montarlo juntamente con el resorte sobre la guía en el conjunto diafragma (ver figura en lista de partes

70

INDUSTRIAS EPTA S.R.L. Calle Río Salado N° 8802 – B1657AWP – Loma Hermosa – Buenos Aires – Argentina Tel. / Fax : 54 -11 - 4769 - 3213 (línea rotativa) – www.epta.com.ar – e-mail: [email protected]

REDUCTOR DE PRESION RP1301F y RP1301G

Mantenimiento Código: M-RP1301F-11_04 Página 2 de 2

correspondiente) montar la caja del resorte y proceder al apriete de los tornillos en forma ordenada y pareja. Finalmente probar con aire comprimido ajustando el resorte de regulación al rango que le corresponda, observándolo con un manómetro. Verificar que no existan pérdidas en el tapón del obturador ni alrededor del diafragma.

(*) ver número de parte en la lista de partes del modelo.

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INDUSTRIAS EPTA S.R.L. Calle Río Salado N° 8802 – B1657AWP – Loma Hermosa – Buenos Aires – Argentina . Tel. / Fax : 54 -11 - 4769 - 3213 (línea rotativa) – www.epta.com.ar – e-mail: [email protected]

REDUCTOR DE PRESION RP1301

Fallas y Soluciones Código: FS-RP1301-08_06 Página 1 de 1

DIAGNOSTICO DE POSIBLES FALLAS Y SOLUCIONESPARA REDUCTORES DE PRESION TIPO RP1301

SE OBSERVA QUE POSIBLE FALLA SOLUCION

1El reductor de presión no responde al cambio de posiciones del tornillo de regulación.

1Rotura del diafragma.

1Cambiar el conjunto del diafragma según las instrucciones para desarmado y armado del

2El reductor de presión no mantiene el valor de presión fijado no habiendo consumo de fluido

2Partícula incrustada en la zona de cierre y / u obturador o daño en el mismo

2Desarmar, limpiar y / o cambiar el obturador según las instrucciones para el desarmado y armado del

3El reductor de presión muestra un drenaje constante de fluido por la caja del resorte.

31- El conjunto del

diafragma no se encuentra centrado con respecto al vástago del obturador.

2- Daño en el extremo del vástago del obturador y / o en la zona de apoyo del mismo en el conjunto del diafragma.

31- Desarmar y centrar el

conjunto del diafragma según las instrucciones para el desarmado y armado del modelo correspondiente.

2- Desarmar y cambiar la parte dañada según las instrucciones para el desarmado y armado del modelo correspondiente.

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