Dalmia Refractories Limited (DRL), formerly known as …prokcssmedia.blob.core.windows.net/sys-master-images/hd3/h85... · Dalmia Refractories Limited (DRL), formerly known as Shri

$Page 1: Dalmia Refractories Limited (DRL), formerly known as …prokcssmedia.blob.core.windows.net/sys-master-images/hd3/h85... · Dalmia Refractories Limited (DRL), formerly known as Shri$

Dalmia Refractories Limited (DRL), formerly known as Shri Nataraj Ceramic and

Chemical Industries Ltd. is a part of Dalmia Bharat Group, a leading Industrial

house of India. The group is committed to value creation with utmost integrity

and every initiative as well as action of the group reflects its core value.

DRL is Committed to provide Customer Confidence through

Compliance to Quality Requirements

Prompt Delivery

Better Utilisation of Resources

Continual Improvement of Quality Management System

n

n

n

n

Our business purpose is to provide customer with the most cost effective refractory solutions derived

from high quality innovative products and services.

Our production facilities are strategically located to offer competitive quality products at optimised

logistics. Captive mines and in-house calcination facilities for major raw materials helps in seamless

backward integration.

In our quest to innovate and develop the very best in refractory products, we have established sate-of-

the-art research and development institutions - Dalmia Institute of Scientific and Industrial Research

(DISIR), one in Tamil Nadu another In Orissa. An important part of the group, these training institutions

are independent entities dedicated tocontinuous upgradation of quality refractory products.

REFRACTORIES FOR :-

Products for Industries in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

Cement Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

Aluminium Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fertilizer & Petrochem Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Steel Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Coke Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CONTENTS

Dalmia Refractories Limited (DRL), formerly known as Shri Nataraj Ceramic and

Chemical Industries Ltd. is a part of Dalmia Bharat Group, a leading Industrial

house of India. The group is committed to value creation with utmost integrity

and every initiative as well as action of the group reflects its core value.

DRL is Committed to provide Customer Confidence through

Compliance to Quality Requirements

Prompt Delivery

Better Utilisation of Resources

Continual Improvement of Quality Management System

n

n

n

n

Our business purpose is to provide customer with the most cost effective refractory solutions derived

from high quality innovative products and services.

Our production facilities are strategically located to offer competitive quality products at optimised

logistics. Captive mines and in-house calcination facilities for major raw materials helps in seamless

backward integration.

In our quest to innovate and develop the very best in refractory products, we have established sate-of-

the-art research and development institutions - Dalmia Institute of Scientific and Industrial Research

(DISIR), one in Tamil Nadu another In Orissa. An important part of the group, these training institutions

are independent entities dedicated tocontinuous upgradation of quality refractory products.

REFRACTORIES FOR :-

Products for Industries in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

Cement Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

Aluminium Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fertilizer & Petrochem Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Steel Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Coke Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CONTENTS

PRODUCTS FOR INDUSTRIES IN GENERAL

Preheater, Cupola,MH 35-30 35 3.0 23 2.10 250 1350 Alkali Resistant Foundry & General

Cement, Steel

Calcining zone, Preheater,Precalciner, Cooler,HG 40-30 40 3.0 22 2.20 350 1390 Alkali Resistant

& GeneralLadle, Reheating Furnace

Cement, Steel

Corrosion Zone, Coke Oven, GlassHG 40-20 40 2.0 22 2.20 350 1400

Resistant Brick Coke, GlassTank Furnace

Pre calciner, CalciningCement,

HighRefractoriness,HG 45-30 45 3.0 22 2.25 350 1420

Inlet Chamber, Cooler GeneralAlkali Resistance

Calcining Zone, Kiln Hood, Cement,

HighHG 45-20 45 2.0 22 2.25 350 1430 Refractoriness, Inlet Chamber, Cooler General

Alkali Resistance


Resistant to Slagand ReducingHG 45-15 45 1.5 19 2.25 400 1450 Furnaces Steel, CokeAtmosphere

Coke Ovens, Metallurgical Cement,

FIRE CLAY BRICKS

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIESTHERMAL

PROPERTIES

SPECIAL FEATURE AREA OF USAGEINDUSTRY

TO USEAl O2 3

(%)

Fe O2 3

(%)A P%

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.L O(Ta C)

2 3

PRODUCTS


Preheater, Cupola,MH 35-30 35 3.0 23 2.10 250 1350 Alkali Resistant Foundry & General

Cement, Steel

Calcining zone, Preheater,Precalciner, Cooler,HG 40-30 40 3.0 22 2.20 350 1390 Alkali Resistant

& GeneralLadle, Reheating Furnace

Cement, Steel

Corrosion Zone, Coke Oven, GlassHG 40-20 40 2.0 22 2.20 350 1400

Resistant Brick Coke, GlassTank Furnace

Pre calciner, CalciningCement,

HighRefractoriness,HG 45-30 45 3.0 22 2.25 350 1420

Inlet Chamber, Cooler GeneralAlkali Resistance


HighHG 45-20 45 2.0 22 2.25 350 1430 Refractoriness, Inlet Chamber, Cooler General

Alkali Resistance


Resistant to Slagand ReducingHG 45-15 45 1.5 19 2.25 400 1450 Furnaces Steel, CokeAtmosphere

Coke Ovens, Metallurgical Cement,

FIRE CLAY BRICKS

QUALITY

CHEMICALANALYSIS


PROPERTIES


TO USEAl O2 3

(%)

Fe O2 3

(%)A P%

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.L O(Ta C)

2 3

PRODUCTS

24 5

PRODUCTS FOR INDUSTRIES IN GENERAL PRODUCTS FOR INDUSTRIES IN GENERAL

DALCAST 135 N

DALCAST 135 S

DALCAST 140 N

DALCAST 150 N

DALCAST 150 S

DALCAST 160 N

DALCAST 160 S

DALCAST 170 N

DALCAST 170 S

40

40

70

50

50

60

60

85 - 90

85 - 90

6.0

4.0

5.0

1.5

1.3

1.5

1.5

1.5

1.2

1101350

1101350

1101450

1101500

1101500

1101500

1101500

1101550

1101550

250225

300250

350350

300275

350350

350300

400325

500450

550550

2.10

2.15

2.45

2.15

2.20

2.20

2.30

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1350

1350

1450

1500

1500

1500

1500

1500

1500

1350

1350

1450

1500

1500

1600

1600

1700

1700

Moderate AbrasionResistant


Abrasion Resistant

High Purity. AbrasionResistance and Thermal

Shock Resistance


Shock Resistance


Shock Resistance


Shock Resistance

Very High purity,Abrasion Reistance and

High Hot Strength


High Hot Strength

Conical Portion,Feed Pipes.

Cooler Cold Zone.


Cooler Cold Zone.

General usage

Cooler, LowerCyclones




Calciner.

Cooler, LowerCyclones,

General usage


General usage

Cement,General

Cement

Cement,Steel

Cement,General

Cement,General

Cement,General

Cement

Cement,Steel,

General

Cement,Steel,

General

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)

Permanent LinearChange

At TempOC / 3hrs

(%)

Max.ServiceTemp.

OC

SPECIAL FEATUREAREA OFUSAGE

INDUSTRYTO USE

CONVENTIONAL CASTABLESHIGH ALUMINA BRICKS

HA 50-30

HA 60-30

HA 70-30

HA 80-30

HG 50-20

LF 60-20

LF 70-25

LF 70-20

LF 80-20

50

60

70

80

50

60

70

70

80

3.0

3.0

3.0

3.0

2.0

2.0

2.5

2.0

2.0

23

23

23

23

21

23

23

22

22

2.30

2.45

2.60

2.65

2.35

2.45

2.60

2.60

2.70

400

400

500

500

350

500

500

500

500

1400

1410

1450

1450

1450

1470

1480

1480

1500

+/- 1.0 / 1400

+/- 1.0 / 1400

+ 2.5 / 1450

+/- 1.0 / 1500

+/- 1.0 / 1400

+ 1.5 / 1450

+ 2.5 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

Abrasion Resistant,Slag Resistant

High Refractoriness& Abrasion Resistant

Excellent Resistance toSpalling, Corrosion and Slag.

High Refractoriness

High Resistance toAbrasion, Slags, Corrosive

Slags and Spalling

High Refractoriness.Resistant to Slag &

Reducing Atmosphere


Excellent Mechanical &Thermal Properties.

Resistant to Slag

High Refractoriness,Excellent Resistance to

Spalling, Slag and Abrasion

High Refractoriness,Resistance to Reducingatmospheres, Spalling ,

Slag Attack and Abrasion

Kiln Hood, Cooler& Hot Air Generator

Preburning Zone, TransitionZone Lime Rotary Kiln

& Shaft Kiln

Cement, Lime Kiln BurningZone, Electric Arc Furnace

Roof & Steel Ladles

Ladles, EAF roofs,Smelting Furnaces &

Cooling Zone of Cement Kiln

Coke Ovens,Reheating Furnaces

Preburning Zone,Transition Zone, Lime Rotary

Kiln & Shaft Kiln

Burning Zone in Cement Kilns,EAF Roof, Ladles, Tundishes

& Metallurgical Furnaces

Burning Zone, TeamingLadles, Ladle Furnaces


Cooler Side Wall,Sponge Iron Burning Zone,

EAF Delta Zone &Ladle Furnace.

Cement

Cement, Lime

Cement, Steel

Cement, Steel

Coke, Steel

Cement, Lime

Cement, Steel

Cement, Steel

Cement, Steeland

Sponge Iron

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES THERMAL PROPERTIES


TO USEAl O2 3

(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C. for 2 hrsO(%) / C

24 5

PRODUCTS FOR INDUSTRIES IN GENERAL PRODUCTS FOR INDUSTRIES IN GENERAL

DALCAST 135 N

DALCAST 135 S

DALCAST 140 N

DALCAST 150 N

DALCAST 150 S

DALCAST 160 N

DALCAST 160 S

DALCAST 170 N

DALCAST 170 S

40

40

70

50

50

60

60

85 - 90

85 - 90

6.0

4.0

5.0

1.5

1.3

1.5

1.5

1.5

1.2

1101350

1101350

1101450

1101500

1101500

1101500

1101500

1101550

1101550

250225

300250

350350

300275

350350

350300

400325

500450

550550

2.10

2.15

2.45

2.15

2.20

2.20

2.30

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1350

1350

1450

1500

1500

1500

1500

1500

1500

1350

1350

1450

1500

1500

1600

1600

1700

1700



Abrasion Resistant


Shock Resistance


Shock Resistance


Shock Resistance


Shock Resistance


High Hot Strength


High Hot Strength


Cooler Cold Zone.


Cooler Cold Zone.

General usage





Calciner.


General usage


General usage

Cement,General

Cement

Cement,Steel

Cement,General

Cement,General

Cement,General

Cement

Cement,Steel,

General

Cement,Steel,

General

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


At TempOC / 3hrs

(%)

Max.ServiceTemp.

OC


INDUSTRYTO USE

CONVENTIONAL CASTABLESHIGH ALUMINA BRICKS

HA 50-30

HA 60-30

HA 70-30

HA 80-30

HG 50-20

LF 60-20

LF 70-25

LF 70-20

LF 80-20

50

60

70

80

50

60

70

70

80

3.0

3.0

3.0

3.0

2.0

2.0

2.5

2.0

2.0

23

23

23

23

21

23

23

22

22

2.30

2.45

2.60

2.65

2.35

2.45

2.60

2.60

2.70

400

400

500

500

350

500

500

500

500

1400

1410

1450

1450

1450

1470

1480

1480

1500

+/- 1.0 / 1400

+/- 1.0 / 1400

+ 2.5 / 1450

+/- 1.0 / 1500

+/- 1.0 / 1400

+ 1.5 / 1450

+ 2.5 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

Abrasion Resistant,Slag Resistant


Excellent Resistance toSpalling, Corrosion and Slag.

High Refractoriness

High Resistance toAbrasion, Slags, Corrosive

Slags and Spalling

High Refractoriness.Resistant to Slag &

Reducing Atmosphere


Excellent Mechanical &Thermal Properties.

Resistant to Slag

High Refractoriness,Excellent Resistance to


High Refractoriness,Resistance to Reducingatmospheres, Spalling ,


Kiln Hood, Cooler& Hot Air Generator

Preburning Zone, TransitionZone Lime Rotary Kiln

& Shaft Kiln

Cement, Lime Kiln BurningZone, Electric Arc Furnace

Roof & Steel Ladles

Ladles, EAF roofs,Smelting Furnaces &

Cooling Zone of Cement Kiln

Coke Ovens,Reheating Furnaces

Preburning Zone,Transition Zone, Lime Rotary

Kiln & Shaft Kiln

Burning Zone in Cement Kilns,EAF Roof, Ladles, Tundishes


Burning Zone, TeamingLadles, Ladle Furnaces


Cooler Side Wall,Sponge Iron Burning Zone,

EAF Delta Zone &Ladle Furnace.

Cement

Cement, Lime

Cement, Steel

Cement, Steel

Coke, Steel

Cement, Lime

Cement, Steel

Cement, Steel

Cement, Steeland

Sponge Iron

QUALITY

CHEMICALANALYSIS



TO USEAl O2 3

(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C. for 2 hrsO(%) / C


6 7

QUALITY SETTING

CHEMICAL ANALYSIS PHYSICAL PROPERTIESTHERMAL

PROPERTIES

Al O2 3

(%)

Fe O2 3

(%)Grademm

Fineness, 95 %passing through

mm

P.C.E.Orton Cone

°C

DALRAM SH 70-30

DALRAM LF 80-20

DALSET 35-30

DALSET 40-30

DALSET 40-25

DALSET 40-20

DALSET 50-35

DALSET 50-30

DALSET 50-25

DALSET 50-20

DALSET 60-35

DALSET 60-30

DALSET 60-25

DALSET 60-20

DALSET 70-35

DALSET 70-30

DALSET 70-25

DALSET 70-20

DALSET 80-35

CHEMICAL

CHEMICAL

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

70

80

30

40

40

40

50

50

50

50

60

60

60

60

70

70

70

70

80

3.0

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

0 - 3

0 - 3

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

5.0

5.0

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

---

---

30 / 1665

31 / 1683

31 / 1683

31 / 1683

33 / 1743

33 / 1743

33 / 1743

33 / 1743

35 / 1785

35 / 1785

35 / 1785

35 / 1785

36 / 1804

36 / 1804

37 / 1820

37 / 1820

37 / 1820

Note:Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of steel plants.

RAMMING MASSES & MORTARS

QUALITY

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEAl O2 3

(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)

PermanentLinear Change

(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

45

60

70

70

80

85-90

1.0

1.0

1.5

1.0

1.8

1.0

1101450

1101500

1101500

1101500

1101500

1101550

700800

600900

700900

700950

700950

700950

2.50

2.65

2.65

2.85

2.90

2.30 6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1550

1500

1550

1450

1500

1600

1650

1700

1700

High Purity withResistance to Abrasion

and Thermal Shock


and Thermal Shock


and Thermal Shock

Very High Purity withResistance to Abrasion

and Thermal Shock

Resistant to Abrasionand Thermal Shock

Highly Resistant toAbrasion, Spalling andReducing atmosphere

Inlet Chamber,Riser Duct &

Cooler

Kiln Inlet,Kiln Hood &

Cooler

Kiln Inlet,Kiln Riser,

Cooler


Cooler

Cooler

Kiln Tip Casting,Cooler Lining

LOW CEMENT CASTABLES

INSULATION CASTABLES

QUALITY

DALINCAST 7

DALINCAST 9

DALINCAST 11

DALINCAST 13

DALINSUL 1600

CHEMICALANALYSIS


SPECIAL FEATUREAREA OFUSAGEFe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


ThermalConductivity

At TempOC / 3hrs

(%)At TempOC / 3hrs

w/mK

Max.ServiceTemp.

OC

9.0

8.0

4.0

3.5

2.0

1101100

1101100

1101200

1101100

1101100

128

1510

4030

6040

150 120

0.70

0.90

1.20

1.45

1.55

6

6

6

6

6

1100

1100

1100

1300

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.0

+/-0.5

500

500

500

500

500

0.24

0.30

0.36

0.35

0.40

1100

1100

1300

1350

1600

Low Thermal Conductivity& Good Strength

Low Thermal Conductivity& High Strength


Low Thermal Conductivity& High Hot Strength

Calciner

Calciner

Calciner,Inlet Housing






6 7

QUALITY SETTING

CHEMICAL ANALYSIS PHYSICAL PROPERTIESTHERMAL

PROPERTIES

Al O2 3

(%)

Fe O2 3

(%)Grademm

Fineness, 95 %passing through

mm

P.C.E.Orton Cone

°C

DALRAM SH 70-30

DALRAM LF 80-20

DALSET 35-30

DALSET 40-30

DALSET 40-25

DALSET 40-20

DALSET 50-35

DALSET 50-30

DALSET 50-25

DALSET 50-20

DALSET 60-35

DALSET 60-30

DALSET 60-25

DALSET 60-20

DALSET 70-35

DALSET 70-30

DALSET 70-25

DALSET 70-20

DALSET 80-35

CHEMICAL

CHEMICAL

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

AIR / HEAT

70

80

30

40

40

40

50

50

50

50

60

60

60

60

70

70

70

70

80

3.0

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

3.0

2.5

2.0

3.5

0 - 3

0 - 3

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

0 - 0.5

5.0

5.0

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

---

---

30 / 1665

31 / 1683

31 / 1683

31 / 1683

33 / 1743

33 / 1743

33 / 1743

33 / 1743

35 / 1785

35 / 1785

35 / 1785

35 / 1785

36 / 1804

36 / 1804

37 / 1820

37 / 1820

37 / 1820

Note:Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of steel plants.

RAMMING MASSES & MORTARS

QUALITY

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEAl O2 3

(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

45

60

70

70

80

85-90

1.0

1.0

1.5

1.0

1.8

1.0

1101450

1101500

1101500

1101500

1101500

1101550

700800

600900

700900

700950

700950

700950

2.50

2.65

2.65

2.85

2.90

2.30 6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1550

1500

1550

1450

1500

1600

1650

1700

1700


and Thermal Shock


and Thermal Shock


and Thermal Shock

Very High Purity withResistance to Abrasion

and Thermal Shock


Highly Resistant toAbrasion, Spalling andReducing atmosphere


Cooler


Cooler


Cooler


Cooler

Cooler

Kiln Tip Casting,Cooler Lining



QUALITY

DALINCAST 7

DALINCAST 9

DALINCAST 11

DALINCAST 13

DALINSUL 1600

CHEMICALANALYSIS


SPECIAL FEATUREAREA OFUSAGEFe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


ThermalConductivity

At TempOC / 3hrs

(%)At TempOC / 3hrs

w/mK

Max.ServiceTemp.

OC

9.0

8.0

4.0

3.5

2.0

1101100

1101100

1101200

1101100

1101100

128

1510

4030

6040

150 120

0.70

0.90

1.20

1.45

1.55

6

6

6

6

6

1100

1100

1100

1300

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.0

+/-0.5

500

500

500

500

500

0.24

0.30

0.36

0.35

0.40

1100

1100

1300

1350

1600




Low Thermal Conductivity& High Hot Strength

Calciner

Calciner






CEMENTINDUSTRY


REFRACTORY BINDERS

QUALITY

DALCEM NORMAL

DALCEM SUPER

42-45

70-72

30-35

28-30

6-8

0.5 Max

60

60

180

240

3000±100 300

4000±100 350 500

400

NA

Conventional& Insulating

Castable

Conventional,Insulating &Low Cement

Castable

Refractory

Refractory

Al O2 3

(%)

CaO(%)

Fe O2 3

(%)

CHEMICAL ANALYSIS

Setting Time

Initial(Min)

Final(Max)

SurfaceArea

2(cm /gm)

PHYSICAL PROPERTIES

2CCS Kg/Cm

1 Day 18±20C

1+1 Day AfterDrying At 110

0C

1+2 Day AfterWater Curing/48

Hrs .

AREA OFUSAGE

INDUSTRYTO USE

8

CEMENTINDUSTRY


REFRACTORY BINDERS

QUALITY

DALCEM NORMAL

DALCEM SUPER

42-45

70-72

30-35

28-30

6-8

0.5 Max

60

60

180

240

3000±100 300

4000±100 350 500

400

NA

Conventional& Insulating

Castable

Conventional,Insulating &Low Cement

Castable

Refractory

Refractory

Al O2 3

(%)

CaO(%)

Fe O2 3

(%)

CHEMICAL ANALYSIS

Setting Time

Initial(Min)

Final(Max)

SurfaceArea

2(cm /gm)

PHYSICAL PROPERTIES

2CCS Kg/Cm

1 Day 18±20C

1+1 Day AfterDrying At 110

0C

1+2 Day AfterWater Curing/48

Hrs .

AREA OFUSAGE

INDUSTRYTO USE

8

CEMENT INDUSTRY

06

CEMENT INDUSTRY

10 11

REFRACTORY BRICKS

EQUIPMENTAREA

OF INSTALLATIONQUALITY

CHEMICALANALYSIS

PHYSICALPROPERTIES

THERMALPROPERTIES

SPECIAL FEATURESAl O2 3

(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2

(Kg/Cm )R.U.L

O(Ta C)

ThermalConductivity

O(K.Cal/m/hr/ C)

Oat 1000 C

PRE - HEATER &CALCINERVESSELS

Upper Cyclones& Riser ducts

Lower Cyclones& Riser ducts

Kiln Inlet Chamber& Calciner Vessel

Discharge Zone

Burning Zone

Pre Burning Zoneand Transition Zone

Calcination zone

ROTARY KILN

COOLER

TERTIARY AIR DUCT

MH 35-30

HG 40-30

LF 50-15 AR

LF 75-20

LF 80-20

LF 70-20

LF 70-25

HA 70-30

LF 60-25

LF 60-20

HG 45-25

HG 40-30

LF 70-20

HA 60-30

LF 30-20 HS

HG 40-20 AR

35

40

50

75

80

70

70

70

60

60

45

40

70

60

30

40

3.0

3.0

1.5

2.0

2.0

2.0

2.5

3.0

2.5

2.0

2.5

3.0

2.0

3.0

2.0

2.0

23

22

18

22

22

22

23

23

22

21

21

22

22

23

20

19

2.10

2.20

2.35

2.70

2.70

2.60

2.60

2.60

2.45

2.45

2.20

2.20

2.60

2.45

2.10

2.25

250

350

450

500

500

500

500

500

400

500

350

350

500

400

550

400

1350

1390

1450

1500

1500

1480

1480

1450

1450

1470

1400

1390

1480

1410

1250

1400

1.20

1.20

1.35

1.85

1.90

1.80

1.80

1.80

1.50

1.50

1.3

1.20

1.80

1.75

1.20

1.45

Good Strength &Abrasion Resistance


Alkali Resistant &High Refractoriness

Resistance to Spalling &Abrasion. Low flux &High Refractoriness

Resistance to Spalling &Abrasion, Low flux &High Refractoriness


Resistance to Spalling,Abrasion. High Refractoriness.

Resistance to Spalling,Abrasion. Good Strength.

Abrasion Resistance& High Refractoriness



Good Strength & Abrasion Resistance

Resistance to Spalling &Abrasion. High Refractoriness

Good Resistance toSpalling & Abrasion.

Low Porosity & GoodAbrasive Strength

Low Porosity, Good AbrasiveStrength & High Refractoriness

CEMENT INDUSTRY

DALSUPREME

60 / DAL CR 60

CEMENT INDUSTRY

06

CEMENT INDUSTRY

10 11

REFRACTORY BRICKS

EQUIPMENTAREA

OF INSTALLATIONQUALITY

CHEMICALANALYSIS

PHYSICALPROPERTIES

THERMALPROPERTIES

SPECIAL FEATURESAl O2 3

(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2

(Kg/Cm )R.U.L

O(Ta C)

ThermalConductivity

O(K.Cal/m/hr/ C)

Oat 1000 C

PRE - HEATER &CALCINERVESSELS

Upper Cyclones& Riser ducts

Lower Cyclones& Riser ducts

Kiln Inlet Chamber& Calciner Vessel

Discharge Zone

Burning Zone

Pre Burning Zoneand Transition Zone

Calcination zone

ROTARY KILN

COOLER

TERTIARY AIR DUCT

MH 35-30

HG 40-30

LF 50-15 AR

LF 75-20

LF 80-20

LF 70-20

LF 70-25

HA 70-30

LF 60-25

LF 60-20

HG 45-25

HG 40-30

LF 70-20

HA 60-30

LF 30-20 HS

HG 40-20 AR

35

40

50

75

80

70

70

70

60

60

45

40

70

60

30

40

3.0

3.0

1.5

2.0

2.0

2.0

2.5

3.0

2.5

2.0

2.5

3.0

2.0

3.0

2.0

2.0

23

22

18

22

22

22

23

23

22

21

21

22

22

23

20

19

2.10

2.20

2.35

2.70

2.70

2.60

2.60

2.60

2.45

2.45

2.20

2.20

2.60

2.45

2.10

2.25

250

350

450

500

500

500

500

500

400

500

350

350

500

400

550

400

1350

1390

1450

1500

1500

1480

1480

1450

1450

1470

1400

1390

1480

1410

1250

1400

1.20

1.20

1.35

1.85

1.90

1.80

1.80

1.80

1.50

1.50

1.3

1.20

1.80

1.75

1.20

1.45



Alkali Resistant &High Refractoriness

Resistance to Spalling &Abrasion. Low flux &High Refractoriness



Resistance to Spalling,Abrasion. High Refractoriness.

Resistance to Spalling,Abrasion. Good Strength.




Good Strength & Abrasion Resistance

Resistance to Spalling &Abrasion. High Refractoriness


Low Porosity & GoodAbrasive Strength

Low Porosity, Good AbrasiveStrength & High Refractoriness

CEMENT INDUSTRY

DALSUPREME

60 / DAL CR 60

CEMENT INDUSTRYCEMENT INDUSTRY

12 13

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

SPECIAL FEATUREAREA OFUSAGEAl O 2 3

(%)

Fe O 2 3

(%)

SiC(%)

A P (%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO (Ta C)

P.L.C. for2 hrs

O(%) / C

ThermalConductivity

O(K.Cal/m/hr/ C)Oat 1000 C

ALITE

DALKAR 60

DALSINT B

DALSINT A

DALBURN

DAL CR 50

DAL CR 60

DAL CR 70

20

60

70

70

70

45

46

45

2.5

2.0

2.5

2.0

2.0

1.5

1.2

1.2

-

-

-

-

-

5 - 7

13 - 17

23 - 27

30Min.

18

18

18

17

16

15

15

1.75Max.

2.50

2.60

2.60

2.70

2.35

2.50

2.65

200

600

600

600

700

600

500

700

1300

1470

1500

1520

1600

1450

1550

1550

+/- 0.2 / 1200

+ 1.0 / 1400

+ 2.5 / 1500

+ 2.5 / 1500

+1.0 / 1500

+/- 0.6 / 1200

+/- 0.6 / 1200

+1.0 / 1200

0.60

1.80

1.85

1.90

1.90

1.50

2.45

2.70

Low Density, GoodStrength, Very Low

Thermal Conductivity.


Low Porosity,High Refractoriness.

Excellent Resistance toSpalling & Abrasion.





Low Porosity, Very High RUL

Good Resistance toAbrasion with CoatingRepellent Properties

Excellent Resistance toAbrasion with CoatingRepellent Properties


Calcination zone

Preburningzone and

Transition zone

Rotary KilnBurning zone

Preburningzone and

Transition zone


Rotaty KilnInlet and

Bottom Cyclones

Rotaty Kiln Inlet,Calcinationzone & TAD

Rotaty KilnCalcination zone

SPECIAL QUALITY BRICKS

DALCAST 135 N

DALCAST 135 S

DALCAST 140 N

DALCAST 150 N

DALCAST 150 S

DALCAST 160 N

DALCAST 160 S

DALCAST 170 N

DALCAST 170 S

40

40

70

50

50

60

60

85 - 90

85 - 90

6.0

4.0

5.0

1.5

1.3

1.5

1.5

1.5

1.2

1101350

1101350

1101450

1101500

1101500

1101500

1101500

1101550

1101550

250225

300250

350350

300275

350350

350300

400325

500450

550550

2.10

2.15

2.45

2.15

2.20

2.20

2.30

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1350

1350

1450

1500

1500

1500

1500

1500

1500

1350

1350

1450

1500

1500

1600

1600

1700

1700



Abrasion Resistant

High Purity with AbrasionResistance and Thermal

Shock Resistance


Shock Resistance


Shock Resistance


Shock Resistance

Very High Purity withAbrasion Reistance and

High Hot Strength


High Hot Strength


Cooler Cold Zone.


Cooler Cold Zone.

General usage





Calciner.


General usage


General usage

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


At TempOC / 3hrs

(%)

Max.ServiceTemp.

OC


CONVENTIONAL CASTABLES

DALSUPREME 60 1.5 - 16 2.60 700 1700 +1.0 / 1500 1.80

Very High RUL,Excellent Abrasion and

Spalling Resistance

Rotary KilnUpper

Transition zone

CEMENT INDUSTRYCEMENT INDUSTRY

12 13

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

SPECIAL FEATUREAREA OFUSAGEAl O 2 3

(%)

Fe O 2 3

(%)

SiC(%)

A P (%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO (Ta C)

P.L.C. for2 hrs

O(%) / C

ThermalConductivity

O(K.Cal/m/hr/ C)Oat 1000 C

ALITE

DALKAR 60

DALSINT B

DALSINT A

DALBURN

DAL CR 50

DAL CR 60

DAL CR 70

20

60

70

70

70

45

46

45

2.5

2.0

2.5

2.0

2.0

1.5

1.2

1.2

-

-

-

-

-

5 - 7

13 - 17

23 - 27

30Min.

18

18

18

17

16

15

15

1.75Max.

2.50

2.60

2.60

2.70

2.35

2.50

2.65

200

600

600

600

700

600

500

700

1300

1470

1500

1520

1600

1450

1550

1550

+/- 0.2 / 1200

+ 1.0 / 1400

+ 2.5 / 1500

+ 2.5 / 1500

+1.0 / 1500

+/- 0.6 / 1200

+/- 0.6 / 1200

+1.0 / 1200

0.60

1.80

1.85

1.90

1.90

1.50

2.45

2.70

Low Density, GoodStrength, Very Low

Thermal Conductivity.








Low Porosity, Very High RUL

Good Resistance toAbrasion with CoatingRepellent Properties



Calcination zone

Preburningzone and

Transition zone


Preburningzone and

Transition zone


Rotaty KilnInlet and

Bottom Cyclones

Rotaty Kiln Inlet,Calcinationzone & TAD

Rotaty KilnCalcination zone


DALCAST 135 N

DALCAST 135 S

DALCAST 140 N

DALCAST 150 N

DALCAST 150 S

DALCAST 160 N

DALCAST 160 S

DALCAST 170 N

DALCAST 170 S

40

40

70

50

50

60

60

85 - 90

85 - 90

6.0

4.0

5.0

1.5

1.3

1.5

1.5

1.5

1.2

1101350

1101350

1101450

1101500

1101500

1101500

1101500

1101550

1101550

250225

300250

350350

300275

350350

350300

400325

500450

550550

2.10

2.15

2.45

2.15

2.20

2.20

2.30

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1350

1350

1450

1500

1500

1500

1500

1500

1500

1350

1350

1450

1500

1500

1600

1600

1700

1700



Abrasion Resistant


Shock Resistance


Shock Resistance


Shock Resistance


Shock Resistance


High Hot Strength


High Hot Strength


Cooler Cold Zone.


Cooler Cold Zone.

General usage





Calciner.


General usage


General usage

QUALITY

CHEMICALANALYSIS

PHYSICAL PROPERTIES

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


At TempOC / 3hrs

(%)

Max.ServiceTemp.

OC


CONVENTIONAL CASTABLES

DALSUPREME 60 1.5 - 16 2.60 700 1700 +1.0 / 1500 1.80

Very High RUL,Excellent Abrasion and

Spalling Resistance

Rotary KilnUpper

Transition zone

CEMENT INDUSTRY CEMENT INDUSTRY

14 15

QUALITY

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEAl O2 3

(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

45

60

70

70

80

85-90

1.0

1.0

1.5

1.0

1.8

1.0

1101450

1101500

1101500

1101500

1101500

1101550

700800

600900

700900

700950

700950

700950

2.50

2.65

2.65

2.85

2.90

2.30 6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1550

1500

1550

1450

1500

1600

1650

1700

1700

High Puritywith Resistanceto Abrasion andThermal Shock



Very High Puritywith Resistanceto Abrasion andThermal Shock

Resistant toAbrasion and

Thermal Shock

Highly Resistantto Abrasion,Spalling and

Reducingatmosphere


Cooler


Cooler


Cooler


Cooler

Cooler

Kiln TipCasting,

Cooler Lining


QUALITY

RAPIDENSE 60

DALRESICOAT B

DALRESICOAT B TC

DALRESICOAT B BP

DALRESISTAL 80

DALABRACOAT 50

DALCORUNDUM95 ARX

CHEMICALANALYSIS


SPECIAL FEATURE AREA OF USAGEAl O2 3

(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

60

30

45

50

80

50

78 - 82

1.1

1.0

0.6

0.7

1.5

2.0

0.8

1101500

1101100

1101100

1101100

110900

110

1101100

9001000

600700

700900

700900

600800

800

10001200

2.65

2.35

2.60

2.70

2.75

2.40

2.90

8

8

8

8

8

8

8

+/- 1.0

+/- 0.5

+/- 0.3

+/- 0.3

+/-1.5

+/-0.5

+/-0.8

1500

1200

1200

1200

1500

1200

1550

1600

1500

1600

1650

1600

1200

1750

Highly Resistant toAbrasion & Alkali Attack

Highly Resistant toAbrasion & Alkali

Attack. Anti CoatingSiC based



Highly Resistant to Abrasion & Alkali


Highly Resistant to Abrasion, Alkali Attack

Very High WearResistance


Kiln Inlet, CoolerSide Walls, Burner

Pipe and BullNose Area

Inlet Chamber,Riser Duct & Anti

Coating Areas

Tip Casting &Bull Nose

Burner Pipe& Bull Nose

Take off duct,Kiln Hood &Bend part

Cooler Vent Ducts,Coal Ducts

Tip Casting &Burner Pipe

SPECIAL CASTABLES

DALRESICOAT A 22-25 0.5110

1100500700

2.50 8 +/- 1.0 1500 1600

Resistant toHigh Abrasion,Alkali Attack.

SiC based

Anti Coating Area,Kiln Riser Duct

Note: Further details can be provided on request


14 15

QUALITY

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEAl O2 3

(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

45

60

70

70

80

85-90

1.0

1.0

1.5

1.0

1.8

1.0

1101450

1101500

1101500

1101500

1101500

1101550

700800

600900

700900

700950

700950

700950

2.50

2.65

2.65

2.85

2.90

2.30 6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1550

1500

1550

1450

1500

1600

1650

1700

1700




Very High Puritywith Resistanceto Abrasion andThermal Shock

Resistant toAbrasion and

Thermal Shock

Highly Resistantto Abrasion,Spalling and

Reducingatmosphere


Cooler


Cooler


Cooler


Cooler

Cooler

Kiln TipCasting,

Cooler Lining


QUALITY

RAPIDENSE 60

DALRESICOAT B

DALRESICOAT B TC

DALRESICOAT B BP

DALRESISTAL 80

DALABRACOAT 50

DALCORUNDUM95 ARX

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

60

30

45

50

80

50

78 - 82

1.1

1.0

0.6

0.7

1.5

2.0

0.8

1101500

1101100

1101100

1101100

110900

110

1101100

9001000

600700

700900

700900

600800

800

10001200

2.65

2.35

2.60

2.70

2.75

2.40

2.90

8

8

8

8

8

8

8

+/- 1.0

+/- 0.5

+/- 0.3

+/- 0.3

+/-1.5

+/-0.5

+/-0.8

1500

1200

1200

1200

1500

1200

1550

1600

1500

1600

1650

1600

1200

1750

Highly Resistant toAbrasion & Alkali Attack





Highly Resistant to Abrasion & Alkali



Very High WearResistance


Kiln Inlet, CoolerSide Walls, Burner

Pipe and BullNose Area

Inlet Chamber,Riser Duct & Anti

Coating Areas

Tip Casting &Bull Nose

Burner Pipe& Bull Nose

Take off duct,Kiln Hood &Bend part

Cooler Vent Ducts,Coal Ducts

Tip Casting &Burner Pipe

SPECIAL CASTABLES

DALRESICOAT A 22-25 0.5110

1100500700

2.50 8 +/- 1.0 1500 1600

Resistant toHigh Abrasion,Alkali Attack.

SiC based

Anti Coating Area,Kiln Riser Duct

Note: Further details can be provided on request

12


GUNNING CASTABLES

QUALITY

DALRESISTAL 80 GUN

DALRESISTAL 70 GUN

DALRESICOAT B GUN

QUICKPACK LC 45 GUN

QUICKPACK LC 60 GUN

DALCAST 135 S GUN

DALINCAST 13 GUN

DALINSUL 1600 GUN

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

80

70

30

45

60

45

35

40

1.4

2.0

1.0

1.0

1.5

2.0

5.0

2.0

1101100

1101100

1101100

1101100

1101100

1101100

1101100

1101100

500800

300600

350-500300-450

350-500300-450

200-250150-200

20-30 8-10

60-80 20-30

500800

2.65

2.50

2.35

2.1-2.3

2.3-2.5

1.9-2.1

1.2-1.3

1.4-1.5

5

5

5

5

5

5

5

5

+/- 1.0

+/- 1.0

+/- 0.2

+/-1.0

+/-1.0

+/-1.0

+/-1.0

+/-1.0

1500

1500

1100

1400

1400

1300

1100

1300

1600

1600

1500

1500

1600

1350

1300

1500

Resistant toAbrasion, Alkali Attack.

Anti Coating


Anti Coating

Highly Resistant toAbrasion, Alkali Attack.

Anti Coating

High Purity,Resistant to Abrasionand Thermal Shock


ModerateAbrasion Resistant



Riser Duct,Kiln Hood



Anti Coating Areas

Inlet Chamber,Riser Duct& Cooler

General usage


Cooler Cold Zone.




QUALITY

DALINCAST 7

DALINCAST 9

DALINCAST 11

DALINCAST 13

DALINSUL 1600

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEFe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


ThermalConductivity

At TempOC / 3hrs

(%)At TempOC / 3hrs

w/mK

Max.ServiceTemp.

OC

9.0

8.0

4.0

3.5

2.0

1101100

1101100

1101200

1101100

1101100

128

1510

4030

6040

150 120

0.70

0.90

1.20

1.45

1.55

6

6

6

6

6

1100

1100

1100

1300

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.0

+/-0.5

500

500

500

500

500

0.24

0.30

0.36

0.35

0.40

1100

1100

1300

1350

1600

Low ThermalConductivity &Good Strength


Low ThermalConductivity &High Strength


Low ThermalConductivity& High hot

strength

Calciner

Calciner

Calciner,Inlet

Housing

Calciner,Inlet

Housing

Calciner,Inlet

Housing

16 17

12


GUNNING CASTABLES

QUALITY

DALRESISTAL 80 GUN

DALRESISTAL 70 GUN

DALRESICOAT B GUN

QUICKPACK LC 45 GUN

QUICKPACK LC 60 GUN

DALCAST 135 S GUN

DALINCAST 13 GUN

DALINSUL 1600 GUN

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

80

70

30

45

60

45

35

40

1.4

2.0

1.0

1.0

1.5

2.0

5.0

2.0

1101100

1101100

1101100

1101100

1101100

1101100

1101100

1101100

500800

300600

350-500300-450

350-500300-450

200-250150-200

20-30 8-10

60-80 20-30

500800

2.65

2.50

2.35

2.1-2.3

2.3-2.5

1.9-2.1

1.2-1.3

1.4-1.5

5

5

5

5

5

5

5

5

+/- 1.0

+/- 1.0

+/- 0.2

+/-1.0

+/-1.0

+/-1.0

+/-1.0

+/-1.0

1500

1500

1100

1400

1400

1300

1100

1300

1600

1600

1500

1500

1600

1350

1300

1500


Anti Coating


Anti Coating

Highly Resistant toAbrasion, Alkali Attack.

Anti Coating









Anti Coating Areas

Inlet Chamber,Riser Duct& Cooler

General usage


Cooler Cold Zone.




QUALITY

DALINCAST 7

DALINCAST 9

DALINCAST 11

DALINCAST 13

DALINSUL 1600

CHEMICALANALYSIS


SPECIALFEATURE

AREA OFUSAGEFe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


ThermalConductivity

At TempOC / 3hrs

(%)At TempOC / 3hrs

w/mK

Max.ServiceTemp.

OC

9.0

8.0

4.0

3.5

2.0

1101100

1101100

1101200

1101100

1101100

128

1510

4030

6040

150 120

0.70

0.90

1.20

1.45

1.55

6

6

6

6

6

1100

1100

1100

1300

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.0

+/-0.5

500

500

500

500

500

0.24

0.30

0.36

0.35

0.40

1100

1100

1300

1350

1600





Low ThermalConductivity& High hot

strength

Calciner

Calciner

Calciner,Inlet

Housing

Calciner,Inlet

Housing

Calciner,Inlet

Housing

16 17

CEMENT INDUSTRY

Kiln Rotation:

OIn the temperature range of 300-600 C: 1/3 revolution every 30 minutes


OIn the temperature range of 900-1200 C: continuous rotation requiredOIn the temperature range of 1200 C up to working temperature:

bring the kiln up to normal operation

00

5 10 15 20 25 30 35 40 45 50 55 60

100200300400500600700800900

10001100120013001400

OSu

rfac

e T

em

pe

ratu

re o

f Li

nin

g in

C

Rotary Kiln Heating up Curve for Newly Lined Plants

O

25 C/h

NOTE:1. The suggested time / temperature schedule given above are the Kiln Burning zone surface temperatures.2. Feed shall be started in an incremental manner as per normal practice once the Burning zone temperature reaches 1100°C.

18 19

CEMENT INDUSTRY

00

5 10 15 20 25 30 35 40 45 50 55 60

100200300400500600700800900

10001100120013001400

OSu

rfac

e T

em

pe

ratu

re o

f Li

nin

g in

C

Rotary Kiln Heating up Curve for after Major Repairs

500 tpd to 10,000 tpd.

Services Offered:1. Design & Engineering of Refractories2. Selection of Quality3. Supply / Procurement of Material4. Installation

50 O C/

h

CEMENT INDUSTRY

Kiln Rotation:



OIn the temperature range of 900-1200 C: continuous rotation requiredOIn the temperature range of 1200 C up to working temperature:

bring the kiln up to normal operation

00

5 10 15 20 25 30 35 40 45 50 55 60

100200300400500600700800900

10001100120013001400

OSu

rfac

e T

em

pe

ratu

re o

f Li

nin

g in

C

Rotary Kiln Heating up Curve for Newly Lined Plants

O

25 C/h

NOTE:1. The suggested time / temperature schedule given above are the Kiln Burning zone surface temperatures.2. Feed shall be started in an incremental manner as per normal practice once the Burning zone temperature reaches 1100°C.

18 19

CEMENT INDUSTRY

00

5 10 15 20 25 30 35 40 45 50 55 60

100200300400500600700800900

10001100120013001400

OSu

rfac

e T

em

pe

ratu

re o

f Li

nin

g in

C

Rotary Kiln Heating up Curve for after Major Repairs

500 tpd to 10,000 tpd.

Services Offered:1. Design & Engineering of Refractories2. Selection of Quality3. Supply / Procurement of Material4. Installation

50 O C/

h

20 21


20 21


ALUMINIUMINDUSTRY

Bharat Group

NOTE SHEET

ALUMINIUMINDUSTRY

Bharat Group

NOTE SHEET

ALUMINIUM INDUSTRYALUMINIUM INDUSTRY

EQUIPMENT AREA OF APPLICATION BRICKS MONOLITHICS

Side wall & Bottom HG 42-20 QUICKPACK LC 45

Flue Wall & Head Wasll hot face DAL ABF 50Anode baking Furnace

Tie Bricks DAL ABF 60

Top cover QUICKPACK LC 45 PCPF QUICKPACK LC 45

Hearth & Ramp DAL 85 P QUICKPACK ULC 80 NW

Lower Side wall DAL 85 P QUICKPACK ULC 80 NWAluminium Melting & Holding furnaces

Upper Side wall DAL 60 A QUICKPACK LC 60

Backup lining DALCAST 150

POT furnaces (Electrolytic cell) Bottom HG 45-15 QUICKPACK LC 45 NW

Roof DAL 50 A, DAL 60 A

Aluminium Induction furnace Wall QUICKPACK ULC 97 NW

Roof (Back Face) DALINSUL 15

Lower Side wall DAL 85 P QUICKPACK ULC 80 NWTransfer Ladle

Upper Side wall HG 45-15 QUICKPACK LC 45

Trough Channel QUICKPACK LC 45 NWLaunder & Trough

Precalcination Zone QUICKPACK LC 45

Calciner - Rotary Kiln Calcination Zone RAPIDENSE 60

Outlet Zone QUICKPACK ULC 80

Cyclone wall HG 45-15 QUICKPACK LC 60Gas - Suspension - Calciner (GSC)

Ducts & Chutes RAPIDENSE 60

SPECIALISED PRODUCTS

QUALITYPermanent Linear

Change

%

C C S

At TempOC

2Kg / Cm (Min.)

TYPE

CHEMICALANALYSIS


Al O2 3

(%)Min.

Fe O2 3

(%)Max.

A.P.(%)

Max.At temp.

OC/hrsta

(Min.)

OC

RULB.D./DryDensity(gm/CC)(Max.)

Max.ServiceTemp.

O( C)

Special Feature

Excellent NonWetting Properties

to Molten Aluminium

High RUL & Excellent Spalling Resistance

Excellent SpallingResistance

Low Permiability &High RUL

ExcellentResistance to Alkali& Chemical Attack

HG 42-20

DAL ABF 50

DAL ABF 60

QUICKPACKLC 45 PCPF

Fire Brick

AndalusiteBased Bricks


PrecastPrefired

Block

42

50

60

45

2.0

1.5

1.2

1.0

18

16

16

21

2.20

2.35

2.50

2.20

350

450

500

400

1450/2

1400/5

1500/2

1450/3

+/- 0.5

+/- 0.2

+/- 0.5

+/- 1.0

1450

1520

1550

Side Walls &Bottom Lining

Flue Wall &Head Wall Hot

Face Lining

Tie Bricks

Top Cover

DAL 85 PPhos

Bonded Brick85 1.5 18 2.70 700 1500/2 +/- 0.5 1580 1580

DAL 60 AAndalusiteBased Brick

60 1.5 20 2.50 500 1500/2 +/- 0.5 1500 1550


50 1.5 20 2.35 450 1500/2 +/- 0.5 1480 1550

HG 45 A Fire Brick 45 1.5 18 2.25 400 1450/2 +/- 0.5 1450 1450

QUICKPACK LC 45Low Cement

Castable45 1.0 2.00

1101450

700800

1450/3 +/- 1.0 1450

QUICKPACK LC 60 ALow Cement

Castable60 1.1 2.65

1101500

9001000

1500/3 +/- 1.0 1600Excellent Abrasion

Resistance Properties

QUICKPACKLC 60 NW

Low CementCastable

60 1.0 2.55110

1500600900

1500/3 +/- 1.0 1500Very Good Non-

Wetting Propertiesto Molten Aluminium

QUICKPACKULC 80 NW

Ultra LowCementCastable

80 1.0 2.80110

1500450

1000 1500/3 +/- 1.0 1600

Excellent Non-Wetting Properties toMolten Aluminium.

High Abrasion Resistance

QUICKPACKULC 97 NW


95 0.3 3.00110

1500500

12501500/3 +/- 1.0 1750

Excellent AbrasionResistance & Good Non-

Wetting Properties toMolten Aluminium

DALCAST 150Conventional

Castable50 1.3 2.20

1101500

350350

1500/3 +/- 1.5 1500Good Strength &

Resistant toChemical Attack

DALINCAST 15 3.0 1.60 1300/3 +/- 1.5 1350Low Thermal

Conductivity &Good Strength

InsulationCastable

1101300

10075

24 25

ZONE WISE PRODUCTS FOR DIFFERENT EQUIPMENTS

ALUMINIUM INDUSTRYALUMINIUM INDUSTRY

EQUIPMENT AREA OF APPLICATION BRICKS MONOLITHICS

Side wall & Bottom HG 42-20 QUICKPACK LC 45

Flue Wall & Head Wasll hot face DAL ABF 50Anode baking Furnace

Tie Bricks DAL ABF 60

Top cover QUICKPACK LC 45 PCPF QUICKPACK LC 45

Hearth & Ramp DAL 85 P QUICKPACK ULC 80 NW

Lower Side wall DAL 85 P QUICKPACK ULC 80 NWAluminium Melting & Holding furnaces

Upper Side wall DAL 60 A QUICKPACK LC 60

Backup lining DALCAST 150

POT furnaces (Electrolytic cell) Bottom HG 45-15 QUICKPACK LC 45 NW

Roof DAL 50 A, DAL 60 A

Aluminium Induction furnace Wall QUICKPACK ULC 97 NW

Roof (Back Face) DALINSUL 15

Lower Side wall DAL 85 P QUICKPACK ULC 80 NWTransfer Ladle

Upper Side wall HG 45-15 QUICKPACK LC 45

Trough Channel QUICKPACK LC 45 NWLaunder & Trough

Precalcination Zone QUICKPACK LC 45

Calciner - Rotary Kiln Calcination Zone RAPIDENSE 60

Outlet Zone QUICKPACK ULC 80

Cyclone wall HG 45-15 QUICKPACK LC 60Gas - Suspension - Calciner (GSC)

Ducts & Chutes RAPIDENSE 60

SPECIALISED PRODUCTS

QUALITYPermanent Linear

Change

%

C C S

At TempOC

2Kg / Cm (Min.)

TYPE

CHEMICALANALYSIS


Al O2 3

(%)Min.

Fe O2 3

(%)Max.

A.P.(%)

Max.At temp.

OC/hrsta

(Min.)

OC

RULB.D./DryDensity(gm/CC)(Max.)

Max.ServiceTemp.

O( C)

Special Feature

Excellent NonWetting Properties

to Molten Aluminium

High RUL & Excellent Spalling Resistance

Excellent SpallingResistance

Low Permiability &High RUL

ExcellentResistance to Alkali& Chemical Attack

HG 42-20

DAL ABF 50

DAL ABF 60

QUICKPACKLC 45 PCPF

Fire Brick



PrecastPrefired

Block

42

50

60

45

2.0

1.5

1.2

1.0

18

16

16

21

2.20

2.35

2.50

2.20

350

450

500

400

1450/2

1400/5

1500/2

1450/3

+/- 0.5

+/- 0.2

+/- 0.5

+/- 1.0

1450

1520

1550

Side Walls &Bottom Lining

Flue Wall &Head Wall Hot

Face Lining

Tie Bricks

Top Cover

DAL 85 PPhos

Bonded Brick85 1.5 18 2.70 700 1500/2 +/- 0.5 1580 1580


60 1.5 20 2.50 500 1500/2 +/- 0.5 1500 1550


50 1.5 20 2.35 450 1500/2 +/- 0.5 1480 1550

HG 45 A Fire Brick 45 1.5 18 2.25 400 1450/2 +/- 0.5 1450 1450

QUICKPACK LC 45Low Cement

Castable45 1.0 2.00

1101450

700800

1450/3 +/- 1.0 1450

QUICKPACK LC 60 ALow Cement

Castable60 1.1 2.65

1101500

9001000

1500/3 +/- 1.0 1600Excellent Abrasion

Resistance Properties

QUICKPACKLC 60 NW

Low CementCastable

60 1.0 2.55110

1500600900

1500/3 +/- 1.0 1500Very Good Non-

Wetting Propertiesto Molten Aluminium

QUICKPACKULC 80 NW


80 1.0 2.80110

1500450

1000 1500/3 +/- 1.0 1600

Excellent Non-Wetting Properties toMolten Aluminium.

High Abrasion Resistance

QUICKPACKULC 97 NW


95 0.3 3.00110

1500500

12501500/3 +/- 1.0 1750

Excellent AbrasionResistance & Good Non-

Wetting Properties toMolten Aluminium

DALCAST 150Conventional

Castable50 1.3 2.20

1101500

350350

1500/3 +/- 1.5 1500Good Strength &

Resistant toChemical Attack

DALINCAST 15 3.0 1.60 1300/3 +/- 1.5 1350Low Thermal

Conductivity &Good Strength

InsulationCastable

1101300

10075

24 25

ZONE WISE PRODUCTS FOR DIFFERENT EQUIPMENTS

POWERINDUSTRY

Bharat Group

NOTE SHEET

POWERINDUSTRY

Bharat Group

NOTE SHEET

POWER INDUSTRY POWER INDUSTRY

SPECIAL QUALITY BRICKS REFRACTORY MONOLITHS

QUALITY

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

LF 30-20 HS

HG 45-30

HG 45-20

SL 60-20

SL 60-15

DALBLAST 64-12

30

45

45

60

60

62

2.0

3.0

2.0

2.0

1.5

1.2

20

22

22

21

18

16

2.10

2.25

2.25

2.45

2.50

2.55

550

350

350

400

500

600

1250

1420

1430

1480

1500

1550

+/-1.0 /1250

+/-0.5 /1300

+/-0.5 /1350

+/-0.5 /1450

+/-0.5 /1450

+/-0.2 /1500

1.24

1.37

1.20

1.75

1.75

1.80

High StrengthLow Porosity

High Refractoriness,Alkali Resistance


High Creep &Abrasion Resistant



Ducting

Boiler Floor

Boiler Floor

Lower Coneof Combustor


Lower coneof Combustor

A P (%)

B D(g/cc)

C.C.S.2 (Kg/Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

ThermalConductivity

(K.Cal/m/Ohr/ C) at

O1000 C

* can be incorporated in to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.

SS fibres QUICKPACK LC CASTABLES

QUALITY Permanent LinearChange

%

C C S

At TempOC

2Kg / Cm

CHEMICALANALYSIS


Al O2 3

(%)

Fe O2 3

(%) At temp.OC/3h

DALINCAST 9

DALINCAST 9 LF

DALINCAST 11

DALCAST 135 N

DALCAST 140 N

DALCAST 150 N

DALCAST 160 N

QUICKPACK LC 45

QUICKPACK LC 60*

QUICKPACK LC 80*

QUICKPACK LC 90*

QUICKPACK SF 45

QUICKPACK SF 60

QUICKPACK LC 45 GUN

QUICKPACK LC 60 GUN

DALRESISTAL 80 GUN

DALPLAST 80

DALPLAST 90

DALPHOSCAST 90 AR

-

-

-

40

70

50

60

45

60

80

85-90

44

59

45

60

80

80

90

85-90

8.0

1.0

4.0

6.0

5.0

1.5

1.5

1.0

1.0

1.8

1.0

1.0

1.5

1.0

1.5

1.4

1.5

0.7

1.0

0.90

0.95

1.20

2.10

2.45

2.15

2.20

2.30

2.50

2.85

2.90

2.20

2.45

2.1-2.3

2.3-2.5

2.65

2.60

2.95

2.55

6

6

6

6

6

6

6

6

6

6

6

6

6

5

5

6

6

6

6

1101100

1101200

1101200

110 1350

1101450

1101500

110 1500

1101450

110 1500

110 1500

110 1550

1101500

1101500

110 1100

110 1100

1101500

2601500

2601500

110 1300

1510

1510

4030

250225

350350

300 275

350 300

700800

600900

700950

700950

275650

350725

350-500300-450

350-500 300-450

6501000

250 400

350725

500700

1100

1100

1100

1350

1450

1500

1500

1450

1500

1500

1550

1500

1500

1400

1400

1500

1500

1500

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/- 1.5

+/- 1.0

+/-1.0

+/-1.0

+/- 0.8

+/- 1.2

+/- 1.0

+/-0.6

500

500

500

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

0.30

0.32

0.36

1100

1100

1300

1350

1450

1500

1600

1450

1500

1700

1700

1500

1650

1500

1600

1600

1650

1700

1650

Low Thermal Conductivity Material

Low Iron Material Suitable in Reducing Atmosphere

High Strength Insualting

Moderate Abrasion Resistant

Abrasion Resistant

High Purity, Abrasion Resistance & Thermal Shock Resistance


High Strength LCC

High Strength LCC with Excelent Thermal Shock Resistance

Very High Strength LCC with Excelent Thermal Shock Resistance

Self Flow Castable with High Strength


Gunning Material with High Strength & Low Rebound Loss

Gunning Material with High Strength& Low Rebound Loss


Excellent Resistance to Alkali & Sulphur


Resistant to High Abrasion and Alkali Attack

Backup Insula ion for Floor of Boilerst

Walls & Arches in Radiant Section of Boilers & Heaters

Walls & Arches in RadiantSection of Boilers & Heaters

General Purpose Castable for Normal Boilers & Furnace Opening for CFBC

High Purity General Purpose Castable for Boilers

Burner Throat, End Walls & Between Radiant & Breaching Section of Boilers


Combustor Floor & Cyclone of CFBC

Combustion Chamber & Cyclone of CFBC & Non Target zone

Cyclone Inlet Top & Bottom Plates

Cyclone Inlet Top & Bottom Plates & Target z ones

Combustor Cone lower section

Lower Cone of Cyclone

Compact Seperator Roof




Cyclone Inlet Top & Bottom Plates & Target zones

Boiler Tube protection


SPECIAL FEATURE AREA OF USAGEDryDensity(g/cc)

Max.GrainSizemm

Hot Face0Temp. C

w/mK

Max.Service

0Temp. C

ThermalConductivity

28 29

POWER INDUSTRY POWER INDUSTRY

SPECIAL QUALITY BRICKS REFRACTORY MONOLITHS

QUALITY

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

LF 30-20 HS

HG 45-30

HG 45-20

SL 60-20

SL 60-15

DALBLAST 64-12

30

45

45

60

60

62

2.0

3.0

2.0

2.0

1.5

1.2

20

22

22

21

18

16

2.10

2.25

2.25

2.45

2.50

2.55

550

350

350

400

500

600

1250

1420

1430

1480

1500

1550

+/-1.0 /1250

+/-0.5 /1300

+/-0.5 /1350

+/-0.5 /1450

+/-0.5 /1450

+/-0.2 /1500

1.24

1.37

1.20

1.75

1.75

1.80

High StrengthLow Porosity






Ducting

Boiler Floor

Boiler Floor



Lower coneof Combustor

A P (%)

B D(g/cc)

C.C.S.2 (Kg/Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

ThermalConductivity

(K.Cal/m/Ohr/ C) at

O1000 C

* can be incorporated in to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.

SS fibres QUICKPACK LC CASTABLES


%

C C S

At TempOC

2Kg / Cm

CHEMICALANALYSIS


Al O2 3

(%)

Fe O2 3

(%) At temp.OC/3h

DALINCAST 9

DALINCAST 9 LF

DALINCAST 11

DALCAST 135 N

DALCAST 140 N

DALCAST 150 N

DALCAST 160 N

QUICKPACK LC 45

QUICKPACK LC 60*

QUICKPACK LC 80*

QUICKPACK LC 90*

QUICKPACK SF 45

QUICKPACK SF 60

QUICKPACK LC 45 GUN

QUICKPACK LC 60 GUN

DALRESISTAL 80 GUN

DALPLAST 80

DALPLAST 90

DALPHOSCAST 90 AR

-

-

-

40

70

50

60

45

60

80

85-90

44

59

45

60

80

80

90

85-90

8.0

1.0

4.0

6.0

5.0

1.5

1.5

1.0

1.0

1.8

1.0

1.0

1.5

1.0

1.5

1.4

1.5

0.7

1.0

0.90

0.95

1.20

2.10

2.45

2.15

2.20

2.30

2.50

2.85

2.90

2.20

2.45

2.1-2.3

2.3-2.5

2.65

2.60

2.95

2.55

6

6

6

6

6

6

6

6

6

6

6

6

6

5

5

6

6

6

6

1101100

1101200

1101200

110 1350

1101450

1101500

110 1500

1101450

110 1500

110 1500

110 1550

1101500

1101500

110 1100

110 1100

1101500

2601500

2601500

110 1300

1510

1510

4030

250225

350350

300 275

350 300

700800

600900

700950

700950

275650

350725

350-500300-450

350-500 300-450

6501000

250 400

350725

500700

1100

1100

1100

1350

1450

1500

1500

1450

1500

1500

1550

1500

1500

1400

1400

1500

1500

1500

1300

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/- 1.5

+/- 1.0

+/-1.0

+/-1.0

+/- 0.8

+/- 1.2

+/- 1.0

+/-0.6

500

500

500

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

0.30

0.32

0.36

1100

1100

1300

1350

1450

1500

1600

1450

1500

1700

1700

1500

1650

1500

1600

1600

1650

1700

1650





Abrasion Resistant



High Strength LCC





Gunning Material with High Strength & Low Rebound Loss





Resistant to High Abrasion and Alkali Attack

Backup Insula ion for Floor of Boilerst

Walls & Arches in Radiant Section of Boilers & Heaters

Walls & Arches in RadiantSection of Boilers & Heaters

General Purpose Castable for Normal Boilers & Furnace Opening for CFBC

High Purity General Purpose Castable for Boilers



Combustor Floor & Cyclone of CFBC

Combustion Chamber & Cyclone of CFBC & Non Target zone


Cyclone Inlet Top & Bottom Plates & Target z ones

Combustor Cone lower section

Lower Cone of Cyclone





Cyclone Inlet Top & Bottom Plates & Target zones

Boiler Tube protection



Max.GrainSizemm

Hot Face0Temp. C

w/mK

Max.Service

0Temp. C

ThermalConductivity

28 29

FERTILIZER AND PETROCHEM INDUSTRIES

Bharat Group

NOTE SHEET

FERTILIZER AND PETROCHEM INDUSTRIES

Bharat Group

NOTE SHEET

FERTILIZER & PETRO CHEMICAL INDUSTRYFERTILIZER & PETRO CHEMICAL INDUSTRY

REFRACTORY MONOLITHICS


%

C C S

At TempOC

2Kg / Cm

CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES

Al O2 3

(%)

Fe O2 3

(%) At temp.OC/3h


Max. GrainSize mm Hot Face

0Temp. C

w/mK

Max.Service

0Temp. C

DALINCAST 4

DALINCAST 7

DALINSCAST 9

DALINSCAST 9 LF

DALINCAST 11

DALCAST 135 N

DALCAST 140 N

DALCAST 150 N

DALCAST 160 N

DALTAB 94

DALTAB 97

QUICKPACK LC 45

RAPIDENSE 60

QUICKPACK LC 70*

QUICKPACK SF 95

DALCAST 150 GUN

DALINCAST 13 GUN

DALPLAST 94

ThermalConductivity

-

-

-

-

-

40

70

50

60

93

95.5

45

60

70

44

48

35

90

11.0

9.0

8.0

1.0

4.0

6.0

5.0

1.5

1.5

0.3

0.3

1.0

1.1

1.5

1.0

1.3

5.0

0.7

0.55

0.70

0.90

0.95

1.20

2.10

2.45

2.15

2.20

2.75

2.75

2.30

2.65

2.65

2.20

2.22

1.2-1.3

2.95

6

6

6

6

6

6

6

6

6

6

6

6

8

6

6

5

5

6

110800

1101100

1101100

1101200

1101200

110 1350

110 1450

110 1500

110 1500

1101550

1101550

110 1450

1101500

1101500

110 1500

1101500

1101500

2601500

4-83-5

128

1510

1510

4030

250 225

350 350

300 275

350 300

450600

325400

700800

9001000

700900

275650

275325

20-308-10

350725

800

1100

1100

1100

1100

1350

1450

1500

1500

1550

1550

1450

1500

1500

1500

1500

1100

1500

+/- 0.8

+/- 1.2

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/- 1.0

+/- 1.5

+/-1.0

+/-1.0

+/- 1.5

+/- 1.5

+/- 1.5

+/- 1.0

+/- 1.0

500

500

500

500

500

-

-

-

-

-

-

-

-

-

-

-

-

-

0.14

0.24

0.30

0.32

0.36

-

-

-

-

-

-

-

-

-

-

-

-

-

1000

1100

1100

1100

1300

1350

1450

1500

1600

1800

1850

1450

1600

1600

1500

1450

1300

1700



Low Thermal Conductivity material




Abrasion Resistant


High purity, Abrasion Resistance and Thermal Shock Resistance

Tab Alumina based High Pority


High Strength LCC

Very High Strength LCC with ExcelentThermal Shock Resistance


Tab Alumina based High Pority Self flow Castable

High Purity Gunning Castable

High Strength Gunning

Excellent Resistance to Alkalis & Sulphur

Backup in Secondary Reformer

Primary Reformer Side Walls & Roof



Heaters & Crackers

Heaters & Crackers

Heaters & Crackers

Condensors

Condensors

Secondary Reformer& Tubesheet


PCPF of Burner Blocks



Transfer Line ofSecondary Reformer

Downcomer of CO Boiler

Heaters & Crackers

FCCU

* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.


QUALITY

CHEMICAL ANALYSISPHYSICAL PROPERTIES THERMAL PROPERTIES


(%)

Fe O2 3

(%)

HG 45-30

HG 45-20

LF 95-05

DALMUL 70

DALMUL 60

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

45

45

95

70

60

3.0

2.0

0.5

0.5

0.8

-

-

-

22

22

16

18

18

2.25

2.25

3.00

2.55

2.45

350

350

1000

500

500

1420

1430

1650

1650

1580

+/- 0.5 / 1300

+/- 0.5 / 1350

+/- 0.5 / 1550

+/- 0.5 / 1500

+/- 0.5 / 1500






Heater & PrimaryReformer Floor


Throat Blocks ofIncinerator

Incinerator of SRU

Incinerator of SRU

32 33

FERTILIZER & PETRO CHEMICAL INDUSTRYFERTILIZER & PETRO CHEMICAL INDUSTRY

REFRACTORY MONOLITHICS


%

C C S

At TempOC

2Kg / Cm

CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES

Al O2 3

(%)

Fe O2 3

(%) At temp.OC/3h


Max. GrainSize mm Hot Face

0Temp. C

w/mK

Max.Service

0Temp. C

DALINCAST 4

DALINCAST 7

DALINSCAST 9

DALINSCAST 9 LF

DALINCAST 11

DALCAST 135 N

DALCAST 140 N

DALCAST 150 N

DALCAST 160 N

DALTAB 94

DALTAB 97

QUICKPACK LC 45

RAPIDENSE 60

QUICKPACK LC 70*

QUICKPACK SF 95

DALCAST 150 GUN

DALINCAST 13 GUN

DALPLAST 94

ThermalConductivity

-

-

-

-

-

40

70

50

60

93

95.5

45

60

70

44

48

35

90

11.0

9.0

8.0

1.0

4.0

6.0

5.0

1.5

1.5

0.3

0.3

1.0

1.1

1.5

1.0

1.3

5.0

0.7

0.55

0.70

0.90

0.95

1.20

2.10

2.45

2.15

2.20

2.75

2.75

2.30

2.65

2.65

2.20

2.22

1.2-1.3

2.95

6

6

6

6

6

6

6

6

6

6

6

6

8

6

6

5

5

6

110800

1101100

1101100

1101200

1101200

110 1350

110 1450

110 1500

110 1500

1101550

1101550

110 1450

1101500

1101500

110 1500

1101500

1101500

2601500

4-83-5

128

1510

1510

4030

250 225

350 350

300 275

350 300

450600

325400

700800

9001000

700900

275650

275325

20-308-10

350725

800

1100

1100

1100

1100

1350

1450

1500

1500

1550

1550

1450

1500

1500

1500

1500

1100

1500

+/- 0.8

+/- 1.2

+/- 1.2

+/- 1.2

+/- 0.8

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/- 1.0

+/- 1.5

+/-1.0

+/-1.0

+/- 1.5

+/- 1.5

+/- 1.5

+/- 1.0

+/- 1.0

500

500

500

500

500

-

-

-

-

-

-

-

-

-

-

-

-

-

0.14

0.24

0.30

0.32

0.36

-

-

-

-

-

-

-

-

-

-

-

-

-

1000

1100

1100

1100

1300

1350

1450

1500

1600

1800

1850

1450

1600

1600

1500

1450

1300

1700



Low Thermal Conductivity material




Abrasion Resistant


High purity, Abrasion Resistance and Thermal Shock Resistance



High Strength LCC

Very High Strength LCC with ExcelentThermal Shock Resistance


Tab Alumina based High Pority Self flow Castable

High Purity Gunning Castable

High Strength Gunning

Excellent Resistance to Alkalis & Sulphur

Backup in Secondary Reformer




Heaters & Crackers

Heaters & Crackers

Heaters & Crackers

Condensors

Condensors






Transfer Line ofSecondary Reformer

Downcomer of CO Boiler

Heaters & Crackers

FCCU

* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.


QUALITY

CHEMICAL ANALYSISPHYSICAL PROPERTIES THERMAL PROPERTIES


(%)

Fe O2 3

(%)

HG 45-30

HG 45-20

LF 95-05

DALMUL 70

DALMUL 60

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

45

45

95

70

60

3.0

2.0

0.5

0.5

0.8

-

-

-

22

22

16

18

18

2.25

2.25

3.00

2.55

2.45

350

350

1000

500

500

1420

1430

1650

1650

1580

+/- 0.5 / 1300

+/- 0.5 / 1350

+/- 0.5 / 1550

+/- 0.5 / 1500

+/- 0.5 / 1500








Throat Blocks ofIncinerator

Incinerator of SRU

Incinerator of SRU

32 33

STEEL INDUSTRY

Bharat Group

NOTE SHEET

STEEL INDUSTRY

Bharat Group

NOTE SHEET

22

STEEL INDUSTRY

BRICKS

QUALITY

CHEMICALANALYSIS


PROPERTIES


(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C. forO2 hrs (%) / C

MH 35-30

HG 40-30

HA 70-30

HA 80-30

LF 70-25

LF 70-20

LF 80-20

35

40

70

80

70

70

80

3.0

3.0

3.0

3.0

2.5

2.0

2.0

24

22

23

23

23

22

22

2.10

2.20

2.60

2.65

2.60

2.60

2.70

250

350

500

500

500

500

500

1350

1390

1450

1450

1480

1480

1500

+ 2.5 / 1450

+/- 1.0 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

Fire Clay Based

Grog Based

Excellent Resistance toSpalling, Corrosion and

Slag. High Refractoriness

High Resistance toAbrasion, Corrosive Slags

and Spalling

Excellent Mechanical,Thermal Properties,

Resistant to Slag

High Refractoriness.Excellent Resistance to


High Refractoriness.Resistance to ReducingAtmospheres, Spalling,


Cupola, Foundry

Ladle, ReheatingFurnace

Electric Arc FurnaceRoof & Steel Ladles

Ladles, EAF Roofs,Smelting Furnaces

EAF Roof, Ladles,Tundishes &Metallurgical

Furnaces

Burning zone, TeamingLadles, Ladle Furnaces


Sponge IronBurning zone, EAFDelta zone & Ladle

Furnace.


QUALITY

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

DALCAST 140 N

DALCAST 170 N

45

60

70

70

80

85-90

70

85 - 90

85 - 90

1.0

1.5

1.5

1.0

1.8

1.0

5.0

1.5

1.2

1101450

1101500

1101500

1101500

1101500

1101550

1101450

1101550

1101550

700800

700900

700900

700950

700950

700950

350350

500550

550550

2.30

2.60

2.65

2.65

2.85

2.90

2.45

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1500

1500

1550

1450

1500

1500

1450

1500

1600

1650

1700

1700

1450

1700

1700

High Purity, Resistantto Abrasion andThermal Shock



Very High Purity.Resistant to Abrasionand Thermal Shock


Highly Resistant toAbrasion, Spalling andReducing Atmosphere

Abrasion Resistant

Very High Purity.Abrasion Resistance and

High Hot Strength


High Hot Strength

General usage

General usage

Ladle Patching

Ladle Patching

Steel TundishPermanent Lining


Foundry Ladles

Ladle &EAF Patching

Ladle &EAF Patching

DALCAST 170 S

STEEL INDUSTRY

HG 40-25

LF SR 47-12

DALBLAST 64-12

DALMUL 70

40

45

62

70

2.5

1.2

1.2

0.5

21

18

16

18

2.10

2.30

2.55

2.55

300

400

600

500

1400

1500

1550

1650

+/- 1.0 / 1450

+/- 0.2 / 1500

+/- 0.2 / 1500 /4 Hrs

+/- 0.5 / 1500

Fire Clay Based

Fire Clay andAndalusite Based

Andalusite andCorrundum Based

Fused Mullite andCorrundum Based

Torpedo Ladle

Blast Furnace

Blast Furnace

Blast Furnace &Torpedo Ladle

36 37

22

STEEL INDUSTRY

BRICKS

QUALITY

CHEMICALANALYSIS


PROPERTIES


(%)

Fe O2 3

(%)

A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

P.L.C. forO2 hrs (%) / C

MH 35-30

HG 40-30

HA 70-30

HA 80-30

LF 70-25

LF 70-20

LF 80-20

35

40

70

80

70

70

80

3.0

3.0

3.0

3.0

2.5

2.0

2.0

24

22

23

23

23

22

22

2.10

2.20

2.60

2.65

2.60

2.60

2.70

250

350

500

500

500

500

500

1350

1390

1450

1450

1480

1480

1500

+ 2.5 / 1450

+/- 1.0 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

+ 2.5 / 1500

Fire Clay Based

Grog Based

Excellent Resistance toSpalling, Corrosion and

Slag. High Refractoriness

High Resistance toAbrasion, Corrosive Slags

and Spalling

Excellent Mechanical,Thermal Properties,

Resistant to Slag

High Refractoriness.Excellent Resistance to


High Refractoriness.Resistance to ReducingAtmospheres, Spalling,


Cupola, Foundry

Ladle, ReheatingFurnace

Electric Arc FurnaceRoof & Steel Ladles

Ladles, EAF Roofs,Smelting Furnaces

EAF Roof, Ladles,Tundishes &Metallurgical

Furnaces

Burning zone, TeamingLadles, Ladle Furnaces


Sponge IronBurning zone, EAFDelta zone & Ladle

Furnace.


QUALITY

CHEMICALANALYSIS



(%)

Fe O2 3

(%)

C C S

At TempOC

2Kg / Cm

DryDensity(g/cc)

GrainSize

(mm)


(%)At TempOC / 3hrs

Max.ServiceTemp.

OC

QUICKPACK LC 45

QUICKPACK LC 60

QUICKPACK LC 70

QUICKPACK LC 70 LI

QUICKPACK LC 80

QUICKPACK LC 90

DALCAST 140 N

DALCAST 170 N

45

60

70

70

80

85-90

70

85 - 90

85 - 90

1.0

1.5

1.5

1.0

1.8

1.0

5.0

1.5

1.2

1101450

1101500

1101500

1101500

1101500

1101550

1101450

1101550

1101550

700800

700900

700900

700950

700950

700950

350350

500550

550550

2.30

2.60

2.65

2.65

2.85

2.90

2.45

2.75

2.80

6

6

6

6

6

6

6

6

6

+/-1.0

+/-1.0

+/-1.0

+/-1.0

+/-1.5

+/-1.5

+/-1.5

+/-1.5

+/-1.5

1450

1500

1500

1500

1500

1550

1450

1500

1500

1450

1500

1600

1650

1700

1700

1450

1700

1700




Very High Purity.Resistant to Abrasionand Thermal Shock


Highly Resistant toAbrasion, Spalling andReducing Atmosphere

Abrasion Resistant


High Hot Strength


High Hot Strength

General usage

General usage

Ladle Patching

Ladle Patching



Foundry Ladles

Ladle &EAF Patching

Ladle &EAF Patching

DALCAST 170 S

STEEL INDUSTRY

HG 40-25

LF SR 47-12

DALBLAST 64-12

DALMUL 70

40

45

62

70

2.5

1.2

1.2

0.5

21

18

16

18

2.10

2.30

2.55

2.55

300

400

600

500

1400

1500

1550

1650

+/- 1.0 / 1450

+/- 0.2 / 1500

+/- 0.2 / 1500 /4 Hrs

+/- 0.5 / 1500

Fire Clay Based

Fire Clay andAndalusite Based

Andalusite andCorrundum Based

Fused Mullite andCorrundum Based

Torpedo Ladle

Blast Furnace

Blast Furnace

Blast Furnace &Torpedo Ladle

36 37

COKEINDUSTRY

Bharat Group

NOTE SHEET

COKEINDUSTRY

Bharat Group

NOTE SHEET

COKE INDUSTRY


QUALITY

CHEMICALANALYSIS


Al O2 3

(%)

Fe O2 3

(%)

SPECIAL FEATURE AREA OF USAGE

LF 30-20

HG 40-25

SL 60-15

SL 60-20

LFSR 47-12

DALBLAST 64-12

A P(%)

B D(g/cc)

C.C.S. (Kg/

2Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

CreepResistance

0-50Hrs

20-50Hrs

HMORat

O1250 C/30 mins

ThermalConductivity(K.Cal/m/hr/O OC) at 1000 C

30

40

60

60

45

62

2.0

2.5

1.5

2.0

1.2

1.2

23

21

18

21

18

16

2.00

2.10

2.5

2.45

2.30

2.55

250

300

500

400

400

600

1300

1400

1500

1480

1500

1550

+/-0.5/1350

+/-1.0/1450

+/-0.5/1450

+/-0.5/1450

+/-0.2/1500

+/-0.2/1500/4 hrs

-

-

-

-

1.00% 0.20%

at 1350°C

1.00% 0.20%

1.00% 0.20%

1.00% 0.20%

at 1250°C

-

-

75

75

75

90

1.25

1.34

1.75

1.75

1.40

1.80

Good Strength and LowThermal Condutivity

Good Strength andHigh Refractoriness

Abrasion Resistance,High Refractoriness

& RULAbrasion Resistance,High Refractoriness

& RULAbrasion Resistance, Very

High Creep Resistance & High RUL

Abrasion Resistance, Very High Creep Resistance

& High RUL

Floor, Wall & Roof Back-up


Furnace Wall and Roof



Furnace Sole

Bharat Groupat 1450°C

40

at 1350°C

NOTE SHEET

COKE INDUSTRY


QUALITY

CHEMICALANALYSIS


Al O2 3

(%)

Fe O2 3

(%)

SPECIAL FEATURE AREA OF USAGE

LF 30-20

HG 40-25

SL 60-15

SL 60-20

LFSR 47-12

DALBLAST 64-12

A P(%)

B D(g/cc)

C.C.S. (Kg/

2Cm )

R.U.LO(Ta C)

P.L.C.for

2 hrsO(%) / C

CreepResistance

0-50Hrs

20-50Hrs

HMORat

O1250 C/30 mins

ThermalConductivity(K.Cal/m/hr/O OC) at 1000 C

30

40

60

60

45

62

2.0

2.5

1.5

2.0

1.2

1.2

23

21

18

21

18

16

2.00

2.10

2.5

2.45

2.30

2.55

250

300

500

400

400

600

1300

1400

1500

1480

1500

1550

+/-0.5/1350

+/-1.0/1450

+/-0.5/1450

+/-0.5/1450

+/-0.2/1500

+/-0.2/1500/4 hrs

-

-

-

-

1.00% 0.20%

at 1350°C

1.00% 0.20%

1.00% 0.20%

1.00% 0.20%

at 1250°C

-

-

75

75

75

90

1.25

1.34

1.75

1.75

1.40

1.80

Good Strength and LowThermal Condutivity

Good Strength andHigh Refractoriness

Abrasion Resistance,High Refractoriness

& RULAbrasion Resistance,High Refractoriness

& RULAbrasion Resistance, Very

High Creep Resistance & High RUL

Abrasion Resistance, Very High Creep Resistance

& High RUL






Furnace Sole

Bharat Groupat 1450°C

40

at 1350°C

NOTE SHEET

Dalmia Refractories Limited(Formerly Shri Nataraj Ceramic & Chemical Industries Ltd.)

Bharat Group

[email protected] [email protected] [email protected]

Phase - III, Lamtara Indusrial AreaDist. Devbhoomi Dwarka

Khambhalia Works

Jam-Khambhalia-361 305

Documents

Dalmia Refractories Limited (DRL), formerly known as …prokcssmedia.blob.core.windows.net/sys-master-images/hd3/h85... · Dalmia Refractories Limited (DRL), formerly known as Shri