DALI PROFESSIONAL System - Osram Guide DALI PROFESSIONAL System 4 1.2. The Components 1.2.1. The DALI PRO CONT-4 Controller As central component the DALI PRO control unit sets the

www.osram.com

Application Guide

DALI PROFESSIONAL System

Please note: All information in this guide has been prepared with great care. OSRAM, however, does not accept liability for possible errors, changes and/or omissions. Please check www.osram.com or contact your sales partner for an updated copy of this guide. This technical application guide is for information purposes only and aims to support you in tackling the challenges and taking full advantage of all opportunities the technology has to offer. Please note that this guide is based on own measurements, tests, specifi c parameters and assumptions. Individual applications may not be covered and need different handling. Responsibility and testing obligations remain with the luminaire manufacturer/ OEM/application planner.

http://www.osram.com/

Application Guide DALI PROFESSIONAL System

2

Content 2 1. Introduction 3

1.1. The DALI PRO Principle 3 1.2. The Components 4 1.2.1. The DALI PRO CONT-4 Controller 4 1.2.2. The Sensors and Couplers 5 1.2.3. Directly DALI connectable PIR- and Light-Sensor DALI LS/PD LI 5 1.2.4. Radar sensor HF LS LI and connection to DALI 6 1.2.5. HIGHBAY Sensor and DALI HIGHBAY ADAPTER 6 1.2.6. The DALI coupler for push button connection DALI Pushbutton Coupler 7 1.2.7. The universal coupler DALI Sensorcoupler E 7 1.2.8. The HF LS LI configuration remote Master Remote 8 1.2.9. The DALI PRO PC Software 9

2. General Installation Hints 10 2.1. Safety Hints 10 2.2. Wiring Hints 10 2.2.1. Wiring of the DALI connection 10 2.2.2. Wiring of the connected pushbuttons 10 2.2.3. Wiring of the DALI sensors 10 2.2.4. Wiring of the special connected sensors 11 2.2.5. Installation limitations 11 2.3. Placement of the light sensor 11 2.3.1. Setpoint adjustment for daylight dependent control 12 2.3.2. DALI PRO Software definition of the setpoint 12

3. Application examples 13 3.1. Manual control of fixtures 13 3.1.1. Central control via buttons 13 3.1.2. Group wise control via push buttons and PIR without setup 15 3.2. Production Hall with Daylight Harvesting and Occupancy Control 17 3.3. Warehouse Corridors 19 3.4. Corridor in industry-/logistics halls 21

4. Trouble shooting 24 5. Technical data 25

5.1. Control unit DALI PRO CONT-4 RTC 25 5.2. Direct connectable Sensors DALI LS/PD LI and DALI LS/PD CI 26 5.3. Radar sensor HF LS LI connectable with DALI Sensorcoupler HF 27 5.4. Coupler for HF Sensor DALI Sensor Coupler HF LS LI 29 5.5. DALI Coupler for Standard Pushbuttons DALI Pushbutton Coupler 30 5.6. Coupler for HIGHBAY Sensor DALI HIGHBAY ADAPTER 31 5.7. DALI Sensorcoupler E for Standard Sensors 32 5.8. Accessories 33

Sensor ceiling recessed mounting ring LS/PD CI KIT for sensor DALI LS/PD LI 33

Ceiling mounted adapter LS/PD AP KIT for sensor DALI LS/PD LI 33

Control unit cable clamp / Recessed ceiling mounting kit ECO CI KIT 34

Radar Sensor configuration MASTER REMOTE 34


3

1. Introduction The DALI PROFESSIONAL system represents an intelligent flexible light control systems based on DALI

Standard for ECG. No matter if pure manual control of the light by push buttons for one room or fully

automatic presence control and daylight harvesting for a whole production hall, the DALI PRO system can

be used in a flexible way. Compared to conventional switchable solutions, energy savings up to 70% at

significant higher lighting comfort can be achieved. The DALI PRO system is optimized for lighting control

in industrial areas and warehouses with up to 256 ECG. Furthermore single or group workplaces,

corridors or classrooms can be equipped. Many functions can be realized by simple network of the central

control unit to luminaires and sensors via DALI. This guide will show you a small part of the various

number of possible use cases.

1.1. The DALI PRO Principle Central element of the system is the controller DALI PRO CONT-4 RTC. Based on signals coming from

manual user interfaces and sensors it controls the light level of connected luminaires according the

chosen function and grouping. All 4 DALI ports can be used simultaneously in the same functions, means

ECG and sensors are acting as if they would be in one big overlapping DALI line. Integrated firmware with

regulation algorithms and timers allow an automatic change and optimization of lighting level. The

graining can be configured down to each single DALI address. The DALI PRO system can be easily

adapted according to the application requirements and size. Functions and individual parameter settings

are transmitted to the control unit by the Graphical User Interface running as DALI PRO Software on PC.

With this all settings of the whole system can be done simply on the screen. Existing configurations can

be retrieved from controller for changes and then stored back with modified functions and parameters. An

integrated Real Time Clock provides the trigger points for automatic timer functions. With its plug & play

capability, the control unit starts an out-of-the-box configuration where all ECG in one DALI line are driven

as one broadcast group and all pushbuttons connected act as switching and dimming interface for this

group

System overview


4

1.2. The Components

1.2.1. The DALI PRO CONT-4 Controller

As central component the DALI PRO control unit sets the light levels of all luminaries which are

connected to the DALI outputs. Depending on function of the according inputs it sends addressed DALI

light level commands. With a commissioning procedure which recognizes and sorts the DALI ballasts /

luminaires and sensors / manual inputs the devices occur in a device tree. As this requires no additional

cable beside of the mandatory DALI wire, the overall wiring effort is reduced significantly.

The push button interface DALI Pushbutton Coupler allows a manual control by dimming and switching of

DALI groups with standard push buttons. Multiple points of operation can be built up easily by parallel use

of several pushbuttons in one function. Beyond that the parallel use of a pushbutton input in different

functions (crown function) offers a synchronization between different actions. A typical application for this

is central ON/OFF which influences different functions and groups.

To control also non-DALI luminaires with the DALI PRO control system there are 4 switch-over relays

integrated to the controller which can be programmed by the software and used in action flow as outputs.

Furthermore this functionality can be extended to much more luminaires by the DALI driven relay actor

DALI SWITCH SO.

The controller is designed for mounting to a DIN rail (snap-in).

Important notes

After changing / adding components the setup has to be done again in merge mode. This mode

shows automatically the already existing components and marks the new ones to be used.

The position of the devices in the 4 DALI lines has no influence to the group building and

functions. Means all DALI lines can be used together to create actions.

After mains interruption the control unit automatically retrieves the last light status. But running

functions as regulation have to be started new again.

Ex factory the control unit is set to Plug&Play mode, this can be recognized by the orange LED

on the controller.


5

1.2.2. The Sensors and Couplers DALI PRO sensors are able to detect motion and controlling the light automatically. When entering the

sensor detection area light switches on. Absence results in automatic switch off or lowering the

illumination to a stand-by level. Furthermore the sensors provide information about the measured

brightness. By this a daylight dependent control of the artificial light is achievable. For configuration the

sensors have to be put into a function field and linked together with an ECG group. If there are more light

sensors in a regulation function the measured brightness levels of the individual sensors are averaged

automatically by the control unit. DALI Sensors and DALI Couplers are directly connected to the DALI line

and are powered through this.

1.2.3. Directly DALI connectable PIR- and Light-Sensor DALI LS/PD LI

The motion respectively presence detection of the DALI LS/PD LI sensor is achieved by a passive

infrared (PIR) element. Within its detection area it allows to detect moving objects that provide a heat

signature e.g. persons, animals, vehicles with combustion engine etc. Normally electric driven vehicles,

belt conveyors or moving machines will not be detected if they do contain a heat source. Detection is not

possible if there are optical barriers (including glass walls or windows) between sensor and object or if the

sensor is covered. With its flat lens and therefore denser lens segment arrangement the DALI LS/PD LI is

suitable especially for presence detection of persons at office workplaces. If required DALI LS/PD LI

allows to restrict the detection area by extractable shutters. Details of detection area can be found in the

amendment of this guide.

The brightness measurement is done via integrated light sensing elements in the sensor. To ensure a

proper operation of the daylight dependent control the sensor must be adjusted pointing downwards

vertically. The sum of artificial and natural light will reflected towards the sensor from the reference

surface below the sensor (e.g. floor or plate of the table). The resulting luminance at the sensor level is

measured and maintained constant by the regulation algorithm in the control unit.

The DALI LS/PD LI can be connected to one of the DALI outputs and supplied directly from DALI line. To

check the proper installation and voltage of the DALI line connected the red LED on the sensor can be

switched on / off by pressing the integrated button. Furthermore a very long press (>20 s) to this button

will reset the sensor to default values and erase the sensor DALI address. This shall be done to avoid

double addresses using already addressed sensors in extension of complex installations.

With its compact housing dimension DALI LS/PD LI can be integrated into luminaries either directly or by means of the included frame. Ceiling mounting or ceiling integration is possible using corresponding adapters (see accessories) or the already assembled version DALI LS/PD CI.

Hints

For daylight dependent control of the light level at least one light sensor has to be connected to the control.

Light measurement and presence detection can be used independently in different functions for each sensor

To ensure proper operation of the daylight dependent control, the sensor shall not be exposed to direct natural light. Therefore a certain distance to windows is recommended (see chapter light sensor placement).

To avoid influences from neighbour luminaires of another regulation group we recommend to keep at least the installation height as distance between the sensor and luminaires with different regulation.


6

1.2.4. Radar sensor HF LS LI and connection to DALI

To detect presence and motion the HF LS LI sensor transmits a low power high frequency (HF) signal

and receives the reflected signal by objects afterwards. If an object moves within the signal cone a

difference between transmitted and received signal occurs. The sensor signal penetrates the most non-

metallic materials, therefore differently to PIR sensors the HF LS LI is suitable for integration into sealed /

IP protected luminaries and housings. Objects and persons are detected more reliable, independently of

their heat signature. This also applies for electric drive vehicles, belt conveyors or moving machines etc.

The sensitivity and detection range as well as the vibration sensitivity can be modified in steps with a

DALIeco Master Remote. The HF LS LI sensor is designed for luminaire integration or mounting with a

bracket on ceiling or wall.

DALI Sensorcoupler HF LS LI is designed to transfer the motion and light level information into DALI and

to supply the HF LS LI sensor with it operating voltage. Due to higher power consumption HF sensors

cannot be directly connected to DALI outputs of the controller.

Like the DALI PRO directly connected PIR sensors the HF LS LI provides additional an integrated light sensor. If the HF LS LI should be used for daylight dependent regulation the sensor has to look vertically downwards.

1.2.5. HIGHBAY Sensor and DALI HIGHBAY ADAPTER

To detect motion from mounting heights up to 13 m there is the PIR sensor HIGHBAY with a switched output. This HIGHBAY Sensor can be connected to the DALI line by DALI HIGHBAY ADAPTER. Within DALI HIGHBAY ADAPTER a light sensor is integrated. This adds the possibility for daylight depending regulation for large industry halls. For lower installation and wider detection angle the VISION sensor can be used.

Hints

Because the HIGHBAY sensor has a default value of 15 minutes off-delay this should be adapted for more flexible use in DALI PRO system. To reduce the off-delay to 30 s connect the HIGHBAY sensor with mains voltage, press two times on the side button, wait 2 s and press again one time - the green LED will answer with one flash which is repeated 2 times (details see according sensor operating instruction).

To adapt the light level measurement amplification factor there is a green potentiometer beside the light sensor element of DALI HIGHBAY ADAPTER. This potentiometer can be set to 1 for low mounting height, bright surface and increased to 5 for heightened mounting and dark surface (details see according operating instruction).


7

1.2.6. The DALI coupler for push button connection DALI Pushbutton Coupler

The DALI Professional Pushbutton Coupler allows the use of standard push buttons via the DALI line.

The whole installation is simplified significantly because no separate push button connection cable has to

be wired to the control unit. The push button coupler provides 4 floating inputs. In plug & play mode all

inputs have the same central dimming and switching function for the according DALI line. By configuration

of the inputs in DALI PRO functions and related ECG groups it can be used for dimming and switching,

central ON / OFF, scene recall, regulation value setting, … (see examples).

1.2.7. The universal coupler DALI Sensorcoupler E

The DALI Sensorcoupler E allows the use of any external sensors for motion and light. Various

connection options can be used to make mains signal PIR sensors, floating contact ultrasonic sensors,

analog 0..10V sensors and many others to DALI input devices. Additional there is an integrated 24V DC

supply for external sensors and an option to connect an external LED for setup messages (details see

according operating instruction).


8

1.2.8. The HF LS LI configuration remote Master Remote

The Master Remote can be used to configure the Radar Sensor HF LS LI via IR signals to special

application requests. With this the radar detection width and vibration sensitivity can be adjusted. Details

see Manual of HF LS LI.

Note

USB cable and software is only necessary for use in DALIeco


9

1.2.9. The DALI PRO PC Software

The DALI PRO Windows PC software allows a comfortable setup and visualization of individual configurations for the DALI PRO system. Complete configurations can be shown and changed on the screen with mouse clicks. Changes on screen are transferred by upload from PC to the controller memory via USB. The PC software provides various possibilities which are all described in detail by software manual.

4x 16+ Groups, line overlapping allowed '+' means additional 'virtual' groups possible by software, but uses addressed commands Final max. number of groups only limited by controller memory

4x 16 scenes, line overlapping allowed, but then one scene used for each line

4x 8 active light regulation loops more possible when noticeable delay accepted, limited by reaction times

full- and semi-automatic energy saver function with occupancy- and light-sensor

up to 10 lightsensors / sensorcouplers per regulation

corridor function with unlimited steps

PIR disable / enable function

sequences consisting of scenes, fade control, loops

scene stepping

visible resource status message

switch function

serial / parallel configuration of grouped switches

programmable internal relay to be used in action list

test-function for all DALI devices

configuration check against physical available devices

retrieve configuration by download from controller

full project documentation in HTML file

up to 50 different timers can be configured


10

2. General Installation Hints

2.1. Safety Hints • Please read these operating instructions carefully before installing and using the DALI PRO system.

This is the only way to ensure that you use the equipment safely and correctly. Keep these operating instructions in a safe place for future reference. You should make sure that everyone who uses DALI PRO has read these operating instructions.

• Beside of the explicitly mentioned components no further components units may be connected to the DALI lines.

• The DALI PRO system may only be installed by qualified personnel who have been appropriately trained and who have the relevant authority. The installation personnel must be familiar with the operating instructions. Power must be switched off before any work is undertaken on the system.

• Some DALI PRO control unit is especially designed for installation within luminaries, an independent installation is only allowed in combination with the mounting kit ECO CI KIT.

• The relevant safety and accident prevention regulations must be observed.

• If the DALI cables or pushbutton inputs are wired with external voltage, particularly with a mains voltage of 230 V, the unit may be destroyed.

2.2. Wiring Hints DALI -, synchronization, sensor- and push button wires must never be connected or applied with line voltage. Before connecting any new components the mains supply of the control unit has to be switched off. After switch on of mains supply the control unit detects failures on DALI line and shows shortcut or mains voltage by blinking LED (see manual).

2.2.1. Wiring of the DALI connection For wiring of the DALI control connection a cable suitable for line voltage with a minimum wire diameter of 0.5mm² (1,5mm² recommended) has to be used, like for example NYM-J. The DALI wires can be run with line voltage in the same cable. That means that e.g. NYM-J 5x1.5 sheathed cable, where two wires are used for the DALI communication, is suitable. For the DALI wiring the usage of control and data cables like LIYY or bell wire cable like YR or comparable is not allowed and a reliable operation may not be given

2.2.2. Wiring of the connected pushbuttons For the wiring of the push button inputs there are already cables connected to the pushbutton coupler. If this length is not sufficient we allow enlargement to maximum 2 m, but a cable suitable for line voltage has to be used. In principle the push wires can use the same cable type like the mains supply. Because of the high incoming resistance of the coupler we recommend to install the pushbutton coupler as close as possible to the buttons. With longer cable lengths incoupling disturbances can lead to a measurable AC disturbance voltage on the push button wires which could lead to malfunctions. The push button wires have to be run locally separated from lamp- or LED supply wires, parallel running lamp- or LED supply wires may have a negative impact to the push button function. Crossing of the push button wires with lamp- or LED supply wires should be wherever possible at right angles to minimize capacitive coupling of disturbance signals. Usage of small signal / low voltage push buttons is allowed as long as they provide a sufficient isolation (isolation voltage of at least 1500V)

2.2.3. Wiring of the DALI sensors

For the wiring of DALI sensors e.g. the DALI LS/PD LI the full DALI line length could be used. Because of voltage drops and disturbances recommend if possible not to install DALI sensors in the last end of a DALI line. Reason: the sensor communication is much more complex than ECG traffic and failures have higher impact. With longer cable lengths or incoupling disturbances can lead to a measurable AC disturbance voltage on the wires which could lead to malfunctions, therefore the usage of a separate cable is recommended. The wires have to be run locally separated from lamp- or LED supply wires, parallel running lamp- or LED supply wires may have a negative impact to the function. Crossing of the wires with lamp- or LED supply wires should be wherever possible at right angles to minimize capacitive coupling of disturbance signals.


11

2.2.4. Wiring of the special connected sensors For the wiring of special connected sensors (e.g. HF LS LI) the usage of original equipment 4p4c cables from OSRAM is recommended. Running sensor wires in the same cable together with mains voltage is not allowed. The sensor wires have to be run locally separated from lamp- or LED supply wires, parallel running lamp- or LED supply wires may have a negative impact to the sensors function. Crossing of the sensor wires with lamp- or LED supply wires should be wherever possible at right angles to minimize capacitive coupling of disturbance signals.

2.2.5. Installation limitations DALI wire: max. 300 m total wire length each DALI line Push button: max. 2 m wire length for each button Sensor wire: max. 2m for connection of a HF LS LI sensor max. 25m for analog sensors DALI connection: 256 DALI ECG and 50 DALI sensors / DALI push button couplers (limited by available DALI current from controller, address room and communication density)

2.3. Placement of the light sensor The light sensor measures the sum of daylight and artificial light reflected by a reference surface (e.g. table top or floor). For this purpose, the sensor must be directed as perpendicular as possible to the reference surface. To achieve a proper function the sensor must be placed, so that the sensor receives the reflected light of luminaires connected to the according DALI group. Direct sunlight falling on the sensor has to be avoided, as well as unwanted measurement of the outside brightness through the sensor. Therefore, the sensor must not be mounted too close to the window. A sufficient change in the sensor reading at changing the illumination is only guaranteed if the maximum mounting height is respected.

1 2

L

H

h 1

2

Daylight

illuminance

Artificial light

Luminaire channel 1

respectively channel 2

Incoming daylight

Sum of reflected

daylight and

artificial light

Direct connected

sensor with light

sensing element

Legend

hHeight above reflecting

reference surface

HHeight to lower window

edge

L Distance to window

L > 0,5 x H

Min and Max values that have to be respected

h: max. 5 m for DALI LS/PD LI and LS/PD Analog sensor

h: max. 8 m for HF LS LI, max. 13 m for DALI HIGHBAY ADAPTER


12

2.3.1. Setpoint adjustment for daylight dependent control For the use of daylight dependent control function, a set point value must be defined. The set point adjustment must be performed with a minimum of daylight and external light.

2.3.2. DALI PRO Software definition of the setpoint

With a special menu in the DALI PRO setup software the light level set point for regulation can be set.

After dimming to the requested level the value is stored first on the PC. With an upload of the

configuration to controller this value is stored finally in the system and can be recalled e.g. by a push

button in function with action On / Regulation.

Manual adjustment of the set point

Additional the set point for daylight control can be managed individually without PC after setup process is

finished. For this the pushbutton function double press has to be configured as 'Store sensor set value'.

The solution is made for single offices where full end user access is requested. It cannot be

recommended to use this mode for applications where many users have access to the button.


13

3. Application examples

3.1. Manual control of fixtures

3.1.1. Central control via buttons

Functional requirements

All fixtures of a hall should be dimmed and switched centrally via buttons

Several control points are required

Description of solution

DALI PRO controller unit is configured for pure push button control.

The push buttons are wired to DALI pushbutton couplers, the push buttons of the control points

have the same functionality.

Installation

Wiring scheme

Bill of material

Pos. Quantity Product Article number

1 1 DALI PRO CONT-4 RTC controller (central control unit) 4008321710871

2 up to 40 DALI Pushbutton Coupler 4008321496461


14

Commissioning

Configuration for manual control:

a) Connect DALI luminaires to mains voltage

b) Connect control unit to mains voltage. Check controller LED for failure messages (see manual)

c) Start DALI PRO software on PC, connect controller with PC via USB

d) Configure the control unit with GUI:

a. Search ECG and Input Devices

use menu item 'Create new project from DALI installation'

b. Use all ECG from device tree

Select ECG and create DALI group in graph window via drag&drop

c. Use all pushbuttons from device tree

Select buttons and create DALI function in graph window via drag&drop

d. Link all ECG to all buttons on the screen by tie area to area

e. Upload configuration from PC to controller

Hints:

The number of connected push buttons and thus the number of control points is limited by the

DALI current consumption In detail max. 200 mA DALI current per DALI port have to be shared

by ECG (2 mA / pc.) and DALI pushbutton couplers (6 mA / pc.).

The max. total cable length is limited to 300 m between the controller and all DALI devices.

For longer lines, the ECG can be used as wired fixed groups with the help of DALI REPEATER.

Regardless to which DALI port they are connected, all DALI luminaires and DALI input devices can be used together in a function.

Installation


15

3.1.2. Group wise control via push buttons and PIR without setup


4 groups of luminaires in a room should be switched and dimmed separately via buttons.

4 control points are needed.

In addition, the light should be automatically switched on/off by PIR sensors

Solution description

Using a pushbutton coupler per control point, switches are connected to the control unit.

The ECG group 1 are connected to the DALI port A of the controller

One DALI pushbutton coupler is connected to the DALI port A of the controller

One DALI LS / PD LI sensor is connected to the DALI port A of the controller

Same configuration for DALI port B,C,D, ECG group 2..4 and according sensors / couplers

The DALI PRO controller is configured for Plug&Play operation (orange LED on)

The couplers and sensors are in Plug&Play mode (default mode without addressing)

Installation

Wiring scheme

Bill of material


1 1 DALI PRO CONT-4 RTC controller 4008321710871

2 4 DALI PB Coupler (push button coupler) 4008321496461

3 4 DALI LS/PD LI (sensor for luminaire integration) 4052899043954


16

Alternative component for ceiling integration

4 DALI LS/PD CI (sensor for 68 mm hole) 4052899930292

Commissioning

I.) Setting the controller to Plug&Play mode:

Start the DALI PRO Software

Create an empty configuration

Upload configuration to controller

Orange Plug&Play LED will switch on

II.) Setting all input devices to Plug&Play mode:

a. Set all input devices to factory settings (only possible if orange controller Plug&Play LED on)

press ON/OFF/DIM > 20 s

b. Wait until green Power LED on controller flashes

all sensor addresses and settings are erased

c. With this Plug&Play mode for all connected input devices is set

Hints

The out-of-the-box behavior of DALI pushbutton coupler DALI sensors is Plug&Play

Already used / addressed input devices have to be reset for this application

Reset the push button couplers and sensors to factory settings (Reset) can be done also on the single device level. Press the button on the device and hold for 20 seconds until the device LED flashes to confirm.

Alternatively there is a central reset possible by the controller buttons

Installation

Group 1

Group 2

Group 3

Group 4


17

3.2. Production Hall with Daylight Harvesting and Occupancy

Control


Each luminaire group shall turn on automatically when people are in the detection zone and

artificial lighting is required.

After switch on the automatic daylight-dependent regulation shall be active.

If required, there should be the possibility to temporarily override by manual control.

Functional profile

Solution description • The control unit is installed in a cabinet. Sensors are integrated to the luminaire or separately.

• All ballasts are connected to one of the 4 ports of the DALI control unit.

• For manual operation buttons are connected to the push button interface (DALI Pushbutton Coupler).

Installation

Group 1

Group 3

Group 5

Group 7

Group 2

Group 4

Group 6


18

Bill of material




3 16 DALI LS/PD LI (sensor for luminaire integration, up to 5m 4052899043954

Alternative components

16 DALI LS/PD CI (sensor for 68 mm ceiling hole, up to 5m) 4052899930292

4 16 DALI HIGHBAY ADAPTER 4008321774132

5 16 HIGHBAY Sensor (up to 13 m) 4008321410078

6 16 VISION Sensor (up to 5 m) 4008321957047

Commissioning

a) Simple configuration by Drag & Drop: Connect DALI luminaires to mains voltage Connect control unit to mains voltage. Check controller LED for failure messages (see manual controller) Start DALI PRO software on PC, connect controller with PC via USB Configure the control unit with GUI (details see manual GUI):

Search ECG and Input Devices use menu item 'Create new project from DALI installation' Use all ECG from device tree Select ECG and create DALI group in graph window via drag&drop Use all pushbuttons / sensors from device tree Select buttons and create DALI function in graph window via drag&drop Link all groups to functions on the screen by tie area to area Upload configuration from PC to controller

Hints: The number of connected push buttons / sensors and thus the number of control points is limited

by the DALI current consumption In detail max. 200 mA DALI current per DALI port have to be shared by ECG (2 mA / pc.) and DALI pushbutton couplers (6 mA / pc.).

The max. total cable length is limited to 300 m between the controller and all DALI devices. For longer lines, the ECG can be used as wired fixed groups with the help of DALI REPEATER. DALI. Sensoric behind a DALI REPEATER is not allowed.


Configuring the Light Regulation Setpoint 1. Reduce the amount of daylight as much as possible to prevent a saturation of the sensor e.g. by closing the blinds.

2. Click to the according function area on screen

3. If a light sensor and pushbutton or PIR with action regulation is part of the function 'Regulation settings' is shows green dot in the properties

4. Press the light bulb on the right side and the light regulation window will occur

5. Dim up / down until the requested brightness value is reached

6. Press 'Fix light level to set the regulation set point

7. With a proper planning the requested light level e.g. 500lx on the workplace surface will be

regulated


19

3.3. Warehouse Corridors


The lighting groups should switch on automatically when entering the corridor and artificial lighting is required. 5 minutes after leaving the corridor the lights should switch off.

The incoming natural light from the overhead windows shall be used to replace parts of the artificial

light.

The lighting control shall compensate and regulate that to a uniform brightness.

After the switch-on the lighting groups shall regulate autonomous according to daylight.

If required, the lights should be temporarily switched on/off and dimmed manually via a pushbutton.

Functional profile


The DALI HIGHBAY ADAPTER with HIGHBAY sensor are installed between the luminaire rows.

Either on the ceiling of integrated to a trunc system.

All ballasts / luminaires are connected to DALI lines A, B, C, D.

When daylight is present, the lighting group 1 near the window is dimmed more than the group more

distant to the window, until a uniform brightness level is reached.

For manual operation, pushbuttons are connected via DALI Pushbutton Coupler to the DALI controller.

Installation

Overview and wiring scheme


20

Bill of material




4 6 DALI HIGHBAY ADAPTER 4008321774132

5 6 HIGHBAY Sensor (up to 13 m) 4008321410078

Commissioning

a) Simple configuration by Drag & Drop: Connect DALI luminaires to mains voltage

Connect control unit to mains voltage. Check controller LED for failure messages (see manual

controller)

Start DALI PRO software on PC, connect controller with PC via USB

Configure the control unit with GUI (details see manual GUI):

Search ECG and Input Devices


Use all ECG from device tree


Use all pushbuttons / sensors from device tree


Link all groups to functions on the screen by tie area to area

Upload configuration from PC to controller

Hints: The number of connected push buttons / sensors and thus the number of control points is limited

by the DALI current consumption In detail max. 200 mA DALI current per DALI port have to be shared by ECG (2 mA / pc.) and DALI pushbutton couplers (6 mA / pc.).

The max. total cable length is limited to 300 m between the controller and all DALI devices. For longer lines, the ECG can be used as wired fixed groups with the help of DALI REPEATER.


Configuring the Light Regulation Setpoint 1) Reduce the amount of daylight as much as possible to prevent a saturation of the sensor e.g. by

closing the blinds. 2) Click to the according function area on screen 3) If a light sensor is part of the function in the properties the bubble in front of 'Regulation settings'

is shown green

. 4) Press the light button on the right side and the light regulation window will occur

5) Dim up / down until the requested brightness value is reached

6) Press 'Fix light level to set the regulation set point.

7) With a proper planning the requested light level e.g. 200 lx on the ground should be regulated.

Hints: ‘Switch light off’ = Yes results in regulation and off when sufficient external light is measured.

There is no automatic restart of the illumination if light level gets lower afterwards (half-automatic).

At too low levels with presence detected by PIR or manual control light will switch on again

If requested light level is already achieved without artificial illumination the PIR signal will not switch on the lights.


21

3.4. Corridor in industry-/logistics halls


Vehicles and people in a corridor have to be detected reliable.

As soon as motion is detected, the lighting dims automatically up to the normal illuminance of 80%.

With a delay time of 5 minutes after leaving the detection area, it will automatically be dimmed down to

the basic lighting of 30%.

If the system doesn’t detect motion for 60 minutes, the basic lighting will be reduced again for safety

reasons to the required minimum lighting of 10%.

Functional profile


The luminaires are connected via DALI lines A, B, C, D to the control unit.

The presence detection is achieved via radar sensor technology.

The radar sensor is attached via a DALI coupler.

Installation

a) Overview

LegendDALI line

Sensor wire Luminaire

Sensor coupler

~ 8...15* m

Presence detection range

(*Range adjustable)

Bill of material




4 2 DALI Sensorcoupler HF 4052899141728

5 2 Radar sensor HF LS LI 4052899921481


22

b) Wiring scheme

L

N PE

DALI ECG

~~

DA

DA

DALI Professional sensor

Coupler HF DA

DA

Se

nso

r

~~

HF LS LI sensor

1

64

Commissioning

a) Simple configuration by Drag & Drop:

Connect DALI luminaires to mains voltage

Connect control unit to mains voltage. Check controller LED for failure messages (see manual

controller)

Start DALI PRO software on PC, connect controller with PC via USB

Configure the control unit with GUI (details see manual GUI):

Search ECG and Input Devices


Use all ECG from device tree


Use all pushbuttons / sensors from device tree


Link all groups to functions on the screen by tie area to area

Upload configuration from PC to controller

Hints:

The number of connected push buttons / sensors and thus the number of control points is limited

by the DALI current consumption In detail max. 200 mA DALI current per DALI port have to be

shared by ECG (2 mA / pc.) and DALI pushbutton couplers (6 mA / pc.).

The max. total cable length is limited to 300 m between the controller and all DALI devices.

For longer lines, the ECG can be used as wired fixed groups with the help of DALI REPEATER.



23

Hints:

1. Radar Sensor HF LS LI - Setting of the detection range (optional)

The range of the radar sensor can be adjusted via the Master Remote as described below:

a. Activate the programming mode by a long press on the Prog button (1) of the remote. b. Afterwards select the manual configuration of the detection range by pressing the

button (3) of the inner ring segment of the remote. The range will automatically be set

to the average value.

c. The range can be changed using the buttons (7)-(14), (4) and (5) according to the

following table.

d. Exit the programming mode by briefly pressing the Prog button.

Detection sensitivity / Range Button action

-5 (Min) Briefly press button (5)

-4 Briefly press button (7)




0 (Mid) Briefly press button (3)

+1 Briefly press button (11)




+5 (Max) Briefly press button (4)

2. Radar Sensor HF LS LI - Setting of the vibration sensitivity (optional)

To avoid false triggers, the vibration sensitivity can be adjusted as described below:

a. Activate the programming mode by a long press on the Prog button (1) of the master remote.

b. Afterwards select the configuration of the vibration sensitivity by briefly pressing the top button (2)

of the inner ring segment of the remote.

c. The vibration sensitivity can now be adjusted using the remote buttons (15) - (20), see following

table.

d. The programming mode is manually terminated by briefly pressing the Prog button (1) or

automatically 60 seconds after the last button was pushed.

Vibration sensitivity Button Event

Vibration detection off Briefly press button (20)

Min Briefly press button (15)

Medium (ex factory setting) Briefly press button (16)

High Briefly press button (17)

Very high Briefly press button (18)

Max Briefly press button (19)

Important hint:

If the vibration detection is active, the vibration sensitivity has to be readjusted after each position

change/realignment of the sensor.


24

4. Trouble shooting The manual control doesn’t work Possible reasons: - The pushbutton is not connected to the group check configuration - The wiring of the button to the coupler is not correct check wiring with test function

The daylight-dependent regulation doesn’t work Possible reasons: - The light sensor is not connected to the group check configuration - The light sensor is not covering the illumination area check distance and if sensor is direct above area

The presence detection doesn’t work Possible reasons: - The PIR sensor is not connected to the group check configuration - The PIR sensor is not covering the motion area check distance and if sensor is direct visible from motion area

The central function of the control unit doesn’t work Possible reasons: - Not all ECG are connected to the central function define new big group with all ECG included

Use of HIGHBAY sensor with DALI HIGHBAY ADAPTER As factory setting the HIGHBAY sensor has a 15 minute switch-off delay. This has to be counted on top of the delay settings in the DALI PRO configuration. If shorter delay is requested e.g.-in warehouse corridor the delay of the HIGHBAY sensor can be reduced to 30 s. For this press the side button of the sensor twice, then again once. The green LED will confirm the new setting with 1 flash repeated 3 times. Details see sensor manual. For switch-off delay in DALI PRO software configuration we recommend not to use less than 60 s to avoid unnecessary ON/OFF cycles.

Reduce PIR sensor capture area In some applications it makes sense to limit the PIR sensor detection area. For this there are 2 half-circle shutters beside the PIR sensor element which can be tied out separately and turned. Especially in a single office where the sensor reacts to persons walking on the corridor this can be a quick solution.

Exchange defect ECG To exchange a defect ECG install new luminaire / ECG. Start PC software, connect PC to controller, load back actual configuration from controller. Merge configuration with real project. The new ECG will occur in blue. Finish setup and drop new ECG into group of defect ECG. Delete old defect ECG. Upload configuration to controller.


25

5. Technical data

5.1. Control unit DALI PRO CONT-4 RTC Design and dimensions

Controller elements

Technical data

Device designation: DALI PRO Controller

Power supply: L, N

Operating voltage: 100-240 V AC, 50-60 Hz

Power consumption: 5 W – 22 W (depending on number of ECG/ sensors)

Size 90 mm x 160 mm x 62 mm

DALI connectors: DA Port A,B,C,D +/- acc. IEC 62386

Max. 200 mA or 64 DALI ECG and 12 DALI sensors or DALI push button coupler per channel

Sensor connection: Up to 50 DALI LS/PD LI or DALI Pushbutton Coupler, DALI HIGHBAY ADAPTER, ..

Ambient temperature: -20 °C …+ 50°C (operation)

Type of protection: IP 20

Protection class: I, basic insulation

Cable length: DALI-wire: max. 300 m per DALI line @ NYM 1.5mm2

Conformity: CE

Order code/ EAN: 4008321710871

A: Mains input B: DALI Lines +/- C: Relay D: Service LED E: Select Button F: ON/OFF/DIM Button G: DALI Line LED H: Relay J: USB Connection

K: Control LED


26

5.2. Direct connectable Sensors DALI LS/PD LI and DALI LS/PD CI Design and dimensions

DALI LS/PD LI DALI LS/PD CI

Included mounting plates:

Functional components

Wiring scheme

(1): DALI Controller

(2): DALI Sensors on DALI Line


27

PIR Detection area

DALI LS/PD LI Sensor, DALI LS/PD CI Sensor

Mounting height A tangential movement B radial movement C Workplace

2 m ~ Ø 4,5 m ~ Ø 3,5 m ~ Ø 2,5 m

3 m ~ Ø 6 m ~ Ø 5 m ~ Ø 4,5 m

4 m ~ Ø 7 m ~ Ø 6 m ~ Ø 5 m

5 m (max) ~ Ø 7 m ~ Ø 6 m ~ Ø 5 m

Technical Data

Device designation: DALI LS/PD LI, DALI LS/PD CI

Light sensor range: 20 … 800 Lux (measured directly on the sensor)

Size 48 mm x15 mm x 17 mm

Sensor connection: DALI, solid wire 0.2 ... 0.5 mm2


Type of protection /protection class: IP 20 / II

Presence detection angle:

(adjustable via blind)

40° … 90°

Light sensor detection: Rotationally symmetric, ~50° opening angle

Conformity: CE

Order code/ EAN: 4052899043954 (DALI LS/PD LI) or 4052899930292 (DALILS/PD CI)

5.3. Radar sensor HF LS LI connectable with DALI Sensorcoupler HF

Design and dimensions

56mm

18,5

mm

20,8

mm

16,7mm

8,0

24,7mm

23,2 mm

14

mm 8,0 2

8m

m

4,2 mm

8,0 mm


28

Connection diagram and Functional components

2

3

4

5

DALIeco control

unit

Detection area

Technical data

Device designation: HF LS LI

Signal frequency: 24,0 -24,25 GHz


Radiated power: 16dbm / 40mW

Light sensor range: 20…800lx (measured at sensor)

Light sensor detection: Rotationally symmetric, ~ 60° opening angle

Connection cable: Only use the original OSRAM cable (not included), cable length: max. 2m

Ambient temperature: -20 …+50°C (operation)

Type of protection/protection class: IP 20 / II

Conformity: CE


(1): Sensor connection socket (2): 4p4c Connection cable

(3): HF LS LI Sensor; (4): IR receiver / Indication LED; (5): Light sensor


29

5.4. Coupler for HF Sensor DALI Sensor Coupler HF LS LI


Connection diagram

DALI Sensorcoupler

HF LS LI HF LS LI

Sensor2x 0.5...1.5mm²

230V

2x 0.5…1.5 mm² 4p4c Kabel

Technical data

Device designation: DALI Sensor Coupler HF LS LI

Power supply: L, N


Power consumption: max. 0.5W

Size 118 mm x 30 mm x 21 mm l1 = 110 mm

DALI connectors: DA/DA according IEC 62386, solid wire 0.5 ... 1.5 mm2

Sensor connection: 4p4C cable, cable length: max. 2m, only one sensor connectable

Ambient temperature: 0… + 50 °C (operation)


Protection class: II

Conformity: CE



30

43mm

43

mm

20mm

~ 280mm

5.5. DALI Coupler for Standard Pushbuttons DALI Pushbutton Coupler


Connection diagram

DA

DA

DALI Professional

Pushbutton

Coupler

A B C D

2x 0.5...1.5mm²

Technical data

Device designation: DALI Professional Pushbutton Coupler


DALI current consumption: 6 mA


Push buttons inputs: 4 inputs for floating push to make buttons

Ambient temperature: -5… +45°C (operation)


Protection class: III

Conformity: CE



31

5.6. Coupler for HIGHBAY Sensor DALI HIGHBAY ADAPTER


Connection diagram and PIR characteristic

Technical data

HIGHBAY Sensor

Mounting height Movement sensitivity

5 m ~ Ø 12 m

8 m ~ Ø 14 m

10 m ~ Ø 16 m

13 m (max) ~ Ø 18 m

Device designation: DALI HIGHBAY ADAPTER

Light sensor range: 20 … 800 Lux (measured directly on the sensor)

Sensor connection: DALI, solid wire 0.5 ... 2.5 mm2


Type of protection /protection class: IP 20 / II

Presence detection angle: 35°

Light sensor detection: Rotationally symmetric, ~50° opening angle

Conformity: CE

Order code/ EAN: 4008321410078 (HIGHBAY Sensor) or 4008321774149 (DALI HIGHBAY ADAPTER)


32

5.7. DALI Sensorcoupler E for Standard Sensors


Technical data

Device designation: DALI Sensor Coupler E

Power supply: L, N


Power consumption: max. 0.5W

Size 118 mm x 30 mm x 21 mm l1 = 110 mm


Sensor connection: solid wire 0.5 .. 1.5 mm2

Ambient temperature: 0… + 50 °C (operation)


Protection class: II

Conformity: CE


Hints:

For connection of external motion / occupancy sensors with output mains switched or floating

contact

For connection of external light sensor with 0…10V output

For switched mains use L’ input

For floating contact use and

For light sensor use 'LS in' and .


33

5.8. Accessories Sensor ceiling recessed mounting ring LS/PD CI KIT for sensor DALI LS/PD LI


Assembly

Technical data

Device designation: LS/PD CI KIT

Conformity: CE

Order code/ EAN: 4052899920293 (KIT) / 4052899930292 (already assembled with DALI LS/PD LI)

Ceiling mounted adapter LS/PD AP KIT for sensor DALI LS/PD LI


65mm65mm

35

mm

Assembly

Technical data

Device designation: LS/PD AP KIT

Conformity: CE


1 2 3

1 2 3 4

4


34

Control unit cable clamp / Recessed ceiling mounting kit ECO CI KIT Design and dimensions

Technical data

Device designation: ECO CI KIT


Radar Sensor configuration MASTER REMOTE


Technical data

Device designation: Master Remote

Transmission: IR Signal, digitally encoded

USB Connection: Mini USB Connector,

Only use original OSRAM USB cable with integrated driver chip!

Ambient temperature: -20…+50°C (operation)


Conformity: CE


Hints: Radar distance and vibration sensitivity can be set with this remote because the settings are

done in the radar sensor itself the configuration values are independent from the control system used.


35


36

Disclaimer All information contained in this document has been collected, analyzed and verified with great care by OSRAM. However, OSRAM GmbH is not responsible for the correctness and completeness of the information contained in this document and OSRAM GmbH cannot be made liable for any damage that occurs in connection with the use of and / or reliance on the content of this document. The information contained in this document reflects the current state of knowledge on the date of issue

OSRAM GmbH

Head Office:

Marcel-Breuer-Strasse 6

80807 Munich, Germany

Phone +49 89 6213-0

Fax +49 89 6213-XXXX

www.osram.com

Documents

DALI PROFESSIONAL System - Osram Guide DALI PROFESSIONAL System 4 1.2. The Components 1.2.1. The DALI PRO CONT-4 Controller As central component the DALI PRO control unit sets the