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www.hertz-kompressoren.com EAGLE H SERIES CATALOG

Dalgakiran/Hertz Eagle-H... · Today Hertz kompressoren products are known more than hundred countries with its superior reliability and quality. ... > LOW SOUND AIRFLOW PATH > TEFC

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www.hertz-kompressoren.com

EAGLE H SERIES CATALOG

About usHertz Kompressoren is one of the leading brands

of Dalgakiran Group Company since 2005.

For more than 50 years of experience, Dalgakiran

Group have designed and manufactured

reciprocating and rotary screw compressors

by using the most modern and intelligent

manufacturing techniques.

Today Hertz kompressoren products are known more than hundred countries with its superior reliability and quality.

Hertz Kompressoren is always striving to create and manufacture products of the highest quality, for worldwide customer satisfaction and offer creative, sophisticated, and pragmatic solutions to its clients for their many challenges.

6

7

Oil-Free Rotary ScrewCompressors

8

EAGLE H OIL-FREE SERIES SCREW

COMPRESSORS 10-19

TECHNICAL DATA 20-23

9

> HIGH PERFORMANCE AIR END

> STAINLESS STEEL FINE ROTOR

> HI-PRECOOLER SYSTEM

> HIGH PERFORMANCE ROTOR PROFILE

Particular stainless steel, which is superior in corrosion

resistance and durability is applied for rotor with highly

accurate grinding. Furthermore, to reduce internal

leakage, mirror finished surface enables to keep

appropriate clearance, including thermal expansion

during operation.

Hi-precooler system cools down high temperature

discharge air down to 180˚C and below before entering

aftercooler. This enables aftercooler to be less than the

upper temperature limit. EAGLE H applied this system

to large size, air-cooled model and improved reliability.

The rotor enlarges significantly due to thermal expansion.

Heat expansion of the rotor occurs since it exposes 300˚C

discharge air to the single-stage model. (200˚C even for

the two-stage model) EAGLE H original 3D correction

technology is used to keep the most appropriate clearance.

ExhaustVentilation Fan

First Stage Air End

Intercooler

Hi-precooler

Aftercooler

Second Stage Air End

Air discharge is cooled

by hi-precooler.160-180˚C

HERTZ Eagle Series 2 Stage Dry Screw oil-

free compressors maintain 100 % oil-free air

for industries which require clean and oil-free

compressed air. Eagle series use the latest

technology oil-free airends which has superior

lifetime and less maintenance intervals.

EAGLE H Oil-Free Series Screw Compressors

EAGLE H 22 / 30 / 37 / 45 / 55 / 75 / 90 / 100 / 120 / 132 / 145 / 160 / 200 / 240EAGLE HW 45 / 55 / 75 / 90 / 100 / 120 / 132 / 145 / 160 / 200 / 240EAGLE H VS 37 / 55 / 75 / 100 / EAGLE HW VS 55 / 75 / 100 / 160 / 240

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LINE-UP OF VARIETY

PURSUIT OF ENERGY-SAVING

ENERGY-SAVING DUE TO VARIABLE SPEED

DRIVE (VS-TYPE)

ABOUT 83MWH ANNUAL ENERGY-SAVING

> HIGH DISCHARGE PRESSURE AVAILABLE

> ECOMODE

> ENLARGED ENERGY-SAVING EFFECT DUE TO

ORIGINAL CAPACITY CONTROL

Maximum pressure changes from 8.8 bar to 9.3 bar

A variation of series composition due to high discharge

pressure makes possible of various system design of

variety.

Responding to the load rate of compressor, unnecessary

compression is avoided by automatically lowering the

unload start-up pressure. Energy-Saving is achieved.

Taking 75kW water-cooled, 7 bar SPEC, Fixed Speed

model as an example, in case of 70 % load rate 11.3MWh

is saved annually, and in case of 90 % load rate 28MWh is

saved annually.

(Calculation condition: air receiver tank of 2.26 m3 is installed, 8,000h /

year operation)

For VS-TYPE model, variable speed drive and air capacity

control are all originally designed by HERTZ. Control

system which enables to control the discharge pressure

within ±0.1 bar, not only makes high response to the load

possible, but also achieve great effect of Energy-Saving

together with outstanding stability.

Calculation condition: 75kW V-type (0.7MPa SPEC), 6 bar as necessary pressure, 8,000 h/year operation, 60 % load rate

PRESSURE

SIGNIFICANT ENERGY-SAVING DUE TO CONSTANT PRESSURE CONTROL

ENERGY-SAVING ACHIEVED BY VARIABLE SPEED DRIVE

POWER

Conventional Model

Pow

er C

onsu

mpt

ion

Rat

e (%

)

Air Consumption (%)

Conventional Load/Unload Type

EAGLE HVID

Pres

sure

0.60

±0.1 bar

0.70

100

100

80

80

60

60

40

40

20

200

0

bar

Necessary Pressure

Time

VS-type (Constant Pressure Control)

Energy-Saving

14% Down (60% Load Rate)

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> POWER REDUCTION AND RELIABILITY IMPROVEMENT DURING UNLOAD OPERATION DUE TO HERTZ ORIGINAL

UNLOADER-LESS AND INTER-STAGE PURGE TECHNOLOGY

> COOLING FAN (45 / 55 / 75 KW AIR COOLED MODELS)

Significant power reduction and reliability improvement of shaft seal during unload operation are secured due to Hertz

original technology of purging on both inter-stage and 2nd stage. And, because of unloader-less structure, maintenance

of unloader (suction throttle valve) is unnecessary.

Newly developed turbo fan is controlled by inverter.

Responding to the air delivery change, the rotation speed

of cooling fan is automatically lowered to achieve Energy-

Saving. At the same time, noise from cooling fan is lowered

too.

Higher Reliability of Shaft Seal

No Negative Pressure when Unloading

Hertz Original Unloader-less StructureSuction Filter

Shaft SealShaft Seal

Shaft Seal Shaft Seal

After-cooler

2nd Stage Air-end

2nd Stage Purging

Inter-cooler

1st Stage Air-endInter-Stage Purging

Power Reduction when Unloading

EAGLE H Oil-Free Series Screw Compressors

12

Continuous operation under up to 45˚C and long maintenance cycle are possible by adoption of new internal structure

which minimizes the internal temperature rise.

Oil Mist Remover (OMR), which recaptures the oil mist from gear case and recycle, is standard equipment.

Also, auto drain valves for inter-cooler and after-cooler are standard equipments to drain intermittently without air loss.

Oil Mist Remover (OMR)

Auto Drain Valves for Inter-cooler / After-cooler (without Built-in Dryer Model ONLY)

Ventilation Structure of Air Cooled Model

Compulsory ventilation structure inside the unit due to the wind from cooler is adopted.

Suction Air fromRight Side

Main Motor

Suction from Rear Side

Air-End

Cooling Fan

Inter-cooler

After-coolerExhaust Air

> OIL MIST REMOVER (OMR) AND AUTO DRAIN VALVE INSTALLED AS STANDARD EQUIPMENT

STANDARD RESPONSE TO AMBIENT TEMPERATURE UP TO 45˚C

ENVIRONMENT RESPONSE

Continuous Operation under Ambient Temperature of up to 45˚C

Same as the conventional model(respond up to 40˚C) in maintenance cycle

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Reliability is improved due to the adoption of totally enclosed flange motor. Maintenance also becomes easier due to the

removal of coupling.

Large LCD display monitor is equipped as standard. Various functions can be easily set by control panel. In case of

trouble, the information of status of compressor is displayed so that it is possible to quickly carry out the Troubleshooting.

LCD Display Monitor Monitor Switch Menu Switch Digital Monitor

Start Switch Stop Switch

Maintenance-friendly layout is adopted, which makes filter change and cleaning of cooler much easier.

> ADOPTION OF TOTALLY ENCLOSED FLANGE MOTOR

> LARGE LCD DISPLAY MONITOR WITH EASY COMMAND INTERFACE

> IMPROVEMENT IN MAINTENANCE

IMPROVEMENT IN RELIABILITY AND MAINTENANCE

VERSATILITY OF CONTROL DESIGN

> STANDARD FUNCTION > OPTION

ECOMODE

Maintenance Time Notification

Alarm and Trouble History Display

Schedule Operation

Operation Data Memory

Instantaneous Power Interruption (IPI) Restart etc.

Dual Operation

Multi-Unit Control Operation

AUTO Operation

Communication Function

EAGLE H Oil-Free Series Screw Compressors

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Dual layout filter element provides higher reliability. Further Energy-Saving is achieved by Eagle H VS with

Built-in Inverter.

* Compared to conventional Load / Unload Control Type, lower

pressure setting is possible due to the stable pressure control.

> AIR INTAKE FILTER > ENERGY-SAVING (VS-TYPE)

> HIGH CAPACITY BY EQUIPPING NEW AIR-END

> LOW NOISE AND VIBRATION

> COMPACT DESIGN BY OPTIMIZED LAYOUT OF COMPONENTS

> HIGH DISCHARGE PRESSURE AVAILABLE (UP TO 10 BAR)

Auto drain solenoid valves for condensate of both

intercooler and aftercooler minimize air consumption.

AC/IC Auto Drain Solenoid Valve

Strainer

Pow

er C

onsu

mpt

ion

Rat

e (%

)

Control Pressure:0.65/0.75MPa (Load/Unload)

Control Pressure: 6.5 bar

EAGLE H Fixed Speed Type

Eagle H VS Type

Air Consumption Rate (%)

100

100

75

75

50

50

25

250

0

About 11% Reduction in Power ConsumptionPower Reduction of

about 220MWh(240kW Model, 8,000h/year Operation Time, 60% Load)

Aftercooler

Starter Panel

Intercooler

TEFC Motor

Oil Cooler

Air End (2nd Stage (Suction Throttle Valve)

Air Intake Filter

Air End (1st Stage)(Suction Throttle Valve)

Oil Mist Remover(OMR)

Gear Case

DEBUT OF VS -TYPE 132-240 KW LARGE CLASS

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Intercooler

Discharge Port

Rear

Aftercooler

CoolerCooler Drive SystemAir/Oil coolers are installed in both

sides of drive system.

Quick and Easy access through rear

panel for inspection and cleaning.

Collects oil mist from the gear case and recycles.

Newly developed silencer

structure airflow path.

Highly reliable, highly efficient

4-pole TEFC motor.

> COMPACT DESIGN

> DUAL-V INSTALLATION OF COOLERS

> OIL MIST REMOVER AS STANDARD

> LOW SOUND AIRFLOW PATH

> TEFC MOTOR

ADVANCED TECHNOLOGY, TOP CLASS OF ENERGY-SAVING ACHIEVED LARGE CLASS OF AIR-COOLED EAGLE H 132−240KW

New totally enclosed flange motor is applied to improve reliability. Motor shaft in direct connection without coupling

enables easy maintenance work.

High precooler system reduces temperature of extremely hot air to aftercooler and two stage cooling structure improves

reliability.

> TOTALLY ENCLOSED FLANGE MOTOR IS STANDARD

> HIGH PRECOOLER SYSTEM (AIR COOLED MODELS)

HIGH RELIABILITY AND EASY MAINTENANCE

EAGLE H Oil-Free Series Screw Compressors

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Ove

rhau

l Int

erva

l

ConventionalModel

New Model(years)

Ventilating fan

1st stageair end

Intercooler

2nd stageair end

Aftercooler

High precoolerTwo stage cooling structure

Air exhaust

* Overhaul interval is extended from 4 years to 6 years.

1.0MPa is available with high reliability.

Eagle H series provides easy accessibility for inspection and maintenance.

TOTALLY-ENCLOSED, FAN-COOLED

(TEFC) MOTOR IS EQUIPPED AS

STANDARD FEATURE.

> HIGH DISCHARGE PRESSURE AVAILABLE

> MAINTENANCE FRIENDLY

HIGH RELIABILITY AND EASY MAINTENANCE

High precooler cool down the internal temperature

160˚C—180˚C

> LONGER OVERHAUL INTERVAL

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HERTZ Original Pressure Setting

*Additional modification for teminal block is required.

2 sets of pressure setting, A and B, are available for capacity control. By setting the operation time, it executes capacity control by either A or B. In addition, A and B can be switched externally.

Setting 2 sets of pressure

Setting the time for B

(Daytime) (Nighttime)

Setting B

Cut-outPressure B(0.57MPa)

Cut-outPressure A(0.69MPa)

Cut-inPressure B(0.47MPa)

Cut-inPressure A (0.59MPa)

Setting A

EXAMPLE

Time

Setting as automatic (AUTO)

> FURTHER ENERGY SAVING

HIGH RELIABILITY AND EASY MAINTENANCE

Select Time

ENERGY SAVING

Can easliy be taken

out by removing the left cover.

Can be taken out with out

disconnecting the pipe.

The cooler is installed at the back of the unit and easy

to clean.

Can be build in the package, eliminating the need for Installing

the gear case vent pipe. All amounts of oil mist from the gear case are collected and reused.

> Suction Filter

> Coolant Filter (air-cooled

model)> Cooler

(at the back)

> Oil Mist Remover (option)

Air End Suction Throttle Valve

Control Panel

MotorGear Case

Start Panel

EAGLE H Oil-Free Series Screw Compressors

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1. When the operation pressure is reduced from 6.9 bar to 5.9 bar, the maximum power consumption is automatically reduced to about 92 % of 6.9 bar.

2. When the pressure is reduced to 3.9 bar, the power consumption reaches about 79 %. If you know your air consumption for sure and wish to reduce the power consumption depressurization, PQ WIDEMODE OFF is recommended.

1. Reducing the operating pressure from 6.9 bar to 3.9 bar, the power consumption is decreased about 79 % of 6.9 bar.

2. With the excess power from depressurization, you can increase the air flow to 128 % of the rating. At that time, the power consumption reaches 100 %. If you wish to use maximum performance PQ WIDEMODE ON is recommended.

Air Consumption (%) Air Consumption (%)

6.9 bar

5.9 bar

4.9 bar

3.9 bar

6.9 bar

5.9 bar

4.9 bar

3.9 barPow

er C

onsu

mpt

ion

(%)

Dis

char

ge A

ir

Pres

sure

(bar

)

Pow

er C

onsu

mpt

ion

(%) (%)

(%) (%)

(%) (%)100 100

75 75

50 50

25 25

20 2040 4060 6080 80100 100 109 119 1280 0

0 0

> FOR ENERGY-SAVING > FOR MAXIMUM PERFORMANCE OF COMPRESSORS

PQ WIDMODE IS SET UP AS ON OR OFF, DEPENDS ON NEEDS

Conventionalform of operation

PQ WIDEMODE

> PQ WIDEMODE (OFF) > PQ WIDEMODE (ON)

Pressurization time is shortened by maximum air capacity operation. For example, when 55 kW model rises pressure in air receiver from the ambient pressure to 6.9 bar, it can shorten maximum of 20 % more than conventional model.

> SHORTEN PRESSURIZATION TIME (PQ WIDEMODE)

Pressurization Time

Constant Pressure

(bar)

6.9

3.9

80%100%

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SPECIFICATIONS

MODEL

PRESSURE CAPACITY FADMOTORPOWERkW/HP

DIMENSIONS [mm]WEIGHT

kgAIR

CONNECTIONbar PSI m3/min SCFM Length Width Height

EAGLE H 227 100 3,6 127

22/30 1780 980 1500 1050 1 1/2”8,8 130 3,1 109

EAGLE H 307 100 4,6 162

30/40 1780 980 1500 1150 1 1/28,8 130 3,9 138

EAGLE H 377 100 5,3 187

37/50 1780 980 1500 1150 1 1/2”8,8 135 4,6 162

EAGLE H 457 100 7,4 261

45/60 2000 1300 1800 1500 2”9,3 135 6,2 219

EAGLE H 557 100 9,2 325

55/75 2000 1300 1800 1500 2”9,3 135 7,2 254

EAGLE H 757 100 13 459

75/100 2250 1300 1800 1790 2”9,3 135 10,5 371

EAGLE H 907 100 16,6 586

90/125 2150 1520 1975 2250 2”9,3 135 13,9 491

EAGLE H 1007 100 18 636

100/135 2150 1520 1975 2250 2”9,3 135 15,4 544

EAGLE H 1207 100 20,5 724

120/160 2150 1520 1975 2400 2”9,3 135 17,3 611

EAGLE H 1327,5 110 22,5 795

132/180 2900 1710 1925 3900 2 1/2” 10 145 19 671

EAGLE H 1457,5 110 25 882

145/195 2900 1710 1925 3900 2 1/2” 10 145 20 706

EAGLE H 1607,5 110 27,5 971

160/215 2900 1710 1925 4000 2 1/2” 10 145 22,5 795

EAGLE H 2007,5 110 35,5 1254

200/270 3200 1890 1950 5200 3”10 145 30 1059

EAGLE H 2407,5 110 40 1413

240/320 3200 1890 1950 5200 3”10 145 32,5 1148

EAGLE H Series Air Cooled

Oil-Free Screw Compressors

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SPECIFICATIONS

MODEL

PRESSURE CAPACITY FADMOTORPOWERkW/HP

DIMENSIONS [mm]WEIGHT

kgAIR

CONNECTIONbar PSI m3/min SCFM Length Width Height

EAGLE HW 457 100 7,5 265

45/60 2000 1300 1800 1480 2”9,3 135 6,4 226

EAGLE HW 557 100 9,4 332

55/75 2000 1300 1800 1480 2”9,3 135 7,4 261

EAGLE HW 757 100 13,2 466

75/100 2000 1300 1800 1640 2”9,3 135 10,7 378

EAGLE HW 907 100 16,8 593

90/125 2150 1520 1825 2100 2”9,3 135 14 494

EAGLE HW 1007 100 18,3 646

100/135 2150 1520 1825 2100 2”9,3 135 15,6 551

EAGLE HW 1207 100 21 742

120/160 2150 1520 1825 2250 2”9,3 135 17,6 622

EAGLE HW 1327,5 110 23,4 826

132/180 2500 1600 1925 3800 2 1/2”10 145 20,7 731

EAGLE HW 1457,5 110 26 918

145/195 2500 1600 1925 3800 2 1/2”10 145 22,2 784

EAGLE HW 1607,5 110 28,5 1006

160/215 2500 1600 1925 3800 2 1/2”10 145 24,8 876

EAGLE HW 2007,5 110 37 1307

200/270 2800 1800 1950 4800 3”10 145 32,2 1137

EAGLE HW 2407,5 110 40,5 1430

240/320 2800 1800 1950 4800 3”10 145 35 1236

EAGLE HW Series Water Cooled

Oil-Free Screw Compressors

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SPECIFICATIONS

MODEL

PRESSURE CAPACITY FAD MOTORPOWERkW/HP

DIMENSIONS [mm]WEIGHT

kgAIR

CONNECTIONbar PSI m3/min SCFM Length Width Height

EAGLE H VS 377 100 5,3 187

37/50 1780 980 1500 1200 1 1/2”8,8 130 4,6 162

EAGLE H VS 55 7 100 9,3 328

55/75 2000 1300 1800 1340 2”9,3 135 7,7 272

EAGLE H VS 757 100 12,6 445

75/100 2250 1300 1800 1560 2”9,3 135 10,9 385

EAGLE H VS 1007 100 18 636

100/135 2150 1520 1975 2350 2”9,3 135 15,4 544

EAGLE H Series Air Cooled Variable Speed

Oil-Free Screw Compressors

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SPECIFICATIONS

MODEL

PRESSURE CAPACITY FADMOTORPOWERkW/HP

DIMENSIONS [mm]WEIGHT

kgAIR

CONNECTIONbar PSI m3/min SCFM Length Width Height

EAGLE HW VS 557 100 9,5 335

55/75 2000 1300 1800 1320 2”9,3 135 8 283

EAGLE HW VS 757 100 12,9 456

75/100 2000 1300 1800 1410 2”9,3 135 11,4 403

EAGLE HW VS 1007 100 18,3 646

100/135 2150 1520 1825 2200 2”9,3 135 15,6 551

EAGLE HW VS 1607,5 110 28,5 1006

160/215 2500 1600 1925 4000 2 1/2”10 145 24,8 876

EAGLE HW VS 2407,5 110 40,5 1430

240/320 2800 1800 1950 5100 3”10 145 35 1236

EAGLE HW Series Water Cooled Variable

Speed Oil-Free Screw Compressors

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www.hertz-kompressoren.com

HERTZ KOMPRESSOREN GLOBAL SALES DIVISION

34885 Sancaktepe / Istanbul - Turkey

Phone: +90 (216)311 71 81Fax:+90 (216)311 71 91

[email protected]

HERTZ KOMPRESSORENGmbH

Jägerstrasse 51, 47166 Duisburg

Phone: +49 203 29 65 81 83Fax: +49 203 29 65 81 84

[email protected]