Daewoo لیفتراک یی Db58 d35s-2 d40s-2

SB1078E03Final Version

LIFT TRUCK

D35S-2, D40S-2, D45S-2, D50C-2D40SC-2, D45SC-2, D50SC-2

K6-00001~UP(TIER2 & STAGE2 CERTIFIED TRUCK)K7-00001~UP(TIER2 & STAGE2 CERTIFIED TRUCK)

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FOREWORD

1.APPLICATIONThis parts book lists all serviceable parts for DOOSAN lift trucks model D35S-2, D40S-2, D45S-2,D50C-2, D40SC-2, D45SC-2, D50SC-2 and includes chassis, mast, attachment and optionalaccessories.

2.LIFT TRUCK IDENTIFICATIONLift trucks are identif ied with model names and serial numbers which are shown on theident i f icat ion plate mounted on a prominent posi t ion (cowl or top cover) of the t ruck.If the identification plate has been removed, or if the model name or serial number stamped on theidentification plate is illegible, then please refer to the decal on the top cover for the model nameand to the serial number stamped on the frame.DOOSAN dealers or parts depot need this information to determine which components wereincluded on the machine when it was assembled at the factory.

3.HOW TO ORDER PARTSWhen ordering parts, your order should specify the model name, the serial number of themachine, the quantity, part number and part name of the parts which are needed.If in doubt about the part number, please provide your dealer with a complete description of theneeded item.

4.HOW TO USE THE PARTS BOOKDOOSAN parts books include illustrations of the groups or assemblies which make up themachine.These illustrations show the standard components and attachments for each machine.The caption under each illustration identifies the part number and name of the group or assemblyshown.Captions provide an additional information if any.Within each illustration is a parts list identifying each serviceable part in the illustration. When apart name is indented in this list, it means that serviceable item is a part of the serviceable itemunder which it is indented.

5.UNNOTICED REVISION OF TRUCKContinuing improvement and advancement of product design may cause changes to your machinewhich may not be included in this parts book.

6.ABBREVIATIONSO.D. Outside diameter G Order by the inchI.D. Inside diameter I See hose fabrication guideA Not part of this group K See mast arrangementB Use as required M Metric partC Indicates change R Remfg part may be availableD Order by the meter X Major component exchangeE Order by the centimeter Y Separate IllustrationF Not shown Z Not serviced separately

ENGLISH

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INTRODUCTION

1.UTILISATIONCe livre contient toutes les pices de rechange des chariots DOOSAN type D35S-2, D40S-2,D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2. Il inclut le chssis, le mt, les composants et lesaccessoires.

2.IDENTIFICATION DU CHARIOTLes chariots sont identifis par le modle et le numro de srie. Ces informations se trouvent surla plaque didentification situe lavant du chariot. Si la plaque a t enleve ou si elle estillisible, le type de chariot se trouve sur les autocollants situs des deux cots du capot moteur.Le numro de srie est frapp dans le chssis.

3.COMMANDES DE PIECES DE RECHANGELe modle le numro de srie, le numro darticle et la dsignation de la pice ainsi que laquantit doivent imprativement figurer sur toute commande.En cas de doute en ce qui concerne le numro darticle, fournissez une description complte de lapice remplacer.

4.UTILISATION DU CATALOGUE PIECES DE RECHANGE Le catalogue des pices comporte les illustrations des diffrents groupes et sousensembles quicomposent le chariot.La liste qui se trouve sous ou cot de lillustration vous permet didentifier le numro de la piceet sa dsignation.Si dans la liste une dsignation dune pice est dcale, il sagit dun sousensemble disponiblesparment.

5.MODIFICATIONS DU CHARIOTAfin damliorer nos produits, des modifications peuvent tre apports tout moment sansquelles figurent dans ce livre. En cas de doute contactez votre concessionnaire DOOSAN.

6.ABREVIATIONS ET SYMBOLESO.D. Diamtre extrieur G Commander par PouceI.D. Diamtre intrieur I Flexible XTA Ne fait pas partie de ce sous ensemble K Voir type de mtB Utiliser selon besoin M Pice mtriqueC Modification R Pice reconstruitD Commander par Mtre X Echange standardE Commander par Centimtre Y Illustration spareF Non illustr Z Non-fourni sparment

FRENCH

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VORWORT

1.ANWENDUNGIn diesem Ersatzteilbuch sind alle Ersatzteile fr DOOSAN Gabelstapler Modelle D35S-2, D40S-2,D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 aufgefhrt einschliesslich der Fahrgestelle,Hubgerste, Zubehrteile und wablweisen Zusatzeinrichtungen.

2.GABELSTAPLER IDENTIFIZIERUNGGabelstapler werden durch Modellnamen und Seriennummern identifiziert, welche auf einerPlakette an einer ins Auge fallenden Stelle am Gabelstapler angebracht ist.(Haubenverkleidung oder obere Abdeckung). Sollte das Identifikationsschild entfernt worden sein,oder sollten Modell Bezeichnung und Seriennummer auf dem Identifikationsschild unleserlichsein, prfen Sie anhand des Abziehbildes auf der oberen Abdeckung die Modellbezeichnung undam Gestell die eingeprgte Seriennummer. DOOSAN Hndler bentigen all diese Informationen,um festzustellen welche Teile bei der Montage der Maschine in der Fabrik verwendet wurden.

3.WIE WERDEN ERSATZTEILE BESTELLTBei der Bestel lung von Ersatztei len, geben Sie bi t te die Model l Bezeichnung und dieSeriennummer, so wie die Menge, Ersatzteilnummer und Bezeichnung der bentigten Ersatzteile.Sollten Sie Zweifel an der Ersatzteilnummer haben, wenden Sie sich bitte an Ihren Hndler mitder vollstndigen Beschreibung des bentigten Teiles.

4.WIE SOLLTE DIESES ERSATZTEILBUCH BENUTZT WERDEN DOOSAN Ersatzteilbcher beinhalten Illustrationen der Baugruppen aus der sich die Maschinezusammensetzt. Diese Illustrationen zeigen die Standardkomponenten und Zubehrteile fr jedeMaschine. Unter jeder Illustration werden die Ersatzteilnummer und die Bezeichnung derBaugruppe beschrieben.Diese schriftlichen Bezeichnungen geben Ihnen weitere Informationen. Mit jeder Illustration findenSie eine Ersatztei l l iste die jeden wartbaren Teil in der I l lustration aufzeigt. Wenn eineErsatzteilbebezeizeichnung in dieser Liste etwas eingerckt ist, dann bedeuted dies, dass dieseswartbare Teil ein Teil des wartbaren Gegenstandes ist, unter dem es eingerckt steht.

5.NDERUNGEN DER GERTE OHNE VORHERIGE BENACHRICHTIGUNGDie fortlaufende Verbesserung und Verfeinerung des Designs unserer Gerte knnen zuVernderungen an den Maschinen fhren, die in diesem Ersatzteilbuch nicht aufgefhrt sind.

6.ABKRZUNGEN UND SYMBOLEO.D. Aussendurchmesser G in Zoll-Lnge bestellenI.D. Innendurchmesser I XT-SchlauchA kein Teil dieser Gruppe K Hub-gerst ZusammenstellungB nach Bedarf verwenden M metrisches Teil C Hinweis auf eine nderung R werkberholtes Teil eventuell lieferbarD in Meter-Lnge bestellen X AustauschteilE in Zentimeter-Lnge bestellen Y separate AbbildungF nicht gezeigt Z nicht einzeln lieferbar

GERMAN

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INTRODUZIONE

1.APPLICABILITAQuesto catalogo elenca tutte le parti di ricambio disponibili per i carrelli elevatori DOOSAN dellaserie D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 e comprende i ricambirelativi a telaio, montante, attrezzature e accessori opzionali.

2.IDENTIFICAZIONE DEL CARRELLO ELEVATOREI carrelli elevatori DOOSAN sono identificati da un modello e un numero di serie, riportati in unatarghetta montata in posizione visibile sul carrello (cruscotto o cofano). Se questa targhetta stata rimossa, o se il modello o il numero di serie fossero illeggibili, fate riferimento alladesivo sulcofano per il modello e al numero di serie stampigliato sul telaio.Il magazzino ricambi dei concessionari DOOSAN necessita di queste informazioni per stabilire icomponenti utilizzati in sede di produzione sul vostro carrello.

3.COME ORDINARE RICAMBINellordinare ricambi vi preghiamo di specificare il modello e il numero di serie del carrello, laquantit, il codice e la descrizione dei ricambi che sono richiesti.In caso di dubbio circa il codice del ricambio, preghiamo voler indicare al vostro concessionarioDOOSAN la descrizione completa del particolare richiesto.

4.COME USARE IL CATALOGO RICAMBIIl catalogo ricambi DOOSAN comprende le illustrazioni dei gruppi che compongono la macchina.Tali i l lustrazioni indicano i componenti e le attrezzature di serie di ciascuna macchina.Lintestazione posta sotto ciascuna illustrazione identifica codice e descrizione del grupporappresentato. Le intestazioni, se necessario, forniscono ulteriori informazioni. Assieme a ogniillustrazione si trova un elenco di recambi che identifica i particolari presenti nellillustrazionestessa.Quando la descrizione di un particolare rientrata rispetto al testo, significa che tale componente parte integrante del ricambio sotto al quale elencato in modo rientrato.

5.MODIFICHE TECNICHE La continua evoluzione e il miglioramento del prodotto possono determinare modifiche al carrellonon comprese in questo catalogo.

6.ABBREVIAZIONIO.D. Diametro esterno G Ordinare per polliciI.D. Diametro interno I Vedi guida dei tubi flessibiliA Non fa parte di questo gruppo K Vedi composizione montanteB Utilizzare secondo necessit M Particolare in misure metricheC Indica una variazione R Possibile disponibilit componente revisionatoD Ordinare a metri X Gruppo in Programma ScambioE Ordinare per centimetri Y Illustrato separatamenteF Non illustrato Z Non fornito separatamente

ITALIAN

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PREFACIO

1.APLICACINEste libro de repuestos enumera todos los repuestos tiles de las carretillas elevadoras DOOSAN modelos D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 e incluye elchasis, el mstil as como accesorios y dispositivos opcionales.

2.IDENTIFICACIN DE CARRETILLAS ELEVADORAS.Las carretillas elevadoras estn identificadas por el nombre del modelo y los nmeros de serieque se muestran en la placa de identificacin montada en lugar destacado (cubierta o tapasuperior) de la carretilla. Si la placa de identificacin ha sido retirada o si el nombre del modelo oel nmero modelo o el de serie impreso en la placa de identificacin es ilegible, entonces porfavor hagan referencia a la pegatina en la tapa superior para obtener el nombre del modelo ynmero de serie impreso en el bastidor. Los distribuidores DOOSAN o el almacn de repuestosnecesitan toda esta informacin para determinar qu componentes fueron incluidos en la mguinacuando fue ensamblada en fbrica.

3.CMO PEDIR LOS REPUESTOS.Al realizar un pedido de repuestos su pedido debe especificar el nombre del modelo, el nmerode serie de la mquina, la cantidad, la referencia del repuesto y el nombre de los repuestossolicitados. En caso de tener alguna duda acerca del nmero de referencia del repuesto, porfavor, proporcione a su distribuidor una descripcin completa del artculo que precise.

4.CMO UTILIZAR EL LIBRO DE REPUESTOS.Los libros de repuestos de DOOSAN incluyen ilustraciones de los grupos o conjuntos quecomponen la mquina. Estas ilustraciones muestran los componentes standard y los accesoriospara cada mquina. La leyenda al pie de cada ilustracin identifica el nmero de repuesto y elnombre del grupo o conjunto mostrado.Las leyendas proveen cualquier informacin adicional si existiera. Dentro de cada ilustracin hayuna lista de repuestos identificando cada repuesto. Cuando se identifica un nombre en este lista,esto significa que este es un artculo disponible que forma parte del conjunto que se describe.

5.REVISIN DE LA CARRETILLA SIN AVISO.La mejora continua y los avances en el diseno del producto pueden ocasionar modificaciones en su mquina, las cuales podrian no estar incluidas en este libro de repuestos.

6.ABREVIATURAS Y SIMBOLOSO.D. Dimetro exterior G Se pide por pulgada I.D. Dimetro interior I Manguera XTA No es pieza de este grupo K Ver el mstilB Utilizado segn la demanda M Pieza mtricaC Indica cambio R Puede estar disponible como pieza remanufacturadaD Se pide por metro X Puede ser posible el intercambio de Componentes

PrincipalesE Se pide por centimetro Y Ilustracin separadaF No se muestra Z No se suministra por separado

SPANISH

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VOORWOORD

1.TOEPASSINGDit onderdelenboek vermeldt alle uitwisselbare onderdelen voor DOOSAN vorkheftrucks vanmodel D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 en omvat het chassis,de hefmast, bijbehorende apparatuur en andere opties of accessoires.

2.VORKHEFTRUCKIDENTIFICATIEVorkheftrucks worden geidentificeerd d.m.v. modelaanduidingen en serienummers welke wordenvermeld op het typeplaatje.Dit typeplaatje vindt men in het algemeen op de batterijdeksel of op het schutbord. Indien hettypeplaatje is verwijderd of wanneer het typeplaatje onleesbaar is geworden, raadplege men desticker op de batterijdeksel en het ingeslagen serienummer in het chassis.Uw DOOSAN dealer of onderdelenleverancier heeft deze informatie nodig om de juisteonderdelen voor uw machine te kunnen bepalen.

3.ONDERDELEN BESTELLENWanneer onderdelen besteld moeten worden, dient u het model en serienummer van de truck tevermelden alsook het onderdeelnummer, het benodigde aantal en de onderdeelomschrijving.Bij twijfel over het onderdeelnummer geeft u uw leverancier een komplete omschrijving van hetbenodigde onderdeel.

4.GEBRUIKSAANWIJZING VOOR HET ONDERDELENBOEKHet DOOSAN onderdelenboek bevat de illustraties van de diverse bouwgroepen waaruit demachine is samengesteld. Deze illustraties tonen de standaardkomponenten en bijbehorendeapparatuur voor elke machine.Het onderschrift onder elke illustratie geeft het onderdeelnummer en de naam van de bouwgroepaan. Dit onderschrift geeft u de nodige verdere informatie.Bij elke illustratie bevindt zich een onderdelenlijst die aangeeft welke onderdelen van de illustratieuitwisselbaar zijn. Wanneer een onderdeel in deze lijst inspringend afgedrukt is, dan betreft heteen onderdeel dat deel uitmaakt van het onderdeel waaronder het in het boek staat afgebeeld.

5.NIET VOORAF VERMELDE VERANDERINGEN AAN DE TRUCKDoorlopende verbeteringen en aanpassingen aan het produkt en ontwerp kunnen aan uw machineveranderingen tot gevolg hebben die nog niet in dit onderdelenboek zijn opgenomen.

6.AFKORTINGENO.D. Buitendiameter G Bestel per inchI.D. Binnendiameter I Zie gids voor samenstelling van slangenA Niet een deel van deze groep K Zie hefmastsamenstellingB Gebruik naar behoefte M Metrisch onderdeelC Geeft een verandering aan R Als ruildeel mogelijk leverbaarD Bestel per meter X RuildeelE Bestel per centimeter Y Aparte illustratieF Niet getoond Z Niet als los onderdeel leverbaar

DUTCH

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FORORD

1.Innhold :Denne delekatalogen viser alle tilgjengelige reservedeler for DOOSAN gaffeltrucker, modellene D35S-2, D40S-2, D45S-2, D50C-2 og D40SC-2, D45SC-2, D50SC-2.Katalogen viser originalmonterte deler til chassis og mast. Deler til eventuell frerhytte og annet utstye montert utenfor fabrikken, vises ikke i denne katalogen.

2.Identifikasjon av gaffeltrucken :Gaffetltruckens modell og serienummer vises p skiltet som er plassert p lett tilgjengelig sted.Hvis dette skiltet har blitt fjernet, eller det er uleselig, vennligst se p truckens modellnavn og serienummer innsltt i chassiset.DOOSAN forhandlere og delelager trenger denne informasjonen for finne riktige reservedeler og vite hvilke komponenter som er montert p Deres truck fra fabrikken.

3.Hvordan bestille reservedeler :Ved bestilling av deler, skal Deres bestilling vise truckens modell, serienummer, reservedelsnummer, delens navn og nsket antall.

4.Bruk av katalogen :DOOSAN delekataloger viser illustrasjoner av grupper eller komponenter som trucken er bygd opp av. Disse illustrasjonene viser standard komponenter montert fra fabrikken. Under hver illustrasjon vises komponentens hovednummer og navn. Det kan vre flere illustrasjoner for hver hovedkomponent. Hver illustrasjon inneholder en liste over de enkelte deler som kan leveres.I noen illustrasjoner kan navnet til en reservedel vre forskjvet noe til hyre. Dette betyr at denne delen inngr i en strre enhet som er nevnt rett ovenfor den delen som er forskjvet. Som eksempel kan nevnes at en lyspre inngr i en komplett lyskaster.

5.Fabrikkens produktutvikling :DOOSAN stadige utvikling av sine produkter kan medfre forandringer som ikke er nevnt i dennekatalogen.

6.Forkortelser :O.D. Utvendig diameter G Bestilles pr tommeI.D. Innvendig diameter I Se tabell for slangelengderA Ikke del av denne komponent K Se Mast ArrangementB Bruk s mye som ndvendig M Metrisk delC Betyr endring R Overhalt komponent kan vre tilgjengeligD Bestilles pr meter X Strre endring av komponentE Bestilles pr centimeter Y Se separat illustrasjonF Ikke vist Z Leveres ikke separat

NORWEGIAN

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FRORD

1.TILLMPNINGDenna reservdelsbok gller fr DOOSAN truckar, modell D35S-2, D40S-2, D45S-2, D50C-2,D40SC-2, D45SC-2, D50SC-2 och inkluderar : chassi, gaffelstativ, tillbehr och extra utrustning.

2.IDENTIFIERINGTruckarna identifieras genom modell och serienummer som r instansade p serienummerpltenplacerad p truckens motorhuv eller ver skyddsplt. Om serienummerplten avlgsnats eller rolsbar, finns modellbeteckningen p en dekal p vre skyddsplten och serienummret instansatp chassit.DOOSANs terfrsljare behver denna information fr att faststlla vilka delar som monterats pmaskinen d den lmnade fabriken.

3.BESTLLNING AV RESERVDELARVid bestllning av reservdelar, skall p bestllningen finnas med: modell, serienummer, antal,reservdelsnummer och reservdelsbenmning, fr de delar som bestlls. Om oskerhet rderangende reservdelsnumret, beskriv s fullstndigt som mjligt komponenten.

4.RESERVDELSBOKENI DOOSAN:s reservdelsbok finns illustrationer p de grupper eller sammansatta delar av vilkamaskinen r uppbyggd.Rubriken under varje illustration visar artikelnummer p komplett enhet eller vilket gruppnummersom delarna tillhr.Dessa illustrationer visar standardkomponenter och tillbehr fr maskinen.Illustrationerna visar ocks, om det finns, tillggsinformation.Vid varje illustration finns en reservdelslista som visar reservdelsnumret fr de i illustrationeningende reservdelarna. D en reservdelsbenmning r indragen i texten, betyder det att dennar en del av komponenten nrmast ovanfr, som ej r indragen.

5.PRODUKTFRBTTRINGARD det alltid pgr en kontinuerlig produktutveckling hos DOOSAN kan det hnda att frndringarskett p din maskin som nnu inte inkluderats i reservdelsboken.

6. FRKLARINGARO.D. Ytterdiameter G Bestll per inchI.D. Innerdiameter I Se slangguideA Tillhr inter denna grupp K Se stativutfrandeB Erforderligt antal/mngd M Metrisk detaljC Indikerar ndring R Renoverad enhet kan finnasD Bestll per meter X ServiceenhetE Bestll per cm Y Separat illustrationF Visas inte Z Ej levererad separat

SWEDISH

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FORORD

1.APPLIKATIONDenne reservedelsbog viser alle de reservedele, der kan leveres til DOOSAN gaffeltruck modelD35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2. Den indeholder chassis, mast,tilbehr og ekstra udstyr.

2.MASKIN IDENTIFIKATIONGaffeltrucken er identificeret med et model og serienummer. Disse numre er vist p maskinensidentifikationsplade, der er anbragt p en fremtrden plads p trucken, typisk p instrumentpanelet eller motorkappen. Hvis identifikationspladen er fjernet, ellcr hvis numrene der er stempleti pladen ikke kan lses, s fremgr modelnummeret af maskinens mrkning p motorkappen ogmaskinen serienummer er stemplet i chassiset. DOOSAN forhandleren behver disse numre for atkunne afgre hvilken komponenter maskinen bestod af fra fabrikken.

3.BESTILLING AF RESERVEDELEFlgende information er ndvendige ved bestilling af reservedele :1. Reservedelens nummer og betegnelse2. Det nskede antal3. maskinens model og serie nummerEr der tvivl om nummeret p den nskede reservedele, s giv en udfrlig beskrivelse af delen tilDeres forhandler.

4.HVORDAN BENYTTES KATALOGETReservedelskataloget bestr af illustrationer af de grupper(og undegrupper)som maskinen er sammensat af. Illustrationerne viser standard komponenter og ekstraudstyr forhver maskine.Under hver il lustration identificeres gruppen ved reservedelsnummer og navn. Gruppensreservedelsnummer er reference for den komplette gruppe. I forbindelse med de enkelteillustrationer er en liste der identificere alle de reservedele der kan leveres til den enkelte gruppe.Hvis reservedelsbetegnelsen i denne liste str indrykket betyder det at delene ogs indgr i denreservedel der som senestc komponent stod lngest til venstre.

5.FORBEHOLD FOR AENDRING AF MASKINENLbende forbedringer, andre fremstillingsmetoder og ndret design kan betyder at denne bogikke svarer njagtig til den oprindelige maskine.

6. FORKORTELSERO.D. Udvendig diameter G Leveres i eng tommerI.D. Indvendig diameter I Se guide for slangefabrikationA Ikke indeholdt i denne gruppe K Se mastearrangementB Antal efter behov M Metrisk delC Identificerer en ndring R Ombytningsdel er muligvis tilgngeligD Leveres i meter X Vsentlig forandring af komponentE Leveres i centimeter Y Separat illustrationF Ikke illustreret Z Leveres ikke som separat reservedele,

men kun som del af en gruppe.

DANISH

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PREFACIO

1.AMBITOEsta publicao pretende listar todas as peas compativeis entre os empilhadores DOOSANmodelos D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 e incluem os chassis,os mastros, os componentes e os acessrios opcionais.

2.IDENTIFICAO DOS EMPILHADORESOs empilhadores so identificados com os nomes dos modelos e os nmeros de srie que seencontram na placa de identificao fixada na parte da frente da mquinaSe a placa de identifitao tiver sido retirada, ou se o nome do modelo ou o nr. de srie estiveremna placa mas ilegveis, por favor coloque nova placa com as referncias legveis copiando-os dochassis onde esto gravadas.Os distribuidores da DOOSAN ou os servios de peas precisam destas informaes paradeterminar quais os componentes que foram incluidos na mquina aquando da sua montagem nafbrica.

3.COMO EFECTUAR ENCOMENDAS DE PEASAo efectuar uma encomenda de peas tem de ser especificado o modelo, o nmero de srie, aquantidade, a referncia e o nome das peas.Se tiver dvidas cerca da referncia da pea, por favor faa ao distribuidor uma descriocompleta da mesma.

4.COMO UTILIZAR O MANUAL DE PEASEste Manual de peas inclui ilustraes dos grupos ou conjuntos que constituem a mquina.Estas ilustraes mostram os componentes standard e os acessrios de cada mquina.A legenda de cada figura identifica a referncia da pea e o nome do respectivo grupo ouconjunto. Esta legenda pode eventualmente conter informaes adicionais, sempre quedisponiveis. A cada i lustrao est referida no s uma listagem de como ainda a sualocalizao. Quando o nome de uma pea est desalinhado na lista, significa que esse item uma pea que faz parte do item anterior.

5.ALTERAES DA MQUINAMelhoramentos continuos ou alteraes no design do produto podem provocar modificaes namquina que eventualmente no estaro contempladas neste manual.

6. ABREVIATURASO.D. Diametro Exterior G Encomendar polegadaI.D. Diametro Interior I Consultar o manual de produo de tubosA No pertencente a este grupo K Verificar configurao do mastroB Utilizar gempre que necessrio M Pea que implica medioC Indica a mudana (alterao) R Pea reconstruida eventualmente disponivelD Encomendar a metro X Principal permuta de componentesE Encomendar a centimetro Y Ilustrao em separadoF No visivel Z No fornecido separadamente

PORTUGUESE

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ESIPUHE

1.KYTTTm varaosakirja sislt kaikki vaihdettavat osat DOOSAN-haarukkatrukin malliin D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2 sek rungon, maston ja vaihtoehtoiset laitteet.

2.TRUKIN YKSILINTITrukit on yksility mallimerkinnll ja sarjanumerolla, joka on tyyppikilvess moottoritilankannessa tai kojelaudassa. Jos kilpi on kadonnut tai se ei ole luettavissa, nkyy trukin mallikoneen kyljen merkinnst ja sarjanumero on stanssattu koneen runkoon.DOOSAN-varaosamyyj tarvitsee nm tiedot voidakseen yksilid ne kaikki komponentit, jotkakoneeseen on asennettu tehtaalla.

3.KUINKA OSIA TILATAANKun tilaatte osia, tulee tilauksesta ilmet koneen malli, sarjanumero, tilattavan osan nimi javaraosanumero sek ti lattava mr. Jos ette ole varma varaosanumerosta, toimittakaavaraosamyyjlle tydellinen kuvaus tarvittavasta osasta.

4.KUINKA VARAOSAKIRJAA KYTETNDOOSAN-varaosakirja sislt kuvat koneen eri osaryhmist.Nm kuvat sisltvt jokaisen koneen standartiosat sek lislaitteet.Jokaisen kuvan alla on luettelo komponenttien ja osaryhmien varaosanumeroista ja nimist.Luettelossa on mys mahdollisesti tarvittavat listiedot.Jokaisen kuvan alla on luettelo, joka yksili jokaisen varaosan kuvassa.

5.TRUKIN TUOTEKEHITYSJatkuva tuotekehitys saattaa aiheuttaa sen, ett trukissanne on osia, joita ei esitet tss kirjassa.

6. LYHENTEETO.D. Ulkohalkaisija G Tilataan tuumissaI.D. Sishalkaisija I Katso letkuohjettaA Osa ei kuulu thn ryhmn K Katso mastoB Kytetn tarvittaessa M Osa metrijrjestelmssC Muuttunut R Vaihto-osa mahd. saatavissaD Tilataan metrein X Vaihto-osaE Tilataan senttimetrein Y Erillinen kuvaF Ei nkyviss Z Ei saatavissa erikseen

FINNISH

- a.12 - SB1078

PPRRZZEEDDMMOOWWAA

11.. ZZAASSTTOOSSOOWWAANNIIEENiniejszy katalog zawiera spis wszystkich cz ci zamiennych do typw D35S-2, D40S-2, D45S-2,D50C-2 i D40SC-2, D45SC-2, D50SC-2 wzkw podno nikowych DOOSAN i obejmuje podwozie,maszt, zwi zan z tym aparatur oraz cz ci opcjonalne i akcesoria.

22.. IIDDEENNTTYYFFIIKKAACCJJAA WW ZZKKAA PPOODDNNOO NNIIKKOOWWEEGGOOTyp i numer seryjny wzka podno nikowego podany jest na dobrze widocznej tabliczce znamionowej.

Tabliczka znajduje si przewa nie na pokrywie lub na kad ubie silnika. Je li tabliczka ta zosta a usuni

ta lub jest nieczytelna, na pokrywie silnika znajduje si nalepka, a numer seryjny wyt oczony jest na

podwoziu. Dealerowi DOOSAN lub innemu dostawcy cz ci zamiennych dane te s niezb dne dookre lenia, ktre cz ci s do danej maszyny odpowiednie.

33.. JJAAKK ZZAAMMAAWWIIAA CCZZ CCII Zamawiaj c cz ci zamienne poda nale y typ i numer seryjny maszyny, ilo oraz nazw i numer

katalogowy zamawianej cz ci.

W razie w tpliwo ci co do numeru katalogowego nale y poda dostawcy szczeg owy opis danej

cz ci.

44.. JJAAKK KKOORRZZYYSSTTAA ZZ KKAATTAALLOOGGUUKatalog zawiera ilustracje poszczeglnych grup lub uk adw konstrukcyjnych, z ktrych sk ada si

maszyna. Ilustracje ukazuj standardowe cz ci sk adowe i akcesoria do poszczeglnych maszyn.

Pod ka d ilustracj podany jest numer katalogowy oraz nazwa grupy lub uk adu konstrukcyjnego.

Podpis zawiera ewentualnie dodatkow bli sz informacj .

Przy ka dej ilustracji znajduje si lista cz ci, podaj ca ka d widoczn na ilustracji cz zamienn .

Poszczeglne cz ci sk adowe / podzespo y danej cz ci wydrukowane s na li cie (w kolumnie) z

uskokiem.

55.. NNIIEE UUWWZZGGLL DDNNIIOONNEE ZZMMIIAANNYY KKOONNSSTTRRUUKKCCYYJJNNEE Poniewa producent regularnie modernizuje projekt i wprowadza udoskonalenia techniczne, nie jest

wykluczone, e dana maszyna uleg a zmianom konstrukcyjnym, ktre nie s jeszcze uwzgl dnione w

niniejszym katalogu.

66.. SSKKRR TTYYO.D. Przekrj zewn trzny G Zamawia w calach

I.D. Przekrj wewn trzny I Zob. podr cznik budowy w y

A Nie jest cz ci tej grupy K Zob. cz ci sk adowe masztu

B W razie potrzeby M Cz metryczna

C Oznacza zmian R Mo liwo kupna cz ci zrewidowanej

D Zamawia w metrach X Wymiana g wnej cz ci sk adowej

E Zamawia w centymetrach Y Osobna ilustracja

F Nie figuruje na ilustracji Z Nie jest dost pna jako osobna cz

POLISH

- a.13 - SB1078

11.. DOOSAN D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2,D50SC-2 , , .

22.. , , . , , . DOOSAN .

33.. , . , .

44.. DOOSAN , . . . . , , . , , , .

55.. , , , .

66.. O.D. G I.D. I . A K . B M R

D X E Y F Z

RUSSIAN

D35S-2, D40S-2, D45S-2, D50C-2, D40SC-2, D45SC-2, D50SC-2DOOSAN

DOOSAN

- a.14 - SB1078

- 1 - SB1078

FILTERSE/G OIL(CARTRIDGE) ....... . . . . . . . . . . . . . . . . . . . . . .65.05510-5028FUEL(CARTRIDGE) ....... . . . . . . . . . . . . . . . . . . . . . . . . . .65.12503-5016AIR ELEMENT(PRIMARY) ....... . . . . . . . . . . . . . . . . . . . . . . . . . .A131768AIR ELEMENT(SECONDARY)........ . . . . . . . . . . . . . . . . . . . .A131769HYDRAULIC(RETURN) ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D516974HYDRAULIC(SUCTION) ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A235011

COOLINGWATER PUMP ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65.06500-6147WATER PUMP GASKET ........ . . . . . . . . . . . . . . . . . . .65.06901-0003FAN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65.06601-5057FAN BELT ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65.96801-0008WATER PUMP BELT........ . . . . . . . . . . . . . . . . . . . . . . . .65.96801-0097RADIATOR CAP ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D460972THERMOSTAT ELEMENT ......... . . . . . . . . . . . . . . .65.06402-5004THERMOSTAT GASKET ........ . . . . . . . . . . . . . . . . . .65.06904-0003LOWER HOSE ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A235025UPPER HOSE ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A235134

BRAKEBOOSTER(SHOE TYPE BRAKE) ....... . . . . . . . . . . . . . . . .A138503BOOSTER(OCD TYPE BRAKE) ....... . . . . . . . . . . . . . . . . . .A233253OCDB SEAL KIT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A233528PARKING CABLE(SHOE TYPE BRAKE) - RH ......A232331PARKING CABLE(SHOE TYPE BRAKE) - LH ......A232332PARKING CABLE(OCDB TYPE BRAKE) - RH......A233479OCDB SPRING KIT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A233259PARKING CABLE(OCDB TYPE BRAKE) - LH ......A233480PARKING BRAKE SWITCH ........ . . . . . . . . . . . . . . . . . . . . . . .A154204

TIRESDRIVE ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.25 X15X14STEER ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.00X12X12

ELECTRICALSTARTER ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65.26201-7044ALTERNATOR ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A134153BACK UP ALARM ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D287673CIRCUIT BREAKER........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D544024F/R SWITCH ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A134068HORN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D187503IGNITION SWITCH ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D147482IGNITION SWITCH KEY ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . .A214062E/G OIL PRESSURE SWITCH ........ . . . . . . . . . .65.27441-7006WARTER TEMP SENDER........ . . . . . . . . . . . . . . . . . . . . . . . . . .A124059DRIVE AXLE TEMP SWITCH ........ . . . . . . . . . . . . . . . . . . . .D569022

STEERINGP/S CYLINDER KIT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D512666KING PIN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231456(2)KING PIN BEARING ........ . . . . . . . . . . . . . . . . .(CONE) D700895(4)...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(CUP) D700896(4)

HUB BEARING ......... . . . . . . . . . . . . . .(CONE) D700897(2) Large....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(CUP) D700568(2)

HUB BEARING ......... . . . . . . . . . . . . . .(CONE) D700898(2) Small.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(CUP) D701051(2)

SEAL KING PIN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D700894(4)SEAL LINK ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D700584(8)SHIM ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D153044(6)SPACER KING PIN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D153009(4)LINK ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231514LINK(BEARING) ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D131093LINK PIN ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231654

HYDRAULICSTILT CYLINDER KIT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D510535LIFT CYLINDER KIT(STD &SECONDARY)........ . .D512692LIFT CYLINDER KIT(PRIMARY) ........ . . . . . . . . . . . . . . . .D512602

MODELS ; D35/40/45S-2, D50SC-2ENGINE TYPE ; DB58S, 5.8L, 6 CYLINDERENGINEERING MODEL NUMBER ; EM0K6(SHOE TYPE BRAKE)

EM0K7(OIL COOLIED DISC TYPE BRAKE)MANUALS ; PARTS BOOK(SB1078E), OPERATION MANUAL(SB2301E), SERVICE MANUAL(SB2199E)

DOOSAN COMMON PARTS LIST

MAINTENANCE PARTS

CATEGORY DESCRIPTION PART NO. FIG.NO.

ENGINE AIR CLEANER FILTERFILTER-PRIMARY A131768 4.011FILTER-SAFETY A131769 4.011BELT-V-BELT(L=1240) 65.96801-0097 3.06BELT-V-BELT(L=1578) 65.96801-0008 3.06FILTER-FUEL 65.12503-5016 5.03STRAINER-FUEL(FUEL TANK) A363038 5.05FILTER-OIL-E/G 65.05510-5028 2.02

HYDRAULIC STRAINER-SUCTION A235011 12.15FILTER-RETURN D516974 12.15

TRANSMISSION FILTER-OIL D140182 7.04FILTER-OIL(D/AXLE-HEAVY DUTY)OCDB S8000140 3.07

ELECTRIC BATTERY A124308 6.02BULB-HALOGEN D556005 6.10, 6.11BULB-STOP & TAIL(24V-10W) S866220H 6.11BULB-TURN SIGNAL(24V-25W) S864225H 6.11BULB-BACK-UP(24V-10W) S863210H 6.11BULB-CABIN LOOM LAMP A144124 11.11, 11.15FUSE(10 AMP) A124008 6.05, 11.11, 11.15FUSE(15 AMP) D544005 6.05

SPRAY CAN YELLOW A212654(PAINT) BLACK D139689

DARK GRAY A308051

- 1 - SB1078

BASIC ENGINEFig.1.00 A353003 ENGINE AR - PRIMARY - OCD BRAKE TYPE ...3

1.00 A353036 ENGINE AR - PRIMARY - SHOE BRAKE TYPE...31.01 A233108 CYLINDER BLOCK - SHOE BRAKE TYPE...51.01 A233410 CYLINDER BLOCK - OCD BRAKE TYPE....51.02 A233109 TIMING GEAR CASE - SHOE BRAKE TYPE ...71.021 A233411 TIMING GEAR CASE - OCD BRAKE TYPE...81.03 A233110 FLY WHEEL HOUSING..........................91.04 A233111 CRANK SHAFT - SHOE BRAKE TYPE...101.04 A233412 CRANK SHAFT - OCD BRAKE TYPE ...101.05 A353009 CYLINDER HEAD.................................111.06 A353010 CYLINDER HEAD COVER...................121.07 A233112 VALVE MECHANISM ..........................131.08 A353011 BREATHER PIPE .................................141.09 A233415 POWER TAKE OF - OCD BRAKE TYPE ...151.10 65.99601-8006 ALL OVERHAUL GASKET KIT.............171.11 65.99605-8004 TOP OVERHAUL GASKET KIT............18

LUBRICATION SYSTEMFig.2.01 A353012 OIL PUMP.............................................21

2.02 A353013 E/G OIL FILTER ASSY ........................222.03 A353014 E/G OIL PAN.........................................23

COOLING SYSTEMFig.3.01 A231134 COOLING GP .......................................24

3.02 A233550 RADIATOR ASSY ................................253.03 A353015 COOLING WATER PUMP....................263.04 A353016 E/G OIL COOLER.................................273.05 A353017 THERMOSTAT .....................................283.06 A353018 COOLING FAN .....................................293.07 A351116 HEAVY DUTY FOR OCDB - OPTION...31

AIR INLET AND EXHAUST SYSTEMFig 4.01 A351045 INTAKE & EXHAUST GP .....................33

4.011 A233619 AIR CLEANER ASS'Y...........................344.02 A353019 INTAKE & EXHAUST MANIFOLD........354.03 A232313 PRE CLANER(WITH HIGH INTAKE ONLY) ...364.04 A232302 CATALYTIC MUFFLER GP - OPTION ....374.05 A231937 SPARK ARREST ..................................38

FUEL SYSTEMFig.5.01 A353020 INJECTION PUMP & PUMP MOUNTNG....39

5.011 65.11101-7404 INJECTION PUMP ...............................415.012 65105419-1340 GOVERNOR ........................................435.013 65105220-6290 PRIMING PUMP .................................445.02 A233121 INJECTION NOZZLE & FUEL PIPE ....455.03 A353021 FUEL FILTER .......................................465.04 A231135 FUEL GP...............................................475.05 A231139 FUEL TANK GP....................................485.06 A351290 CONTROL GP - ACCEL .......................49

ELECTRICAL SYSTEMFig.6.01 A353022 STARTER .............................................51

6.011 65.26201-7044 STARTER .............................................526.02 A231906 BATTERY GP .......................................536.03 A351335 WIRING GP - SHOE TYPE BRAKE .....55

Fig.6.04 A351336 WIRING GP - OCD TYPE BRAKE........576.05 A351298 WIRING GP - F.C.U..............................596.06 A231989 ALTERNATOR GP................................606.07 A353023 ALTERNATOR MOUNTING .................616.08 A134153 ALTERNATOR GP................................626.09 A351303 INSTRUMENT GP ................................636.10 A351347 LAMP GP - FRONT - STD ....................656.11 A351359 LIGHT GP - OPTION ............................676.12 D810400 ENGINE SHUTDOWN SYSTEM .......67.26.13 A351445 AUTOSHIFT CONTROLLER GP.......67.46.14 A351444 CHANGE OVER AR. - TO UL DS TYPE...67.6

POWER TRAINFig.7.01 A231126 MOUNTING GP - POWER TRAIN........69

7.02 A351161 TRANS AXLE(SINGLE) ........................707.03 A351214 TRANS AXLE(DUAL)............................717.04 A353067 TRANSMISSION PART 1 OF 2 ............737.04 A353067 TRANSMISSION PART 2 OF 2 ............757.05 A233261 PUMP AS..............................................767.06 A353069 VALVE KIT............................................797.07 A233182 AXLE(SINGLE) PART 1 OF 2...............817.07 A233183 AXLE(DUAL) PART 1 OF 2 ..................817.07 A233182 AXLE(SINGLE) PART 2 OF 2...............837.07 A233183 AXLE(DUAL) PART 2 OF 2 ..................837.08 A233250 DRIVE AXLE PART 1 OF 4 - OCD TYPE BRAKE ...847.09 A233250 DRIVE AXLE PART 2 OF 4

- OCD TYPE BRAKE ............................857.10 A233250 DRIVE AXLE PART 3 OF 4

- OCD TYPE BRAKE ............................867.11 A233250 DRIVE AXLE PART 4 OF 4

- OCD TYPE BRAKE ............................877.12 A123579 TIRE & WHEEL GP(SINGLE - PNEU) -

SHOE TYPE D/AXLE(D35S, D40SC)...887.12 A233263 TIRE & WHEEL GP(SINGLE - PNEU) -

OCDB TYPE D/AXLE(D35S, D40SC)....887.13 A231128 TIRE & WHEEL GP(WIDE - PNEU) -

SHOE TYPE D/AXLE(D40S, D45S, D45SC, D50SC) ............89

7.13 A233265 TIRE & WHEEL GP(WIDE - PNEU) - OCDB TYPE D/AXLE(D40S, D45S, D45SC, D50SC) ............89

7.14 A353028 TIRE & WHEEL GP(WIDE - PNEU) - SHOE TYPE D/AXLE(D50C-2).............90

7.14 A353031 TIRE & WHEEL GP(WIDE - PNEU) - OCDB TYPE D/AXLE(D50C-2).............90

7.15 A231129 TIRE & WHEEL GP(DOUBLE - PNEU) - SHOE & OCDB TYPE D/AXLE.............91

7.16 A353030 TIRE & WHEEL GP(DOUBLE - PNEU) - SHOE & OCDB TYPE D/AXLE.............92

7.17 A123710 TIRE & WHEEL GP(SINGLE SOLID) - SHOE TYPE D/AXLE(D35S, D40SC)...93

7.17 A233267 TIRE & WHEEL GP(SINGLE SOLID) - OCDB TYPE D/AXLE(D35S, D40SC)....93

7.18 A231132 TIRE & WHEEL GP(WIDE SOLID) - SHOE TYPE D/AXLE(D40S, D45S, D45SC, D50SC) ............94

Fig Name Page Fig Name Page

- d.1 - SB1078

INDEX

Fig.7.18 A233269 TIRE & WHEEL GP(WIDE SOLID) - OCDB TYPE D/AXLE(D40S, D45S, D45SC, D50SC) ............94

7.19 A231133 TIRE & WHEEL GP(DOUBLE - SOLID) ...95

STEERING SYSTEMFig.8.01 A351055 AXLE GP - STEER ...............................96

8.02 A231163 MOUNTING GP - STEER AXLE...........978.03 D512121 P/S CYLINDER ASSY .........................988.04 A158663 WHEEL GP...........................................998.05 A351287 STEERING GP - F.C.U.......................1018.06 A351283 FRONT COCKPIT UNIT(SHOE TYPE BRAKE) ...1028.06 A351284 FRONT COCKPIT UNIT(ODB TYPE BRAKE)...1028.07 A321412 COVER GP.........................................1038.08 A351297 LINES GP - POWER STEERING .......104

BRAKE SYSTEMFig.9.01 A351160 CONTROL GP - BRAKE & INCHING

- SHOE BRAKE TYPE ........................1059.02 A351134 CONTROL GP - BRAKE & INCHING

- ODB TYPE BRAKE ..........................1079.03 A233253 HYD BOOSTER AS - OCD TYPE BRAKE ...1099.04 A231153 LINES GP - BRAKE - SHOE TYPE BRAKE...1119.05 A351305 LINES GP - OCD BRAKE TYPE.........1139.06 A351327 CONTROL GP - PARKING

(SHOE TYPE BRAKE)........................1149.07 A351328 CONTROL GP - PARKING(OCD TYPE BRAKE) ...1159.08 A351288 CONTROL GP - PARKING

- F.C.U(SHOE TYPE BRAKE) ............1169.08 A351289 CONTROL GP - PARKING

- F.C.U(OCD TYPE BRAKE) ..............1169.09 A138813 BRAKE ASSY - LH.............................1179.09 A138814 BRAKE ASSY - RH ............................1179.10 A351509 CHANGEOVER AR. - MONOPED(W/ASC),

SHOE TYPE BRAKE PART 1 OF 2...117.29.10 A351509 CHANGEOVER AR. - MONOPED(W/ASC),

SHOE TYPE BRAKE PART 2 OF 2...117.49.11 A351514 CHANGEOVER AR. - MONOPED(W/ASC),

OCD TYPE BRAKE PART 1 OF 2 ...117.69.11 A351514 CHANGEOVER AR. - MONOPED(W/ASC),

OCD TYPE BRAKE PART 2 OF 2 ...117.89.12 A351538 PEDAL ASSY - SHOE TYPE BRAKE ...117.109.13 A351569 PEDAL ASSY - OCD TYPE BRAKE...117.12

FRAME AND BODYFig.10.01 A351331 MOUNTING GP - OVERHEAD GUARD ...119

10.02 A211025 PANEL GP - TOP ...............................12010.03 A351308 MOUNTING GP - F.C.U(SHOE TYPE BRAKE) ...12110.03 A351309 MOUNTING GP - F.C.U(OCD TYPE BRAKE)...12110.04 A351293 FLOOR PLATE GP.............................12210.05 A231148 REAR COVER GP..............................12310.06 A231141 COUNTER WEIGHT - D35S, D40SC....12410.07 A231142 COUNTER WEIGHT - D40S, D45SC....12510.08 A231143 COUNTER WEIGHT - D45S, D50SC....12610.09 A351044 COUNTERWEIGHT GP - D50C .........12710.10 A158678 MIRROR GP - LARGE MOUDLE .......128

Fig.10.10 A321415 MIRROR GP - SMALL MOUDLE........12810.11 A219269 TRAY GP - OPTION ...........................129

OPERATOR STATIONFig.11.00 A221393 SEAT GP - SUSUPENSION, CLOTH...131

11.01 D130849 SEAT GP - BASIC(NON NACD) - VINYL...13211.02 A152097 SEAT ASSY(NON NACD) - VINYL ....13311.03 D131033 SEAT GP - SUSPENSION

(NON NACD) - VINYL.........................13411.04 A151764 SEAT ASSY - SUSPENSION

(NON NACD) - VINYL.........................13511.05 D130848 SEAT GP - BASIC(NACD) - VINYL ....13611.06 A152098 SEAT ASSY(NACD) - VINYL .............13711.07 D131032 SEAT GP - SUSPENSION(NACD) - VINYL....13811.08 A151762 SEAT ASSY - SUSPENSION(NACD) - VINYL ...13911.081 A152425 SEAT BELT GP - RETRACTABLE(OPTION) ...14011.082 A219282 SEAT GP(NON NACD) - OPTION......14111.083 A219281 SEAT GP(NACD) - OPTION...............14211.09 A321439 SEAT BELT INDICATOR(NACD) .......14311.091 A321572 SEAT BELT INDICATOR.................143.111.092 D290318 SEAT GP(STATIC - NACD, PARKING ALARM) ..143.211.093 D130838 SEAT GP(NACD).............................143.311.094 D290319 SEAT GP - BASIC(STATIC -

NO SEAT BELT - NON NACD)........143.411.095 A159150 SEAT GP - STATIC(RETRACTABLE -

NACD & NON NACD) ......................143.511.096 D820130 SEAT GP - STATIC CLOTH - NACD..143.611.097 A152375 SEAT GP - CLOTH..........................143.711.098 A152374 SEAT GP - CLOTH(NACD) .............143.811.099 A511050 SEAT GP - SUSPENSION, NON NACD ....143.1011.0991 A511051 SEAT GP - SUSPENSION ARM REST,

NON NACD....................................143.1211.0992 A511053 SEAT GP - SUSPENSION, NACD ...143.1411.0993 A511054 SEAT GP - SUSPENSION, NACD ...143.1611.10 A232310 CHANGEOVER AR - CABIN(W/ INSULATION)....14511.11 A231562 BODY AS - CABIN

(W/ SOUND SUPPRESSION) ...........14711.12 A212803 DOOR ASSY - LH(CABIN GP) ..........14811.13 A212806 DOOR ASSY - RH(CABIN GP)..........14911.14 A232311 CHANGEOVER AR - CABIN(W/O INSULATION) ...15111.15 A231876 BODY AS - CABIN

(W/O SOUND SUPPRESSION) .........15311.16 A351499 WIPER GP(WITH WASHER)..............15511.17 A231802 HEATER GP .......................................15711.18 A351496 CABIN GP - MODULAR(TYPE A - TOP) ..15811.19 A351581 CABIN GP - MODULAR(TYPE B - FRONT) ...15911.20 A351587 CABIN GP - MODULAR(TYPE D - TOP & REAR) ...16011.21 A351497 CABIN GP - MODULAR

(TYPE B - FRONT & TOP) ..............160.111.22 A351498 CABIN GP - MODULAR

(TYPE D - FRONT & TOP & REAR)...160.2

HYDRAULIC SYSTEMFig.12.01 A231156 CONTROL VALVE GP(FOR 210 BAR 2/2) ...162

12.01 A235044 CONTROL VALVE GP(FOR 190 BAR 2/2) ...16212.02 A231157 CONTROL VALVE GP(FOR 210 BAR 3/2) ...163

- d.2 - SB1078

INDEXFig Name Page Fig Name Page

Fig.12.02 A235045 CONTROL VALVE GP(FOR 190 BAR 3/2) ...16312.03 A231158 CONTROL VALVE GP(FOR 210 BAR 3/3) ...16512.03 A235046 CONTROL VALVE GP(FOR 190 BAR 3/3) ...16512.04 A231159 CONTROL VALVE GP(FOR 210 BAR 4/4) ...16712.04 A235047 CONTROL VALVE GP(FOR 190 BAR 4/4) ...16712.05 A235060 CHANGEOVER AR. - C/V GP(3/2->3/3) ...16912.06 A235063 CHANGEOVER AR. - C/V GP(3/2->4/4) ...17112.07 A235064 CHANGEOVER AR. - C/V GP(3/3->4/4) ...17312.08 A355001 VALVE GP - CONTROL - 3 WAY.......17412.09 A355002 VALVE GP - CONTROL - 4 WAY.......17512.10 D513157 SECTION GP - VALVE.......................17612.101 D513198 SECTION GP - VALVE.......................17712.102 D513159 SECTION GP - VALVE.......................17812.103 D513166 SECTION GP - VALVE.......................17912.11 A351295 LINES GP - MAST OPERATING........18112.12 A231166 MOUNTING GP - PUMP - SHOE TYPE BRAKE...18212.12 A231988 MOUNTING GP - PUMP - OCD TYPE BRAKE....18212.13 A235026 PUMP ASSY - SHOE TYPE BRAKE...18312.13 D516902 PUMP ASSY - OCD TYPE BRAKE ...18312.14 A231167-01 LINES GP - HYD PUMP.....................18412.15 A231986 GAUGE GP - OIL LEVEL - OCD TYPE BRAKE...18512.15 A231140-01 GAUGE GP - OIL LEVEL - SHOE TYPE BRAKE ...18512.16 TILT GP - 2 REQUIRED .....................18612.17 A231161 MOUNTING GP - TILT........................18712.18 A235037 TILT CYLINDER - 2 REQUIRED ........18812.19 A236046 MTG GP - LIFT(STD)..........................19112.20 A186727 MTG GP - LIFT BSC(FFL) ..................19312.21 A186728 MTG GP - LIFT - BSC(FFT)................19512.22 A236049 LINES GP PRIMARY - ATTMENT - 3 WAY(STD) ...19712.23 A236050 LINES GP PRIMARY - ATTMENT - 4 WAY(STD) ...19912.24 A180430 LINES GP PRIMARY - ATTMENT - 3 WAY(FFL)...20112.25 A180431 LINES GP PRIMARY - ATTMENT - 4 WAY(FF) ...20312.26 A180432-01 LINES GP PRIMARY - ATTACHMENT

- 3WAY(FFT).......................................20512.27 A180433-01 LINES GP PRIMARY - ATTACHMENT

- 4WAY(FFT).......................................20712.28 A236165 LINES GP ATT - SECONDARY - 3 WAY

- RH(STD - D45S-2, D50SC-2)...........20812.28 A236162 LINES GP ATT - SECONDARY - 3 WAY

- RH(STD - D35/40S-2, D40/45SC-2) ...20812.29 A236166 LINES GP ATT - SECONDARY - 3 WAY

- LH(STD - D45S-2, D50SC-2) ...........20912.29 A236163 LINES GP ATT - SECONDARY - 3 WAY

- LH(STD - D35/40S-2, D40/45SC-2) ....20912.30 A236167 LINES GP ATT - SECONDARY - 4 WAY

(STD - D45S-2, D50SC-2) ..................21012.30 A236164 LINES GP ATT - SECONDARY - 4 WAY

(STD - D35/40S-2, D40/45SC-2) ........21012.31 A236168 LINES GP SECONDARY - ATTMENT - 3 WAY

- RH(FF, FFT - D45S-2 D50SC-2) ......21112.31 A180434 LINES GP SECONDARY - ATTMENT - 3 WAY

- RH(FF, FFT - D35/40S-2, D40/45SC-2) ..21112.32 A236169 LINES GP SECONDARY - ATTMENT - 3 WAY

- LH(FF, FFT - D45S-2, D50SC-2)......21212.32 A180442 LINES GP SECONDARY - ATTMENT - 3 WAY

- LH(FF, FFT - D35/40S-2, D40/45SC-2)...212

Fig.12.33 A236170 LINES GP SECONDARY - ATTMENT - 4 WAY(FF, FFT - D45S-2, D50SC-2) ............213

12.33 A180435 LINES GP SECONDARY - ATTMENT - 4 WAY(FF, FFT - D35/40S-2, D40/45SC-2) ...213

IMPLIMENTFig.13.00 MAST ARRANGEMENT .....................215

13.01 A236059 MTG GP - MAST.................................21613.02 A236106 MAST GP - BSC(STD, FF) .................21713.03 A236107 MAST GP - BSC(FFT) ........................21813.04 MAST ASSY - STD ............................21913.05 MAST ASSY - FFL .............................22013.06 MAST ASSY - FFT.............................22113.07 D512734 LIFT GP - STD - RH ...........................22313.08 D512733 LIFT GP - STD - LH ............................22513.09 D164905-01 (MHF 3000MM) LIFT GP - PRIMARY - FFL ...22613.10 D512699 LIFT GP - SECONDARY - FFL - RH ..22713.11 D512698 LIFT GP - SECONDARY - FFL - LH...22813.12 D512662 LIFT GP - PRIMARY - FFT.................22913.13 D512663 LIFT GP - SECONDARY - FFT - RH...23013.14 D512664 LIFT GP - SECONDARY - FFT - LH...23113.15 A236130 RELAY GP - LIFT

(STD - D45S-2, D50SC-2, D50C-2)....23213.15 A236128 RELAY GP - LIFT

(STD - D35/40S-2, D40/45SC-2) ........23213.151 D860741 CHANGE OVER AR - RELAY GP (STD) -

(INTEGRAL SHIFTING - FORK POSITIONER)...23513.16 A236129 RELAY GP - LIFT(FF)(D35/40S-2, D40/45SC-2) ...23713.17 A236131 RELAY GP - LIFT

(FF - D45S-2, D50SC-2, D50C-2).......23913.18 A236132 RELAY GP - LIFT

(FFT - D45S-2, D50SC-2, D50C-2) ....24113.18 D320066 RELAY GP - LIFT

(FFT - D35/40S-2, D40/45SC-2).........24113.19 A236383 CROSSHEAD GP(FFL & FFT-

D45S-2, D50SC-2, D50C-2) ...............24213.19 A236382 CROSSHEAD GP(FFL & FFT-

D35/40S-2, D40/45SC-2)....................24213.191 D800735 INTEGRAL SHIFTING -

FORK POSITIONER AR(STD) ...........24313.192 D800736 INTEGRAL SHIFTING -

FORK POSITIONER AR(FFT)............24313.193 D800738 INTEGRAL SHIFTING

FORK POSITIONER ARR.(FFT-WIDE) ....24413.20 A236273, A236276 CARRIAGE AS - STD

(D35/40S-2, D40/45SC-2)...................24513.21 A236279, A236282 CARRIAGE AS - STD

(D45S-2, D50SC-2).............................24613.211 A236347 CARRIAGE AS - STD(D50C - 2) - SINGLE TIRE...24713.211 A236371 CARRIAGE AS - STD(D50C - 2) - DOUBLE TIRE ...24713.212 D870998 CARRIAGE AS - STD(INTEGRAL

SHIFTING - FORK POSITIONER)......24813.22 A236274, A236277

CARRIAGE AS - FF(D35/40S-2, D40/45SC-2)...25013.23 A236280, A236283

CARRIAGE AS - FF(D45S-2, D50SC-2)...251

- d.3 - SB1078


Fig.13.231 A236366 CARRIAGE AS - FFL(D50C-2) - SINGLE TIRE ...25213.231 A236372 CARRIAGE AS - FFL(D50C-2) - DOUBLE TIRE...25213.24 A236275, A236278

CARRIAGE AS - FFT(D35/40S-2, D40/45SC-2) ...25313.25 A236281, A236284

CARRIAGE AS - FFT(D45S-2, D50SC-2) ...25413.2501 A236352 CARRIAGE AS - FFT(D50C-2) - SINGLE TIRE ...25513.2501 A236373 CARRIAGE AS - FFT(D50C-2) - DOUBLE TIRE...25513.251 D870942 CARRIAGE AS - FFT(INTEGRAL

SHIFTING - FORK POSITIONER)......25613.252 D871225 CARRIAGE ASSY(FFT-WIDE=1680MM) ..25713.26 A236048 MTG GP - CARRIAGE........................25913.261 D871049 MOUNTING GROUP - FORK POSITIONER...26113.262 D871239 MTG GP - FORK POSITIONER(FFT-WIDE) ...26313.27 A186932 LINES GP - SIDESHIFTER(STD)

(D35/40S-2, D40/45SC-2)...................26413.28 A186934 LINES GP - SIDESHIFTER(STD)

(D45S-2, D50SC-2, D50C-2) ..............26513.281 D871050 LINES GP - CARRIAGE - INTEGRAL

SHIFTING FORK POSITIONER AR(STD) ...26613.29 A186933 LINES GP - SIDESHIFTER(FF, FFT)

(D35/40S-2, D40/45SC-2)...................26713.30 A186935 LINES GP SIDESHIFTER(FF, FFT)

(D45S-2, D50SC-2, D50C-2) ..............26813.301 D871051 LINES GP - CARRIAGE(INTEGRAL

SHIFTING - FORK POSITIONER AR(FFT) ....26913.31 A230011 SIDESHIFTER - GP(D35/40S-2,

D40/45SC-2, WIDTH=1250) ...............27013.32 A230012 SIDESHIFTER - GP(D35/40S-2,

D40/45SC-2, WIDTH=1630) ...............27113.33 A230013 SIDESHIFTER - GP(D45S-2,

D50SC-2, D50C-2, WIDTH=1330)......27213.34 A230014 SIDESHIFTER - GP(D45S-2,

D50SC-2, D50C-2, WIDTH=1630)......27313.341 A230027 SIDESHIFTER AS - FOR SINGLE TIRE...27413.342 A230028 SIDESHIFTER AS - FOR DUAL TIRE...27513.35 D511532 CYLINDER GP - SIDESHIFTER ........27613.351 D870777 CYLINDER ASSY - INTEGRAL

SHIFTING - FORK POSITIONER.......27713.352 D871234 CYLINDER GP - SIDE SHIFT F/M .....27813.36 A236253 MTG GP - LBR....................................27913.361 D871052 BACKREST GROUP - FOR SHIFTING

TYPE FORK POSITIONER ................28013.37 A236258, A236259, A236260 A236261

BACKREST ASSY .............................28113.371 D871226 BACKREST GP - INTEGRAL SHIFTING

FORK POSITIONER(FFT - WIDE) .....28213.38 FORK GP............................................285

SERVICE EQUIPMENT AND SUPPLIESFig.14.01 A121555 TOOL GP - OPTION...........................287

14.02 A231510 LOCATION CHART PART 1 OF 4.....28814.03 A231510 LOCATION CHART PART 2 OF 4.....28914.04 A231510 LOCATION CHART PART 3 OF 4.....29014.05 A231510 LOCATION CHART PART 4 OF 4.....291

- d.4 - SB1078


QUICK REFERENCE GUIDE TO MAJOR SECTIONS

BASICENGINE1.00

LUBRICATIONSYSTEM2.00

COOLINGSYSTEM3.00

AIR INLET ANDEXHAUST SYTEM4.00

FUEL SYSTEM5.00

ELECTRICALSYSTEM6.00

OPERATORSTATION11.00

HYDRAULICSYSTEM12.00

IMPLEMENTS13.00

POWER TRAIN7.00

BRAKE SYSTEM9.00

FRAME AND BODY10.00

STEERINGSYSTEM8.00

BASIC ENGINE

LUBRICATIONSYSTEM

COOLING SYSTEM

AIR INLET ANDEXHAUST SYSTEM

FUEL SYSTEM

ELECTRICALSYSTEM

POWER TRAIN

STEERING SYSTEM

BRAKE SYSTEM

FRAME AND BODY

OPERATORSTATION

HYDRAULIC SYSTEM

IMPLEMENTS

SERVICE EQUIPMENTAND SUPPLIES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

- 1 - SB1078

BASIC ENGINE1.00

A353036 ENGINE AR - PRIMARY - SHOE BRAKE TYPEA353003 ENGINE AR - PRIMARY - OCD BRAKE TYPE

- 2 - SB1078

- 3 - SB1078

1.00 BASIC ENGINE

A353036 ENGINE AR - PRIMARY - SHOE BRAKE TYPEA353003 ENGINE AR - PRIMARY - OCD BRAKE TYPE

1 A233108 CYLINDER BLOCK - SHOE BRAKE TYPE ....... . . . . . . . . . . . . . . . .1.01

1 A233410 CYLINDER BLOCK - OCD BRAKE TYPE ....... . . . . . . . . . . . . . . . . . .1.01

1 A233109 TIMING GEAR CASE - SHOE BRAKE TYPE ....... . . . . . . . . . . . . . .1.02

1 A233411 TIMING GEAR CASE - OCD BRAKE TYPE ....... . . . . . . . . . . . . . .1.021

1 A233110 FLY WHEEL HOUSING....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.03

1 A233111 CRANK SHAFT GP - SHOE BRAKE TYPE ....... . . . . . . . . . . . . . . . . .1.04

1 A233412 CRANK SHAFT GP - OCD BRAKE TYPE....... . . . . . . . . . . . . . . . . . . .1.04

1 A353009 CYLINDER HEAD ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.05

1 A353010 CYLINDER HEAD COVER ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.06

1 A233112 VALVE MECHANISM ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.07

1 A353011 BREATHER PIPE ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.08

1 A233415 POWER TAKE OFF - OCD BRAKE TYPE ....... . . . . . . . . . . . . . . . . . .1.09

1 65.99601-8006 ALL OVERHAUL GASKET KIT...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10

1 65.99605-8004 TOP OVERHAUL GASKET KIT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.11

1 A353012 OIL PUMP ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.01

1 A353013 E/G OIL FILTER ASS'Y ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.02

1 A353014 E/G OIL PAN ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.03

1 A353015 COOLING WATER PUMP ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.03

1 A353016 E/G OIL COOLER ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.04

1 A353017 THERMOSTAT ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.05

1 A353018 COOLING FAN ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.06

1 A353019 INTAKE & EXHAUST MANIFOLD....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.02

1 A353020 INJECTION PUMP & PUMP MOUNTNG ........ . . . . . . . . . . . . . . . . . . .5.01

1 A233121 INJECTION NOZZLE & FUEL PIPE....... . . . . . . . . . . . . . . . . . . . . . . . . . .5.02

1 A353021 FUEL FILTER ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.03

1 A353022 STARTER ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.01

1 A353023 ALTERNATOR MOUNTING ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.06

1

BASIC ENGINE1.01

2

NO1

NO2

NO3

NO4NO5

NO6NO7

1 1A

1J1A

1H

7

6

25

5

2827

2221

26

2423

29

30

31

18

16

17

1H

6

1F1G

15

1i

15

1312

14

2019 8

9

9

9

1011

1B

1B

1E

1C

1D

3

34

4

3

32

A233108 CYLINDER BLOCK - SHOE BRAKE TYPEA233410 CYLINDER BLOCK - OCD BRAKE TYPE

- 4 - SB1078

- 5 - SB1078

1.01 BASIC ENGINE

A233108 CYLINDER BLOCK - SHOE BRAKE TYPEA233410 CYLINDER BLOCK - OCD BRAKE TYPE

NOTE QTYREFNOPART

NUMBER PART NAME NOTE QTYREFNO

PARTNUMBER PART NAME

1 65.01101-6054 1 CYL.BLOCK ASS'Y1A 65.01101-0031 1 CYLINDER BLOCK

Z 1B 65.01105-1044 6 CAP. BRG F.M.RZ 1C 65.01105-1043 1 CAP. BRG. N04

1D 65.91710-0001 2 RING. STOPPER. BRG CAP1E 65.90020-0066 14 BOLT,BRG CAP1F 65.04410-0007 1 BUSH, CAMSHAFT1G 65.04410-0006 5 BUSH, CAMSHAFT1H 65.90302-0009 2 PLUG,CORE1i 65.90302-0041 2 PLUG CORE

1J 65.90302-0042 3 PLUG COREZ 2 65.01201-0067 6 LINER, CYLINDER(ALTV)B - 65.01201-0068 1 LINER, CYLINDER(1A)B - 65.01201-0069 1 LINER, CYLINDER(1B)B - 65.01201-0070 1 LINER, CYLINDER(2A)B - 65.01201-0071 1 LINER, CYLINDER(2B)

3 65.01110-6090 7 BEARING, CRS MAIN (STD)B - 65.01110-6091 1 BEARING, CRS MAIN(US 0.25)B - 65.01110-6092 1 BEARING, CRS MAIN(US 0.50)B - 65.01110-6093 1 BEARING, CRS MAIN(US 0.75)B - 65.01110-6094 1 BEARING, CRS MAIN(US 1.00)

4 65.01150-6010 2 THRUST WASHER (STD)B - 65.01150-6034 2 THRUST WASHER(OS 0.25)B - 65.01150-6035 2 THRUST WASHER(OS 0.50)B - 65.01150-6036 2 THRUST WASHER(OS 0.75)B - 65.01150-6037 2 THRUST WASHER(OS 1.00)

5 65.90320-0019 1 PLUG SCREW6 06.15091-0313 2 CORE PLUG 7 65.90201-0058 1 BOLT, STUD8 65.01112-0021 3 COVER, PUSH ROD CHAM9 65.01901-0020 3 GASKET

10 65.96507-0007 6 PACKING JOING BOLT11 65.90020-0049 6 BOLT12 65.91615-0011 1 COVER, BLIND13 65.05903A0013 1 GASKET14 06.01913-3113 2 BOLT ASSY15 65.90320-0022 1 PLUG SCREW16 65.91605-0001 1 COVER. CORE HOLE17 06.56021-0106 1 O-RING18 06.01913-3113 2 BOLT ASSY19 65.90310-0135 1 SCREW PLUG20 06.56190-0706 1 SEAL RING21 65.05401-5002 1 RELIEF VALVE ASSY22 06.56021-0102 1 O-RING23 65.90310-0030 1 SCREW. PLUG24 06.56190-0704 1 SEAL RING25 65.90320-0022 9 PLUG SCREW-SHOE

- 65.90320-0022 8 PLUG SCREW-OCDB26 65.27441-7006 1 SWITCH, OIL PRESS.27 65.98130-0040 1 ADAPTER DRAIN COCK28 06.56190-0713 1 SEAL RING29 65.06310-6003 1 COCK, DRAIN

30 04.50010-0811 1 HOSE, VINYL31 65.97401-0050 1 CLIP, PIPE32 65.90201-0182 1 BOLT,STUD

Z - NOT SERVICED SEPARATELYB - USE AS REQUIRED

1.02 BASIC ENGINE

A233109 TIMING GEAR CASE - SHOE BRAKE TYPE

- 6 - SB1078

1.02 BASIC ENGINE

A233109 TIMING GEAR CASE - SHOE BRAKE TYPE

NOTE QTYREFNOPART



1 65.01304-0003 1 CASE-TIMING GEAR2 06-22022-3119 1 PIN3 06.01912-3120 2 BOLT-HEX.5 06.01913-3113 4 HEX. BOLT ASSY7 65.01305-5036 1 COVER-TIMING GEAR CASE8 06.22022-3111 1 PIN

10 06.01913-3115 7 HEX. BOLT ASSY12 06.01913-3122 5 BOLT-HEX.14 65.01307-0002 2 COVER-TIMING CHECK HOLE15 06.01283-6911 4 BOLT-HEX.16 06.16731-2105 4 WASHER-SPRING22 65.01510-0001 1 SEAL-OIL(F.R.)23 65.01903-0002 2 COVER-GASKET(T.G.C)24 65.01903-0003 1 COVER-GASKET(T.G.C)25 65.01903-0004 1 CASE-GASKET(T.G.C)26 65.91701-0029 4 SPACER27 65.95800-6028 1 IDLE PULLEY ASSY28 65.28654-5001 1 PULLEY ASSY29 65.28652-0009 1 COVER-DUST30 65.28652-0010 1 BUSH31 65.95840-0026 1 BRACKET32 65.95807-0002 1 PIECE GUIDE33 65.91020-0020 1 PIN SLIDING34 06.15010-2312 1 WASHER35 06.16731-2108 1 WASHER36 06.11063-9215 1 NUT37 06.15010-2311 1 WASHER38 06.01283-3134 1 BOLT

- 7 - SB1078

1.021 BASIC ENGINE

A

2

3

1

7

124

8

15

13 145

1413

15

16 920

2221

1917

18

116 10

B

23J

23K

23i

23H23G

23B

23C

AB

2324

25

23A 23D23E

23F

23 23A

23K

A233411 TIMING GEAR CASE - OCD BRAKE TYPE

NOTE QTYREFNOPART



1 65.01304-0016 1 CASE,TIMING GEAR2 06.22022-3119 1 PIN3 65.01903B0004 1 GASKET, T.G.C.4 06.01913-3113 4 BOLT ASSY5 65.01305-0023 1 COVER, TIMING GEAR CASE6 65.91301-0002 1 POINTER7 06.22022-3111 1 PIN8 65.01903A0026 1 GASKET,COVER-CASE9 06.01913-3117 3 BOLT ASSY

10 06.01913-3123 3 BOLT11 06.01913-3124 3 BOLT ASSY12 06.01913-3118 1 BOLT ASSY13 65.01307-0002 2 COVER,TIMING CHECK HOLE14 65.01903-0002 2 GASKET.(TGC COVER)15 06.01913-2911 4 BOLT ASSY16 65.01510-0001 1 SEAL OIL (FR)17 65.01307-0008 1 COVER,GEAR CASE PTO18 65.01903A0020 1 PACKING19 06.01913-3111 3 BOLT ASSY20 06.06125-8702 1 BOLT,STUD21 06.11063-8214 1 NUT

22 06.16731-2107 1 WASHER23 65.95800-6028 1 IDLE PULLEY ASS'Y

23A 65.28654-5001 1 IDLE PULLEY ASS'Y23B 65.28652-0009 1 COVER, DUST23C 65.28652-0010 1 BUSH23D 65.95840-0026 1 BRACKET;IDLE PULLEY23E 65.95807-0002 1 PIECE,GUIDE23F 65.91020-0020 1 SLIDING PIN23G 06.15010-2312 1 WASHER23H 06.16731-2108 1 WASHER23i 06.11063-9215 1 NUT23J 06.15010-2311 1 WASHER23K 06.01283-3134 1 BOLT24 65.91701-0029 1 SPACER25 65.91701-0176 3 SPACER

- 8 - SB1078

1.03 BASIC ENGINE

1

2

46

87

65

10

13

14

12

11

3

9

A233110 FLY WHEEL HOUSING

NOTE QTYREFNOPART



1 65.01401-0234 1 FLY WHEEL HSG2 65.01510-0101 1 SEAL, OIL (RR)3 65.01904-0021 1 GASKET,F.W.H4 06.01494-4409 6 BOLT HEX5 06.01494-4407 1 BOLT6 06.16731-2110 7 WASHER7 06.11063-9217 1 NUT8 06.16731-2110 1 WASHER9 06.22022-3111 2 PIN

10 65.96401-0007 1 CAP, RUBBER11 65.91615-0007 1 COVER, BLIND12 06.01913-3211 3 BOLT13 06.08092-2405 1 PLUG SCREW14 06.56190-0708 1 SEAL RING

- 9 - SB1078

1.04 BASIC ENGINE

13

14

15

161717

12

10

10A

10C

10B

11

56 18

419

23

1A

1B

1

7A

7B

7

98

A233111 CRANK SHAFT - SHOE BRAKE TYPEA233412 CRANK SHAFT - OCD BRAKE TYPE

NOTE QTYREFNOPART



B - USE AS REQUIREDZ - NOT SERVICED SEPARATELY

1 65.02101-6018 1 CRANK SHAFT1A 65.02101-0045 1 CRANKSHAFT1B 06.22022-3212 1 PIN PARALLEL

2 65.02115-0009 1 GEAR CRS.3 65.91501-0006 1 KEY : CRS4 65.02120-0002 1 RING OIL THROWER5 65.90501-0006 1 NUT6 65.93020-0015 1 BUSH, TAPER : PULLEY7 65.02301-5107 1 FLYWHEEL ASSY

7A 65.02301-0250 1 FLYWHEEL7B 65.02310-0006 1 RING, GEAR

8 06.01494-4506 6 BOLT9 06.16731-2111 6 WASHER

10 65.02401-6161 6 CON-ROD ASSYZ 10A 65.02401-0161 1 CON-ROD

10B 65.02405-1060 1 BUSH,CON-ROD10C 65.02411-0006 2 BOLT,CON-ROD11 65.02410-6003 6 CON-ROD BRG ASS'Y (S.T.D)

B - 65.02410-6004 1 BEARING, CONNECTING ROD(US 0.25)B - 65.02410-6005 1 BEARING, CONNECTING ROD(US 0.50)B - 65.02410-6006 1 BEARING, CONNECTING ROD(US 0.75)

B - 65.02410-6007 1 BEARING, CONNECTING ROD(US 1.00)B - 65.02410-6008 1 BEARING, CONNECTING ROD(US 1.25)B - 65.02410-6009 1 BEARING, CONNECTING ROD(US 0.125)Z 12 65.02501-0223 6 PISTON(ALTV)B - 65.02501-0224 1 PISTON(A)B - 65.02501-0225 1 PISTON(B)

13 65.02503-0099 6 RING,TOP14 65.02503-0116 6 RING,2ND15 65.02503-0114 6 RING,OIL16 65.02502-0002 6 PIN, PISTON17 06.29020-0121 12 RING, RETAINING 35.KS-B118 65.02601-5018 1 PULLEY;C.R.S19 65.02122-0001 1 COVER-DUST(SHOE)

- 10 - SB1078

1.05 BASIC ENGINE

3

1C1B

1F

1D

5

7

4

10

2

12

19

20

1E

11

1G

13

6

1 1A

1J

1A

8

1i1H

1J

9

1415

16

1718

A353009 CYLINDER HEAD

NOTE QTYREFNOPART



1 65.03101-6071 1 CYL. HEAD ASSY1A 65.03101-1043 1 CYL. HEAD1B 65.03203-1053 6 SEAT, VALVE1C 65.03203-1054 6 SEAT, VALVE1D 65.03201-1013 12 VALVE GUIDE1E 65.90302-0045 3 PLUG CORE1F 65.90302-0019 11 PLUG CORE1G 65.90302-0015 1 PLUG CORE PEAR FACE1H 65.90302-0027 6 PLUG,CORE1i 65.90302-0011 6 PLUG DRILLED PASS

1J 65.90302-0030 6 PLUG,CORE2 65.90302-0017 6 PLUG, CORE, WATER JET3 65.91710-0004 2 STOPPER RING4 65.90201-0099 12 BOLT, STUD5 65.90020-0294 19 BOLT CYL HEAD6 65.90020-0295 6 BOLT CYL HEAD7 65.90020-0296 1 BOLT, CYL HEAD8 06.06125-8717 11 STUD BOLT9 06.06125-8723 1 BOLT STUD

10 06.06225-0706 3 STUD BOLT11 65.03901-0055 1 GASKET CYL HEAD

12 65.26803-7014 6 GLOW PLUG13 65.26810-0007 1 CONNECTOR14 65.19202-0027 1 HOOK, LIFTING15 06.01733-4409 1 BOLT16 06.16731-2110 1 WASHER17 06.01733-4208 1 BOLT18 06.16731-2108 1 WASHER19 65.19202-0005 1 HOOK, LIFTING20 06.01943-3213 2 BOLT ASS'Y

- 11 - SB1078

1.06 BASIC ENGINE

1

1A

5

3

4

2

1B

1C1E

1D

TO BREATHER HOSE

A353010 CYLINDER HEAD COVER

NOTE QTYREFNOPART



1 65.03401-6065 1 CYL HEAD COVER ASSY- 65.03401-0053 1 COVER, CYLINDER HEAD- 65.03401-3043 1 COVER, CYLINDER HEAD- 65.98131-0061 1 PIPE(FOR H/C)- 65.03440-0011 1 BAFFLE PLATE- 06.04190-0804 4 SCREW

1A 65.03905-0002 1 GASKET, CYLINDER HEAD COVER1B 65.03903-0001 1 PACKING(FOR COVER)1C 65.03435-0001 1 COVER (FOR C/H C)1D 06.04190-8806 6 BOLT1E 06.16731-2104 6 WASHER

2 65.03905-0023 4 GASKET, CYLINDER HEAD COVER3 65.90501-0028 4 NUT4 65.90701-0202 4 WASHER5 65.01810-5007 1 OIL FILLER CAP ASSY

- 12 - SB1078

1.07 BASIC ENGINE

8 8A8H

8H

8E

8D

8F

8G8A

9

8i

8J

8C

64

3

7

5

64

3

5

21

7

8B

11

10

2221

19 20

1817

16

15

1413

12

A233112 VALVE MECHANISM

NOTE QTYREFNOPART



1 65.04101-0047 6 VALVE IN.2 65.04101-0025 6 VALVE EX.3 65.04102-0005 12 SPRING VALVE OUTER4 65.04103-0001 12 SPRING PLATE5 65.04103-0002 12 PLATE SPRING6 65.04104-0001 24 SPLIT COLLAR7 65.04902-0011 12 SEAL,VALVE STEM8 65.04200-6019 1 R/A AND SHAFT ASSY

8A 65.04201-5002 12 ROCKER ARM ASSY8B 65.04205-0001 12 ADJUST SCREW8C 65.90501-0013 12 NUT8D 65.04203-5008 1 SHAFT ASSY8E 65.04202-0009 1 BRACKET,FR8F 65.04202-0003 1 BRACKET, ROKER ARM8G 65.97601-0048 1 SPRING,ROCKER ARM SHAFT8H 06.29010-0116 1 SNAP RING8i 06.01013-9118 10 BOLT

8J 06.15010-2311 10 WASHER9 65.90201-0081 4 BOLT, STUD

10 65.04301-0009 12 TAPPET11 65.04302-5006 12 PUSH ROD

12 65.04401-0028 1 CAMSHAFT13 06.29151-4608 1 KEY14 65.98112-0009 1 FLANGE15 06.01913-3115 2 BOLT ASSY16 65.04501-0004 1 GEAR,CAMSHAFT17 65.90701-0059 1 WASHER, CAM GEAR18 06.01733-4410 1 BOLT19 65.04505-5012 1 GEAR ASSY IDLE20 65.04506-0011 1 SHAFT,IDLE GEAR21 65.90720-0016 1 WASHER, THRUST22 06.01943-3222 2 BOLT ASSY

- 13 - SB1078

1.08 BASIC ENGINE

TO OIL PAN

TO OIL PAN

OIL COOLER ASS'Y

OIL COOLER ASS'Y

HEAD COVER

INTAKE STAKE

11

9

15

1413

13

12

54

2

1

18

16

17

19

19

36

7

21

2120

10

8

A353011 BREATHER PIPE

NOTE QTYREFNOPART



1 65.01801-5100 4 HOUSING, BREATHER2 06.01923-3114 1 BOLT ASSY3 65.01840-0004 4 BRACKET, BREATHER PIPE4 65.90001-0139 4 BOLT5 06.16731-2107 2 WASHER6 65.91701-0197 2 SPACER7 65.91701-0199 1 SPACER8 65.96301-0383 1 HOSE, RUBBER9 06.67020-0102 1 CLAMP, HOSE

10 06.67020-0105 2 CLAMP11 65.97460-0002 2 CABLE TIA12 65.96301-0387 2 HOSE, RUBBER13 06.67020-0105 1 CLAMP14 65.98131-0072 1 SCREW,CONNECTION15 06.56190-0728 1 RING SEAL16 65.05701-5498 2 PIPE, OIL17 06.01923-3113 1 BOLT ASSY18 65.96301-0385 2 HOSE, RUBBER19 06.67020-0101 1 HOSE CLAMP20 65.96301-0386 2 HOSE, RUBBER21 06.67020-0101 HOSE CLAMP

- 14 - SB1078

1.09 BASIC ENGINE

13

3

3

23

9

54

8

6

7

12

10

11

1813A

19

13

15

14

1716

A233415 POWER TAKE OF - OCD BRAKE TYPE

NOTE QTYREFNOPART



1 65.38502-0012 1 GEAR,PTO IDLE2 65.38502-0013 1 GEAR, IDLE DRIVE3 06.31410-1616 4 BRG.BALL4 65.38525-0008 1 COVER, ADAPTOR, PTO5 65.38901A0001 1 GASKET,PTO.COVER6 06.01913-3122 1 BOLT ASSY7 06.01913-3116 1 BOLT ASSY8 06.01913-3125 3 BOLT ASSY9 06.01913-3128 2 BOL

10 65.91615-0019 1 COVER, BLIND11 65.96601-0032 1 GASKET, FLANGE12 06.01913-2911 4 BOLT ASSY13 65.05701-5143 1 OIL PIPE ASSY PTO SHAFT

13A 65.97401-0103 1 CLIP14 65.05401-5017 1 CHECK VALVE ASSY15 06.56180-0714 2 SEAL RING16 65.98150-0056 1 SCREW,HOLLOW17 06.56180-0712 2 RING, SEAL18 65.91730-0014 1 SPACER19 06.01943-3219 1 BOLT

- 15 - SB1078

1.10 BASIC ENGINE

1 2 3 4 5 67

89

10

11 12 13

14 15 16 17 18 19

20 21 22 23 24

2526

27 2829

30

31 3233 34

65.99601-8006 ALL OVERHAUL GASKET KIT

- 16 - SB1078

- 17 - SB1078

1.10 BASIC ENGINE

65.99601-8006 ALL OVERHAUL GASKET KIT

NOTE QTYREFNOPART



1 06.56021-0106 1 O-RING2 65.01901-0020 3 GASKET3 65.05903A0013 1 GASKET4 06.56021-0102 1 O-RING5 65.01510-0001 1 SEAL OIL(FR)6 65.01903-0002 2 GASKET.(TGC COVER)7 65.01903A0026 1 GASKET,COVER-CASE8 65.01903B0004 1 GASKET, T.G.C.9 65.01510-0101 1 SEAL, OIL(RR)

10 65.01904-0021 1 GASKET,F.W.H11 65.03901-0055 1 GASKET CYL HEAD12 65.04902-0011 12 SEAL,VALVE STEM13 65.03905-0023 4 GASKET, CYLINDER HEAD COVER14 65.03905-0002 1 GASKET, CYLINDER HEAD COVER15 65.03903-0001 1 PACKING(FOR COVER)16 65.05903A0002 2 GASKET17 65.05901C0004 1 GASKET18 65.05902A0005 1 GASKET, OIL COOLER19 65.05903A0001 2 GASKET20 65.05904A0002 1 GASKET; OIL PAN21 65.06904-0003 1 GASKET, THERMOSTAT22 65.06904A0004 1 GASKET, THERMOSTAT23 65.06901B0002 1 GASKET24 65.08901-0001 3 GASKET, EX. MANIFOLD25 65.08902A0004 1 GASKET, IN. MANIFOLD26 65.96601A0007 1 GASKET27 65.96507-0004 6 RING, SEAL28 65.96507-0046 6 RING SEAL29 65.11902A0001 1 GASKET30 06.56180-0712 12 RING, SEAL31 65.38901A0001 1 GASKET,PTO.COVER32 65.96601-0032 1 GASKET, FLANGE33 65.01903A0020 1 PACKING34 65.96507-0007 6 RING, SEAL

1.11 BASIC ENGINE

1 2 34

5

6

7 89

1011

12 13

65.99605-8004 TOP OVERHAUL GASKET KIT

NOTE QTYREFNOPART



1 65.03901-0055 1 GASKET CYL HEAD2 65.04902-0011 12 SEAL,VALVE STEM3 65.03905-0023 4 GASKET, CYLINDER HEAD COVER4 65.03905-0002 1 GASKET, CYLINDER HEAD COVER5 65.03903-0001 1 PACKING(FOR COVER)6 65.06904-0003 1 GASKET, THERMOSTAT7 65.06904A0004 1 GASKET, THERMOSTAT8 65.08901-0001 3 GASKET, EX. MANIFOLD9 65.08902A0004 1 GASKET, IN. MANIFOLD

10 65.96601A0007 1 GASKET11 65.96507-0004 6 RING, SEAL12 65.96507-0046 6 RING SEAL13 06.56180-0712 12 RING, SEAL

- 18 - SB1078

MEMORANDA

- 19 - SB1078

2.01 LUBRICATION SYSTEM

CYLINDER BLOCK

7

61

1E

1A

2

1F

1D

1C1B

1K

1L

1N

1M

1G1H

1i1J

1P

1Q

1O

4

3

5

5 4

A353012 OIL PUMP

- 20 - SB1078

- 21 - SB1078


A353012 OIL PUMP

NOTE QTYREFNOPART



1 65.05101-7017 1 OIL PUMP ASSYZ 1A 65.05102-0018 1 BODYZ 1B 65.05104-6002 1 GEAR ASSY. OIL PUMPZ 1C 65.05104-0002 1 GEAR. OIL PUMPZ 1D 65.05105-0004 1 SHAFT. OIL PUMPZ 1E 65.05105-0003 1 SHAFT. OIL PUMPZ 1F 65.05104-0002 1 GEAR. OIL PUMPZ 1G 06.31641-0222 1 BALL STEELZ 1H 65.97601-0090 1 SPRING COMPZ 1I 65.91305-0007 1 SPRING SEATZ 1J 06.22070-0913 1 PIN. SPLITZ 1K 65.91710-0012 1 RING STOPPERZ 1L 65.05103-0024 1 COVER

1M 65.01013-9117 4 BOLT1N 06.16731-2107 4 WASHER

Z 1O 65.05705-6012 1 STRAINER ASSYZ 1P 65.96601-0058 1 GASKET : OIL PUMP ASSY

1Q 06.01913-3113 2 BOLT ASSY2 06.01944-3215 2 BOLT ASS'Y 3 65.05701-5251 1 OIL PIPE ASSY(O/P-C/BL)4 65.05903A0002 2 GASKET5 06.01923-3120 4 BOLT ASSY6 65.05207-0006 1 COUPLING,PINION-SHAFT7 65.05201-0065 1 PINION,OIL PUMP DRIVE

Z-NOT SERVICED SEPARATELY

2


1B

1 1A

1H

1

2

3

4

1F

1H

1E1G

1D

1C

1A

A353013 E/G OIL FILTER ASSY

NOTE QTYREFNOPART



1 65.05501-7079 1 OIL FILTER ASSY1A 65.05510-5028 1 CARTRIDGE, OIL FILTER1B 65.05503-5045 1 HEAD ASSY. O/F1C 65.90310-0036 1 SCREW PLUG1D 06.56190-0709 1 SEAL RING1E 06.31641-0222 1 BALL STEEL1F 06.08092-0202 1 SCREW PLUG1G 65.97601-0045 1 SPRING COMPRESSION1H 06.56180-0714 1 SEAL RING

2 65.05901C0004 1 GASKET3 06.01953-3234 3 BOLT,ASSY4 65.90001-6012 1 BOLT,ASSY

- 22 - SB1078


CYLINDER BLOCK

4

1

3

2

67

5

RUBBER HOSE

9

8

10

A353014 E/G OIL PAN

NOTE QTYREFNOPART



1 65.05801-5217 1 PAN, OIL2 65.90310-0050 1 SCREW, PLUG3 06.56190-0715 1 SEAL RING4 65.05904A0002 1 GASKET; OIL PAN5 06.01913-3112 30 BOLT ASSY6 06.01913-3118 2 BOLT ASSY7 65.05740-5006 1 BRACKET, OIL PIPE8 65.05806-5079 1 GUIDE TUBE9 65.05805-5209 1 OIL LEVEL GAUGE

10 65.91701-0086 1 SPACER

- 23 - SB1078

3.01 COOLING SYSTEM

A

B

9,12,17 2,87,20

5,2128

6,22

13,17,2343

1118

1416

19

18

10 1

1813

24,25,27

27

26,27

26,27

DETAIL A

DETAIL B

VIEW C

C

A231134 COOLING GPA233550 - Fig.3.02

NOTE QTYREFNOPART



B - USE AS REQUIREDE - ORDER BY CENTIMETERY - SEPARATE ILLUSTRATION

1 A231224 2 PLATE2 D130256 1 RESERVOIR3 A235022 1 HOSE AS4 A235023 1 HOSE AS5 A235134 1 HOSE AS6 A235025 1 HOSE AS

E 7 D460176 65 HOSE-CM8 D130257 1 CAP9 D130258 1 BAND

10 D700150 2 RUBBER11 A213660 4 RUBBER12 S0511663 4 BOLT13 S0512063 1 BOLT14 S0558563 2 BOLT16 D913002 2 NUT17 S5010613 3 WASHER

B 18 D917006 8 WASHER19 D917210 2 WASHER20 S8450006 2 CLAMP21 S8450044 2 CLAMP22 S8450053 2 CLAMP

23 D900052 1 CLAMP24 A144013 1 TEMP. SENDER25 D908075 1 TEE26 D905172 2 CONNECTER27 S8030101 5 SEAL

Y 28 A233550 1 RADIATOR ASSY

- 24 - SB1078

3.02 COOLING SYSTEM

3 6

4,5

FAN CENTER

RAD. CORE CENTER

2

1A,1B

1A,1B

1

A233550 RADIATOR ASSYRefer To Fig.3.01

NOTE QTYREFNOPART



1 A233551 1 RADIATOR ASSY1A D905042 2 FITTING1B S8040081 2 O-RING

2 A233106 1 FAN SHROUD COMP3 D460972 1 CAP COMPLETE4 D160370 1 DRAIN COCK5 D160371 1 O-RING6 D910011 8 ASM BOLT

- 25 - SB1078

3

3.03 COOLING SYSTEM1

1E1D

1A

1C

1B

1F

1H

1G

1i

2 67

8

57 4

7

3

A353015 COOLING WATER PUMP

NOTE QTYREFNOPART



1 65.06500-6147 1 WATER PUMP ASSYZ 1A 65.06501-0074 1 HOUSING, W/PZ 1B 65.06520-6007 1 SEAL, MECHANICALZ 1C 65.93410-0027 1 B.R.G, W/P.Z 1D 06.29020-0132 1 SNAP RINGZ 1E 65.06504-0033 1 HUB, V-VELT PULLEYZ 1F 65.06506-0021 1 IMPELLER. W/PZ 1G 65.06512-0002 1 COVER. W/P

1H 65.06901-0003 1 GASKET, WATER PUMPZ 1i 06.04200-9009 3 SCREW, CROSS

2 65.06503-0099 1 PULLEY, V-BELT3 65.06901B0002 1 GASKET4 06.01913-3218 1 BOLT 5 06.01943-3221 2 BOLT ASSY6 06.01493-4214 1 BOLT7 06.16731-2108 4 WASHER8 06.01913-3112 4 BOLT ASSY

- 26 - SB1078

3.04 COOLING SYSTEM

OIL FILTER

CYLINDER BLOCK

21

5

6

4

3

7

8

10

9

8

A353016 E/G OIL COOLER

NOTE QTYREFNOPART



1 65.05601-7058 1 OIL COOLER ASSY2 65.05902A0005 1 GASKET, OIL COOLER3 06.01923-3124 1 BOLT ASSY4 06.01923-3120 10 BOLT ASSY5 06.01923-3115 13 HEX BOLT ASSY6 06.01923-3113 2 BOLT A'SSY7 65.05701-5271 1 OIL PIPE ASSY8 65.05903A0001 2 GASKET9 65.90001-6007 2 BOLT ASSY

10 06.01913-3114 2 BOLT ASSY

- 27 - SB1078

3.05 COOLING SYSTEM

WATERPUMP

9

10

8

6

715

2

1A

1213

13

11

5

34

5

18

16

17

14

1D 1E1C 1B

1 1A

1E

A353017 THERMOSTAT

NOTE QTYREFNOPART



1 65.06404-5022 1 THERMOSTAT HSG. ASSY1A 65.06404-0027 1 HOUSING; THERMOSTAT1B 65.06406-2002 1 THERMOSTAT HOUSING PIPE1C 65.93410-0027 1 B.R.G, W/P1D 65.06504-0033 1 HUB, V-VELT PULLEY1E 06.29020-0132 1 SNAP RING

2 65.06904A0004 1 GASKET, THERMOSTAT3 06.01493-4218 4 BOLT4 06.01943-3217 3 BOLT5 06.16731-2108 4 WASHER6 65.06402-5004 1 ELEMENT,THERMOSTAT7 65.06904-0003 1 GASKET, THERMOSTAT8 65.06405-0012 1 OUTLET, PIPE WATER9 06.01923-3114 3 BOLT ASSY

10 65.27435-6003 1 SWITCH, WATER TEMP11 65.90310-0021 1 SCREW, PLUG12 65.96301-0190 1 HOSE, RUBBER13 06.67020-0106 2 CLAMP,HOSE14 65.06640-0021 1 BRACKET, THER. HSG15 06.01913-3112 2 BOLT ASSY16 65.90710-0016 1 WASHER

17 06.16731-2108 1 WASHER18 06.11063-9215 1 NUT

- 28 - SB1078

3.06 COOLING SYSTEM

4

3

1

2

7

5

6

WATER PUMPPULLY

A353018 COOLING FAN

NOTE QTYREFNOPART



1 65.06601-5057 1 COOLING FAN2 65.06611-0005 1 FLANGE, FAN3 06.01013-9126 4 BOLT4 06.16731-2107 4 WASHER5 65.96801-0008 1 V-BELT6 65.96801-0097 1 V-BELT7 65.06606-0047 1 PULLEY, FAN

- 29 - SB1078

3.07 COOLING SYSTEM

24,25,26

10,11,12

5,6

26,27

20,28

29

5,6

20,28

22,23 5,6

19,20,21 18

13,14,15

19,20,21

8,9

5,675,61,2,3,4

36cm

80cm

47cm 35cm

71cm

A351116 HEAVY DUTY FOR OCDB - OPTION

- 30 - SB1078

- 31 - SB1078

3.07 COOLING SYSTEM

A351116 HEAVY DUTY FOR OCDB - OPTION

NOTE QTYREFNOPART



1 D902252 1 ELBOW2 A213055 1 SPRING3 S8000140 1 FILTER4 A213121 1 O-RING

E 5 D909066 269 HOSE-CM6 S8450016 10 CLAMP7 A235103 1 TUBE8 D902200 1 ELBOW9 S8040101 1 O-RING

10 S0554063 4 BOLT11 A213060 1 GASKET12 A433151 1 PUMP

A212771 1 OIL SEAL13 S8180211 2 WASHER14 A235099 1 TUBE AS15 A213911 1 HOLLOW18 A235104 1 TUBE19 D580128 4 CLAMP20 S5010613 15 WASHER21 S0512363 2 BOLT22 S0515463 1 BOLT23 A235102 1 TEE24 A235100 1 TUBE25 A235101 1 TUBE26 S8030081 4 O-RING27 D902028 2 ELBOW28 S0511863 5 BOLT29 A235105 1 COOLER

E - ORDER BY CENTIMETER

AIR INLET AND EXHAUST SYSTEM4.01

10

16

A

A

4

16

13,20 3,16

DETAIL C

19

14

15

12

DETAIL D

VIEW A - A

VIEW B - B

B B

2

6,181

D

C

5,18 177

8

14 13,20

9

11

10

A351045 INTAKE & EXHAUST GPA233619 - Fig.4.011

- 32 - SB1078

- 33 - SB1078

4.01 AIR INLET AND EXHAUST SYSTEM

A351045 INTAKE & EXHAUST GPA233619 - Fig.4.011

NOTE QTYREFNOPART



1 A233078 1 MUFFLER2 A233093 1 TUBE AS-EXHAUST3 A231227 1 TUBE AS4 A231228 1 TUBE AS5 A232314 1 HOSE-A/C OUT6 A351036 1 HOSE-ENG INLET7 A138377 1 RAIN CAP

Y 8 A233619 1 AIR CLEANER9 A133414 1 GASKET

10 A231291 1 TUBE AS11 D411294 4 NUT-LOCK12 D913002 4 NUT-LOCK13 S0512263 5 BOLT14 S0558363 5 BOLT15 A133169 8 RUBBER-MUFFLER MTG16 A122284 4 CLAMP AS.17 D140183 1 INDICATOR-DUST(DELETE)18 S8450082 4 CLAMP-HOSE19 A231171 1 LIGHTING GP20 D917006 7 WASHER

Y - SEPARATE ILLUSTRATION

4

- 34 - SB1078


26

1

3

4

5

A233619 AIR CLEANER ASS'YPart of A351045 - Fig.4.01

NOTE QTYREFNOPART



A233475 1 AIR CLEANER ASS'Y1 A131768 1 FILTER-PRIMARY2 A131769 1 FILTER-SAFETY3 A138376 1 VACUOLATE VALVE4 A138375 1 WING-NUT(SAFETY)5 A138374 1 WING-NUT(PRIMARY)6 D141108 1 INDICATOR-DUST


121314

9

10

211 1

65 4

3

8 7

INTAKE MANIFOLD

16

1519

18 17

20

EXHAUST MANIFOLD

A353019 INTAKE & EXHAUST MANIFOLD

NOTE QTYREFNOPART



1 65.08201-0011 1 MANIFOLD, INTAKE2 65.08902A0004 1 GASKET, IN. MANIFOLD3 06.01923-3115 4 BOLT ASSY4 06.11063-8214 3 NUT5 06.16731-2107 3 WASHER6 06.15010-2311 3 WASHER7 06.08092-2402 1 SCREW PLUG8 06.56180-0714 1 SEAL RING9 65.08202-0161 1 STAKE, INTAKE

10 65.96601A0007 1 GASKET11 06.06225-0704 3 STUD BOLT12 06.11063-8214 3 NUT13 06.16731-2107 3 WASHER14 06.15010-2311 3 WASHER15 65.08101-0534 1 MANIFOLD, EXHAUST16 65.08901-0001 3 GASKET, EX. MANIFOLD17 06.11063-8214 12 NUT18 06.16731-2107 12 WASHER19 06.15010-2311 12 WASHER20 65.90201-0042 4 STUD ; EX. PIPE

- 35 - SB1078

- 36 - SB1078


1A

1B

1C

1D

1E

1

A232313 PRE CLANER(WITH HIGH INTAKE ONLY)

NOTE QTYREFNOPART



1 A123716 1 PRE-CLEANER-OPTION1A A123717 1 FILTER1B A123718 1 COLLECTOR1C A123719 1 COVER1D A123720 1 NUT-WING1E A123721 1 CLAMP


1

A232302 CATALYTIC MUFFLER GP - OPTION

NOTE QTYREFNOPART



1 A231799 1 CATALYTIC MUFFLER

- 37 - SB1078


1

A231937 SPARK ARREST

NOTE QTYREFNOPART



1 A232484 1 TUBE AS-SPARK-ARRESTOR

- 38 - SB1078

5.01 FUEL SYSTEM

1

8

79

2

4

65 3

1719

18

10

16

14

15

11,12,13

A353020 INJECTION PUMP & PUMP MOUNTNG65.11101-7404 - Fig. 5.011

NOTE QTYREFNOPART



Y - SEPARATE ILLUSTRATION

Y 1 65.11101-7404 1 INJECTION PUMP2 65.11902A0001 1 GASKET3 65.05701-5200 1 PIPE, OIL, C/B TO I/P4 65.98155-0011 1 UNION, HOLLOW5 06.12172-9314 1 CAP NUT6 06.56180-0714 2 SEAL RING7 65.11120-5001 1 VALVE, OVERFOLW8 06.56190-0706 3 SEAL RING9 65.11107-0011 1 CAP,SMOKE LIMIT

10 65.11401-0002 1 BRACKET, REAR11 06.01913-3122 3 BOLT ASSY12 06.01013-9129 1 BOLT13 06.01013-9137 3 BOLT14 06.11063-8214 1 NUT15 06.16731-2107 4 WASHER16 06.01953-3213 2 BOLT ASSY17 06.11063-9215 1 NUT18 06.15010-2312 1 WASHER19 06.16731-2108 1 WASHER

- 39 - SB1078

5

5.011 FUEL SYSTEM

65.11101-7404 INJECTION PUMPRefer to Fig.5.01

- 40 - SB1078

5.011 FUEL SYSTEM

65.11101-7404 INJECTION PUMPRefer to Fig.5.01

NOTE QTYREFNOPART



1 65131072-5220 1 HOUSING;PUMP2 65131028-6020 1 COVER3 65131028-5430 1 COVER4 65131017-1000 2 SCREW5 65029340-6020 2 GASKET6 65131034-1401 2 PLUG7 65139206-0400 3 NUT8 65029633-1010 1 O-RING9 65131151-3220 6 PLUNGER ASSY

10 65131160-3620 6 DELIVERY VALVE11 65131112-2300 6 SPRING12 65131115-1600 6 GASKET13 65131116-7600 6 HOLDER;D.V.14 65131117-2300 6 STOPPER15 65131122-0520 3 PLATE16 65029632-0030 6 O-RING17 65131200-0220 6 TAPPET18 65131203-0200 6 PIN19 65131204-1000 6 ROLLER20 65131205-0500 6 BUSH21 65131206-0200 6 GUIDE22 65029998-1020 6 SHIM23 65131215-2500 6 SPRING;PLUNGER24 65131216-0100 6 SPRING SEAT25 65131217-0200 6 SPRING SEAT26 65131256-0000 1 CONTROL RACK27 65131226-0300 1 SCREW28 65131240-0100 6 PINION29 65131241-0700 6 CONTROL SLEEVE30 65131242-0100 6 SCREW31 65131370-1400 1 CAMSHAFT32 65016630-2030 2 BEARING33 65131302-0300 2 RING34 65029998-1700 4 SHIM35 65131306-0800 1 CENTER BEARING36 65029050-5010 2 BOLT37 65026505-0940 2 GASKET38 65131330-5900 1 COVER39 65020006-1440 4 BOLT40 65025803-1610 1 WOODRUFF KEY41 65139814-0000 1 EYE BOLT42 65139514-0000 2 GASKET43 65029901-0010 1 PLUG44 65131460-4020 1 BRACKET45 65139768-0000 1 O-RING46 65014011-0140 4 WASHER47 65014111-0440 4 SPRING WASHER48 65131465-0000 4 NUT49 65139810-0000 1 EYE BOLT50 65139510-0000 2 GASKET51 65131420-0420 1 BOLT52 65026512-1540 1 GASKET

53 65131011-0800 1 GASKET54 65028202-7020 2 BEARING

- 41 - SB1078

5.012 FUEL SYSTEM

65105419-1340 GOVERNOR

- 42 - SB1078

5.012 FUEL SYSTEM

65105419-1340 GOVERNOR

NOTE QTYREFNOPART



1 65154000-6400 1 HOUSING; GOV.2 65029632-5070 1 O- RING3 65154007-2900 1 PLUG4 65154007-0200 1 ADAPTER5 65020018-1840 1 BOLT6 65154350-1900 1 PLATE7 65029010-6810 6 BOLT8 65154010-1100 1 SCREW9 65154011-0100 2 LOCK NUT

10 65154500-3020 1 COVER;GOV.11 65154031-0100 1 SCREW12 65013020-6020 1 NUT13 65154036-0300 2 PLUG14

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