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DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE INDUSTRIAL SOLUTIONS

DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

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Page 1: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIANEL CALORE

INDUSTRIAL SOLUTIONS

Page 2: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

COMMERCIALCOVERAGE

ITALY

USA

UK

SPAIN

ROMANIA

RUSSIA

CHINA

KAZAKHSTAN

BELARUS

UKRAINE

SINGAPORE

POLAND

Page 3: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

QUALITYSYSTEM CERTIFICATIONS

We believe in the constant improvementof our organization and we choose to be continuously evaluated in this.All for a single purpose, provide our customers withbetter products and services.

Page 4: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

OURNUMBERS

Page 5: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

GLOBAL SERVICEMADE TO MEASURE

TECHNICAL SUPPORT AND ADVICE AT EVERY STAGE OF THE PROJECT

TURNKEY PROJECTS AND SYSTEMS

WARRANTY EXTENSION

ORDINARY AND EXTRAORDINARYMAINTENANCE OF THE SYSTEM

INTERVENTIONS FORENERGY EFFICIENCY IMPROVEMENT

Page 6: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

TECHNOLOGICAL INNOVATIONSTARTS FROM RESEARCH

ICI_LAB, our internal department for researchand development is involved in the efficiencyof heat production systems and from more than 10 years in international projects formicro-cogeneration from hydrogen.

COLLABORATIONS

Politecnico di Milano (POLIMI, Italy)

Eindhoven University of Technology (TU/e, The Netherlands)

Deutsches Zentrum für Luft und Raumfahrt e.V. (DLR, Germany)

EWE-Forschungszentrum für Energietechnologie e.V. (NEXT ENERGY, Germany)

Oel-Waerme-Institut Gmbh (OWI, Germany)

STIFTELSEN SINTEF (SINTEF, Norway)

Commissariat à l’Energie Atomique et aux Energies Alternatives - LITEN (CEA, France)

University of Castilla-La Mancha (UCLM, Spain)

Institute of Chemical Technology (ICTP, Czech Republic)

Fundación INASMET (TECNALIA-INAS, Spain)

Page 7: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

IDEAL SOLUTIONSFOR ANY APPLICATION

Residential | Industrial Processes | Hybrid Applications | District Heating

Page 8: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

HOT – SUPERHEATED WATER

Reverse flame, three pass, low NOx hot water boilers

THERMAL OIL

Reverse or three pass thermal oil heaters

STEAM

Low and high pressure, reverse or three pass fire tube steam boilers

Reverse flame, three pass superheated water boilers

233 ÷ 17000 kw

4,9 ÷ 12 bar

200° C

233 ÷ 17000 kw

0,5 ÷ 25 bar

50 ÷ 25000 kg/h

116 ÷ 9300 kw

10 bar

Up to 300° C

Page 9: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

TOP FEATURES

Very high quality steam

Large water temperature range

Fully equipped

Long product life

High resistance to work loads

High efficiency

Low consumptions

Comply with CE, ASME and UL

APPLICATIONS

Hospitals

District Heating

Food & Beverage

Paper & Cardboard

Rubber

Chemical & Pharmaceutical

Dairy Industry

Tanneries

Page 10: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

STEAM

Low and high pressure, reverse or three pass fire tube steam boilers

233 ÷ 17000 kw

0,5 ÷ 25 bar

50 ÷ 25000 kg/h

APPLICATIONS

Tanneries

Hospitals

Food & Beverage

Paper & Cardboard

Rubber

Chemical & Pharmaceutical

Page 11: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

STEAM BOILER

20 kg/h 300 kg/h240 kg/h 3000 kg/h50 kg/h 100 kg/h 5000 kg/h350 kg/h 6000 kg/h 25000 kg/h

GSX / GSX PGSX / GSX P

FLASHFLASH

FX / FX DUALFX / FX DUAL

BNXBNX

SIXENSIXEN

GX / GX C / GX SGX / GX C / GX S

Page 12: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

APPLICATIONS

Manufacturing Industry

Hospitals

Pasta Factories

District Heating

Oil & Gas

Automotive

SUPERHEATED WATER

Reverse flame, three pass superheated water boilers

233 ÷ 17000 kw

4,9 ÷ 12 bar

200° C

Page 13: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

SUPERHEATED WATER BOILER

ASXASX

233 kW 7000 kW

ASGX ENASGX EN

ASGX ENASGX EN

3488 kW 8000 kW3000 kW 17000 kW

Page 14: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

APPLICATIONS

Agricultural Industries

Food & Beverage

District Heating

Paper Industries

Hospitals

Public Institutions

HOT WATER

Reverse flame, three pass, low NOx hot water boilers

2500 ÷ 17000 kw

6 bar

91 ÷ 107,5 %

Page 15: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

STEAM BOILER

2500 kg/h 7000 kg/h6000 kg/h 17000 kg/h3000 kg/h 4000 kg/h 20000 kg/h8000 kg/h

TNOX EN / TNOX.eTNOX EN / TNOX.e

TNOX / TNOX.eTNOX / TNOX.e

REXREX

TNXTNX

TNOX BT CONDTNOX BT COND

TNX ENTNX EN

Page 16: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• INDUSTRIAL AREA

APPLICATIONS

Textile industry

Food & Beverage

Chemical & Pharmaceutical

Pasta Factories

Iron Industries

Rubber Industries

THERMAL OIL

Reverse or three pass thermal oil heaters

116 ÷ 9300 kw

10 bar

Up to 300° C

Page 17: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ENERGYEFFICIENCY

For any type of new or existing thermal process,we are able to offer products and servicesto improve efficiency

DIAGNOSIS AND SOLUTIONS TO OPTIMIZE SYSTEM EFFICIENCY

FLUES HEAT RECOVERY, STAND-ALONE OR INTEGRATED WITH GENERATORS

CONSULTATION FOR THE OBTAINMENT OF INCENTIVES AND FINANCING

Page 18: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• EFFICIENCY AREA

Waste heat steam boilers with separate combustion section, high or low pressure, up to 3 waste heat streams

Flue gas/water heat exchangers, condensing or non condensing, for heat recovery from boilers or industrial processes

HEAT RECOVERY BOILERS

Steam, hot and superheated water, thermal oil boilers, waste heat only or with supplementary firing, low or high pressure, up to 3 waste heat streams

500 ÷ 25000 kg/h50 ÷ 20000 kg/h

300 ÷ 1000 kW

300 ÷ 1000 kW

116 ÷ 9300 kw

COMPOSITE WASTE HEAT BOILERS

ECONOMIZER / CONDENSING UNITS

Page 19: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

WHWaste heat recovery boilers

Design pressure up to 25 bar

Heat production up to 18 MW

Steam production up to 25 tons/h

For hot water, steam or thermal oil

Available with supplementary firing

Available with economizer for additional

energy saving

• HEAT RECOVERY BOILERS

Page 20: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECONOMIZERHeat recovery from the boiler fumes

Design pressure up to 18 bar

Heat production up to 1 MW saved

Increase efficiency up to 6,7 %

For hot water and steam boiler

Available in vertical or horizontal position

Pay-back within 1 year with a constant

working

• INDUSTRIAL BOILERS

Page 21: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• EFFICIENCY AREA

Economizer ECXVClosed circuit connection withsupply tank to preheat the feed water and to increase efficincy

Page 22: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

• EFFICIENCY AREA

Economizer ECXV - version B:Direct connection to the boilerThe presence of the modulating power is required of the pumps, or of the inverter on board the same

Page 23: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

BAXHeat recovery from the boiler fumes

Design pressure up to 6 bar

Heat production up to 1200

kW saved

Increase efficiency

Matching with boilers <7 MW

Available in Stainless Steel AISI 316 Ti

Available only methane and LPG

boilers

• CONDENSATION HEAT RECOVERY UNIT

Page 24: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

CAMPOSAMPIEROHospital application

◦ No. 1 TNX 3500 hot water boiler◦ No. 3 TNX 7000 hot water boilers◦ No. 2 GX 3500 steam boilers

> Design Pressure: 6 and 12 bar> Steam Production: 12.000 kg/h> Heat Output: 32.640 kW

◦ Burners◦ 72-hour security system ◦ Efficiency: 90% (Steam only the boilers)

91%( Hot water only the boilers)

◦ Economizers for steam boilers◦ Condensing heat recovery units◦ Efficiency: 95% (Steam)

107,5% (Hot water)

Page 25: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

TIBA LIMONTA

Textile industry application

◦ No. 2 high efficiency three-passsteam boilers

> Design Pressure: 12 bar> Steam Production: 12.000 kg/h> Heat Output: 11.600 kW

◦ External economizer to preheatfeed water flow◦ 72-hour security system◦ Efficiency before: 88%

◦ Efficiency after: 96%

Page 26: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

VOLTAN

Food & Beverage application

◦ Voltan plant efficiency: 92%

◦ N°1 heat recovery boiler WHB> Design Pressure: 0,98 bar> Steam Production: 3.000 kg/h> Heat Output: 2.500 kW

◦ Post fearing section◦ 72-hour security system

◦ Efficiency: 97%

Page 27: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

An innovative steam generation system which adapts itself to end user needs optimizing power consumption while meeting the most restrictive NOx emission requirements

Page 28: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY

2) EMISSION

3) SAFETY

4) INTEGRATION AND SIMPLICITY

5) CONNECTIVITY

Page 29: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY: Not just combustion efficiency: modulation ratio, inverter on the motors, lower thermal losses and load adaptation all contribute to a significant decrease in the system's consumption of electricity and fuel compared to a traditional boiler.

2) EMISSION

3) SAFETY

4) INTEGRATION AND SIMPLICITY

5) CONNECTIVITY

Page 30: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY

2) EMISSION: The innovative vector flame and vacuum combustion system completely integrated into the structure keeps NOx and noise emissions below the most restrictive international legal limits

3) SAFETY

4) INTEGRATION AND SIMPLICITY

5) CONNECTIVITY

Page 31: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY

2) EMISSION

3) SAFETY: Fuel and combustion air are drawn into the combustion chamber instead of being pushed. No risk of hot flue gas leaking into work environments, and a complete system designed and certified as a whole

4) INTEGRATION AND SIMPLICITY

5) CONNECTIVITY

Page 32: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY

2) EMISSION

3) SAFETY

4) INTEGRATION AND SIMPLICITY: The starting point for innovation. Moving parts and complex electronic logics have been replaced by fixed parts and smart yet simple logics

5) CONNECTIVITY

Page 33: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOR

1) EFFICIENCY

2) EMISSION

3) SAFETY

4) INTEGRATION AND SIMPLICITY

5) CONNECTIVITY: Today steam production can no longer be done with a simple boiler. Integration with the production process, predictive intelligence, self-learning: these are new frontiers of development that can be explored with ECOVAPOR.

Page 34: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

ECOVAPOREfficiency

Not just combustion efficiency: modulation ratio, inverter on the motors, lower thermal losses and load adaptation all contribute to a significant

decrease in the system's consumption of electricity and fuel compared to a traditional boiler.

Emissions

The innovative vector flame and vacuum combustion system completely integrated into the structure keeps NOx and noise emissions below the

most restrictive international legal limits.

Safety

Fuel and combustion air are drawn into the combustion chamber instead of being pushed. No risk of hot flue gas leaking into work environments,

and a complete system designed and certified as a whole.

Integration and simplicity

The starting point for innovation. Are all the steam boiler components really needed or are they the result of compromises necessary to optimise

and standardise the production of independent components? Moving parts and complex electronic logics have been replaced by fixed parts and

smart yet simple logics.

Connectivity

Today steam production can no longer be done with a simple boiler. Integration with the production process, predictive intelligence, self-learning:

these are new frontiers of development that can be explored with ECOVAPOR.

Page 35: DA OLTRE 50 ANNI LA MASSIMA TECNOLOGIA NEL CALORE Zerbinato.pdf · 2018. 10. 17. · RubberIndustries THERMAL OIL Reverse or three pass thermal oil heaters 116 ÷9300 kw 10 bar Up

INTERNATIONAL BRANDS THAT HAVE CHOSEN OUR QUALITY